Munters MCS300 User Manual

Originalinstructions

0 1

Usermanual

MCS300

Desiccantdehumidier

190TEN-1027-F1404©MuntersEuropeAB2014

Importantuserinformation

Intendeduse

Muntersdehumidiersareintendedtobeusedforthe
dehumidicationofair.Anyotheruseoftheunit,or
usewhichiscontrarytotheinstructionsgiveninthis
manual,cancausepersonalinjuryanddamagetotheunit
andotherproperty.

Nomodicationoftheunitisallowedwithoutprior
approvalbyMunters.Attachmentorinstallation
ofadditionaldevicesisonlyallowedafterwritten
agreementbyMunters.

Warranty

Thewarrantyperiodisvalidfromthedatetheunit
leftourfactory,unlessotherwisestatedinwriting.
Thewarrantyislimitedtoafreeexchangeofpartsor
componentswhichhavefailedasaresultofdefectsin
materialsorworkmanship.

Allwarrantyclaimsmustincludeproofthatthe
faulthasoccurredwithinthewarrantyperiodand
thattheunithasbeenusedinaccordancewiththe
specications.Allclaimsmustspecifytheunittypeand
fabricationnumber.Thisinformationisstampedonthe
identicationplate,seesectionMarking.

Itisaconditionofthewarrantythattheunitforthe
fullwarrantyperiodisservicedandmaintainedas
describedinsectionServiceandmaintenance.Theservice
andmaintenancemustbedocumentedforthewarranty
tobevalid.

Safety

Informationaboutdangersareinthismanualindicated
bythecommonhazardsymbol:

W

ARNING!

W W

ARNING! ARNING!

Indicatesapossibledangerthatcanleadtopersonalinjury .

CA

UTION!

CA CA

UTION! UTION!

Indicatesapossibledangerthatcanleadtodamagetothe

unitorotherproperty ,orcauseenvironmentaldamage.

NOTE!Highlightssupplementaryinformationforoptimal

useoftheunit.

ConformitywithDirectives

Thedehumidierisinconformitywiththeessential
safetyrequirementsoftheMachineryDirective
2006/42/EC,theLowVoltageDirective2006/95/EC,
theRoHSDirective2011/65/ECandtheEMC
Directive2004/108/EC.Thedehumidieris
manufacturedbyanISO9001:2008accredited
manufacturingorganisation.

Copyright

Thecontentsofthismanualcanbechangedwithout
priornotice.

NOTE!Thismanualcontainsinformationwhichis

protectedbycopyrightlaws.Itisnotallowedtoreproduceor

transmitanypartofthismanualwithoutwrittenconsentfrom

Munters.

Pleasesendanycommentsregardingthismanualto:

MuntersEuropeAB
TechnicalDocumentation
P.O.Box1150
SE-16426KISTASweden
e-mail:[e-mail]

iiImportantuserinformation190TEN-1027-F1404

Tableofcontents

Importantuserinformation...............ii

Intendeduse...........................

Warranty...............................

Safety..................................

ConformitywithDirectives............

Copyright..............................

Tableofcontents...........................iii

1Introduction.................................1

1.1Aboutthismanual.....................

1.2Unintendeduse........................

1.3Safety..................................

1.4Marking................................

2Functionoverview..........................4

3Installation...................................5

3.1General................................

3.2Safety..................................

3.3Inspectionofdelivery.................

3.4Fittingthesilencer.....................

3.5Transport..............................

3.6Storingtheequipment................

3.7Siterequirements.....................

3.8Connectionofductsandhoses.......

3.8.1General.........................

3.8.2Installationexamples..........

3.9Electricalconnections................

3.9.1General........................

3.9.2Safety..........................

3.10Connectingthehumidistat............

ii

ii

4Operation....................................12

ii

ii

ii

1

1

2

3

5Serviceandmaintenance.................15

5

5

6

6

6

7

7

8

8

8

9

9

9

6Faulttracing.................................17

7Capacitydiagrams.........................19

8Fandiagrams................................20

9Sounddata..................................21

10Technicalspecication....................22

11Scrapping....................................23

12ContactMunters............................24

3.10.1General.........................

3.10.2Humidistatconnectionkit.....

4.1General................................

4.2Quickstop..............................

4.3Start....................................

4.3.1Measuredvalues..............

