Murata GRM, GRJ, GR3, GR4, GR7 User Manual

...
Page 1
!Caution/Notice
GRM, GR3, GRJ, GR4, GR7, GJM, GQM, GA2, GA3, LLL, LLA, LLM, LLR, NFM, KRM, KR3, GMA, GMD
!Caution
Notice
Storage and Operation Conditions
1. Temperature Dependent Characteristics
2. Measurement of Capacitance
3. Applied Voltage and Applied Current
4. Type of Applied Voltage and Self-heating Temperature
5. DC Voltage and AC Voltage Characteristics
6. Capacitance Aging
7. Vibration and Shock
Soldering and Mounting
1. Mounting Position
2. Information before Mounting
3. Maintenance of the Mounting (pick and place) Machine
4-1. Reflow Soldering
4-2. Flow Soldering
4-3. Correction of Soldered Portion
5. Washing
6. Electrical Test on Printed Circuit Board
7. Printed Circuit Board Cropping
8. Assembly
9. Die Bonding/Wire Bonding
Other
1. Under Operation of Equipment
2. Other
1. Operating Temperature
2. Atmosphere Surroundings (gaseous and liquid)
3. Piezo-electric Phenomenon
Soldering and Mounting
1. PCB Design
1. Notice for Pattern Forms
2. Land Dimensions
3. Board Design
2. Adhesive Application
3. Adhesive Curing
4. Flux for Flow Soldering
5. Flow Soldering
6. Reflow Soldering
7. Washing
8. Coating
Other
1. Transportation
2. Characteristics Evaluation in the Actual System
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 2
!Caution
1. The performance of chip multilayer ceramic capacitors and chip EMIFIL NFM series (henceforth just “capacitors”) may be aected by the storage conditions. Please use them promptly aer delivery. 1-1. Maintain appropriate storage for the capacitors using
the following conditions: Room Temperature of +5 to +40°C and a Relative Humidity of 20 to 70%. High temperature and humidity conditions and/or prolonged storage may cause deterioration of the packaging materials. If more than six months have elapsed since delivery, check packaging, mounting, etc. before use. In addition, this may cause oxidation of the electrodes. If more than one year has elapsed since delivery, also check the solderability before use.
1-2. Corrosive gas can react with the termination
(external) electrodes or lead wires of capacitors, and result in poor solderability. Do not store the capacitors in an atmosphere consisting of corrosive gas (e.g., hydrogen sulfide, sulfur dioxide, chlorine, ammonia gas, etc.).
1-3. Due to moisture condensation caused by rapid
humidity changes, or the photochemical change caused by direct sunlight on the terminal electrodes and/or the resin/epoxy coatings, the solderability and electrical performance may deteriorate. Do not store capacitors under direct sunlight or in high humidity conditions.
Storage and Operation Conditions
1. Temperature Dependent Characteristics
1. The electrical characteristics of a capacitor can change with temperature. 1-1. For capacitors having larger temperature
dependency, the capacitance may change with temperature changes. The following actions are recommended in order to ensure suitable capacitance values. (1) Select a suitable capacitance for the operating
temperature range.
(2) The capacitance may change within the rated
temperature. When you use a high dielectric constant type capacitor in a circuit that needs a tight (narrow) capacitance tolerance (e.g., a time-constant circuit), please carefully consider the temperature characteristics, and carefully confirm the various characteristics in actual use conditions and the actual system.
[Example of Temperature Characteristics X5R (R6)]
Sample: 22μF, Rated Voltage 4VDC
[Example of Temperature Characteristics X7R (R7)]
Sample: 0.1μF, Rated Voltage 50VDC
-20
-15
-10
-5
0
5
10
15
20
Temperature (°C)
-75 -50 -25 0 25 50 75 100
Capacitance Change (%)
-20
-15
-10
-5
0
5
10
15
20
Temperature (°C)
-75 -50 -25 0 25 50 75 100 125 150
Capacitance Change (%)
2. Measurement of Capacitance
1. Measure capacitance with the voltage and frequency specified in the product specifications. 1-1. The output voltage of the measuring equipment may
decrease occasionally when capacitance is high. Please confirm whether a prescribed measured voltage is impressed to the capacitor.
1-2. The capacitance values of high dielectric constant
type capacitors change depending on the AC voltage applied. Please consider the AC voltage characteristics when selecting a capacitor to be used in an AC circuit.
Rating
Continued on the following page.
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 3
!Caution
3. Applied Voltage and Applied Current
1. Do not apply a voltage to the capacitor that exceeds the
rated voltage as called out in the specifications.
1-1. Applied voltage between the terminals of a capacitor
shall be less than or equal to the rated voltage. (1) When AC voltage is superimposed on DC voltage,
the zero-to-peak voltage shall not exceed the rated DC voltage. When AC voltage or pulse voltage is applied, the peak-to-peak voltage shall not exceed the rated DC voltage.
(2) Abnormal voltages (surge voltage, static
electricity, pulse voltage, etc.) shall not exceed the rated DC voltage.
1-2. Influence of over voltage
Over voltage that is applied to the capacitor may result in an electrical short circuit caused by the breakdown of the internal dielectric layers. The time duration until breakdown depends on the applied voltage and the ambient temperature.
2. Use a safety standard certified capacitor in a power
supply input circuit (AC filter), as it is also necessary to consider the withstand voltage and impulse withstand voltage defined for each device.
<Applicable to NFM Series>
3. The capacitors also have rated currents. The current flowing between the terminals of a capacitor shall be less than or equal to the rated current. Using the capacitor beyond this range could lead to excessive heat.
Typical Voltage Applied to the DC Capacitor
(E: Maximum possible applied voltage.)
DC Voltage DC Voltage+AC AC Voltage Pulse Voltage
E
0
E
0
E
0
E
0
4. Type of Applied Voltage and Self-heating Temperature
1. Confirm the operating conditions to make sure that no large current is flowing into the capacitor due to the continuous application of an AC voltage or pulse voltage. When a DC rated voltage product is used in an AC voltage circuit or a pulse voltage circuit, the AC current or pulse current will flow into the capacitor; therefore check the self-heating condition. Please confirm the surface temperature of the capacitor so that the temperature remains within the upper limits of the operating temperature, including the rise in temperature due to self-heating. When the capacitor is used with a high-frequency voltage or pulse voltage, heat may be generated by dielectric loss.
<Applicable to Rated Voltage of less than 100VDC>
1-1. The load should be contained so that the self-heating of
the capacitor body remains below 20°C, when measuring at an ambient temperature of 25°C.
1
10
100
0123456
Current (Ar.m.s.)
[Example of Temperature Rise (Heat Generation) in Chip Multilayer Ceramic Capacitors in Contrast to Ripple Current] Sample: R (R1) characteristics 10μF,
Rated voltage: DC10V
Temperature Rise (°C)
Ripple Current
100kHz
500kHz
1MHz
Continued from the preceding page.
Continued on the following page.
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 4
!Caution
<Applicable to Temperature Characteristics X7R (R7), X7T (D7), X7T (W0) beyond Rated Voltage of 200VDC>
1-2. The load should be contained so that the self-heating
of the capacitor body remains below 20°C, when measuring at an ambient temperature of 25°C. In addition, use a K thermocouple of ø0.1mm with less heat capacity when measuring, and measure in a condition where there is no eect from the radiant heat of other components or air flow caused by convection. Excessive generation of heat may cause deterioration of the characteristics and reliability of the capacitor. (Absolutely do not perform measurements while the cooling fan is operating, as an accurate measurement may not be performed.)
