Munters EM36, EMS36, EMS30, EMT30, EM30 User Manual

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Ag/MIT/UmGB-2106-05/13 rev 1.0
Manual for use and maintenance
EM/EMS/EMT - ED/EDS
Air extraction/circulation fan
Models: EM/EMS36 - EM/EMS30 - EMT30
ED/EDS24
EM/EMS
ED/EDS
© Munters AB, 2013
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Index
English 3
1. Safety aspects 3
2. Operating conditions 4
3. Installation 5
4. Commissioning 6
5. Warranty 7
Italian 8
1. Safety aspects
Failure to respect safety or behavioural rules can produce hazardous situations for users as well as damage to the machine and the place
where it is installed. The fan must only be used if it is in perfect operating condition, by personnel who are perfectly aware of the safety measures and possible hazards, and in strict compliance with the instructions given in this manual.
1.1 PERSONNEL REQUIREMENTS
Equipment may only be used by personnel who know and apply the specific requirements given in the user and maintenance manual and the more general instructions contained in various regulations for accident prevention and applicable legislation regarding safety in the workplace. Knowledge and understanding of the manual and of the attached documents constitute an indispensable tool for reducing hazards and promoting the safety and health of workers.
Personnel training
All operators engaged in the use of the fan must have received adequate information from the employer relating to:
• risks to health and safety at work connected with the
• use of the machine;
• first aid procedures, fire precautions and evacuation
of workplaces;
• devices provided for the safety of operators, and residual risks generated by the machine.
In particular, the employer has the following duties:
• when assigning tasks to operators, to take into account their capabilities in the interests of safeguarding their health and safety;
• to provide adequate means of protection;
• to require compliance by individual operators with
the company rules and provisions regarding safety and the use of the collective and individual protective measures at their disposal;
• to ensure that normal and special maintenance operations, or in any event operations necessary for machine safety, are regularly carried out.
All operators must take care of their own safety and health as well as that of other people in the workplace who may be affected by their actions or omissions, in accordance with their personal skills, and the instructions and means provided to them by the employer.
Unauthorized tampering/replacement of one or more parts of the machine, or the use of
accessories, tools or materials other than those recommended by the manufacturer, are prohibited and release the manufacturer from all liability.
Operators must be trained to deal with the
occurrence of possible faults, malfunctions or
dangerous conditions to themselves or others, and in such an event must:
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This manual is intended only for products sold and/or installed in countries outside European Community.
© Munters AB, 2013
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• stop the fan immediately by operating the emergency stop device (mushroom-shaped push-button/main switch mounted on the electrical panel);
• not carry out operations which are beyond their duties and/or technical knowledge.
1.2 GENERAL SAFETY INSTRUCTIONS
•Safety devices must not be removed or rendered ineffective;
•the fan must not be started with guards
removed;
• any adjustment or maintenance operation must be performed with the electrical isolating device activated and locked in position with a padlock;
• any operation is prohibited which may cause arcing or sparks or other situations which could start a fire;
• in the event of alarm signals resulting in the intervention of safety devices, the operator must ask for immediate action by qualified technicians responsible for maintenance;
• user must ensure that the environmental and electricity supply conditions in which the fan operates are always within the limits specified in this user manual;
• do not for any reason modify parts of the fan in order to fit additional devices.
1.3 SAFETY DEVICES
In the process of designing and building the fan, the manufacturer adopted the necessary technical solutions to ensure compliance with fundamental safety requirements: the object of the risk reduction process was to ensure that the operator can use the fan in safety.
Fixed guards
The fixed guards are solidly fixed to the structure of the machine and cannot easily be eluded: the guards are fixed with systems which require the use of tools for dismantling.
Do not start the fan with fixed guards removed: the guards can only be removed with special
tools, by specialized and trained personnel and with the system stationary (emergency system activated and electricity and hydraulic fluid isolated). At the end of maintenance operations, the guards which were removed must be replaced correctly.