4.3.2Manualoperation..............

4.3.3Automaticoperation...........

4.4Stop....................................

4.5Adjustingreactivationtemperature..

4.6Faultindication........................

5.1General................................

5.2Maintenanceschedule................

5.3Filterreplacement.....................

6.1General................................

6.2Safety..................................

6.3Faulttracinglist........................

10

10

11

12

12

13

13

14

14

14

14

14

15

15

16

17

17

18

190TEN-1027-F1404Tableofcontentsiii

1Introduction

1.1Aboutthismanual

Thismanualiswrittenfortheuserofthedehumidier.Itcontainsnecessaryinformationforhowtoinstall
andusethedehumidierinasafeandefcientway.Readthroughthemanualbeforethedehumidieris
installedandused.

ContactyournearestMuntersofceifyouhaveanyquestionsregardingtheinstallationortheuseofyour
dehumidier.

Thismanualmustbestoredinapermanentlocationclosetothedehumidier.

1.2Unintendeduse

■Thedehumidierisnotintendedforoutdoorinstallation.

■Thedehumidierisnotintendedforuseinclassiedareaswhereexplosionsafetycompliantequipment

isrequired.

■Thedehumidiermustnotbeinstallednearanyheatgeneratingdevicesthatcancausedamagetothe

equipment.

MCS300

CA

UTION!

CA CA

UTION! UTION!

Donotsit,stand,orplaceanyobjectsontheunit.

1Introduction190TEN-1027-F1404

MCS300

1.3Safety

Everymeasurehasbeentakeninthedesignandmanufactureofthedehumidiertoensurethatitmeetsthe
safetyrequirementsofthedirectivesandstandardslistedintheECDeclarationofConformity.

Theinformationinthismanualshallinnowaytakeprecedenceoverindividualresponsibilitiesorlocal
regulations.

Duringoperationandotherworkwithamachineitisalwaystheresponsibilityoftheindividualtoconsider:

■Thesafetyofallpersonsconcerned.

■Thesafetyoftheunitandotherproperty.

■Theprotectionoftheenvironment.

ThetypesofdangersthatareindicatedinthismanualaredescribedinsectionImportantuserinformation.

W

ARNING!

W W

ARNING! ARNING!

-Theunitmustnotbesplashedwithorimmersedinwater.

-Allelectricalinstallationsmustbecarriedoutbyaqualiedelectricianandinaccordancewithlocalregulations.

-Theunitmustbeconnectedtoanearthedelectricaloutlet.

-Donotconnecttheunittoothermainsvoltagethanspeciedontheidenticationplate.

-Donotoperatetheunitifthepowerplugorcordisdamaged,riskofelectricalshock.

-Donotpulltheplugwithwethands,riskofelectricalshock.

-Donotinsertngersoranyotherobjectsintotheairvents,rotatingfansareinside.

-Donotcovertheunitasthatcanblockairintakeoroutletandcauseare.

-Iftheunithasoverturned,cutthepowerimmediately.

-AlwayscontactMuntersforserviceorrepair.

190TEN-1027-F1404Introduction2

MCS300

Type

MCS 300

Fabr. No

1~50Hz 230V

0.2 kW 1.9 kW

Max

2.1kW

Munters Europe AB

Tobo Sweden

M

INCENTIVE GROUP

Type

Fa br. No. 09 19 19 0XXX XXXXX

1 ~ 23 0V 50 Hz

0,2 kW

Max

2,1 kW

Munte rs E urop e AB

Isa fjord sga tan 1

16 4 2 6 Kista , Swe de n

M

IP44

Fa br. yea r

1,9 kW

Mad e in S we de n

Weigh t: 25 kg

MCS 300

20 09

1.4Marking

Figure1.1Identicationlabelposition

Figure1.2Identicationlabel

3Introduction190TEN-1027-F1404

MCS300

B

A

C

D

1

2

3

4

5

6

2Functionoverview

Thedesiccantrotoristheadsorptiondehumidifyingcomponentintheunit.Therotorstructureis
comprisedofalargenumberofsmallairchannels.

Thedesiccantrotorismadeofacompositematerialthatishighlyeffectiveinattractingandretainingwater
vapour.Therotorisdividedintwozones.Theairowtobedehumidied,processair,passesthroughthe
largestzoneoftherotorandthenleavestherotorasdryair.Sincetherotorrotatesslowly,theincomingair
alwaysmeetsadryzoneontherotor,thuscreatingacontinuousdehumidicationprocess.

