Murphy 45HE User Manual

15
20
140
160
120
10
80
60
100
Fingertip Adjustable Trip Point
PowerHall* Transistor
Magnetized Indicating Pointer
45HE-95116B
®
FRANK W.
MFR.
Catalog Section 05/10/15
Revised 12-96
(00-02-0221)
4-1/2 in. (114 mm) Dial Size Hall Effect SWICHGAGE
45HE Series
Proven Hall Effect Switch Technology for Pressure, Temperature and Level Applications
Easy-to-Adjust Alarm or Shutdown Set Points
Normally Open or Normally Closed Systems
Ideal for DC Powered Solid State Controllers
Tough Die Casted Aluminum Housing
Explosion-Proof Case Available
Description
The 45HE Series SWICHGAGE®is a monitoring and alarm/shutdown device for industrial require­ments. It combines state-of-the-art Hall effect switching and analog indication for Pressure, Temperature or Level applications depending on the model used.
The 45HE is ideal for use with DC powered solid state controllers because it operates with Normally Open or Normally Closed Systems from 4.5 to 28 VDC. 120 VAC On-Off control available in Latching Control Relay (BP) models.
Most 45HE models are available in or panel mount case designs. single scale, and custom dials are also available.
surface mount
Dials are dual scale,
Basic Operation
Based on our proven OPL, SPL and OPLH Series SWICHGAGE®models, the 45HE Series includes two magnetic-field-actuated PowerHall* transis­tors. When the magnetized indicating pointer meets one of the Hall effect devices, the corresponding alarm or shutdown transistor output signal becomes active. The 45HE trip points are fin­gertip adjustable.
* Allegro MicroSystems, Inc., registered trademark.
Applications
The 45HE Series SWICHGAGE®models accurate­ly and reliably measure, indicate and control pres­sure, temperature and level in applications such as gas compressor control panels, pumping applica­tions, industrial process applications. 45HE models are available for specific applications such as monitoring oil well lead lines, storage tank levels, automatic ON/OFF pump control, etc.
Optional Features
Remote Transmitter Option (-P4)
This factory-sealed, remote pressure transmitter protects the 45PHE sensing element from line pres­sures of highly viscous and mildly corrosive fluids. A 5 foot (1.5 m) stainless steel capillary tube trans­mits pressure from the diaphragm seal to the unit. A 1 NPTM plated steel pulsation dampener is included to help prevent damaging pulsation.
Features
PLC and Solid State Compatible
The Normally Open and Normally Closed ver­sions of the 45HE Series are suitable for Murphy (and others) solid state TATTLETALE®annunci­ators and logic controllers, PLC’s and micro­processor-based controllers.
Low Switch Start-Up Override
A standard toggle switch is provided (N.O. and N.C. surface mounted models) to override the low switch during equipment start-up.
Latching Control Relay (BP Model)
The 45HEBP Series includes a latching control relay for automatic ON/OFF control, either direct­ly or through a motor starter.
Freeze-proof Sensing (FP Model)
A freeze-proof sensing device is available for the 45LHE Series level SWICHGAGE®. The freeze­proof device inserts directly into the tank wall. The 45LHEFP sensor is stainless steel with a Buna-N rolling diaphragm.
Direct Transmitter Option (-P6)
The -P6 option is the direct mounted version of the
-P4 (remote transmitter option). This factory­sealed mechanism consists of a 2 NPTM plated steel diaphragm housing (304 stainless steel diaphragm housing is optional), which attaches directly to the 45PHE pressure SWICHGAGE®.
Explosion-proof Option (-EX)
Most 45HE Series SWICHGAGE®devices are available with an explosion-proof case for haz­ardous applications.
Warranty
A two-year limited warranty on materials and workmanship is given with this Murphy product. Details are available on request and are packed with each unit.