<Applicable to Temperature Characteristics U2J (7U), C0G (5C) beyond Rated Voltage of 200VDC>
1-3. Since the self-heating is low in the low loss series, the
allowable power becomes extremely high compared to the common X7R (R7) characteristics. However, when a load with self-heating of 20°C is applied at the rated voltage, the allowable power may be exceeded. When the capacitor is used in a high-frequency voltage circuit of 1kHz or more, the frequency of the applied voltage should be less than 500kHz sine wave (less than 100kHz for a product with rated voltage of DC3.15kV), to limit the voltage load so that the load remains within the derating shown in the following figure. In the case of non-sine wave, high-frequency components exceeding the fundamental frequency may be included. In such a case, please contact Murata. The excessive generation of heat may cause deterioration of the characteristics and reliability of the capacitor. (Absolutely do not perform measurements while the cooling fan is operating, as an accurate measurement may not be performed.)
The surface temperature of the capacitor: 125°C or less
(including self-heating)
[The sine-wave frequency VS allowable voltage]
C0G (5C) char., Rated Voltage: DC250V
0805/2012 (in inch/mm) size
C0G (5C) char., Rated Voltage: DC250V
1206/3216 (in inch/mm) size
Frequency [kHz]
100
(200)
Allowable Voltage [Vp-p]
1000
1000100101
to 330pF
C0G (5C) char., Rated Voltage: DC200V
C0G (5C) char., Rated Voltage: DC500V
Frequency [kHz]
100
(500)
Allowable Voltage [Vp-p]
1000
1000100101
to 560pF
820pF
680pF
1,000pF
C0G char., Rated Voltage: DC630V
Continued from the preceding page.
Continued on the following page.
C0G char., Rated Voltage: DC1kV
100010010
10
1000
100
Frequency [kHz]
Allowable voltage [Vp-p]
4,700pF
to 3,900pF
6,800pF
10,000pF
15,000pF
100010010
10
1000
100
Frequency [kHz]
Allowable voltage [Vp-p]
4,700pF
to 3,900pF
100010010
100
1000
(630V)
560pF
to 470pF
680pF
820pF
1,000pF
1,500pF
2,200pF
3,300pF
Frequency [kHz]
Allowable voltage [Vp-p]
100010010
100
10000
1000
Frequency [kHz]
Allowable voltage [Vp-p]
220pF
to 100pF
1,000pF
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 5
!Caution
U2J (7U) char., Rated Voltage: DC3.15kV
Allowable Voltage [Vp-p]
Frequency [kHz]
1000100101
1000
(3150)
10000
to 33pF
47pF
100pF
100
1000
10000
U2J (7U) char., Rated Voltage: DC2kV
Allowable Voltage [Vp-p]
Frequency [kHz]
1000(500)100101
to 100pF
150pF 220pF
U2J (7U) char., Rated Voltage: DC630V
Frequency [kHz]
1000100101
10
100
Allowable Voltage [Vp-p]
1000
1,000pF
to 680pF
2,200pF
4,700pF
10,000pF
22,000pF
47,000pF
Frequency [kHz]
U2J (7U) char., Rated Voltage: DC1kV
1000100101
10
100
Allowable Voltage [Vp-p]
10000
1000
1,000pF
to 470pF
10,000pF
4,700pF
2,200pF
U2J (7U) char., Rated Voltage: DC500VU2J (7U) char., Rated Voltage: DC200V
Frequency [kHz]
1000100101
10
100
(200)
Allowable Voltage [Vp-p]
1000
Frequency [kHz]
1000100101
10
100
(250)
Allowable Voltage [Vp-p]
1000
Frequency [kHz]
1000100101
10
100
(500)
Allowable Voltage [Vp-p]
1000
U2J (7U) char., Rated Voltage: DC250V
to 2,200pF
4,700pF
4,700pF
10,000pF
10,000pF
22,000pF
22,000pF
47,000pF
47,000pF
to 2,200pF
2,200pF
4,700pF
10,000pF
22,000pF
47,000pF
to 1,000pF
[The sine-wave frequency VS allowable voltage]
The surface temperature of the capacitor: 125°C or less
(including self-heating)
Continued from the preceding page.
Continued on the following page.
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 6
!Caution
5. DC Voltage and AC Voltage Characteristics
1. The capacitance value of a high dielectric constant type capacitor changes depending on the DC voltage applied. Please consider the DC voltage characteristics when a capacitor is selected for use in a DC circuit.
1-1. The capacitance of ceramic capacitors may change
sharply depending on the applied voltage (see figure). Please confirm the following in order to secure the capacitance. (1) Determine whether the capacitance change
caused by the applied voltage is within the allowed range.
(2) In the DC voltage characteristics, the rate of
capacitance change becomes larger as voltage increases, even if the applied voltage is below the rated voltage. When a high dielectric constant type capacitor is used in a circuit that requires a tight (narrow) capacitance tolerance (e.g., a time constant circuit), please carefully consider the voltage characteristics, and confirm the various characteristics in the actual operating conditions of the system.
2. The capacitance values of high dielectric constant type capacitors changes depending on the AC voltage applied. Please consider the AC voltage characteristics when selecting a capacitor to be used in an AC circuit.
-60
-50
-40
-30
-20
-10
0
10
20
30
0 0.5 1 1.5 2
AC Voltage (Vr.m.s.)
-100
-80
-60
-40
-20
0
20
0 1020304050
DC Voltage (V)
[Example of DC Voltage Characteristics] Sample: X7R (R7) Characteristics 0.1μF,
Rated Voltage 50VDC
[Example of AC Voltage Characteristics] Sample: X7R (R7) Characteristics 10μF,
Rated Voltage 6.3VDC
Capacitance Change (%)Capacitance Change (%)
6. Capacitance Aging
1. The high dielectric constant type capacitors have an Aging characteristic in which the capacitance value decreases with the passage of time. When you use high dielectric constant type capacitors in a circuit that needs a tight (narrow) capacitance tolerance (e.g., a time-constant circuit), please carefully consider the characteristics of these capacitors, such as their aging, voltage, and temperature characteristics. In addition, check capacitors using your actual appliances at the intended environment and operating conditions.
-40
-30
-20
-10
0
10
20
10 100 1000 10000
Time (h)
Capacitance Change (%)
[Example of Change Over Time (Aging Characteristics)]
C0G (5C)
X7R (R7)
X5R (R6)
Continued from the preceding page.
Continued on the following page.
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 7
!Caution
7. Vibration and Shock
1. Please confirm the kind of vibration and/or shock, its condition, and any generation of resonance. Please mount the capacitor so as not to generate resonance, and do not allow any impact on the terminals.
2. Mechanical shock due to being dropped may cause damage or a crack in the dielectric material of the capacitor. Do not use a dropped capacitor because the quality and reliability may be deteriorated.
3. When printed circuit boards are piled up or handled, the corner of another printed circuit board should not be allowed to hit the capacitor, in order to avoid a crack or other damage to the capacitor.
Floor
Crack
Crack
Mounting printed circuit board
Soldering and Mounting
1. Confirm the best mounting position and direction that minimizes the stress imposed on the capacitor during flexing or bending the printed circuit board.
1-1. Choose a mounting position that minimizes the
stress imposed on the chip during flexing or bending of the board.
<Applicable to NFM Series>
2. If you mount the capacitor near components that generate heat, take note of the heat from the other components and carefully check the self-heating of the capacitor before using. If there is significant heat radiation from other components, it could lower the insulation resistance of the capacitor or produce excessive heat.
1. Mounting Position
Locate chip horizontal to the direction in which stress acts.
It is eective to implement the following measures, to reduce stress in separating the board. It is best to implement all of the following three measures; however, implement as many measures as possible to reduce stress.
[Component Direction]
[Chip Mounting Close to Board Separation Point]
When a capacitor is mounted near a screw hole, it may be aected by the board deflection that occurs during the tightening of the screw. Mount the capacitor in a position as far away from the screw holes as possible.
[Mounting Capacitors Near Screw Holes]
A
B
D
C
Perforation
(Bad Example) (Good Example)
Slit
Contents of Measures Stress Level
A > B(2) Add slits in the board separation part.
A > D *1
(1)
Turn the mounting direction of the component parallel to the board separation surface.