Theairowthatisusedtodrytherotor,reactivationair,isheated.Thereactivationairpassesthrough
therotorintheoppositedirectiontotheprocessairandleavestherotoraswetair(warm,moistair).This
principleenablesthedehumidiertoworkeffectively ,evenatfreezingtemperatures.

Figure2.1Functionoverview

1.Rotor4.ReactivationfanA.DryairC.Wetair

2.Reactivationheater5.ProcessfanB.ProcessairD.Reactivationair

3.Filter6.Filter

190TEN-1027-F1404Functionoverview4

3Installation

3.1General

TheMCS300isintendedforindoorinstallation.Theunitshallbeplacedinanuprightpositiononalevel
surface.Iftheunitisstoredpriortoinstallation,placeitinaroofedarea,onalevelsurfacewhereitis
protectedfromimpact,dust,frost,rainoraggressivecontaminants.

3.2Safety

W

ARNING!

W W

ARNING! ARNING!

Theunitisnotintendedforuseinclassiedareaswhereexplosionsafetyequipmentisrequired.

W

ARNING!

W W

ARNING! ARNING!

Theunitmustnotbesplashedwith,orimmersedinwater.

W

ARNING!

W W

ARNING! ARNING!

Donotcovertheunitorobstructtheairvents.

MCS300

W

ARNING!

W W

ARNING! ARNING!

Donotoperatetheunitifthepowerplugorcordisdamaged.

W

ARNING!

W W

ARNING! ARNING!

Neveroperatetheunitwhenthepowercordisinthestoragecompartment.

W

ARNING!

W W

ARNING! ARNING!

Theunitmustnotbeconnectedtoapowersourceotherthanthatspeciedonitsidenticationplate.

W

ARNING!

W W

ARNING! ARNING!

Theunitshouldbeconnectedtoanearthedelectricalsocket.

W

ARNING!

W W

ARNING! ARNING!

Allelectricalequipmentconnectionsmustbecarriedoutinaccordancewithlocalregulationsandbyqualied

personnel.

W

ARNING!

W W

ARNING! ARNING!

Donotoperatetheunitnearanyheat-generatingdevices,ornearammableandhazardousmaterial.

W

ARNING!

W W

ARNING! ARNING!

Donotinsertngersoranyotherobjectsintotheairvents.

W

ARNING!

W W

ARNING! ARNING!

Donottrytorepair,dismantleormodifytheunit.

CA

UTION!

CA CA

UTION! UTION!

Donotsit,stand,orplaceanyobjectsontheunit.

5Installation190TEN-1027-F1404

MCS300

CA

UTION!

CA CA

UTION! UTION!

Ithereisariskforfreezingtemperatures,thewetairductingmustbeinsulated.

3.3Inspectionofdelivery

1.Inspectthedeliveryandcomparewiththedeliverynote,orderconrmationorotherdelivery
documentation.Makesurethateverythingisincludedandnothingisdamaged.

2.ContactMuntersimmediatelyifthedeliveryisnotcompleteinordertoavoidinstallationdelays.

3.Iftheunitistobeputintostoragepriortoinstallation,seesectionStoringtheequipment.

4.Removeallpackagingmaterialfromtheunit,andmakesurethatnodamagehasoccurredduring
transportation.

5.AnyvisibledamagemustbereportedinwritingtoMunterswithin5daysandpriortoinstallationof
theunit.

6.Disposeofthepackagingmaterialaccordingtolocalregulations.

3.4Fittingthesilencer

Attachthesilencertotheprocessairinlet,seeFigure3.1.

Figure3.1Fittingthesilencer

3.5Transport

Usethehandlewhenliftingthedehumidier.Ifpossible,useapalletloadertomovethedehumidier.Itis
recommendedtousetheoriginalpackagingwhenshippingthedehumidier.

190TEN-1027-F1404Installation6

MCS300

3.6Storingtheequipment

Followtheseinstructionsifthedehumidieristobestoredpriortoinstallation:

■Placethedehumidierinanuprightpositiononahorizontalsurface.

■Re-usethepackagingmaterialtoprovideprotectionfortheunit.

