Murphy AS710S User Manual

AUTOSTART 710 (AS710S) series
The Generator Controls Division of
R
M010601
PROGRAMMABLE GENERATOR CONTROLLER
The Autostart 710 provides the control features needed for the automatic start, load transfer and shutdown of a standby generator or pump. Microprocessor technology allows the Autostart 710 to be programmed for use in a wide range of engine and generator control applications.
Key features
or optional rotary switch.
32 character, back-lit liquid crystal display (LCD), showing
operating mode, system status, timer information, generator RPM/Hz., oil pressure and engine temperature
Full programmability of engine control options, timers,
trip levels, fault options and input/output configurations
Comprehensive fault protection and alarm system:-
low oil pressure and high engine temperature alarms (using analogue or switch sensors), engine overspeed and underspeed, emergency stop, start fail, charge fail, high and low battery voltage, 3 programmable fault inputs.
6 programmable outputs, each configurable to one
of over 30 function types.
Pin compatibility with Keystart 9700 range, allowing
standardisation of panel wiring
Operation
The AS710’s operating mode is selected by use of a 3 position switch:–
Off/reset. Removes power from the unit, disabling the engine and resetting a latched fault condition.
Automatic start-up, load transfer and return to standby in response to a mains fail or remote start condition, with full fault protection.
Manual start and stop of the generator, either immediately on selecting manual mode or by use of remote push button switches.
Green and amber LEDs around the switch indicate the selection of Auto or Manual modes. On keyswitch versions, the key is common to all units and is removable in the Off and Auto positions only.
Control Outputs
The following outputs are provided:-
Single pole, switched +ve relay outputs for the control
of engine fuel and starter motor circuits.
Switched +ve outputs for signalling auto and manual
modes, plus a –ve DC output for Off/reset.
6 function programmable outputs (see overleaf).
Fault Protection and Alarm System
In Auto or Manual modes, Autostart shuts down and latches out the generator on detection of low oil pressure, high engine temperature, overspeed, start fail or emergency stop faults. The Autostart may also be set up to shut down the generator on a low generator frequency or speed condition.
3 additional inputs may be used with remote fault switches (giving a ‘shutdown’ or ‘warning’ response), or as control inputs with remote contacts or panel switches (see overleaf).
Non-latching, 'warning only' alarms are provided for high and low battery volts, charge fail and mag. pickup fail conditions.
Issue 8, revised 06/99
Catalogue section 75
Product Specification
Power supply:
Operating voltage: steady state range crank brown-out Current consumption typically 150 mA
Inputs:
DC inputs (inputs 1 - 5, mains fail):
positive input voltage range 80% to 100% of battery +ve negative input voltage range –1V to +2V w.r.t. battery –ve
Generator AC input:
operating voltage range 90 – 300 V AC rms frequency measurement range 0 – 99 Hz.
Magnetic pickup:
operating voltage range 7 – 80 V AC rms frequency measurement range 0 – 10 kHz
Outputs:
Start and fuel relays + ve DC (switched SPNO contact) Programmable outputs 1 – 3 – ve DC (open collector transistor) Programmable output 4 – ve DC (switched SPNO contact) Programmable output 5
(default setting: common alarm) Programmable output 6 (default setting: gen. contactor) Auto & Manual outputs + ve DC (switched), 250 mA max. Off/reset output – ve DC (switched), 250 mA max.
General:
Overall dimensions (W x H x D) 96 x 96 x 162 mm Panel cut-out size DIN standard 92 x 92 mm Weight approx. 650 g Operating ambient temperature Case sealing IP22
In order to consistently bring you the highest quality, full
featured products, we reserve the right to change our
specifications and designs at any time.
5 – 40 V DC continuous,
to 0 V for <= 100 mSec
(all ratings for resistive load)
16A max. @ 24 V DC
250mA max. @ 33 V DC
5A max. @ 24 V DC
+ ve DC (switched SPNO contact)
5A max. @ 24 V DC
volt free SPNO relay contacts
5A max. @ 240 V AC
–10 to +55 oC
(MS5259)
Programmable functions
+ ve DC power supply
+ ve DC (relays)/Emerg. stop
manual
manual
Reset
–ve DC
AUTOSTART
Frank W. Murphy Manufacturer Frank W. Murphy Southern Division
Frank W. Murphy Ltd.
