Murphy CANdrive CDV100F, CANdrive CDV300R Installation And Operating Manual

g
CANdrive™
CANbus SAE J1939 to Electric Gauge Interface
revision F, 7
00-02-0618
th
January 2011
section 78
Installation and Operating Instructions
Please read the following information before installing.A visual inspection of this product for damage during
shipping is recommended before installation. It is your responsibility to ensure that qualified mechanical and electrical technicians install this product. If in doubt, please contact your local Murphy representative.
General Information
BEFORE BEGINNING INSTALLATION OF THIS PRODUCT
Disconnect all electrical power to the machine Make sure the machine cannot operate durin Follow all safety warnings of the machine manufacturer Read and follow all installation instructions
As part of the MurphyLink® family, CANdrive offers a cost effective instrument solution for modern electronic engines. CANdrive modules read engine ECU CANbus/J1939 data, drive standard electric panel gauges, and provide LED indication of status and faults.
CANdrive has three dedicated outputs for tachometer, oil pressure and coolant temperature gauges, with DIP switch­selectable compatibility for Murphy, VDO or Datcon gauges. For volume orders, the outputs can be custom-configured for other gauge types, lamps, relays or remote signalling.
CANdrive advantages include:
x
the retrofitting of existing electric gauge panels to new,
J1939 compatible engines
x
the use of standard, economical electric gauges with
new J1939 engines
x
no need for installation of additional gauge senders,
tachometer magnetic pickups and wiring.
CANdrive is packaged in a compact, surface mounted case with epoxy encapsulation for maximum durability and environmental sealing. Electrical connection is via a 12-way automotive type connector. Model CDV100F has a forward facing connector and one power/CAN status LED. Model CDV300R has 8 LEDs for indication of J1939-transmitted engine faults and status. All models include a 6-way DIP switch for flexible configuration.
Standard models & accessories
installation
Patent applied for GB2424280
Specifications
Power supply
Operating voltage,
12V range (switch S5 on/up): 7 to 16 VDC 24V range (switch S5 off/down): 19 to 30 VDC Current consumption: CDV100: 25 mA typ. CDV300: 50 mA typ. (2 LEDs lit)
Inputs
CANbus: SAE J1939 protocol. Input has a 120 Ohm terminating
resistor, removable by switch S4.
Outputs (all ratings non-reactive)
Oil pressure gauge, engine temperature gauge:
switch selectable for Murphy, VDO or Datcon gauges: see Gauge Compatibility section for pressure/temperature verses equivalent sender resistance tables
Tachometer: pulsed DC, 119 Hz ±1% @ 1500 RPM
Physical
Electromagnetic compatibility: 2004/108/EC Case material: polycarbonate / polyester / epoxy encapsulation Overall dimensions (w x h x d):
68 x 92 x 22mm / 2.7 x 3.7 x 0.9 in. (allow 50mm / 2.0 in. depth with connector)
Weight: approx 80g / 0.2 lb Temperature:
operation: –40 to +85°C / –40 to +185°F, 70% RH storage: –55 to +105°C / –67 to +221°F Environmental sealing: IP60 (CDV300R: IP65 from front with optional CDVG gasket)
Vibration: 15g, 10 to 2000 Hz, 3-axis Shock: 50g, 11 mS, 3-axis
Stock code Description
79.70.0001 CDV100F, CANdrive™ J1939 to gauge interface, 1 x CAN status LED, connector forward
79.70.0002 CDV300R, CANdrive™ J1939 to gauge interface, 8 x status/fault LEDs, connector rearward
78.00.0437 CDV-PW-30, 8 way wiring harness, length 30 in./760mm
In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.
MURPHY products and the Murphy logo are registered and/or common law trademarks of Murphy Industries, LLC. This document, including
textual matter and illustrations, is copyright protected by Frank W Murphy Ltd., with all rights reserved. © 2011 Frank W Murphy Ltd.
Stock code Description
79.70.1003 CDVG, optional sealing gasket for CDV300R
78.70.0363 CDV100F plus CDV-PW-30 harness
78.70.0364 CDV300R, CDV-PW-30 and CDVG gasket
79.70.1001 CANdrive connector plug shell
79.70.1002 Connector pins for above (pack of 50)
General Information (cont.)
CDV100F
front view
CDV300R
front view
Rear view System connection
Panel Installation
CANdrive modules are surface-mounted with 4 x no.4 screws, fixing centre dimensions as shown. Select screw length according to panel thickness, ensuring a maximum of 13mm (½ inch) screw depth into the CANdrive fixing holes.