■Protectthedehumidierfromphysicaldamage.

■Storethedehumidierundercoverandprotectitfromdust,frost,rainandaggressivecontaminants.

3.7Siterequirements

Thedehumidierisonlyintendedforindoorinstallation.Avoidinstallingthedehumidierwherethereisa
riskofwaterenteringtheunit,orinaverydustyenvironment.RefertoMuntersforadviceifindoubt.
Forunitandservicedimensions,seesection10,Technicalspecication.

NOTE!Itisimportantthattheintendedinstallationsitemeetstherequirementsinordertoachievethebest

possibleperformanceandtrouble-freeoperation.

7Installation190TEN-1027-F1404

MCS300

0 1

A

B

C

D

E

F

3.8Connectionofductsandhoses

3.8.1General

Followtheinstructionsbelowwhenattachingductsorexiblehosestotheunit'sairconnections.

■Ductlengthshouldbekeptasshortaspossibletominimisestaticpressureloss.

■Allductandhoseconnectionsmustbeairtightandvapourtighttoensurefullperformance.

■Toretainthecorrectairowforreactivationair,anairdampermustbeinstalled.Thisdamperistobe

installedinthewetairoutletducting,seeFigure3.2andFigure3.3.Foradjustmentofairow ,followthe
instructionsinsection4.5,Adjustingreactivationtemperature.

■Ductingforwetairshallbeinstalledatadownwardinclinetoenablecondensatetodrain.Thewet

airductingshouldbeprovidedwithsuitabledrainageatlowpointstopreventthecollectionof
condensationwater.Alternatively,condensationcanbeavoidedbyinsulatingtheductwithatleast
25mmofsuitableinsulatingmaterial.

■Covertheductopeningwithmeshtopreventbirdsandrodentsfromenteringtheunit.Positionthe

openingsothatrainandsnowcannotenterthelines.

■Thewetairductorhosemustbecorrosionresistantandabletowithstandtemperaturesupto70°C.

CA

UTION!

CA CA

UTION! UTION!

Ifthereisriskforfreezingtemperatures,thewetairductingmustbeinsulated.

3.8.2Installationexamples

Closedairowsystem

Thedehumidierisplacedinthespacetobedehumidied.Thewetairistransportedoutdoorswithducting.
Noconnectionismadetothedryairoutlet,seeFigure3.2.Theadvantagewiththisinstallationmethodisa
simplersetup;ductingdoesnotneedtobeconnectedtothedryairoutlet.

Figure3.2Installationinaclosedairowsystem.

A.DryairD.Leakageair

B.ProcessairE.Wetair

C.Connectiontting

1)

Fittingwithdiameter80mm(forexample,LindabSafeNPUnippleoralternateLindabDamperDRU80).

190TEN-1027-F1404Installation8

1)

F.Reactivationair

Openairowsystem

0 1

A

B

G

E

F

D

C

Thedehumidierisplacedoutsidetheareatobedehumidied.Dryairistransportedwithductingtothe
spacetobedehumidiedandthewetairisdischargedinthevicinityoftheunitormovedoutdoors,see
Figure3.3.
Theinstallationisusedtosolvethefollowingproblems:

-Whenmoisturedamagedobjectsaretobedehumidied.

-Dustorcorrosioncausingparticlesarepresentinaspacewheredryairwillbesupplied.

-Topreventmoisturefromenteringthedehumidiedspace/object.

MCS300

Figure3.3Installationinanopenairowsystem

A.DryairE.Wetair

B.ProcessairF.Reactivationair

C.Connectiontting

D.Surplusair

1)

Fittingwithdiameter80mm(forexample,LindabSafeNPUnippleoralternateLindabDamperDRU80).

2)

Fittingwithdiameter125mm(forexample,LindabSafeNPUnipple).

1)

G.Connectiontting

2)

3.9Electricalconnections

3.9.1General

Includedwithdeliveryisa3.5mlongpowercablewithaplugforconnectiontoanearthedoutlet.The
voltageandfrequencyarespeciedontheunit’ sidenticationplate.

3.9.2Safety

W

ARNING!

W W

ARNING! ARNING!

Theunitmustbeconnectedtoanearthedelectricaloutlet.

W

ARNING!

W W

ARNING! ARNING!