Macquarrie Corporation
email: murphy@macquarrie.com.au
Murphy Switch of California
Murphy de Mexico S.A. de C.V.
Frank W. Murphy Pte, Ltd. Frank W. Murphy Ltd. en France
The Autostart 710 has over 30 programmable functions:-
Timers:-
Start delay; preheat, crank and crank cool (dwell) times; alarm override time; warm-up delay, mains restore delay; engine cool (run on, off load) time, speed signal delay.
Inputs:-
Inputs 1 and 2 are dedicated for use with low oil pressure and high engine temperature sensors, switch or analogue type. Inputs 3, 4 and 5 may be programmed for a range of uses, including shutdown or warning faults, manual restore (of mains), test off load, alarm mute, etc. The inputs can be set up to work with remote contacts which either open or close when active, with wiring to either +ve or –ve DC.
Outputs:-
6 programmable outputs, each of which may be set to give one of over 30 signalling or control ‘actions’, including: Preheat (4 types), Energised to Stop Fuel, Louvre Control, Generator Available, Common Alarm, Alarm (muteable), Shutdown Fault, Warning Fault, Overspeed, Start Fail, individual faults (1 - 5), etc.
Other System parameters:-
Crank release (by engine RPM, generator Hz. or charge alternator WL voltage), underspeed and overspeed trip levels (Hz. or RPM); maximum number of start attempts; high and low battery voltage warning levels; enable or disable loading of generator in manual mode.
When ordering, please specify:-
Switch option:-
K = keyswitch R = rotary (knob) switch
Generator AC voltage:-
D = 230 VAC
AS710S
C = 110 VAC
Rear Facia & Electrical Connection
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
1
–ve DC supply
2
Charge fail input 3 4 5
Magnetic pickup input 6
Output 1 7
Output 2 8
A800 enable output 9
Output 3: – ve, < 250mA
10
Output 4: – ve DC, 5 A max.
11
Remote start/mains fail input
12
- No connection -
13
Off output: – ve, < 250mA
14
Manual output
15
Auto output
16 17 18 19 20
21
22 23 24 25 26 27 28 29 30
5 – 40 VDC
– ve DC 250 mA max
+ ve DC 250mA max.
Communications Port
16
Input 1: low oil pressure
17
Input 2: high engine temp.
18
Input 3: programmable
19
Input 4: programmable
20
Input 5: programmable
Index Pin21
22
Fuel output
23
Starter output
24
Output 5 (alarm): + ve, < 5A
25
NO
26
Output 6 (gen. contctr)
CO
volt free, 5 A max.
+ve DC 16 A max.
27
Man. Start
28 29 30
Live Neutral
Man. Stop
Generator AC 300 VAC max.
– ve
Accessories:-
AS7PROG Hand held programmer key-pad AS7CA 9 way (interface) to 9 way (PC) comms lead AS7CB 9 way (interface) to 25 way (PC) comms lead AS7CC RS232 communications local interface AS7CD RS232 communications modem interface AS7CK AS7xx communication and programming software
Typical Connection
M
L1
A
L2
I
L3
N
N
S
1 2 3 4 5 6
+ve DC
Fuse
+
WL
mains
contactor L1L2
L1
L2 L3 N
UVR500
Magnetic
Pickup
MCR
RPO3
RPO1
RPO2RPO4
AutoManual
Emerg.
stop
MCR1
5A
10 11 12 13 14 15
1 2 3 4 5 6 7 8 9
L O A D
710
L3 N
contactor
GCR1
16 17 18 19 20
22 23 24 25 26 27 28 29 30
gen.
GCR
1A
start
stop
RAL
MCCB
RST
RFL
inputs
Fuel
Starter
Alarm
IP5
IP4
IP3
L1 L2 L3
N
HET
G E N E R A T O R
LOP
Incorporating Modex Automation
Church Road, Laverstock, Salisbury U.K.
Since 1939
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