Munters TOR 67 WU, TOR 115 WU, TOR 175 WU, MIR 37 WU, MIR 55 WU Operating, Installation And Service Instructions

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Operating, Installation and Service Instructions
TOR MIR
Direct- and Indirect-fired Diesel/Kerosene Heaters
TOR 67 WU TOR 115 WU TOR 175 WU MIR 37 WU MIR 55 WU MIR 85 WU
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1. GENERAL SAFETY RULES
READ INSTRUCTIONS CAREFULLY. READ AND FOLLOW ALL INSTRUCTIONS.
PLACE INSTRUCTIONS IN A SAFE PLACE FOR FUTURE REFERENCE. DO NOT ALLOW ANYONE WHO HAS NOT READ THESE INSTRUCTIONS TO ASSEMBLE, LIGHT, ADJUST OR OPERATE THE HEATER.
IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A
FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE AGENCY.
UNVENTED PORTABLE HEATERS USE AIR (OXYGEN) FROM THE AREA IN
WHICH IT IS USED. ADEQUATE COMBUSTION AND VENTILATION AIR MUST BE PROVIDED. REFER TO INSTRUCTIONS.
WARNING
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WARNING
FIRE, BURN, INHALATION, AND EXPLOSION HAZARD. KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MATERIALS, PAPER OR CARDBOARD, A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY THE INSTRUCTIONS. NEVER USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTICLES OR UNKNOWN CHEMICALS.
WARNING
COMBUSTION BY-PRODUCTS PRODUCED WHEN USING THIS PRODUCT CONTAIN
CARBON MONOXIDE, A CHEMICAL KNOWN TO THE STATE OF CALIFORNIA
TO CAUSE CANCER AND BIRTH DEFECTS (OR OTHER REPRODUCTIVE HARM).
GENERAL HAZARD WARNING
FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN RESULT IN DEATH, SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON MONOXIDE POISONING, AND/OR ELECTRICAL SHOCK. ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER. IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN INSTRUCTION MANUAL, LABELS, ETC. CONTACT THE MANUFACTURER.
WARNING
NOT FOR HOME OR RECREATIONAL VEHICLE USE
WARNING
YOUR SAFETY IS IMPORTANT TO YOU AND TO OTHERS,
SO PLEASE READ THESE INSTRUCTIONS BEFORE YOU OPERATE THIS HEATER
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THE ELECTRICAL SYSTEM TO WHICH THE APPLIANCE IS CONNECTED MUST COMPLY
WITH ALL SAFETY REGULATIONS IN FORCE. A RESIDUAL CURRENT CIRCUIT BREAKER MUST BE PROVIDED ON THE MAIN DISTRIBUTION BOARD.
UNPLUG THE HEATER BEFORE ATTEMPTING ANY SERVICE OR MAINTENANCE.
ALWAYS CHECK THE POWER SUPPLY CABLE BEFORE USE. IT MUST NOT BE BENT,
CRUSHED, OR ANYWAY DAMAGED.
THE POWER SUPPLY CABLE MUST BE REPLACED ONLY BY QUALIFIED PERSONNEL.
ONLY USE AN ORIGINAL POWER CABLE WITH A 3-PIN GROUNDED PLUG.
DO NOT TOUCH THE EXHAUST GAS OUTLET. DANGER OF BURNS!
