Murphy Diesel-Fuel Shutoff Valve SV User Manual

SV-99026B page 1 of 2
SV-Series
Solenoid Operated Fuel Shutoff Valve
Diesel Engines
Diesel Driven Pumps and Compressors
High Pressure Models
Description
The SV-series valve is a normally closed valve that opens when current is supplied from the battery through a magnetic switch. Temperature, level, or pressure SWICHGAGE®instruments installed on the engine and pump or compressor, trip the mag­netic switch, breaking the circuit from the battery which closes the valve and stops the engine.
The SV-12 valve operates on 12VDC, has a 1/4 NPT inlet and outlet, and a full 3/16 in. (5 mm) orifice. 24 VDC (SV-24) is optional The SV valves open against 30 psi. (207 kPa) [2.07 bar] inlet pressure.
Greater Flow Rate Valve
Special series SV valve is available with a 1/4 in. (6 mm) orifice which opens against maximum pressure of 15 psi (103 kPa) [1.03 bar]. This valve is recommended where greater flow is required, and only static head or low transfer pump pressures are encountered.
High Pressure Valves
SV-HP series valves open against diesel fuel transfer pump pressure up to 60 psi (414 kPa) [4.14 bar]. Models are available for 12 or 24 volt DC systems. The orifice is 1/4 in. (6 mm), using the same inlet/outlet and options as standard SV.
Specifications
Electrical Rating: 12 VDC, 10 watts Orifice: 3/16 in. (5 mm) diameter (optional 1/4 in.
[6 mm] diameter). See chart above, right.
Body Connections: 1/4 NPT inlet/outlet Maximum Opening Pressure:
3/16 in. (5 mm) orifice: 30 psi (207 kPa) [2.07 bar]
1/4 in. (6 mm) orifice: 15 psi (103 kPa) [1.03 bar]
SV-HP (High Pressure model)
Orifice: 1/4 in. (6 mm) diameter. See chart below. Maximum Opening Pressure:
60 psi (414 kPa) [4.14 bar].
Dimensions
Shipping Weight: 1 lb. 6 oz. (0.68 kg) Shipping Dimension: 3 x 2-3/4 Sx 2-3/4 in.
(76 x 70 x 70 mm)
Warranty
A limited warranty on materials and workmanship is given with this FW Murphy product. A copy of the warranty may be viewed or printed by going to www.fwmurphy.com/support/warranty.htm
How to Order
See the diagram below, example: SV–12 – HP CAUTION: Do NOT use the SV valves with distribu-
tor type injection pumps. For use with DIESEL ONLY.
Coil Voltage
12 =
12 VDC
24 =
24 VDC
HP =
High Pressure
Orifice
Blank (non-“HP” models) =
3/16 in. (5mm) dia.
Blank (“HP” models) =
1/4 in. (6 mm) dia.
4 =
1/4 in. (6 mm) dia. (non-“HP” models only)
SV– __ – __ – __
A Screw 80-04-1412 B Coil Replacement Kit
12 volt kit 55-01-0141 24 volt kit 55-01-0145
C Core Repair Kit (Std mdls)55-01-0155
C Core Repair Kit (HP mdls) 55-01-0156
D Valve Body: 3/16 Orifice
1/4 NPT x 1/4 NPT(std.) 55-05-0194
D Valve Body: 1/4 Orifice
1/4 NPT x 1/4 NPT 55-05-0193
PPaarrtt DDeessccrriippttiioonn
PPaarrtt NNuummbbeerr
SV Repair Parts
Callouts diagram shown on page 2
CCaalllloouutt
SV-99026B
Revised 6-05
Catalog Section 55
(00-02-0375)
Diesel-Fuel Shutoff Valves
Differential
Pressure
Gallons per
Minute
Liters per
Minute
2-11/16 in.
(68 mm)
3/16 Orifice 1/4 Orifice
1 2 5 10 20 30 1 2 5 10 15
.48 .68 1.1 1.5 2.2 2.6 .72 1.05 1.65 2.35 2.70
2.01 2.85 4.62 6.3 9.24 10.92 3.02 4.416.93 9.87 11.34
2-5/32 in.
(55 mm)
BATTERY GROUND
2-3/16 in.
(56 mm)
FLOW
2-1/8 in. (54 mm)
11/16 in. (17 mm)
3/8 in.
(9 mm)
3/4 in.
(19 mm)
Brass Body
10-24 NC-2B
2 Mounting Holes
3/8 in.