A > C
(3)
Keep the mounting position of the component away from the board separation surface.
Screw Hole
Recommended
A > D is valid when stress is added vertically to the perforation as with
Hand Separation.
If a Cutting Disc is used, stress will be diagonal to the PCB, therefore
A > D is invalid.
*1
Continued from the preceding page.
Continued on the following page.
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 8
!Caution
3. Maintenance of the Mounting (pick and place) Machine
1. Make sure that the following excessive forces are not applied to the capacitors. Check the mounting in the actual device under actual use conditions ahead of time.
1-1. In mounting the capacitors on the printed circuit
board, any bending force against them shall be kept to a minimum to prevent them from any damage or cracking. Please take into account the following precautions and recommendations for use in your process. (1) Adjust the lowest position of the pickup nozzle so
as not to bend the printed circuit board.
2. Dirt particles and dust accumulated in the suction nozzle and suction mechanism prevent the nozzle from moving smoothly. This creates excessive force on the capacitor during mounting, causing cracked chips. Also, the locating claw, when worn out, imposes uneven forces on the chip when positioning, causing cracked chips. The suction nozzle and the locating claw must be maintained, checked, and replaced periodically.
<Applicable to ZRB Series>
3. To adjust the inspection tolerance for automated appearance sorting machine of mounting position, because ZRB series are easier to shi the mounting position than standard MLCC.
4. To check the overturn and reverse of chip.
5. To control mounting speed carefully, because ZRB series is heavier than standard MLCC.
Board Guide
[Correct]
Suction Nozzle
Board
Support Pin
[Incorrect]
Deflection
2. Information before Mounting
1. Do not re-use capacitors that were removed from the equipment.
2. Confirm capacitance characteristics under actual applied voltage.
3. Confirm the mechanical stress under actual process and equipment use.
4. Confirm the rated capacitance, rated voltage and other electrical characteristics before assembly.
5. Prior to use, confirm the solderability of capacitors that were in long-term storage.
6. Prior to measuring capacitance, carry out a heat treatment for capacitors that were in long-term storage.
7. The use of Sn-Zn based solder will deteriorate the reliability of the MLCC. Please contact our sales representative or product engineers on the use of Sn-Zn based solder in advance.
8. We have also produced a DVD which shows a summary of our recommendations, regarding the precautions for mounting. Please contact our sales representative to request the DVD.
Continued from the preceding page.
Continued on the following page.
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 9
!Caution
4-1. Reflow Soldering
1. When sudden heat is applied to the components, the mechanical strength of the components will decrease because a sudden temperature change causes deformation inside the components. In order to prevent mechanical damage to the components, preheating is required for both the components and the PCB. Preheating conditions are shown in table 1. It is required to keep the temperature dierential between the solder and the components surface (ΔT) as small as possible.
2. When components are immersed in solvent aer mounting, be sure to maintain the temperature dierence (ΔT) between the component and the solvent within the range shown in table 1.
Recommended Conditions
[Example of Temperature Conditions for Reflow Soldering]
[Allowable Reflow Soldering Temperature and Time]
In the case of repeated soldering, the accumulated soldering time must be within the range shown above.
Temperature Incase of Lead Free Solder ( ): In case of Pb-Sn Solder
Soldering Time (s)
260
270
280
250
240
230
220
0 30 60 90 120
Soldering Temperature (°C)
Peak Temperature
Atmosphere
Pb-Sn Solder
230 to 250°C
Air
Lead Free Solder
240 to 260°C
Air or N2
60-120 seconds 30-60 seconds
ΔT
Gradual Cooling
Soldering
Preheating
220°C (200°C)
190°C (170°C) 170°C (150°C) 150°C (130°C)
Time
Temperature (°C)
Peak Temperature
Pb-Sn Solder: Sn-37Pb
Lead Free Solder: Sn-3.0Ag-0.5Cu
3. When a capacitor is mounted at a temperature lower than the peak reflow temperature recommended by the solder manufacturer, the following quality problems can occur. Consider factors such as the placement of peripheral components and the reflow temperature setting to prevent the capacitor’s reflow temperature from dropping below the peak temperature specified. Be sure to evaluate the mounting situation beforehand and verify that none of the following problems occur.
F0-.',1-*"#05#22 '*'27 F-*"#04-'"1 F-11' *#-!!300#,!#-$5&'1)#0',% F0-.', -,"',%120#,%2& F0-.',1#*$Q*'%,+#,2.0-.#02'#1 F-11' *#-!!300#,!#-$2-+ 12-,#1,"G-01&'x',%-,
the land patterns of the circuit board
GRM/GJM/GQM/GR3/ GRJ/KRM/LLR/NFM/GR7
02/03/15/18/21/31
LLL
02/03/15/18/1U/21/31
ZRB 15/18
GR3/GRJ/GRM/KR3/KRM GA2/GA3/GR4
32/42/43/52/55
LLA/LLM 18/21/31
GQM 22
ΔT
< =
190°C
ΔT
< =
130°C
Series
Chip Dimension Code
(L/W)
Temperature
Dierential
Table 1
Continued from the preceding page.
Continued on the following page.
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 10
!Caution
Inverting the PCB
Make sure not to impose any abnormal mechanical shocks to
the PCB.
4. Optimum Solder Amount for Reflow Soldering
4-1. Overly thick application of solder paste results in a
excessive solder fillet height. This makes the chip more susceptible to mechanical and thermal stress on the board and may cause the chips to crack.
4-2. Too little solder paste results in a lack of adhesive
strength on the termination, which may result in chips breaking loose from the PCB.
4-3. Please confirm that solder has been applied
smoothly to the termination.
<Applicable to NFM Series>
Continued from the preceding page.
Continued on the following page.
100-150μm: NFM15/18/21/3D/31 100-200μm: NFM41
[Guideline of solder paste thickness]
2.6
2.5
4.4
1.0
0.6
1.2
NFM21PS
2.0
2.5
3.9
1.0
0.6
0.8
NFM3DCC/3DPC
NFM31PC/31KC
NFM18PS
2.6
3.5
5.5
1.5
0.6
1.0
NFM41CC/41PC
NFM15CC/15PC
2.2
1.0
0.4
0.6
1.2
NFM18CC/18PC
0.4
NFM21CC/21PC
1.4
2.6
0.6
0.8
0.6
1.9
0.8
0.4
0.1
1.2
1.20.05
2.0
0.85
1.85
0.6
1.6
1.2
2.6
1.25
0.4
1.8
0.8
0.25
0.7
1.3
0.25
0.3
0.75
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 11
!Caution
5. Optimum Solder Amount for Flow Soldering
5-1. The top of the solder fillet should be lower than the
thickness of the components. If the solder amount is excessive, the risk of cracking is higher during board bending or any other stressful condition.
[Example of Temperature Conditions for Flow Soldering]
[Allowable Flow Soldering Temperature and Time]
In the case of repeated soldering, the accumulated soldering time must be within the range shown above.
Soldering Time (s)
260
270
280
250
240
230
220
010203040
Soldering Temperature (°C)
Up to Chip Thickness
Adhesive
Recommended Conditions
Soldering Peak Temperature
Atmosphere
Pb-Sn Solder
240 to 250°C
Air
Lead Free Solder
250 to 260°C
Preheating Peak Temperature
90 to 110°C
100 to 120°C
140 to 160°C (NFM)
Air or N
2
30-90 seconds 5 seconds max.
ΔT
Gradual Cooling
Soldering
Preheating
Preheating Peak Temperature
Time
Temperature (°C)
Soldering Peak Temperature
Pb-Sn Solder: Sn-37Pb
Lead Free Solder: Sn-3.0Ag-0.5Cu
4-2. Flow Soldering
1. Do not apply flow soldering to chips not listed in table 2.
2. When sudden heat is applied to the components, the mechanical strength of the components will decrease because a sudden temperature change causes deformation inside the components. In order to prevent mechanical damage to the components, preheating is required for both of the components and the PCB. Preheating conditions are shown in table 2. It is required to keep the temperature dierential between the solder and the components surface (ΔT) as low as possible.