Model CDV100F, with forward facing connector, is designed for surface mounting inside an enclosed panel. Model CDV300F, with 8 LED indicators and rearward facing connector, is designed for front-of-panel mounting: this module requires an additional 60 x 40mm (2.4 x 1.6 in.) panel cut-out for rear access to connector and switches. A CDV300F with optional gasket CDVG (fitted into a well behind the case rim) provides IP65 front-of-panel environmental sealing.
Before installing, ensure that the final mounting location meets operating temperature and environmental sealing requirements, and allows access for:
a) connection of the wiring harness
b)
configuration of DIP switches S1 to S5 (location as shown above right). Alternatively, set these switches before panel fixing – see Configuration section below for full details.
Dimensions
mm (in.)
Configuration
DIP switches S1 to S5 allow OEM- or user-configuration of CANdrive operating options. Switch S6 is not used. CANdrive is supplied with all switches in the ON (up) position.
Switch settings must be made as appropriate, according to the configuration table right. Adjustment of the switch positions must be made while CANdrive is powered down.
Pressure gauge compatibility table: pressure versus approximate equivalent sender resistance (Ohms)
Pressure psi 0 10 20 30 40 50 60 70 80 90 100 110 10 130 140
bar 0 0.7 1.4 2.1 2.8 3.4 4.1 4.8 5.5 6.2 6.9 7.6 8.3 9.0 9.7
Murphy 240 205 171 143 123 103 88 74 60 47 33 Datcon 0 – 7 bar 240 195 160 140 115 100 82 68 55 43 35 Datcon 0 – 10 bar 240 215 190 168 150 135 118 107 97 87 77 67 58 50 42 VDO 0 – 5 bar 10 38 61 85 110 130 155 180 VDO 0 –10 bar 15 30 45 60 70 81 92 103 114 125 136 148 160 170 182
Temperature gauge compatibility table: temperature versus approximate equivalent sender resistance (Ohms)
Temperature °C 40 50 60 70 80 90 100 110 120 130 140
°F 104 122 140 158 176 194 212 230 248 266 284
Murphy 1029 680 460 321 227 164 120 89 74 52 40 Datcon 360 160 80 50 38 VDO 282.4 190.0 134.0 95.2 69.1 51.2 38.5 29.4 22.7 18.0 14.5
FW Murphy – CANdrive installation and operation 00-02-0618 revision F 7th January 2011 p2/4
Switch position
S1 S2 S3 S4 S5

 
 
on (up)
off (down)
 

Options:
Murphy temp. and pressure gauge Datcon temp. and 0 – 7 bar pressure gauges
atcon temp. and 0 – 10 bar pressure gauges VDO temp. and 0 – 5 bar pressure gauges VDO temp. and 0 – 10 bar pressure gauges
CAN 120 Ohm terminating resistor in circuit CAN 120 Ohm terminating resistor removed
12V DC ower supply
24V DC power supply
Electrical Connection
CANdrive electrical connection is via a 12­way automotive type receptacle shown right. CANdrive models are available with the connector facing forward through the front label (‘F’ option, e.g. model CDV100F), or rearward through the epoxy encapsulation
10
7
4
1
11
8
5
2
(‘R’ option, e.g. model CDV300R).
An 8-way, 30”/270mm wiring harness is available as an additional loose item or as part of a CANdrive kit. For customer-made harnesses, part numbers for the mating connector plug and pins are as follows:
Murphy
part ref.
Connector plug shell x 1
79.70.1001 03-09-1125
(1 required per unit)
Connector pins, pack of 50
79.70.1002 02-09-1104
Molex
part ref.
or 03-09-1126
(max 8 required per unit)
Terminal functions
Pin Function
Pin Function
12
9
6
3
Pin 7 gives a square wave output (0V to battery positive DC), with a frequency proportional to engine speed. At 1500 RPM engine speed, the output frequency is 119 Hz (±1%), suitable for driving charge alternator based tachometers such as the Murphy ATA and ATHA series. Pin 7 gives no output when engine speed is below 100 RPM.
Connect each output to the appropriate gauge/ tachometer signal input. Connect gauge/tachometer negative terminals to battery negative, ideally via dedicated wiring to terminal 3. (The use of dedicated return wiring to pin 3, rather than a ground/earth return, minimises gauge inaccuracies caused by ground noise.)