(9 mm)
SV-99026B page 2 of 2
Things You Should Know About SV-Series Valves
The SV-Series fuel shutoff valve is intended for use with diesel engines having externally accessible fuel injection pumps. The volume of fuel required for the engine to operate must be able to pass through the 3/16 in. (5 mm) or 1/4 in. (6 mm) orifice of the valve. You must be able to attach the fuel valve directly onto or in close proximity to the fuel injection pump in order to close off fuel flow to the pump. SV-series is NOT intended for use with engines hav- ing “unit” injectors or distributor type injection pumps. Use only with diesel.
Installation and Service Suggestions
1. Make sure the valve is the same voltage as the bat-
tery. Under continuous duty, the coil will normal­ly be hot, however, incorrect voltage can cause smoking and burned coils.
2. The valve will not operate if the flow arrow on
the side of the valve does not indicate the correct direction of flow.
3. Do not apply pipe dope to female valve threads.
Dope inside the valve will foul the seat and pre­vent proper seal.
4. Install the valve as close as possible to the injec-
tion pump.
Troubleshooting the SV-Series Valves
Check Control Circuit: To determine if the elec­trical system is energizing the solenoid, listen for a metallic click signifying the solenoid is operating. Absence of the click indicates loss of power supply. Check for blown or loose fuses, for an open circuit or a grounded coil, for broken lead wires or open splice connections.
Coil Burnout: Check for open-circuit coil. Replace coil if necessary.
High or Low Voltage: Check voltage across the coil with a voltmeter. Voltage must be in 85% to 110% of nameplate rating.
Incorrect Pressure: Check fuel line pressure. Pressure on the valve must be within the specific range of the SV in use.
Fuel Leak Through Valve: Disassemble the valve and clean parts. Replace any parts that are worn or damaged (see other side for repair parts).
Slow Shutdown: Due to the internal fuel capacity of some injection pumps, engine shutdown will not occur until that fuel is used up.
Note: If engine continues to run after the valve closes, install a check valve such as CKV2336 in return line.
Auxiliary Fuel Valves
Fuel Return Line Check Valve
The CKV series is an in-line, one-way valve for the prevention of fuel siphoning from the diesel return line by an injection pump. In engine shutdown sys­tems using a Murphy SV valve, the CKV is necessary to ensure a rapid shut down of the engine by fuel star­vation of the injection system. For details see bulletin CKV-7867B.
Fuel Line Pressure Relief Valve
The PRV50 is an in-line, one-way valve for the pre­vention of overpressure damage to fuel filters and their housings. This pressure relief valve operates in conjunction with a Murphy SV series shutdown valve; after the SV closes, a rapid high pressure build-up caused by the fuel pump can occur. The PRV, mounted in a fuel return line after the filter, will open to relieve pressure buildup.
CKV2336
1/4 NPT
CKV0125
Typical SV Valve Installation
Service Parts Callouts
1/4 NPT
1/4 in. (6 mm) Poly Tube, Flareless Connection
PRV50 and PRV70
A (80-04-1412)
B
D
(3/16 Orif. 55-05-0194)
(1/4 Orifice 55-05-0193)
12 volt kit (55-01-0141) 24 volt kit (55-01-0145)
INDUSTRIAL PANEL DIVISION
P.O. Box 470248 Tulsa, Oklahoma 74147 USA +1 918 317 4100 fax +1 918 317 4266 e-mail sales@fwmurphy.com
MURPHY DE MEXICO, S.A. DE C.V.
Blvd. Antonio Rocha Cordero 300, Fracción del Aguaje San Luis Potosí, S.L.P.; México 78384 +52 444 8206264 fax +52 444 8206336 Villahermosa Office +52 993 3162117 e-mail ventas@murphymex.com.mx www.murphymex.com.mx
FRANK W. MURPHY, LTD.
Church Rd.; Laverstock, Salisbury SP1 1QZ; U.K. +44 1722 410055 fax +44 1722 410088 e-mail sales@fwmurphy.co.uk www.fwmurphy.co.uk
In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.
FW Murphy
P.O. Box 470248 Tulsa, Oklahoma 74147 USA +1 918 317 4100 fax +1 918 317 4266 e-mail sales@fwmurphy.com
www.fwmurphy.com
Printed in U.S.A.
C 55-01-0155 (Std Valve)
C 55-01-0156 (HP Models)
MURPHY
MURPHY
DIESEL ENGINE
SWICHGAGE
Instruments
®
518PH
PRV50 or PRV70
Filter
* NOTE: Mount the SV valve as close as possible
to the injection pump. If using the SV valve with electronic devices, we recommend installing a suppression diode across the SV valve coil.
SV
valve*
Injection
Fuel-In
Pump
Injector
CKV2336 or CKV0125
Fuel Return Line
Fuel
Pump
GNCSW1SW2B
Battery
Fuel Tank
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