Murphy BLSK1 User Manual

BLSK1 Series
Operates Bilge Pumps or Alarms
Uses Proven “Air Cell” Actuated System
Remote Switch and Moving Parts Kept Unaffected by Corrosion
Aluminum Body and Cover
Includes 3 Assemblies:
BLS1 Bilge Level Switch
MACT1 Tube Kit (Sensor Line and Fittings)
MAC1 “Air Cell” (Volume Cell)
Description
The BLSK1 Bilge Level Switch System gives you all items and fittings necessary to install in your bilge. Or, you can have only the parts you want and you provide brackets, tubing and mount­ing hardware.
Using the proven “Air Cell” actuating system, all moving parts and switching are remote from bilge liquids and are thus not affected by corrosion, rust, etc. All wetted parts are of non-corrosive materials.
As bilge level rises a column of air is captured in the MAC1 Air Volume Cell. The rising bilge level compresses the column of air creating pres­sure against the large diaphragm in the BLS1 Bilge Level Switch and the switch trips. Switch set point is adjustable.
The switch resets as the bilge is pumped out. Air cell recharges itself during normal operation.
The BLS1 is constructed of materials not affected by marine atmospheres; Aluminum or Bronze body and cover, Buna-N diaphragm.
Specifications
BLS1 Bilge Level Switch
Snap-Switch SPDT (standard)
• 5 A @ 125, 250, or 480 VAC
• 1/2 A @ 125 VDC, 1/4 A @ 250 VDC
NOTE: A pilot relay may be used for higher contact ratings (see Typical Wiring Diagram).
Case/Lid: Aluminum (std).
Bottom Plate: Glass-filled Nylon. Process Connection: 1/4 NPTF. Max. Pressure: 25
psi (172 kPa) [1.72 bar].
Conduit Connection (electrical): 1/2 NPT.
BLS1 Weight: 3 lb. (1.4 kg).
BLS1 Dimensions: 6-1/4 x 6-1/4 x 6-1/4 in.
(159 x 159 x 159 mm).
15050737 Optional mounting bracket
16 ga., 304 stainless steel (see Dimensions).
MACT1 Tube Kit (fittings included)
4 ft. (1.21 m) flexible non-corrosive tubing, 1/4 in. (6 mm) dia. (cut to fit).
MACT1 Weight: 0.5 lb. (0.23 kg).
MACT1 Dimensions: 6 x 6 x 6 in. (152 x 152
x 152 mm).
MAC1 Air Cell (Volume Cell)
Made of non-corrosive materials
(2) 1/4-20 stainless steel hex bolts and nuts.
MAC1 Weight: 2 lb. (1 kg). MAC1 Dimensions: 6 x 6 x 6 in. (152 x 152
x 152 mm).
Dimensions
(1)
(2)
(3)
BLSK-95107B
Revised 10-03
Catalog Section 15
(00-02-0052)
Bilge Level Switch System
6-5/32 in. (156 mm)
Optional Mounting Bracket (15050737)
4 feet long
(1.21 m) std.
1/4-20 hex bolt (2-places) and nuts
5-1/2 in.
(140 mm)
1/2 NPT for electrical connections
MACT1 Tube Kit (Sensor Line)
MAC1 (Volume Cell)
5-3/16 in. (132 mm)
2-3/8 in. (60 mm)
BLS1 (Bilge Level Switch)
3-1/4 in. (83 mm)
9/32 in. (7 mm) dia. 4-places
1-1/2 in. (38 mm)
Installation Instructions
1. Select a mounting location in lower part of the bilge
for the MAC1 air cell, but do not mount cell at this time. MAC1 must be placed so that no debris will become trapped inside it. Position the air cell approximately 1-1/2 to 2 in. (38 to 51 mm) below desired operation point and note location for attach­ing the cell to a stringer or bulkhead, etc. Vertical adjustment may be necessary for final calibration (see step 6).
2. Mount the BLS1 switch via optional mounting
bracket 15050737 or one of your supply. Keep the BLS1 switch within 4 ft. (1.21 m) off the MAC1 air cell. Tubing must NOT
have a loop or flat area for moisture to collect. Always maintain a downward slope.
3. Attach the MACT1 tubing kit to the air cell and to
the BLS1 switch. Any tubing can be used as long as it does not corrode and it provides air tight connec­tions.
4. Wire the SPDT snap-switch according to instruc-
tions and your requirements. See typical wiring dia­grams, below.