58 CAN Hi
CAN Lo
Connect these terminals to the engine CANbus, taking care to observe the correct polarity. The CANbus cable shield/screen is typically connected to ground/earth at one end only (often at the ECU): refer to the engine
1
Negative DC, power supply
2
Positive DC, power supply
3
Negative DC, gauge common return
manufacturer’s installation guidelines.
CANbus J1939 specifications require two 120 Ohm terminating resistors at each end of the network.
CANdrive is supplied for use with 12V (7 to 16V) DC operation. If 24V (19 to 30V) DC operation is required, push DIP switch S5 to the off (down) position.
Connect a 1 Amp anti-surge fuse in the positive DC line (pin 2).
CANdrive is supplied with a 120 Ohm network terminating resistor in circuit. If CANdrive is not positioned at the end of the CANbus network, switch out the terminating resistor by pushing DIP switch S4 off (down) – see Configuration section for details.
Pins 1 and 3 are internally linked: pin 1 is typically used as a power supply connection; pin 3 is typically used as a common negative return for the gauge outputs.
4
Oil pressure gauge output
6
Coolant temperature gauge output
7
Tachometer output
9
Reserved for future use
10
Factory use
11
Factory use
12
Factory use
These connections are reserved for future use, or are used in the factory setup of CANdrive. Do not connect wiring or equipment to these terminals: connection may
Pins 4 and 6 give a variable current output for driving oil pressure and coolant temperature electric gauges.
result in permanent damage to CANdrive.
The current output versus pressure/temperature is specific to each gauge type, as selected using DIP switches S1, S2 and S3 – see Configuration section.
Typical Connection
Shown with Murphy EG(S) series gauges/Swichgages and AT(H)A tachometer.
FW Murphy – CANdrive installation and operation 00-02-0618 revision F 7th January 2011 p3/4
y
Operation and Maintenance
Operation
Gauge driver outputs
The gauge outputs operate when CANdrive reads valid J1939 data for engine speed, oil pressure and coolant temperature.
Maintenance and Warranty
CANdrive has no user-serviceable parts. Maintenance is therefore limited to the following preventative checks:
x
If CANdrive stops receiving valid data, the gauge outputs
x
are maintained at the last known value for approximately 5 seconds, after which time the outputs turn off.
Indicating LEDs
All standard models have a green CAN LED. A flashing CAN LED indicates that CANdrive is powered, but is not receiving any J1939 data. A constantly lit CAN LED indicates power on with good CANbus connection and J1939 activity. (Note: J1939 activity can originate from ANY device on the CANbus network, and may not necessarily be valid data from the engine ECU.)
Model CDV300R has additional LEDs for indication of J1939­transmitted engine faults. CANdrive responds to single DM1 (active fault code) messages that contain SPN (Suspect
CANdrive is supplied with a 2 year warranty on parts and workmanship. In the event of a fault or technical query, please contact your Murphy representative for technical support.
Further information
Document Description
00-02-0251 EG(S)21 series electric gage installation
00-02-0258 AT series tachometer installation
Parameter Number), FMI (Fault Mode Indicator) and warning/stop lamp data. CANdrive also reads multi-packet transport messages broadcast using the BAM protocol.
Typically, LEDs light continuously to indicate a shutdown fault, and flash to indicate a (non-shutdown) warning fault:
Check that electrical connections are secure.
Check that the CANdrive is securely mounted, and kept free from ingress of water or build up of excessive dust/dirt. The front label and casing may be wiped with a clean, damp cloth. Do not use cleaning solvents.
LED Mode Fault J1939
SPN FMI
On Low oil pressure shutdown 100 1
Flashing Low oil pressure warning 100 > 1
On Coolant temperature
shutdown
110 0
Flashing Coolant temperature warning 110 > 0
On Overspeed shutdown 190 0
Flashing Overspeed warning 190 > 0
- Reserved for future use
- -
- Reserved for future use
Flashing Warning fault
Flashing Shutdown fault
- -
- -
- -
CANdrive can handle up to 8 simultaneous faults at one time: additional fault messages are not registered. When a fault becomes inactive and is no longer broadcast, the appropriate LED goes out after approximately 2 seconds.
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CONTROL SYSTEMS AND SERVICES DIVISION
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FW Murphy – CANdrive installation and operation 00-02-0618 revision F 7th January 2011 p4/4
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