®
Specifications
3
1
Note 1
White
Red
Green
Black
24
+
+
Low
High
= 26 AWG (0.12 mm2)
Red= Positive Power Input Green= Negative Power Input White= Low Transistor Sinking Output Black= High Transistor Sinking Output
Customer Connections 12 or 24 VDC
7
9
6
A
5
B
8
3
4
1
Red
White
Red
Red
= 16 AWG (1.5 mm2)
= 26 AWG (0.12 mm
2
)
Brown
Relay Coils
Yellow
Blue
Green
Green
Black
Black
1
2
4
5
3
Green
Red
+
--
++
––
Set
Reset
Low
High
Contacts Shown Reset
(Low Limit has been Met)
Customer Connections 120 VAC
7
9
6
8
3
4
1
Red
White
White
Black
Full Wave Rectifier
Low
High
Contacts Shown Reset
(Low Limit has been Met)
= 18 AWG (1.0 mm
2
)
Brown
Yellow
Blue
Green
Black
Black
1 2
4
5
3
Green
Red
Red
= 16 AWG (1.5 mm2)
= 26 AWG (0.12 mm
2
)
+
+
N
H
7
9
A
5
B
4
1
Relay Coils
Set
Reset
312 4
Note 2
White
Red
Green
Black
+
+
Low
High
= 26 AWG (0.12 mm2)
Red= Positive Power Input Green= Negative Power Input White= Low Transistor Sinking Output Black= High Transistor Sinking Output
Case: Die casted aluminum, Dial: 4-1/2 in. (114 mm), white on black background. Sensing Element: Bronze bourdon tube standard; 316 stainless steel or monel
are optional. 45LHEA and 45LHE Level models up to 20 ft. (6.09 m) brass bellows is standard; stainless steel bellows is optional (see page 4).
Geared Movement: 302 and 304 stainless steel. Lens: Clear Polycarbonate, UV stabilized, fog and scratch resistant. SWICHGAGE®Sensor: PowerHall; outputs negative signal
(sinking transistor output) rated: 300 mA continuous.
SWICHGAGE®Set Points: 2-fingertip adjustable, visible on face-dial. SWICHGAGE®Electrical Connection:
Surface Mount Case: Terminal block; 1/2 NPTF conduit connection. Panel Mount Case: Wire leads, 18 AWG x 8 in. (1.0 mm
1/2 NPTM conduit connection.
Optional Conduit Connection: 24 AWG x 8 in. (0.22 mm
2
x 203 mm);
2
x 203 mm);
1/2 NPTM conduit connection.
Operating Temperature: -40 to 185°F (-40 to +85°C). Storage Temperature: -77 to 185°F (-60 to 85°C). Power Input: 4.5 to 28 VDC; 120 VAC/24VDC for Latching Control
Relay (BP) models with built-in transformer/rectifier.
Overrange: Do not exceed 30% above full range (all models). Pressure Models Sensing Connection: Bottom connection 1/4 NPTM thru
1000 psi (6.89 MPa) [68.9 bar], or 1/2 NPTM 1500 psi (10.3 MPa) [103 bar] thru 20,000 psi (137 MPa) [1378 bar], back connection optional.
Pressure Models Accuracy: ±2% for the first and last quarters of the scale,
the middle half of scale is ±1%.
Temperature Models Sensing Connections:
Capillary: 5 feet (1.5 m) PVC armored copper tube, standard. Sensing Bulb: Copper, 1/2 in. (13 mm) O.D. x 7 in. (178 mm) length;
Sensing Bulb Connection: 1/2 NPTM.
Temperature Models Accuracy
Temperature Range Lower
Level Models Sensing Connections:
45LHE, 45LHEF: Bottom connection 1/4 NPTM. Bellows Mov. Models (up to 20 ft. [6 m] range): Bottom connection 1/4 NPTF. 45LHEFP: 2 NPTM back connection.
Level Models Accuracy: ±2% for the first and last quarters of the scale,
the middle half of scale is ±1%.