Theunitmustnotbeconnectedtoothermainsthanspeciedontheunit’sidenticationplate

9Installation190TEN-1027-F1404

MCS300

0 1

A

3.10Connectingthehumidistat

3.10.1General

Theconnectionsocketforthehumidistatislocatedinthestoragecompartmentforthepower
cable,seeFigure3.4.Theappropriateplugforthehumidistatisdeliveredwiththeunit,seesection

3.10.2,Humidistatconnectionkit.Thehumidistatshallbemounted1–1.5m.abovetheoorandpositionedso

thatitisnotexposeddirectlytodryairfromtheunitorincomingmoistairfromopeningandclosingdoors.
Itshouldnotbeplacedclosetoaheatsource,orsothatitisexposedtodirectsunlight.Thehumidistatshall
beasinglestagehumidistatandconnectedsothatthecontrollingcircuitclosesasrelativehumidityincreases.
Theconnectingcableshallbescreenedandhavecopperconductorswithaminimumcross-sectionarea
of2x0.75mm

2

.

Figure3.4Connectionsocketforhumidistat(A)

190TEN-1027-F1404Installation10

3.10.2Humidistatconnectionkit

1

3

2

A

B

1

2

3

4

5

3

Followtheinstructionsbelowtoassembleandconnectthehumidistatconnectionkit.

1.Connecttheleadstopins1and2,andthescreentotheearthpin.

Figure3.5Connectionofleads

A.LeadconnectionsB.Screenconnections

MCS300

2.Afxtheterminal(2)totheplug(1).

3.Tightentheterminalscrews(3).

4.Afxthecover(4)totheplug(1).

5.Afxtheange(5)tothecover(4).

Figure3.6Humidistatconnectionkitassembly

11Installation190TEN-1027-F1404

MCS300

Man
Auto 1
Auto 2

KWH

Temp

C

D

0 1

F

G

H

E

A

B

4Operation

4.1General

Thedehumidierhasthreeoperatingmodes,seeFigure4.1.

Man:Thedehumidier’sfans,rotorandreactivationheateroperatecontinuously.
Auto1:Thedehumidier’sfans,rotorandreactivationheaterarestarted/stoppedbythehumidistat.
Auto2:Thedehumidier’ sfansandrotoroperatecontinuously.Thereactivationheaterisstartedand

stoppedbythehumidistatonly .Thismodeofoperationisusedtomaintainaircirculation.Ifrelative
humidityrisestothehumidistatssetpoint,thereactivationheaterstarts.Thereactivationheaterstopswhen
relativehumiditydropsbelowthesetpoint.

NOTE!ForthedehumidiertofunctioninAuto1and2,asinglestagehumidistatmustbeconnectedtotheunit.

Seesection3.10,Connectingthehumidistat.

NOTE!Inhumidistatoperationmode,thereisabuilt-infunctionthatdelaysre-startofthedehumidierfor2

minutes.Seesection4.3.3,Automaticoperation.

Figure4.1Controlpanel,on-offswitchandhumidistatsocket

A.ControlpanelE.Storagecompartment

B.DehumidierF.On-offswitch

C.MeasurementselectorG.Humidistatsocket

D.OperatingmodeselectorH.Powercable

4.2Quickstop

Stoptheunitwiththeon-offswitchatthefrontoftheunit,orpullouttheplugfromthewalloutlet.

190TEN-1027-F1404Operation12

4.3Start

Man
Auto 1
Auto 2

KWH

Temp

C

D

KWH

Temp

4.3.1Measuredvalues

Figure4.2Controlpanel

MCS300

C.Measurementselector

D.Operatingmodeselector

Thefollowingparameterinformationisdisplayedonthecontrolpanel:

Totaloperatingtime

Powerconsumptionduringaspecicperiod

Reactivationtemperature

Changetheparameterdisplaybypressingthemeasurementselectorbuttononthecontrolpanel.
Measurementofpowerconsumptioncanberesetbeforeeachdehumidifyingoccasionorperiodofuse.
Toresetthemeasurement:

1.Switchofftheunit

2.PressboththeMeasurementandOperatingModeSelectorsatthesametimeandthenswitchtheunit
On(positionI)whilestillpressingtheselectors.Keeptheselectorspressedforatleast5secondsto
resettheconsumption.