5. The BLS1 trip point is preset to operate when bilge
level rises approximately 1-1/2 in. (38 mm) above the bottom of the air cell. It will reset when level falls approximately 3/4 in. (19 mm).
6. Raise or lower the air cell so that the distance from
the hull to the trip point level on the side of the air cell is equal to desired level of bilge. Secure the air cell via the 2 hex bolts. If necessary, adjustment can be made prior to installation by placing the air cell in a bucket of water and adjusting the white knurled knob inside the BLS1 until the snap-switch actuates at the desired level. Or, build a coffer dam around the air cell in the bilge, add the desired amount of bilge water, and adjust the switch trip knob as explained above. BE SURE
to remove coffer dam prior to
placing the BLS1 into service.
7. Verify proper operation at desired levels prior to
launch.
NOTE: The air cell will automatically recharge itself anytime the bilge level falls below the air cell.
CAUTION:
Air cell tubing and connections must
remain air tight. Seal any holes placed in the air cell.
Before beginning installation of this Murphy product:
✔ Disconnect ALL electrical power to the machine. ✔ Make sure the machine CANNOT operate during
installation.
✔ Follow all safety warnings of the machine manufacturer. ✔ Read and follow all installation instructions.
Base Model
BLS1 = Bilge level switch BLSK1 = Bilge level switch kit:
BLS1 (Bilge Level Switch) MACT1 (Tubing kit) MAC1 (Air cell)
Body (Lid and Case)
Blank = Aluminum
Switch
Blank = SPDT, 5A
Accessories and Replacement Parts (order separately)
15050737: BLS1 mounting bracket. 15010205: 5 A snap-switch and movement assembly. 15000123: Diaphragm assembly. 15050823: Piston. 15050824: Knob for limit adjustment.
How to Order the BLSK1
To order use the model number designation diagram below.
Typical Installation and Wiring
BLSK1
BLSK-95107B page 2 of 2
CONTROL SYSTEMS & SERVICES DIVISION
P.O. Box 1819; Rosenberg, Texas 77471; USA +1 281 633 4500 fax +1 281 633 4588
e-mail sales@fwmurphy.com
MURPHY DE MEXICO, S.A. DE C.V.
Blvd. Antonio Rocha Cordero 300, Fracción del Aguaje San Luis Potosí, S.L.P.; México 78384 +52 444 8206264 fax +52 444 8206336 Villahermosa Office +52 993 3162117 e-mail ventas@murphymex.com.mx www.murphymex.com.mx
FRANK W. MURPHY, LTD.
Church Rd.; Laverstock, Salisbury SP1 1QZ; U.K. +44 1722 410055 fax +44 1722 410088 e-mail sales@fwmurphy.co.uk www.fwmurphy.co.uk
MURPHY SWITCH OF CALIFORNIA
41343 12th Street West Palmdale, California 93551-1442; USA +1 661 272 4700 fax +1 661 947 7570 e-mail sales@murphyswitch.com www.murphyswitch.com
In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.
MACQUARRIE CORPORATION
1620 Hume Highway Campbellfield, Vic 3061; Australia +61 3 9358 5555 fax +61 3 9358 5558
e-mail murphy@macquarrie.com.au
FW Murphy
P.O. Box 470248 Tulsa, Oklahoma 74147 USA +1 918 317 4100
fax +1 918 317 4266 e-mail sales@fwmurphy.com
www.fwmurphy.com
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USA–ISO 9001:2000 FM 28221
UK–ISO 9001:2000 FM 29422
Printed in U.S.A.
Warranty
A limited warranty on materials and workmanship is given with this FW Murphy product.
A copy of the warranty may be viewed or printed by going to www.fwmurphy.com/support/warranty.htm
WARNING
Customer Supplied Bracket
Bulkhead
BLS1 Bilge Level Switch
Optional Mounting Bracket (15050737)
Sensor Line (MACT1 Tube Kit)
Volume Cell (MAC1)
AIR
ST Series Alarm
BLS1 Switch
8–30 VAC
8–40 VDC
NO
C
NC
BLS1 Switch
NO
C
NC
K-1
+ve –ve
Power Supply
NOTE: Contact rating should be appropriate for horse power of the pump.
+ –
Alarm #5
See Note
K-1
1 2 3 4
5 6
A
B
Operating Bilge Pump
Alarm #1
A
B
Alarm #2
A
B
Alarm #3
A
B
A
Alarm #4
B
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