3. Excessively long soldering time or high soldering temperature can result in leaching of the terminations, causing poor adhesion or a reduction in capacitance value due to loss of contact between the inner electrodes and terminations.
4. When components are immersed in solvent aer mounting, be sure to maintain the temperature dierential (ΔT) between the component and solvent within the range shown in the table 2.
in section
GR3/GRM
GQM
LLL
GRJ
NFM
18/21/31
18/21
21/31
18/21/31
3D/31/41
ΔT
< =
150°C
Series
Chip Dimension
Code (L/W)
Temperature
Dierential
Table 2
Continued from the preceding page.
Continued on the following page.
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 12
!Caution
Solder Amount
in section
4-3. Correction of Soldered Portion
When sudden heat is applied to the capacitor, distortion caused by the large temperature dierence occurs internally, and can be the cause of cracks. Capacitors also tend to be aected by mechanical and thermal stress depending on the board preheating temperature or the soldering fillet shape, and can be the cause of cracks. Please refer to "1. PCB Design" or "3. Optimum solder amount" for the solder amount and the fillet shapes. Do not correct with a soldering iron for ZRB series. Correction with a soldering iron for ZRB series may cause loss suppress acoustic noise, because the solder amount become excessive.
1. Correction with a Soldering Iron 1-1. In order to reduce damage to the capacitor, be sure
to preheat the capacitor and the mounting board. Preheat to the temperature range shown in Table 3. A hot plate, hot air type preheater, etc. can be used for preheating.
1-2. Aer soldering, do not allow the component/PCB to
cool down rapidly.
1-3. Perform the corrections with a soldering iron as
quickly as possible. If the soldering iron is applied too long, there is a possibility of causing solder leaching on the terminal electrodes, which will cause deterioration of the adhesive strength and other problems.
2. Correction with Spot Heater Compared to local heating with a soldering iron, hot air heating by a spot heater heats the overall component and board, therefore, it tends to lessen the thermal shock. In the case of a high density mounted board, a spot heater can also prevent concerns of the soldering iron making direct contact with the component.
2-1. If the distance from the hot air outlet of the spot
heater to the component is too close, cracks may occur due to thermal shock. To prevent this problem, follow the conditions shown in Table 4.
2-2. In order to create an appropriate solder fillet shape, it is
recommended that hot air be applied at the angle shown in Figure 1.
3. Optimum solder amount when re-working with a soldering iron
3-1. If the solder amount is excessive, the risk of cracking is
higher during board bending or any other stressful condition. Too little solder amount results in a lack of adhesive strength on the termination, which may result in chips breaking loose from the PCB. Please confirm that solder has been applied smoothly and rising to the end surface of the chip.
Table 3
GJM/GQM/GR3/GRJ/GRM/GR7
ΔT
< =
190°C
ΔT
< =
130°C
350°C max.
280°C max.
150°C min.
150°C min.
Air
Air
*Applicable for both Pb-Sn and Lead Free Solder.
Pb-Sn Solder: Sn-37Pb
Lead Free Solder: Sn-3.0Ag-0.5Cu
*Please manage ΔT in the temperature of soldering iron and the preheating temperature.
GRJ/GRM/GR4/GA2/GA3
GQM
03/15/18/21/31
NFM
ΔT
< =
190°C
350°C max.
340°C max.
150°C min. Air
3D/41
15
32/42/43/52/55
22
Table 4
Hot Air Application Angle
45° *Figure 1
Distance
5mm or more
Hot Air Temperature Nozzle Outlet
400°C max.
Application Time
Less than 10 seconds (1206 (3216M) size or smaller)
Less than 30 seconds (1210 (3225M) size or larger)
an Angle of 45°
One-hole Nozzle
[*Figure 1]
Series
Chip Dimension Code
(L/W)
Temperature
Dierential (ΔT)
Atmosphere
Temperature of
Soldering Iron Tip
Preheating
Temperature
Continued from the preceding page.
Continued on the following page.
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 13
!Caution
3-2. A soldering iron with a tip of ø3mm or smaller should
be used. It is also necessary to keep the soldering iron from touching the components during the re-work.
3-3. Solder wire with ø0.5mm or smaller is required for
soldering.
<Applicable to KR3/KRM Series>
4. For the shape of the soldering iron tip, refer to the figure on the right. Regarding the type of solder, use a wire diameter of ø0.5mm or less (rosin core wire solder).
4-1. How to Apply the Soldering Iron
Apply the tip of the soldering iron against the lower end of the metal terminal.
1) In order to prevent cracking caused by sudden heating of the ceramic device, do not touch the ceramic base directly.
2) In order to prevent deviations and dislocating of the chip, do not touch the junction of the chip and the metal terminal, and the metal portion on the outside directly.
4-2. Appropriate Amount of Solder
The amount of solder for corrections by soldering iron, should be lower than the height of the lower side of the chip.
Cross Section
17 26
(in mm)
R0.5
ø6.5
Apply the tip of the soldering iron only on the terminal portion, without touching the body of the chip.
Tip of Soldering Iron Tip temperature: 350°C or less/ 5 sec. or less/60W or less
Copper Land
Wire Solder
6. Electrical Test on Printed Circuit Board
1. Confirm position of the support pin or specific jig, when inspecting the electrical performance of a capacitor aer mounting on the printed circuit board.
1-1. Avoid bending the printed circuit board by the
pressure of a test-probe, etc. The thrusting force of the test probe can flex the PCB, resulting in cracked chips or open solder joints. Provide support pins on the back side of the PCB to prevent warping or flexing. Install support pins as close to the test-probe as possible.
1-2. Avoid vibration of the board by shock when a
test-probe contacts a printed circuit board.
7. Printed Circuit Board Cropping
1. Aer mounting a capacitor on a printed circuit board, do not apply any stress to the capacitor that causes bending or twisting the board.
1-1. In cropping the board, the stress as shown at right
may cause the capacitor to crack. Cracked capacitors may cause deterioration of the insulation resistance, and result in a short. Avoid this type of stress to a capacitor.
[Not Recommended]
[Recommended]
Peeling
Test-probe
Support Pin
Test-probe
[Bending]
[Twisting]
5. Washing
Excessive ultrasonic oscillation during cleaning can cause the PCBs to resonate, resulting in cracked chips or broken solder joints. Before starting your production process, test your cleaning equipment/process to insure it does not degrade the capacitors.
Continued from the preceding page.
Continued on the following page.
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 14
!Caution
2. Check the cropping method for the printed circuit board in advance.
2-1. Printed circuit board cropping shall be carried out by
using a jig or an apparatus (Disc separator, router type separator, etc.) to prevent the mechanical stress that can occur to the board.
Level of stress on board
Board Separation Method
High
Hand Separation
Nipper Separation
Medium
(1) Board Separation Jig
Medium
(2) Disc Separator
Low
Recommended
Notes
Hand and nipper separation apply a high level of stress. Use another method.
· Board handling
· Board bending direction
· Layout of capacitors
· Board handling
· Layout of slits
· Design of V groove
· Arrangement of blades
· Controlling blade life
Board handling
(3) Router Type Separator
Board Separation Apparatus
* When a board separation jig or disc separator is used, if the following precautions are not observed, a large board deflection stress will occur and the capacitors
may crack. Use router type separator if at all possible.
(1) Example of a suitable jig
[In the case of Single-side Mounting] An outline of the board separation jig is shown as follows. Recommended example: Stress on the component mounting position can be minimized by holding the portion close to the jig, and bend in the direction towards the side where the capacitors are mounted. Not recommended example: The risk of cracks occurring in the capacitors increases due to large stress being applied to the component mounting position, if the portion away from the jig is held and bent in the direction opposite the side where the capacitors are mounted.