13Operation190TEN-1027-F1404

MCS300

Man
Auto 1
Auto 2

KWH

Temp

E

4.3.2Manualoperation

1.Resetmeasurementofpowerconsumptionasrequired,seesection4.3.1,Measuredvalues.

2.Switchtheon-offswitchtopositionI,seeFigure4.1.

3.SelecttheManoperatingmodebypressingtheoperatingmodeselectorbutton.

4.3.3Automaticoperation

ForthedehumidiertooperateinAuto1or2,thehumidistatmustbeconnectedtothehumidistatsocketof
theunit,seesection3.10,Connectingthehumidistat.

1.Resetmeasurementofpowerconsumptionasrequired,seesection4.3.1,Measuredvalues.

2.Adjustthehumidistattothedesiredsetpoint.

3.Switchtheon-offswitchtopositionI,seeFigure4.1.

4.SelecttheAuto1or2operatingmodebypressingtheoperatingmodeselectorbutton,seeFigure4.1.

NOTE!Connectionofthehumidistatactivatesabuilt-in2minutesdelayfunctionforre-start.Theopeningand

closingofthehumidistatcircuitwithinthe2minutesperiodwillnotstartthedehumidieragainbecauseofthedelay

function.Incasethehumidistatcircuithasbeenopenedformorethan2minutesandthencloses,thedehumidier

willstartimmediately.Thepurposewiththisfunctionistopreventthecircuitfromcontinuouslycyclingonandoff,in

casethehumidistatisinstalledinapoorlychoosenlocation.

4.4Stop

Switchtheon-offswitchtoposition0,seeFigure4.1.

4.5Adjustingreactivationtemperature

Ifadamperisinstalledonthewetairside,thedehumidier’sreactivationtemperatureisadjustedasfollows:

1.Whiletheunitisoperating,pressthemeasurementselectorsothereactivationtemperatureisshown
onthedisplay,seeFigure4.2.

2.Adjustthedamperandcheckthereactivationtemperature.Whenthedamperisproperlyadjusted,the
differencebetweenthereactivationtemperatureandtheambienttemperatureshouldbeabout95°C.

NOTE!Atstart-up,thedisplayshowsLO°Cforreactivationtemperaturesbelow65°C.

4.6Faultindication

Excessivelyhighreactivationtemperaturesareindicatedonthecontrolpanel,seeFigure4.3andTable6.1.

-Fixedlight,thedehumidierisstillrunning.

-Blinkinglight,thedehumidierhasstopped.

E.Indicationfortemperaturecontrolandtrippedthermostat

Figure4.3Faultindication

190TEN-1027-F1404Operation14

5Serviceandmaintenance

5.1General

W

ARNING!

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ARNING! ARNING!

-Donotattempttorepair,dismantleormodifythisunit.

-Removethemainsplugfromthesocketbeforestartinganymaintenancework.

Thedehumidierisdesignedforcontinuoususeoveralongperiodoftimewithaminimalamountof
supervision.Undernormaloperatingconditions,maintenancerequirementsareminimal.Theservice
intervaldependsmainlyontheoperationalconditionsandworkingenvironment.

NOTE!ItisrecommendedtocontactMuntersforserviceorrepair.Operatingfaultscanoccuriftheunitis

maintainedinsufcientlyorincorrectly.

MuntersServicecanofferaserviceplanadaptedtosuittheconditionsofaspecicinstallation.Seecontact
addressesonthebackpageofthismanual.

5.2Maintenanceschedule

MCS300

Muntersrecommendsthefollowingmaintenanceschedule.Theschedulecontainsinspectionand
maintenanceproceduresaswellastherecommendedintervalsforunitsusedundernormaloperatingand
environmentalconditions.Iftheprocessaircontainsalotofdust,preventativemaintenanceshouldbe
performedatshorterintervalsthanthosespeciedbelow.

Component

ProcessandReactivationlter.

Unit,general

Humidistat.

3-6months12months

Cleanthelterhousingandchangelteras
required.

Checkforphysicaldamageandcleanunit
exteriorifnecessary .

N/AChecksensorfunctionsandcalibrateif

Inspection/Maintenance

Cleanlterhousingandchangelter.