(Other options available see “How to Order” section, page 4). 600 psi (4.14 MPa) [41.37 bar] pressure rating, for higher pressure
ratings the use of thermowell is recommended.
1
/4 Middle 1/2 Upper 1/4
-60 to 60°F ± 2°F ± 2°F ± 2°F (-51 to 16°C) (± 1°C) (± 1°C) (± 1°C)
-40 to 136°F ± 4°F ± 2°F ± 2°F (-40 to 58°C) (± 2°C) (± 1°C) (± 1°C)
15 to 250°F ± 8°F ± 2°F ± 2°F
(9 to 121°C) (± 4°C) (± 1°C) (±1°C)
130 to 350°F ± 8°F ± 2°F ±3°F (60 to 180°C) (± 4°C) (± 1°C) (± 1.5°C)
260 to 450°F ± 8°F ± 2°F ± 3°F (127 to 232°C) (± 4°C) (± 1°C) (± 1.5°C)
Internal Wiring
Important information: When using the 45HE SWICHGAGE®with inductive loads, we recommend installing a suppression diode across all coil(s).
45PHE, 45THE and
45LHE Series
Hall Effect Sensors Ratings: 300 mA continuous
Note 1: Start/Run Switch; Open for Start,
Closed for Run (surface mount models only).
Note 2: Start/Run Switch; Closed for Start,
Open for Run (surface mount models only).
45PHENC, 45THENC
and 45LHENC Series
45PHEBP, 45THEBP and
45LHEBP Series (12/24 VDC)
45PHEBP, 45THEBP and
45LHEBP Series (120 VAC)
Latching Relay Contact Ratings: SPDT Dry Relay Contacts, 10 A @ 120 VAC
120
120
120
5-7/16 in.
(138 mm)
2-57/64 in.
(73 mm)
1/4 in. (6 mm) dia. holes (3 places.) on 5-13/64 in. (132 mm) b.c. (bolt circle), 120 apart, clocking as shown
Mounting Hole
4-3/4 in.
(121 mm)
diameter.
Optional conduit
and -ES Option
1/2 in. (13 mm)
8-7/16 in.
(214 mm)
3-3/8 in. (86 mm)
Panel Mount
Square Case
*
models
do not
include
mounting
flange
7-7/8 in.
(200 mm)
3-15/16 in.
(100 mm)
4-1/32 in. (102 mm)
9/32 in. (7 mm) dia. 3 places
*
45PHEE, 45LHEE, 45PHENCE, 45LHENCE, 45PHEBPE and 45LHEBPE models
feature square case, but altered to fit standard round panel mounting–not pictured.
1/2 in.
(13 mm)
conduit
Dimensions
8 in.
(203 mm)
6-25/64 in.
(162 mm)
8 in.
(203 mm)
6-3/4 in. (171 mm)
3/8-16 UNC-2B
thread
7/8 in. (22 mm)
deep, 8 plc's
6-3/4 in.
(171 mm)
13/32 in. (10 mm) diameter
4 places
7-35/64 in. (192 mm) dia. Mounting hole required for Panel mount models
3-3/8 in.
(86 mm)
1/2 NPT
optional
rear or side
conduit
3-3/8 in. (86 mm)
120
120
120
5-7/16 in.
(138 mm)
2-57/64 in.
(73 mm)
1/4 in. (6 mm) dia. holes (3 places.) on 5-13/64 in. (132 mm) b.c. (bolt circle), 120 apart, clocking as shown
Mounting Hole
4-3/4 in.
(121 mm)
diameter.
7 in.
(178 mm)
1/2 NPT
Compression Nut
Bulb Minimum Insertion
Optional
coduit and -ES Option,
1/2 in.
(13 mm)
8-7/16 in.
(214 mm)
3-3/8 in. (86 mm)
Panel Mount
Square Case
**
models
do not
include
mounting
flange
7-7/8 in.
(200 mm)
3-15/16 in.