[Outline of Jig]
Load Point
Load Point
Board Cropping Jig
V-groove
Printed Circuit Board
Components
Components
Printed Circuit Board
Direction of Load
Direction of Load
Printed Circuit Board
Not RecommendedRecommended
[In the case of Double-sided Mounting] Since components are mounted on both sides of the board, the risk of cracks occurring can not be avoided with the above method. Therefore, implement the following measures to prevent stress from being applied to the components.
(Measures) (1) Consider introducing a router type separator.
If it is dicult to introduce a router type separator, implement the following measures. (Refer to item 1. Mounting Position)
(2) Mount the components parallel to the board
separation surface.
(3) When mounting components near the board
separation point, add slits in the separation position near the component.
(4) Keep the mounting position of the components
away from the board separation point.
Hand Separation
gq* q* n
Continued from the preceding page.
Continued on the following page.
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 15
!Caution
(2) Example of a Disc Separator
An outline of a disc separator is shown as follows. As shown in the Principle of Operation, the top blade and bottom blade are aligned with the V-grooves on the printed circuit board to separate the board. In the following case, board deflection stress will be applied and cause cracks in the capacitors. (1) When the adjustment of the top and bottom
blades are misaligned, such as deviating in the top-bottom, le-right or front-rear directions
(2) The angle of the V groove is too low, depth of
the V groove is too shallow, or the V groove is
misaligned top-bottom IF V groove is too deep, it is possible to brake when you handle and carry it. Carefully design depth of the V groove with consideration about strength of material of the printed circuit board.
V-groove
Printed Circuit Board
[Outline of Machine]
[Principle of Operation]
[Cross-section Diagram]
Top Blade
Top Blade
Bottom Blade
Bottom Blade
Top Blade
Bottom Blade
Top Blade
Bottom Blade
Top Blade
Bottom Blade
Top Blade
Printed Circuit Board
V-groove
Recommended
Not Recommended
Top-bottom Misalignment Le-right Misalignment Front-rear Misalignment
(3) Example of Router Type Separator
The router type separator performs cutting by a router rotating at a high speed. Since the board does not bend in the cutting process, stress on the board can be suppressed during board separation. When attaching or removing boards to/from the router type separator, carefully handle the boards to prevent bending.
[Outline Drawing]
Example of Recommended
V-groove Design
Not Recommended
Le-right Misalignment Low-Angle Depth too Shallow Depth too Deep
Router
Disc Separator
V-groove Design
Continued from the preceding page.
Continued on the following page.
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 16
!Caution
1. Handling If a board mounted with capacitors is held with one hand, the board may bend. Firmly hold the edges of the board with both hands when handling. If a board mounted with capacitors is dropped, cracks may occur in the capacitors. Do not use dropped boards, as there is a possibility that the quality of the capacitors may be impaired.
2. Attachment of Other Components
2-1. Mounting of Other Components
Pay attention to the following items, when mounting other components on the back side of the board aer capacitors have been mounted on the opposite side. When the bottom dead point of the suction nozzle is set too low, board deflection stress may be applied to the capacitors on the back side (bottom side), and cracks may occur in the capacitors.
· Aer the board is straightened, set the bottom dead point of the nozzle on the upper surface of the board.
· Periodically check and adjust the bottom dead point.
2-2. Inserting Components with Leads into Boards
When inserting components (transformers, IC, etc.) into boards, bending the board may cause cracks in the capacitors or cracks in the solder. Pay attention to the following.
· Increase the size of the holes to insert the leads, to reduce the stress on the board during insertion.
· Fix the board with support pins or a dedicated jig before insertion.
· Support below the board so that the board does not bend. When using support pins on the board, periodically confirm that there is no dierence in the height of each support pin.
2-3. Attaching/Removing Sockets and/or Connectors
Insertion and removal of sockets and connectors, etc., might cause the board to bend. Please insure that the board does not warp during insertion and removal of sockets and connectors, etc., or the bending may damage mounted components on the board.
2-4. Tightening Screws
The board may be bent, when tightening screws, etc. during the attachment of the board to a shield or chassis. Pay attention to the following items before performing the work.
· Plan the work to prevent the board from bending.
· Use a torque screwdriver, to prevent over-tightening of the screws.
· The board may bend aer mounting by reflow soldering, etc. Please note, as stress may be applied to the chips by forcibly flattening the board when tightening the screws.
8. Assembly
Continued from the preceding page.
Continued on the following page.
Suction Nozzle
Component with Leads
Socket
Screwdriver
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 17
!Caution
1-1. Do not touch a capacitor directly with bare hands
during operation in order to avoid the danger of an electric shock.
1-2. Do not allow the terminals of a capacitor to come in
contact with any conductive objects (short-circuit). Do not expose a capacitor to a conductive liquid, including any acid or alkali solutions.
1-3. Confirm the environment in which the equipment will
operate is under the specified conditions. Do not use the equipment under the following environments. (1) Being spattered with water or oil. (2) Being exposed to direct sunlight. (3) Being exposed to ozone, ultraviolet rays, or
radiation.
(4) Being exposed to toxic gas (e.g., hydrogen sulfide,
sulfur dioxide, chlorine, ammonia gas, etc.)
(5) Any vibrations or mechanical shocks exceeding the
specified limits.
(6) Moisture condensing environments.
1-4. Use damp proof countermeasures if using under any
conditions that can cause condensation.
Other
<Applicable to GMA or GMD Series>
1. Die Bonding of Capacitors 1-1. Use the following materials for the Brazing alloys:
Au-Sn (80/20) 300 to 320 °C in N
2 atmosphere
1-2. Mounting
(1) Control the temperature of the substrate so it
matches the temperature of the brazing alloy.
(2) Place the brazing alloy on the substrate and place
the capacitor on the alloy. Hold the capacitor and gently apply the load. Be sure to complete the operation within 1 minute.
2. Wire Bonding 2-1. Wire
Gold wire: 25 micro m (0.001 inch) diameter
2-2. Bonding
(1) Thermo compression, ultrasonic ball bonding. (2) Required stage temperature: 150 to 200 °C (3) Required wedge or capillary weight: 0.2N to 0.5N (4) Bond the capacitor and base substrate or other
devices with gold wire.
9. Die Bonding/Wire Bonding
1. Under Operation of Equipment
Continued from the preceding page.
Continued on the following page.
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 18
!Caution
2-1. In an Emergency
(1) If the equipment should generate smoke, fire, or
smell, immediately turn o or unplug the equipment. If the equipment is not turned o or unplugged, the hazards may be worsened by supplying continuous power.
(2) In this type of situation, do not allow face and
hands to come in contact with the capacitor or burns may be caused by the capacitor's high temperature.
2-2. Disposal of Waste
When capacitors are disposed of, they must be burned or buried by an industrial waste vendor with the appropriate licenses.
2-3. Circuit Design
(1) Addition of Fail Safe Function
Capacitors that are cracked by dropping or bending of the board may cause deterioration of the insulation resistance, and result in a short. If the circuit being used may cause an electrical shock, smoke or fire when a capacitor is shorted, be sure to install fail-safe functions, such as a fuse, to prevent secondary accidents.
(2) Capacitors used to prevent electromagnetic
interference in the primary AC side circuit, or as a connection/insulation, must be a safety standard certified product, or satisfy the contents stipulated in the Electrical Appliance and Material Safety Law. Install a fuse for each line in case of a short.
(3) The GJM, GMA, GMD, GQM, GR3, GRJ, GRM, KR3,
KRM, LLA, LLL, LLM, LLR, NFM and ZRB series are not safety standard certified products.
2-4. Test Condition for AC Withstanding Voltage
(1) Test Equipment
Test equipment for AC withstanding voltage should be made with equipment capable of creating a wave similar to a 50/60Hz sine wave.