Checkforphysicaldamageandcleanunit
exteriorifnecessary .

necessary.ContactyourMunters’product
servicedepartmentasrequired

Table5.1Maintenanceschedule

15Serviceandmaintenance190TEN-1027-F1404

MCS300

0 1

2

1

5.3Filterreplacement

Figure5.1Filterremoval

1.Toremovethelter,slidetheltergratingupwards,thendownwardsandoutaccordingtoFigure5.1.

2.Cleanlterhousingandgratingbeforettingthenewlter.

190TEN-1027-F1404Serviceandmaintenance16

6Faulttracing

6.1General

Thischapterisintendedtofacilitatebasicfaulttracingandprovideinstructionsonactionstoremedy
problems.

6.2Safety

W

ARNING!

W W

ARNING! ARNING!

Alwaysunplugthedehumidierbeforeanymaintenanceorrepairworkiscarriedout.Incaseofaxedinstallation

wheretheplugisbeingreplacedbyacircuitbreaker,thepowermustbeswitchedoffandthecircuitbreakerlocked.

W

ARNING!

W W

ARNING! ARNING!

Theunitmustnotbeconnectedtoothermainsthanspeciedontheunitsidenticationplate.

W

ARNING!

W W

ARNING! ARNING!

Adjustments,maintenanceandrepairsmustonlybecarriedoutbytrainedandqualiedpersonnel.

MCS300

W

ARNING!

W W

ARNING! ARNING!

Duetotheriskofelectricalshock,theunitmustnotbeopenedbyanyoneotherthantrainedandqualied

personnel.

17Faulttracing190TEN-1027-F1404

MCS300

6.3Faulttracinglist

GothroughthefollowingfaulttracinglistbelowbeforecontactingMunters’productservicedepartment.
Thelistprovideshelpinidentifyingtypesoffaultsthatareeasytoremedywithouttheassistanceofspecially
trainedpersonnel

FaultsymptomPossibleCauseCorrectiveaction

Unithasstopped.

Dehumidierhasstopped

andfaultindicationis

blinking.

Dehumidierisrunning

andconstantfault

indication.

capacityhasdiminished.

On-offswitchturnedoffbymistake.Placetheon-offswitchintheonpositionandcheckthat

dehumidierstarts.

Nomainspowertounit.Checkmainspowertounit.

Dehumidierswitchedtoautomaticmode

bymistakewithnohumidistatconnected.

Humidistatfault(automaticmodes).

Thermostatforreactivationheaterhas

tripped.

Warningforabnormalreactivetemperature

increase.

Airowsarefaulty .Checkductingandltersforblockageandleakage. Dehumidication

Humidistatnotfunctioningproperly

(automaticmodes)

Settheoperatingmodetomanualmodeandcheckthatthe

dehumidierstarts.

Settheoperatingmodetomanualmodeandcheckthattheunit

starts.Iftheunitstarts,thehumidistatisprobablyatfault.

Checkthehumidistatbyseeingifthedehumidierstarts

whenthehumidistatsetpointisreduced.Resetthehumidistat

setpointafterthecheck.Calibratethehumidistatifnecessary.

ContactMunters’productservicedepartment.

Checkthatltersandductingforincomingairarenotblockedby

foreignobjectsorpluggedbydirt.Increasereactivationairow

byslowlyopeningthedamper .

Checkhumidistatfunctionandcalibrateasrequired.Contact

Muntersproductservicedepartment.

Table6.1Faulttracinglist

190TEN-1027-F1404Faulttracing18

7Capacitydiagrams

0,4

0,8

1,2

1,6

kg/h

3

1

2

°C

-10 0

10

20

30

0

2,0

230V, 50 H z

80 % R H

60 % R H

40 % R H

0,3

0,6

0,9

1,2

kg/h

3

1

2

°C

-10 0

10

20

30

0

1,5

115V, 50/60 Hz

80 % R H
60 % R H

40 % R H

Approximatecapacityinkg/h.Fordetailedinformation,pleasecontactyournearestMuntersofceorrefer
toMunters’DryCapprogram.