2. PRODUCT DESCRIPTION
Mobile space heater with:
closed combustion chamber and gas exhaust duct (indirect-fired models) open combustion chamber (direct-fired models)
3. TECHNICAL SPECIFICATIONS
3.1 Indirect-fired heaters
Model # MIR 37 WU MIR 55 WU MIR 85 WU
Firing rate (BTU/hr) 125,200 180,900 288,700 Air Flow Rate (ft³/min) 1180 1470 2650 Fuel Types Diesel / Kerosene / #1-2 Fuel Oil Fuel Consumption (gal/hr) 0.88 1.28 2.04 Fuel Nozzle 0.65 60°H 1.00 60° H 1.50 80° W Efficiency (%) 87.1 87.1 88.5 Noise Level at 2m (dB(A)) 75 73 73 Voltage (V) 115V 60Hz 1ph Electrical Power (W) 460 460 800 Current Rating (A) 7.0 7.0 12.5 Weight (lb) 154 178 282 Lenght (in) 47 54.8 68.0 Width (in) 24 27.6 29.5 Height (in) 31 32.7 40.4 Flue Diameter (in) 6 6 6 Tank Capacity (gal) 14 26.5 36.0 Fuel Pressure (psi) 175 175 175 Air Lock Setting 1 2 3.5
3.2 Direct-fired heaters
Model # TOR 67 WU TOR 115 WU TOR 175 WU
Firing rate (BTU/hr) 227,000 396,500 607,000 Air Flow Rate (ft³/min) 1650 2825 3240 Fuel Types Diesel/Kerosene/ #1-2 Fuel Oil Fuel Consumption (gal/hr) 1.60 2.80 4.28 Fuel Nozzle 1.25 60°S 2.25 80°W 3.50 80°S Efficiency (%) 100 100 100 Noise Level at 2m (dB(A)) 73 73 76 Voltage (V) 115V 60Hz 1ph Electrical Power (W) 460 800 1100 Current Rating (A) 7 12.5 17.5 Weight (lb) 142 223 264 Lenght (in) 55.3 66.1 76.3 Width (in) 24.4 27.2 29.6 Height (in) 29.5 35.4 40.8 Tank Capacity (gal) 14 26 36 Fuel Pressure (psi) 175 175 175 Air Lock Setting 1.5 3.5 9.0
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4. INSTALLATION INSTRUCTIONS
4.1. General instructions
THE INSTALLATION OF THE EQUIPMENT SHALL BE IN ACCORDANCE WITH THE
REGULATION OF AUTHORITIES HAVING JURISDICTION AND CSA B139.
The heater must be operated only by properly trained personnel. The manufacturer’s instructions must be
followed.
The heater must be installed and operated so that people are not exposed to dangers deriving from exhaust
gases, from the hot air flow and in such a way that no fire risks exist.
It is forbidden to install the heater in the surroundings of flammable materials, combustible products, or in
explosive atmospheres.
When an indirect-fired heater connected to a flue pipe is used in a closed room, provide a minimum
opening area of 1 ft³ per US gallon capacity at the unit level.
When a direct-fired heater - or an indirect-fired heater not connected to a flue pipe - is used in a closed
room, provide a minimum opening area of 3 ft2 per US gallon capacity at the unit level and a continuous, natural air circulation through windows and doors.
For the use of the heater the general and special fire safety regulations in force in all fields of applications
must be followed. In any case the following minimum safety clearances from flammable materials or objects in the surroundings of the heater must be ensured:
Sides: 2 ft (610 mm) Air inlet : 2 ft (610 mm) Top: 5 ft (1520 mm) Air outlet: 10 ft (3050 mm) Flue pipe: 3 ft (915 mm)
Floors and ceilings must be made of fireproof materials in the place where the heater is operated.
The air inlet and outlet must never be blocked for any reason.
Install the heater on a flat, level floor in a steady position.
It is forbidden to connect direct-fired heaters to air ducts.
4.2 Assembling the heater
Before operating the heater, assemble axle, wheels and lower support following the diagram below:
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Maintenance and checks
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3 4
Depending on the operational conditions, usually every year, the heater should be checked by qualified
personnel.
Prior to start-up, the user must check for any evident non-compliance with rules of use, safety and protection.
5. INSTRUCTIONS FOR USE
5.1 Start-up
The heater is factory set for operation
without room thermostat.
1
If operation with room (remote)
thermostat is desired, remove the socket cover (Fig. 1 nr. 1) and insert the thermostat plug into the socket.
Fill the tank with fuel of proper type.
Fig.1
Connect the supply plug to a 115V ~ 60 Hz single phase earthed socket. The green lamp indicates that the
heater is powered.
WARNING: THE APPLIANCE MUST BE EARTHED
Correct Incorrect
Indirect fired heaters: connect the heater to a
chimney or to a exhaust duct. To get a proper draught (at least 0,1 mbar) in the chimney the exhaust gas path must rise. Avoid any elbows and bends in the first part of the exhaust ducts for at least 3 m. For operation of heater in closed rooms without flue refer to the instructions for installation (par. 4)
If a room (remote) thermostat is used, set
maximum temperature on it.
Turn switch to position “ON”
Set the desired temperature on room
thermostat.