1. Position of guard: intake side of fan Type of guard: guard of fixed type made of metal mesh
2. Position of guard: outlet side of fan Type of guard: guard of fixed type made of metal mesh
Emergency stop function
The machine must be equipped at the installation stage with an electrical panel, on which must be installed an actuator for the emergency stop function, which when operated brings dangerous movements to a halt by isolation of the power supply: the button must be mushroom-shaped and coloured red, provided with mechanical restraint and released by turning.
1.4 RESIDUAL RISKS
Electrical hazards
System area: panels, covers and electrical apparatus. Description: the safety signs must be fixed in an extremely visible position on the door of the electrical panel and on covers containing electrical apparatus, to highlight the risks to which an operator could be exposed in the event of opening the electrical panel (danger resulting from the presence of live parts), the level of voltage present, the prohibition of tampering by unauthorized personnel and the prohibition on the use of liquids on electrical apparatus in the event of fire.
The user and the employer must comply with current national law in terms of protection
against daily personal exposure of operators to noise, by providing the use of personal protective equipment (earmuffs, earplugs, etc.) if necessary, depending on the overall level of sound pressure in the installation area, and the daily personal exposure of the employees. In areas where the overall sound level reaches excessive values, personal protective equipment must be used.
2. Operating conditions
2.1 INTENDED CONDITIONS OF USE
Fans, fanjets and circulators are machines designed for moving air to control temperature and humidity in greenhouses or rearing sheds, by extraction or internal recirculation, not under pressure, and can even be installed horizontally, without altering or modifying their
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characteristics. The fan has been designed and built to operate in safety for the user, if used according to the conditions intended by the manufacturer and stated in this user and maintenance manual.
2.2 NON-PERMITTED CONDITIONS OF USE
Total or partial failure to observe the instructions given in this manual could cause damage to the fan and/or people. The following uses are to be considered not permitted and improper:
• use in the event of faults and/or tampering with the installed safety devices;
• use by personnel not specifically trained;
• installation of the fan for extraction or circulation under pressure;
• use contrary to existing regulations;
• incorrect installation differing from instructions given in this manual;
• supply from an electrical network with characteristics different from that specified in the wiring diagram;
• total or partial failure to observe instructions;
• insufficient maintenance;
• use of non-original spare parts;
• use of lubricants with characteristics different from those specified in the technical documentation attached to the manual;
• use by minors;
• use under the influence of drugs, alcohol, etc.
Use of the fan other than as described in the user manual or outside the operational limits
laid down by the manufacturer is considered IMPROPER USE. In the event of IMPROPER USE the manufacturer declines all liability in relation to any damage that may be caused to persons or property, and any kind of warranty will be considered invalidated.
Use of non-original spare parts
Original spare parts ensure the reliability and safety of the operation of the fan: in the event of maintenance/ replacement, consult the spare parts list, the list of parts and components used and the relevant technical documentation attached to this manual.
In the event of replacement of safety devices,
it is essential to maintain the safety and
operational characteristics of the original
device, preferring replacement with an identical component.
Insufficient maintenance
A correct normal maintenance is one that maintains the original integrity or restores the fan’s efficiency, while at the same time limiting normal deterioration resulting from use. Special maintenance work can also prolong the usable life of the machine and/or, secondarily, can improve its efficiency, reliability, productivity and ease of maintenance and inspection.
Unauthorized modifications or tampering
No operation is permitted which is aimed at making modifications to the fan and the safety devices fitted to it; similarly, it is not possible to alter its operational and performance characteristics.
Interference with the command and control circuits is prohibited: such operations could cause damage to the equipment and serious
danger to the operator.
Use in a potentially explosive atmosphere
The fan has been designed and built to operate in environments where the presence of a potentially explosive atmosphere is not expected, in other words it is not intended to handle materials which release explosive dust. Emission into the atmosphere of harmful particles or gases must be contained within the limits established by current regulations.
3. Installation
After fan has been delivered but before fitting and installation, check condition of the consignment: in the event of discrepancy or damage to the machine, the manufacturer or carrier must be informed immediately.
Fitting and installation of the fan must be performed by specialized personnel, in order to prevent damage to the equipment or
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Fans present in this manual are intended to be sold and/or installed in countries outside European Community.
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