(100 mm)
4-1/32 in. (102 mm)
9/32 in. (7 mm) dia. 3 places
**
45THEE, 45THENCE and 45THEBPE versions feature square case,
but altered to fit standard round panel mounting–not pictured.
1/2 in.
(13 mm)
conduit
Process Connection 2 NPT
Surface Mounted Case
10-13/16 in.
(275 mm)
4-1/8 in.
(105 mm)
Surface Mount 45PHE and 45LHE Series
Surface Mount 45THE Series
Panel Mount 45PHEF and 45LHEF Series
Panel Mount 45THEF Series
Explosion-proof -EX Option
Temperature Sensing Bulb
45LHEFP Freeze-proof
How to Order
®
FRANK W.
MFR.
Specify model number . List options in alphabetical order (A to Z). Place a dash (–) between each option. See example below.
45PHE – R – 2 – 30 – CC
Base Models for Pressure
45PHE (surface mount) 45PHEF (panel mount) 45PHEE (panel)
45PHEBP (surface)
45PHENC (surface) 45PHEFNC (panel) 45PHENCE (panel) 45PHEBPE (panel)
† †
Base Models for Temperature
45THE (surface mount) 45THEF (panel mount) 45THEE (panel)
45THEBP (surface)
45THENC (surface) 45THEFNC (panel) 45THENCE (panel) 45THEBPE (panel)
† †
Base Models for Level
45LHE (surface mount) 45LHEF (panel mount) 45LHEE (panel)
45LHEBP (surface)
45LHENC (surface) 45LHEFNC (panel) 45LHENCE (panel) 45LHEBPE (panel)
† †
45LHEFP(freeze-proof)
Bourdon Tube/Bellows
A = Bronze bourdon tube with brass socket–up to 1000 psi.
= Brass bellows (level models 20 ft./6.09 m. and below only). R = 316 Stainless steel bourdon tube with carbon steel socket. S = 316 Stainless steel bourdon tube and socket.
= 316 Stainless steel bellows movement. P = “K” Monel bourdon tube with monel 400 socket
(Special order. Check delivery and price.)
A1 = 1/2 NPT–up to 1000 psi. R1 = 1/2 NPT–up to 1000 psi. S1 = 1/2 NPT–up to 1000 psi. P1 = 1/2 NPT–up to 1000 psi.
Latching Control Relay Voltage (for “BP” models only)
Standard*(Do not specify) = 120 VAC systems.
2 = 12 VDC systems. 3 = 24 VAC systems. 4 = 24 VDC systems.
* Includes transformer/rectifier 120VAC/24VAC.
Features square case, but for panel mounting.
Pressure/Vacuum Range/Scale
30V 30V15 30V30 30V100 30V200 30V300 15 30 60 100 160 200 300 400 600 1000 1500 2000 3000 5000 10000 20000
30" vac - 0 psi 30" vac - 15 psi 30" vac - 30 psi 30" vac - 100 psi 30" vac - 200 psi 30" vac - 300 psi 0 - 15 psi 0 - 30 psi 0 - 60 psi 0 - 100 psi 0 - 160 psi 0 - 200 psi 0 - 300 psi 0 - 400 psi 0 - 600 psi 0 - 1000 psi 0 - 1500 psi 0 - 2000 psi 0 - 3000 psi 0 - 5000 psi 0 - 10,000 psi 0 - 20,000 psi
-101 kPa - 0 kPa
-101 kPa - 103 kPa
-101 kPa - 207 kPa
-101 kPa - 689 kPa
-101 kPa - 1.38 MPa
-101 kPa - 2.07 MPa 0 - 103 kPa 0 - 207 kPa 0 - 414 kPa 0 - 689 kPa 0 - 1.10 MPa 0 - 1.38 MPa 0 - 2.07 MPa 0 - 2.76 MPa 0 - 4.14 MPa 0 - 6.89 MPa 0 - 10.34 MPa 0 - 13.79 MPa 0 - 20.68 MPa 0 - 34.48 MPa 0 - 68.95 MPa 0 - 137.90 MPa
Options
BC = Back connected
bourdon tube