MCS300

Figure7.1

Figure7.2

1.Processairtemperature,ºC2.Processairrelativehumidity ,%RH3.Dehumidicationcapacity,kg/h

19Capacitydiagrams190TEN-1027-F1404

(moistureremovalkg/hour)

MCS300

AA

B

B

C

D

115/23 0V, 50 Hz

600

115V /60 H z

B

B

A

A

C

D

8Fandiagrams

Figure8.1Fandiagrams(115/230V,50Hz)

Figure8.2Fandiagrams(115V,60Hz)

A.Staticpressure(Pa)C.Processair

B.Airowm3/hD.Reactivationair

190TEN-1027-F1404Fandiagrams20

9Sounddata

SeeFigure3.2forclosedairowsystemexample.

MCS300

Noise

Path

A30069,379-23,8-11,7-9,9-10,5-17,5-19,3-22,3-25,6

A

Model

MCS

1

3006878,3-21,5-10,7-9,6.-10,5-19,1-21-25-30,5

dB(A)LwtdB

1/632/1253/2504/5005/10006/20007/40008/8000

CorrectionofKokatISO-bandNo./CenterFrequency(Hz)

Table9.1Sounddata(115/230V,50Hz)

SymbolsNoisePath

Lwt:T otalNoiseleveldB(Rel.10-12W)A:Processairinletopenandwetairoutletducted

Lw:NoisePowerlevelinOctaveBanddB(Rel.10-12W)A1:Dittobutincludingsilencer

Kok:CorrectionforCalculationofLw(L

w

=Lwt+K

)

ok

21Sounddata190TEN-1027-F1404

MCS300

10Technicalspecication

TechnicaldataMCS300230V/50Hz115V/50Hz115V/60Hz

Processair

Systemairow(m³/h)

Nominalairowwithducting(m³/h)

Minimumavailablestaticpressure(Pa)

Reactivationair

Nominalairowwithducting(m³/h)

Minimumavailablestaticpressure(Pa)

Fanmotor

Motor,power(kW)

Motor,current(A,1~)

Drivemotor

Motor,power(kW)

Motor,current(A,1~)

Reactivationheater

Reactivationheater,power(kW)

Temperatureincrease(°C)

Electricalpowerandnominalcurrent(kW)

Maximumelectricalpower(kW)

Filter

Filterkit(ArticleNo.)130025/1KIT130025/1KIT130025/1KIT

Temperaturerange

Permittedambientoperatingtemperature

Otherdata

Protectionform

FanmotorwindinginsulationclassFFF

Maximumsoundlevelwithoutducting(dBA)

Totalunitweight(kg)

Rotortype

Dimensions

Depth(mm)

Width(mm)

Height(mm)

1)

Thespeciedguresarenominalvaluesbasedoninlettemperaturesatthefansof20°Candanairdensityof1,2kg/m

(1)

330330330

300300300

200200200

(1)

604760

200200250

0,150,150,15

1,052,12,1

0,0020,0020,002

--.-

2,01,51,5

957373

2,21,71,7

-20to+40°C-20to+40°C-20to+40°C

IP44IP44IP44

Max.60,0Max.60,0Max.60,0

252525

HPSHPSHPS

400400400

400400400

550550550

3

.

Table10.1Technicalspecication

190TEN-1027-F1404Technicalspecication22

11Scrapping

Theunitmustbescrappedinaccordancewithapplicablelegalrequirementsandregulations.Contactyour
localauthorities.

Therotormaterialisnotcombustible,andshouldbedepositedlikeglassbrematerials.

Iftherotorhasbeenexposedtochemicalsthataredangeroustotheenvironmenttheriskmustbeassessed.
Thechemicalscanaccumulateintherotormaterial.Takethenecessaryprecautionstocomplywith
applicablelegalrequirementsandregulations.

W

ARNING!

W W

ARNING! ARNING!

Iftherotoristobecutinpieces,wearasuitableCEmarkedfacemaskselectedandttedinaccordancewiththe

applicablesafetystandardstoprotectfromthedust.

MCS300

23Scrapping190TEN-1027-F1404

MCS300

12ContactMunters

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MuntersLtd
AirTreatment

Eduard-Kittenberger-Gasse56,
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StradaPiani2
I-18027Chiusavecchia
IM

NL-2404HEAlphena/dRijn

ul.Swietojanska55/11
81-391Gdynia

EuropaEpresarial.EdicioLondres.
C/PlayadeLiencres2.
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POBox1150
S-16426Kista

Glattalstr.501
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PathnderPlace10RamsayCourt
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HuntingdonPE296FYCambs

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190TEN-1027-F1404ContactMunters24

www.munters.com