(2) Voltage Applied Method
The capacitor's lead or terminal should be firmly connected to the output of the withstanding voltage test equipment, and then the voltage should be raised from near zero to the test voltage. If the test voltage is applied directly to the capacitor without raising it from near zero, it should be applied with the zero cross. *At the end of the test time, the test voltage should be reduced to near zero, and then capacitor's lead or terminals should be taken o the output of the withstanding voltage test equipment. If the test voltage applied directly to the capacitor without raising it from near zero, surge voltage may occur and cause a defect.
*ZERO CROSS is the point where voltage sine wave
passes 0V. - See the figure at right -
2-5. Remarks
Failure to follow the cautions may result, worst case, in a short circuit and smoking when the product is used. The above notices are for standard applications and conditions. Contact us when the products are used in special mounting conditions. Select optimum conditions for operation as they determine the reliability of the product aer assembly. The data herein are given in typical values, not guaranteed ratings.
2. Other
Continued from the preceding page.
0V
zero cross
Voltage sine wave
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 19
Notice
1. Operating Temperature
1. The operating temperature limit depends on the capacitor. 1-1. Do not apply temperatures exceeding the maximum
operating temperature. It is necessary to select a capacitor with a suitable rated temperature that will cover the operating temperature range. It is also necessary to consider the temperature distribution in equipment and the seasonal temperature variable factor.
1-2. Consider the self-heating factor of the capacitor.
The surface temperature of the capacitor shall not exceed the maximum operating temperature including self-heating.
2. Atmosphere Surroundings (gaseous and liquid)
1. Restriction on the operating environment of capacitors. 1-1. Capacitors, when used in the above, unsuitable,
operating environments may deteriorate due to the corrosion of the terminations and the penetration of moisture into the capacitor.
1-2. The same phenomenon as the above may occur when
the electrodes or terminals of the capacitor are subject to moisture condensation.
1-3. The deterioration of characteristics and insulation
resistance due to the oxidization or corrosion of terminal electrodes may result in breakdown when the capacitor is exposed to corrosive or volatile gases or solvents for long periods of time.
3. Piezo-electric Phenomenon
1. When using high dielectric constant type capacitors in AC or pulse circuits, the capacitor itself vibrates at specific frequencies and noise may be generated. Moreover, when the mechanical vibration or shock is added to the capacitor, noise may occur.
Rating
Soldering and Mounting
1. PCB Design
1. Notice for Pattern Forms 1-1. Unlike leaded components, chip components are
susceptible to flexing stresses since they are mounted directly on the substrate. They are also more sensitive to mechanical and thermal stresses than leaded components. Excess solder fillet height can multiply these stresses and cause chip cracking. When designing substrates, take land patterns and dimensions into consideration to eliminate the possibility of excess solder fillet height.
1-2. There is a possibility of chip cracking caused by PCB
expansion/contraction with heat, because stress on a chip is dierent depending on PCB material and structure. When the thermal expansion coecient greatly diers between the board used for mounting and the chip, it will cause cracking of the chip due to the thermal expansion and contraction. When capacitors are mounted on a fluorine resin printed circuit board or on a single-layered glass epoxy board, it may also cause cracking of the chip for the same reason.
<Applicable to NFM Series>
1-3. Because noise is suppressed by shunting unwanted
high-frequency components to the ground, when designing a land for the NFM series, design the ground pattern to be as large as possible in order to better bring out this characteristic. As shown in the figure below, noise countermeasures can be made more eective by using a via to connect the ground pattern on the chip mounting surface to a larger ground pattern on the inner layer.
Continued on the following page.
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 20
Notice
2. Land Dimensions 2-1. Please refer to the land dimensions in table 1 for flow
soldering, table 2 for reflow soldering, table 3 for reflow soldering for ZRB Series, table 4 for reflow soldering for LLA Series, table 5 for reflow soldering for LLM Series. Please confirm the suitable land dimension by evaluating of the actual SET / PCB.
GQM/GR3/GRJ/GRM
GQM/GR3/GRJ/GRM
GR3/GRJ/GRM
LLL
LLL
1.6g0.8
2.0g1.25
3.2g1.6
1.25g2.0
1.6g3.2
0.6 to 1.0
1.0 to 1.2
2.2 to 2.6
0.4 to 0.7
0.6 to 1.0
0.8 to 0.9
0.9 to 1.0
1.0 to 1.1
0.5 to 0.7
0.8 to 0.9
0.6 to 0.8
0.8 to 1.1
1.0 to 1.4
1.4 to 1.8
2.6 to 2.8
(in mm)
Chip (LgW) a b c
Table 1 Flow Soldering Method
Series
18
21
31
21
31
Chip Dimension Code
(L/W)
Flow soldering can only be used for products with a chip size from 1.6x0.8mm to 3.2x1.6mm.
Solder Resist
ab
c
Chip Capacitor
Land
Continued from the preceding page.
Continued on the following page.
Chassis
Solder (ground)
Electrode Pattern
Solder Resist
Solder Resist
Solder Resist
Lead Wire
Soldering Iron
Lead Wire
Solder Resist
Pattern Forms
Placing Close to Chassis
Placing
of Chip Components
and Leaded Components
Placing
of Leaded Components
aer Chip Component
Lateral Mounting
Prohibited Correct
in section in section
in section in section
in section in section
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 21
Notice
LLA
LLA
1.6g0.8
2.0g1.25
(in mm)
Chip (LgW)Series
0.3 to 0.4
0.5 to 0.7
a
0.25 to 0.35
0.35 to 0.6
b
0.15 to 0.25
0.2 to 0.3
c
0.4
0.5
p
Table 4 LLA Series Reflow Soldering Method
18
21
[Land for ZRB Series]
Chip Dimension Code
(L/W)
ZRB
ZRB
1.0g0.5
1.6g0.8
(in mm)
Chip (LgW)
Series
0.4 to 0.6
0.7 to 0.9
a
0.4 to 0.5
0.7 to 0.8
b
0.5 to 0.7
0.8 to 1.0
c
Table 3 ZRB Series Reflow Soldering Method
15
18*
Chip Dimension
Code (L/W)
Solder Resist
ab
c
ZRB
Land
*If distance between parts is too short, there is risk to cause
electrical short. Please confirm the mounting pitch
(distance between centers of parts) has 1.275mm or more.
(ZRB18 only)
Continued from the preceding page.
Continued on the following page.