CC = Conduit connection ES = Environmentally sealed EX = Explosion-proof EL = Explosion-proof less case LC = Less case P4 = Pressure transmitter
with 5 ft. (1.52 m)
P4L = Less pulsation dampener P6 = Pressure transmitter
direct mount
P6S = Pressure transmitter direct
mount, 304 st. st. housing
RO = Restricting orifice SH = Stainless steel external
hardware
T3 = Tamperproof bezel/lens TS = Over/under range stop VR = Vapor recovery compensator
Temperature (Specify one from each column) Temperature Range Capillary Type Capillary Length
60 = -60 - 60°F (15.6°C) 136 = 40 - 136°F (57.8°C) 250 = 15 - 250°F (121°C) 350 = 130 - 350°F (177°C) 450 = 260 - 450°F (232°C)
P = PVC Armor/Copper Capillary G = Galvanized/Copper Capillary S = Stainless St./St. St. Capillary T = Stainless St./Copper Capillary
Level Range/Scale
Specify in feet
5**= 0 - 5 ft. (0-1.5 m) Dual scale
**= 0 - 10 ft. (0-3 m) Dual scale
10 20
**= 0 - 20 ft. (0-6 m) Dual scale
30 = 0 - 30 ft. (0-9 m) Dual scale 60 = 0 - 60 ft. (0-18 m) Dual scale 120 = 0 - 120 ft. Single scale
Specify in feet
05 = 5 ft. (1.5 m) 10 = 10 ft. (3 m) 15 = 15 ft. (4.5 m)
etc.
Specify in meters
4M= 0 - 4 m Single scale
3.5M= 0 - 3.5 m Single scale 6M= 0 - 6 m Single scale 90 = 0 - 9 m Single scale
NOTES: Standard calibra­tion is for water–specify if other. To determine correct range, add TOTAL of liquid above the pressure connection. For elevated tanks subtract tank elevation from gage reading to determine ACTUAL
Specify in meters
1.5M = 1.5 m 2M = 2 m
2.5M = 2.5 m
etc.
height
tank level.
**Bellows actuated level models instead of bourdon tube.
In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.
Murphy de México, S.A. de C.V.
Blvd. Antonio Rocha Cordero 300, Fracción del Aguaje San Luis Potosí, S.L.P.; México 78384
tel. +52-48-206264 fax +52-48-206336 e-mail murmexsl@infosel.net.mx
Murphy Switch of California
P.O. Box 900788; Palmdale, California 93590; USA
tel. (805) 272-4700 fax (805) 947-7570 e-mail sales@murphyswitch.com
Frank W. Murphy France
tel. +33 1 30 762626 fax +33 1 30 763989
Since 1939
Frank W. Murphy Manufacturer
P.O. Box 470248; Tulsa, Oklahoma 74147; USA
tel. (918) 627-3550 fax (918) 664-6146 e-mail fwmurphy@ionet.net
Frank W. Murphy Southern Division
P.O. Box 1819; Rosenberg, Texas 77471; USA
tel. (281) 342-0297 fax (281) 341-6006 e-mail murphysd@intertex.net
Printed in U.S.A.
Frank W. Murphy, Ltd.
Church Rd.; Laverstock, Salisbury SP1 1QZ; U.K.
tel. +44 1722 410055 fax +44 1722 410088 tlx 477088 e-mail sales@fwmurphy.co.uk
Frank W. Murphy Pte., Ltd.
26 Siglap Drive; Republic of Singapore 456153
tel. +65 241-3166 fax +65 241-8382 e-mail fwmsales@fwmurphy.com.sg
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1620 Hume Highway; Campbellfield, Vic 3061; Australia
tel. +61 3 9358-5555 fax +61 3 9358-5558
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