5.2. Reset after lockout – Safety air pressure switch
The heater is equipped with a Reset pushbutton. When the heater locks out, the red lamp on the pushbutton
(fig. 1 n°2) lights up. In this case push the Reset button (see also the par. “Troubleshooting”) to restart the heater.
The heater is also equipped with an air pressure switch that controls the airflow pressure and locks the
heater out in the event of unit overheating. If this occurs, detect and eliminate the cause of overheating before using the heater again. Have the heater inspected by a qualified technician if required. See point above for resetting.
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5.3. Shut down.
Set switch to “OFF” to shut the flame off. The fan will go on rotating for 1 min 45 sec to cool the heater
down. The fan motor will automatically stop at the end of the aftercooling time, then the unit can be disconnected from mains.
Never disconnect the supply plug to stop the heater while in operation
The big amount of heat produced could damage the components: allow cooling sequence to take place
6. MAINTENANCE
Before carrying out any maintenance operation, disconnect the power plug.
Maintenance must be carried out by qualified personnel (see also par. 7)
The appliance must be thoroughly cleaned once a year to ensure good combustion and long life.
Clean periodically
the oil spraying nozzle and its filter; the oil pump filter the main fuel filter cartridge the ignition electrodes the fan blades the inside of the appliance, using compressed air the flame sensor with a mild detergent
Periodically check cables and electrical connections.
Check the oil filter and replace if necessary.
7. TROUBLESHOOTING
TROUBLE CAUSE SOLUTION
Heater does not start No power
Faulty cable/connections Check/have cable replaced by a
Room thermostat socket cap not
Heater in lock-out mode Reset
heater locks out
Heater starts, flame does not ignite and then heater locks out
No fuel Fill tank Ignition fault, dirty or incorrectly spaced
Heater starts, but combustion is not good
Oil pump provides low pressure Contact service personnel Insufficient combustion air Wrong air lock setting Insufficient ventilation air Contact service personnel Heater stops as the air pressure switch functions
Burnt fuse Room thermostat set too low
inserted
Dirty or faulty flame sensor Clean or replace Heater starts, flame ignites but then
Faulty burner control unit Clogged nozzle Clean or replace Flame sensor receives an external light signal during ignition sequence Faulty burner control unit Contact service personnel
electrodes Dirty or blocked nozzle Clean or replace Clogged filters Clean or replace Leakes in fuel circuit Check and eventually replace
The appliance has overheated Faulty pressure switch
Check main distribution board and power supply line
qualified electrician Check and replace if required
Set room thermostat on a higher temperature Insert cap into the thermostat socket
Contact service personnel
Check for external lights (sun, lamps, etc.)
Clean electrodes, contact service personnel if required
See par. 5.2. Contact service personnel
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8. WIRING DIAGRAM
TOR 67 WU, TOR 115 WU MIR 37 WU, MIR 55 WU, MIR 85 WU
M
TRcont.
FR
L
TH
M3
EV
black 2
white
black
IN
EV
P
black brown
PA
black
black 1
M17
M13
TR
FC
TR
black
M15
M9
M
M7
M11
PL
PL
M2M1M6M5
EV Fuel Solenoid Valve TR Ignition Transformer M Motor SL Warning Lamp PA Air Pressure Switch
dk. blue
FR
lt. blue
brown
M12
M18
black
white
white
SL
black
N
L
FS
M16
M10
M8
M14
N
PL
M19M4
FS Fuse FC Flame Sensor PL Reset Button IN Switch TH Remote Thermostat FR Heated Filter
green
green
FC
TOR 175 WU
black
black
M13
EV
TR
FC
2
PL
white
green
1
3
black
IN
white
brown
red
1
3
2
TH
Optional
EV Fuel Solenoid Valve TR Ignition Transformer M Motor SL Warning Lamp
PA
P
EV
PA Air Pressure Switch
TR
white
M
black
R
black
black
M17
M15
M9
TRcont.
M
M7
FR
L
M11
PL
M2M1M6M5
TH IN
M3
PL
white
FR
white
white
white
M18
M16
M14
black
black
M12
black
white
white
SL
black
N
L
FS
M10
M8
N
PL
M19M4
FS Fuse FC Flame Sensor PL Reset Button IN Switch TH Remote Thermostat FR Heated Filter R Relay
green
green
FC
white
green
2
1
3
PL
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black
IN
white
brown
red
1 3
2
TH
Optional
8
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