GJM/GRM
GJM/GRM
GJM/GRM
GQM/GR3/GRJ/GRM
GQM
GR3/GRJ/GRM/GR7
GQM
GR3/GRJ/GRM/GR7
GR3/GRJ/GRM
GA2/GA3/GR4
GR3/GRJ/GRM/GA2/ GA3/GR4
GA2/GA3
GR3/GRJ/GRM/GA2/ GA3/GR4
LLL
LLL
LLL/LLR
LLL
LLL
0.4g0.2
0.6g0.3 (±0.03)
0.6g0.3 (±0.05)
0.6g0.3 (±0.09)
1.0g0.5 (within ±0.10)
1.0g0.5 (±0.15/±0.20)
1.6g0.8 (within ±0.10)
1.6g0.8 (±0.15/±0.20)
2.0g1.25
2.0×g1.25 (within ±0.10)
2.0g1.25 (±0.15)
2.0g1.25 (±0.20)
2.8g2.8
3.2g1.6 (within ±0.20)
3.2g1.6 (±0.30)
3.2g2.5
4.5g2.0
4.5g3.2
5.7g2.8
5.7g5.0
0.5g1.0
0.6g1.0
0.8g1.6
1.25g2.0
1.6g3.2
0.16 to 0.2
0.2 to 0.25
0.2 to 0.25
0.23 to 0.3
0.3 to 0.5
0.4 to 0.6
0.6 to 0.8
0.7 to 0.9
1.0 to 1.2
1.2
1.2
1.0 to 1.4
2.2 to 2.5
1.8 to 2.0
1.9 to 2.1
2.0 to 2.4
2.8 to 3.4
3.0 to 3.5
4.0 to 4.6
4.0 to 4.6
0.15 to 0.2
0.20 to 0.25
0.2 to 0.3
0.4 to 0.5
0.6 to 0.8
0.12 to 0.18
0.2 to 0.3
0.25 to 0.35
0.25 to 0.35
0.35 to 0.45
0.4 to 0.5
0.6 to 0.7
0.7 to 0.8
0.6 to 0.7
0.6
0.6 to 0.8
0.6 to 0.8
0.8 to 1.0
0.9 to 1.2
1.0 to 1.3
1.0 to 1.2
1.2 to 1.4
1.2 to 1.4
1.4 to 1.6
1.4 to 1.6
0.2 to 0.25
0.25 to 0.35
0.3 to 0.4
0.4 to 0.5
0.6 to 0.7
0.2 to 0.23
0.25 to 0.35
0.3 to 0.4
0.3 to 0.4
0.4 to 0.6
0.5 to 0.7
0.6 to 0.8
0.8 to 1.0
0.8 to 1.1
1.25
1.2 to 1.4
1.2 to 1.4
1.9 to 2.3
1.5 to 1.7
1.7 to 1.9
1.8 to 2.3
1.4 to 1.8
2.3 to 3.0
2.1 to 2.6
3.5 to 4.8
0.7 to 1.0
0.7 to 1.0
1.4 to 1.6
1.4 to 1.8
2.6 to 2.8
KRM
KRM
KR3/KRM
2.0g1.25
3.2g1.6
5.7g5.0
1.0 to 1.2
2.2 to 2.4
2.6
0.6 to 0.7
0.8 to 0.9
2.7
0.8 to 1.1
1.0 to 1.4
5.6
(in mm)
Chip (LgW) a b c
<Applicable to Part Number KR3/KRM>
(in mm)
Chip (LgW)
Series
Series
02
03
15
18
21
21
22
31
32
42
43
52
55
15
1U
18
21
31
21
31
55
Chip Dimension Code
(L/W)
Chip Dimension Code
(L/W)
abc
Table 2 Reflow Soldering Method
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 22
Notice
LLM 21 2.0g1.25
(in mm)
Chip
(LgW)
0.6 to 0.8a(0.3 to 0.5)
b, b'
0.3
c, c'
2.0 to 2.6d1.3 to 1.8e1.4 to 1.6
f
0.5
p
Table 5 LLM Series Reflow Soldering Method
b=(c-e)/2, b'=(d-f)/2
[Land for LLA Series] [Land for LLM Series]
c'
a
e
b
c p
f
b'
d
Solder Resist Solder Resist
pc
ab
Chip Capacitor
Chip Capacitor
Land
Land
2-2. Dimensions of Slit (Example)
Preparing the slit helps flux cleaning and resin coating on the back of the capacitor. However, the length of the slit design should be as short as possible to prevent mechanical damage in the capacitor. A longer slit design might receive more severe mechanical stress from the PCB. Recommended slit design is shown in the Table.
1.6g0.8
2.0g1.25
3.2g1.6
3.2g2.5
4.5g2.0
4.5g3.2
5.7g2.8
5.7g5.0
1.0 to 2.0
1.0 to 2.0
1.0 to 2.8
1.0 to 2.8
1.0 to 4.0
1.0 to 4.0
3.2 to 3.7
4.1 to 4.6
3.6 to 4.1
4.8 to 5.3
4.4 to 4.9
6.6 to 7.1
LgWd e
(in mm)
<Applicable to beyond Rated Voltage of 200VDC>
Land
Solder Resist
L
W
Chip Capacitor
Slit
d
e
Series
Chip Dimension Code
(L/W)
Continued from the preceding page.
Continued on the following page.
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 23
Notice
Continued from the preceding page.
Continued on the following page.
Land PatternLand Pattern
+ Solder Resist
Solder Resist
(in mm)
NFM15CC NFM15PC NFM18CC NFM18PC NFM18PS NFM21CC NFM21PC NFM21PS
o Reflow Soldering
o Reflow Soldering
o Flow Soldering
Chip mounting side
Chip mounting side
NFM3DCC NFM3DPC
NFM31PC
NFM41CC NFM41PC
4.4
4.4
6.0
1.4
1.4
2.0
Part
Number
Size (mm)
d
1.0
1.2
1.2
e
2.0
2.6
2.6
f
2.4
3.0
3.0
g
1.0
1.0
1.5
ab
2.5
2.5
3.5
c
NFM3DCC NFM3DPC NFM31PC NFM31KC NFM41CC NFM41PC
NFM3DCC NFM3DPC
NFM31PC
NFM41CC NFM41PC
4.4
4.4
6.0
1.4
1.4
2.0
Part
Number
Size (mm)
d
1.0
1.2
1.2
e
2.0
2.6
2.6
f
2.4
3.0
3.0
g
1.0
1.0
1.5
ab
2.5
2.5
3.5
c
a
e
0.6
f
g
b c d
Small diameter thru hole ø0.4
Small diameter thru hole ø0.4
b
a
e
0.6
f
g
c d
NFM3DCC/NFM3DPC/NFM31PC/NFM41CC/NFM41PC
Small diameter thru hole ø0.4
10mm or more (in case of 10A)
1.4
1.0
1.2
0.6
2.6
3.0
2.5
4.4
NFM31KC*
1
*
1 For large current
design, width of signal land pattern should be wider not less than 1mm per 1A (1mm/A). For example, in case of 10A, signal land pattern width should be 10mm or more. (1mm/A*10A=10mm)
*
1 For large current
design, width of signal land pattern should be wider not less than 1mm per 1A (1mm/A). For example, in case of 10A, signal land pattern width should be 10mm or more. (1mm/A*10A=10mm)
Small diameter thru hole ø0.4
1.4
1.0
1.2
0.6
2.6
3.0
2.5
4.4
NFM31KC*
1
10mm or more (in case of 10A)
NFM18PS
NFM21PS
0.4
0.6
1.0
1.5
2.2
0.4
0.6
1.2
Small diameter thru hole ø0.2-ø0.3
1.2
1.5
0.4
0.1
1.2
0.8
2.0
0.05
Small diameter thru hole ø0.2
NFM18CC/NFM18PC
0.85
1.25
1.85
2.35
0.6
0.4
1.6
1.8
1.2
0.8
2.6
Small diameter thru hole ø0.2-ø0.3
0.25
0.7
1.3
0.25
0.3
0.6
0.75
Filled via ø0.15
NFM15CC/NFM15PC
NFM21CC/NFM21PC
0.6
0.8
0.6
1.9
2.3
1.4
2.6
Small diameter thru hole ø0.4
<Applicable to NFM Series>
Series Land Dimensions
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 24
Notice
2. Adhesive Application
If you want to temporarily attach the capacitor to the board using an adhesive agent before soldering the capacitor, first be sure that the conditions are appropriate for axing the capacitor. If the dimensions of the land, the type of adhesive, the amount of coating, the contact surface area, the curing temperature, or other conditions are inappropriate, the characteristics of the capacitor may deteriorate.
1. Selection of Adhesive 1-1. Depending on the type of adhesive, there may be a
decrease in insulation resistance. In addition, there is a chance that the capacitor might crack from contractile stress due to the dierence in the contraction rate of the capacitor and the adhesive.
1-2. If there is not enough adhesive, the contact surface
area is too small, or the curing temperature or curing time are inadequate, the adhesive strength will be insucient and the capacitor may loosen or become disconnected during transportation or soldering. If there is too much adhesive, for example if it overflows onto the land, the result could be soldering defects, loss of electrical connection, insucient curing, or slippage aer the capacitor is mounted. Furthermore, if the curing temperature is too high or the curing time is too long, not only will the adhesive
strength be reduced, but solderability may also suer due to the eects of oxidation on the terminations (outer electrodes) of the capacitor and the land surface on the board. (1) Selection of Adhesive
Epoxy resins are a typical class of adhesive. To select the proper adhesive, consider the following points.
1) There must be enough adhesive strength to prevent the component from loosening or slipping during the mounting process.
2) The adhesive strength must not decrease when exposed to moisture during soldering.
3) The adhesive must have good coatability and shape retention properties.
4) The adhesive must have a long pot life.
5) The curing time must be short.
6) The adhesive must not be corrosive to the exterior of the capacitor or the board.
7) The adhesive must have good insulation properties.
8) The adhesive must not emit toxic gases or otherwise be harmful to health.
9) The adhesive must be free of halogenated compounds.
3. Board Design When designing the board, keep in mind that the amount of strain which occurs will increase depending on the size and material of the board.
[Relationship with amount of strain to the board thickness, length, width, etc.]
=
3PL
2Ewh
2
Relationship between load and strain
3
When the load is constant, the following relationship can be established.
· As the distance between the supporting points (L) increases, the amount of strain also increases. →Reduce the distance between the supporting points.
· As the elastic modulus (E) decreases, the amount of strain increases. →Increase the elastic modulus.
· As the board width (w) decreases, the amount of strain increases. →Increase the width of the board.
· As the board thickness (h) decreases, the amount of strain increases. →Increase the thickness of the board. Since the board thickness is squared, the eect on the amount of strain becomes even greater.
Continued from the preceding page.
: Strain on center of board (μst) L: Distance between supporting points (mm)
w: Board width (mm) h: Board thickness (mm) E: Elastic modulus of board (N/m2=Pa) Y: Deflection (mm)
P: Load (N)
3
L
w
Y
h
P
Continued on the following page.
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 25
Notice
Continued from the preceding page.
[Sizes: 1205(3212M) / 1206(3216M) / 1806(4516M)]
Bonding agent
Coating position of bonding agent
The flux in the solder paste contains halogen-based substances and organic acids as activators. Strong acidic flux can corrode the capacitor and degrade its performance.
Please check the quality aer mounting, please use.
6. Reflow Soldering
o Set temperature and time to ensure that leaching of the
terminations does not exceed 25% of the chip end area as a single chip (full length of the edge A-B-C-D shown at right) and 25% of the length A-B shown as mounted on substrate.
[As a Single Chip]
[As Mounted on Substrate]
5. Flow Soldering
A
B
C
D
Termination (Outer Electrode)
A
B
4. Flux for Flow Soldering
1. An excessive amount of flux generates a large quantity of flux gas, which can cause a deterioration of solderability, so apply flux thinly and evenly throughout. (A foaming system is generally used for flow soldering.)
2. Flux containing too high a percentage of halide may cause corrosion of the terminations unless there is sucient cleaning. Use flux with a halide content of 0.1% max.
3. Strong acidic flux can corrode the capacitor and degrade its performance. Please check the quality of capacitor aer mounting.
3. Adhesive Curing
1. Insucient curing of the adhesive can cause chips to disconnect during flow soldering and causes deterioration in the insulation resistance between the terminations due to moisture absorption.
Control curing temperature and time in order to prevent insucient hardening.
Continued on the following page.
(2) Use the following illustration as a guide to the
amount of adhesive to apply.
Cross Sectional View
Side View
Resist
Adhesive
Land
Board
<Applicable to NFM Series>
[Sizes: 0603(1608M) / 0805(2012M) / 1206(3216M)]
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
Page 26
Notice
1. Transportation
1. The performance of a capacitor may be aected by the conditions during transportation.
1-1. The capacitors shall be protected against excessive
temperature, humidity, and mechanical force during transportation. (1) Climatic condition
F*-5'02#+.#0230#BQ~z F!&,%#-$2#+.#0230#'0G'0BQ|G| F*-5'0.0#1130#B}z) F!&,%#-$'0.0#1130#B)G+',@
H|J#!&,'!*!-,"'2'-,
0,1.-022'-,1&** #"-,#',13!&572&2
the boxes are not deformed and forces are not
"'0#!2*7.11#"-,2-2&#',,#0.!)%',%@
{Q|@-,-2..*7#6!#11'4#4' 02'-,A1&-!)A-0.0#1130#
to the capacitor.
H{J&#,#6!#11'4#+#!&,'!*1&-!)-0.0#1130#'1
..*'#"2-!.!'2-0A!&'..',%-0!0!)',%+7
occur in the ceramic body of the capacitor.
H|J&#,2&#1&0.#"%#-$,'0"0'4#0A1-*"#0',%
'0-,A25##8#01A!&11'1A#2!@'+.!21120-,%*7-,
the surface of the capacitor, the capacitor may
!0!),"1&-02Q!'0!3'2@
{Q}@-,-231#!.!'2-02-5&'!&#6!#11'4#1&-!)51
applied by dropping, etc. A capacitor dropped accidentally during processing may be damaged.
2. Characteristics Evaluation in the Actual System
1. Evaluate the capacitor in the actual system, to confirm
2&22�#'1,-.0- *#+5'2&2&#.#0$-0+,!#,"
specification values in a finished product before using.
|@',!#4-*2%#"#.#,"#,!7,"2#+.#0230#
dependency exists in the capacitance of high dielectric type ceramic capacitors, the capacitance may change depending on the operating conditions in the actual system. Therefore, be sure to evaluate the various
!&0!2#0'12'!1A13!&12&#*#)%#!300#,2,",-'1#  1-0.2'4'27A5&'!&5'**s#!22&#!.!'2,!#4*3#-$
the capacitor.
}@,""'2'-,A4-*2%#1#6!##"',%2&#.0#"#2#0+',#"130%#
may be applied to the capacitor by the inductance in the actual system. Evaluate the surge resistance in the actual system as required.
<Applicable to NFM Series>
~@&##s#!21-$,-'1#13..0#11'-,!,407"#.#,"',%-,
the usage conditions, including dierences in the circuit
-02- #31#"A2&#27.#-$,-'1#A2&#1&.#-$2&#
pattern to be mounted, and the mounting location. Be sure to verify the eect on the actual device in advance.
Other
Continued from the preceding page.
{@!0!)+7 #!31#"',2&#!.!'2-0"3#2-2&#120#11
of the thermal contraction of the resin during curing process. The stress is aected by the amount of resin and curing contraction.
#*#!20#1',5'2&*-5!30',%!-,20!2'-,@
The dierence in the thermal expansion coecient
#25##,!-2',%0#1',-0+-*"',%0#1',,"2&#
capacitor may cause the destruction and deterioration of
2&#!.!'2-013!&1!0!)-0.##*',%A,"*#"2-2&#
deterioration of insulation resistance or dielectric
0#)"-5,@ #*#!20#1',$-05&'!&2&#2�+*#6.,1'-,!-#t!'#,2
is as close to that of the capacitor as possible. A silicone resin can be used as an under-coating to buer against the stress.
|@#*#!20#1',2&2'1*#11&7%0-1!-.'!@
Using hygroscopic resins under high humidity conditions may cause the deterioration of the insulation resistance of a capacitor. An epoxy resin can be used as a less hygroscopic resin.
}@&#&*-%#,1712#+13 12,!#,"-0%,'!!'"0#
included in coating material, and a chip corrodes by the
)',"-$-2',%+2#0'*@ -,-231#120-,%!'"27.#@
<Applicable to ZRB Series>
~@-1113..0#11!-312'!,-'1#+7 #!31#"',1#0'#1
"3#2-2&#0#1',"30',%!30',%.0-!#11@*#1#!-,2!2-30
sales representative or product engineers on the apply to resin during curing process.
8. Coating
{@*#1##4*32#2&#!.!'2-031',%!23*!*#,',%
equipment and conditions to confirm the quality, and select the solvent for cleaning.
|@,13'2 *#!*#,',%+7*#4#0#1'"3*r36-0-2�
foreign substances, causing deterioration of electrical characteristics and the reliability of the capacitors.
7. Washing
!
Note
• Please read rating and !CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.
• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.
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