This manual for use and maintenance is an integral part of the apparatus together with the attached
technical documentation.
This document is destined for the user of the apparatus: it may not be reproduced in whole or in part,
committed to computer memory as a file or delivered to third parties without the prior authorization of
the assembler of the system.
Munters reserves the right to effect modifications to the apparatus in accordance with technical and
legal developments.
Munters reserves the right to make alterations to specifications, quantities, dimensions etc. for production
or other reasons, subsequent to publication. The information contained herein has been prepared by
qualified experts within Munters. While we believe the information is accurate and complete, we make
no warranty or representation for any particular purposes. The information is offered in good faith and
with the understanding that any use of the units or accessories in breach of the directions and warnings
in this document is at the sole discretion and risk of the user.
1.2 Introduction
Congratulations on your excellent choice of purchasing an Element Controller!
In order to realize the full benefit from this product it is important that it is installed, commissioned and
operated correctly. Before installation or using the fan, this manual should be studied carefully. It is also
recommended that it is kept safely for future reference. The manual is intended as a reference for
installation, commissioning and day-to-day operation of the Munters Controllers.
1.3 Notes
Date of release: Jan 2018
Munters cannot guarantee to inform users about the changes or to distribute new manuals to them.
All rights reserved. No part of this manual may be reproduced in any manner whatsoever without the
expressed written permission of Munters. The contents of this manual are subject to change without
notice.
Always connect temperature and sensor shields to earth ground. Avoid mixing high voltage
wiring with sensor and low voltage wiring.
•
Keep the controller as far as possible from heavy contactor boxes and other sources of
electrical interference.
•
Do not connect communication wire shields, which go from one house to another at both
ends. Connect them at one end only. Connection at both ends can cause ground loop
currents to flow, which reduce reliability.
•
The COM connection for communications is not the shield wire. The COM, RX and TX wires
must connect to each other at all controllers.
2.2 Checking the Battery Level
Check the battery once a year. The output must be 2.7 volts (minimum). Authorized personnel only must
replace the battery if the output is below the minimum required level or every five years.
2.3 Filtering
If this installation includes a power inverter to drive variable speed fans, install an EMI filter in front of
the inverter, according to the specifications provided by the inverter manufacturer. Refer to the inverter
documentation.
2.4 Frequency Inverters
Frequency inverters can cause severe electrical and electromagnetic interference. Therefore, when
employing a frequency inverter, it is critical that you carefully follow the manufacturer's installation
instructions.
In particular, verify:
•
that the cable shielding between the inverter and any motor meets industry standards
•
proper grounding of the inverter's chassis and motor power cable
•
proper grounding of low voltage cable shield wire
•
that the controller and inverter cables are kept in separate conduits or wire bundles
The following section provides an introduction to the Element Controller units.
•
General Description
•
Components
•
Environmental Protection
3.1 General Description
Element is a standalone controller for swine barns. Employing a new hardware package, all
programming and relay connections can be carried out from a single controller. As an option, users can
install extension units.
Element’s color screen and software package enables convenient configuration. Real time alarms are
provided 24/7. Element supports a range of analog and digital devices.
3.1.1 F
3.1.2 C
•
•
•
•
•
•
•
•
EATURES
APABILITIES
Easy programming
•
Graphic user interface screens
•
USB data port
•
Extensive history of events & alarms
•
Real time visual outlook
•
Minimum Ventilation
Ventilation
Static Pressure Ventilation
Inlet and Curtain Control
Humidity Treatment
Heating
Cooling
Alarm Management
Relay, potentiometer, and 0 – 10 volt
•
control over devices
Swift device and feature selection
•
Large numeric keypad
•
Data collection
•
PC communication
•
3.2 Components
•
Element
•
Extension Box (optional)
•
Comm-Box and Communicator / Communicator 2 (optional)
The following diagrams illustrate sample Element – Extension networks.
The vent screen shows the current
ventilation level, the lowest and
highest possible level of
ventilation, the maximum amount
of air supplied by the fans, the
amount of time (in seconds) until
the ventilation cycle switches on or
off, and the current static pressure.
This screen displays the current
temperature reading of active
sensors. A house symbol means
that this sensor's data is used to
calculate ventilation data.
This screen displays the current
position of the houses curtains and
inlets.
This screen displays:
The current humidity level
•
Total number of gallons
•
Number of defined heaters
•
that are operating
Cooling status
•
Number of defined stir fans
•
that are operating
Number of defined fan that
•
are operating
Number of defined timers that
•
are operating
Alarms
CAUTION
In case of an alarm, a blinking message appears on the main screen in addition to the
This screen displays any current
alarms.
siren. Resetting the alarm is possible, but it only stops the siren and not the screen
message. To stop the message, the problem must be addressed.
NOTE If communication is off, Element does not accumulate history data.
4.2 Front Switches
•
On the front panel are eight relay toggle switches. These switches set the relay control to On,
Off, and Auto. When you change the position of a switch, a screen appears. The toggle
switched moved is outlined.
From the ground terminal, run a heavy wire directly to the ground rod. If necessary, run a
heavy ground wire to the electrical service grounding system rather than directly to the ground
rod.
Do not use light wires for these ground connections. They must carry heavy lightning currents,
sometimes exceeding thousands of amperes. Certainly, do not use the shielding of sensor
and low voltage wiring for this purpose.
When splicing sensors to longer wires, ensure that the splice is waterproof. Use adhesive
lined heat shrink (marine grade) to make waterproof connections.
Every low power device (digital, analog, or communication) must have a shield cable
connected to the unit ground strip.
NSTALLATION AND ELECTRICAL CONNECTIONS
Install computerized electronic controls at least three feet (one meter) away from interference
sources such as high voltage wiring to motors, variable speed, light dimmers, relays.
Install electronic controls in a separate ventilated control room that is protected from extreme
temperatures and dirty environments. Place the controls so that the operators can
conveniently use the control and read indicators and displays.
Keep low voltage wires separate from high voltage wires.
Use shielded wiring for low level signals. For buried wiring (building to building runs) use
high grade jell filled cables that are impervious to moisture.
Seal cable entry points and control boxes to prevent contamination and corrosion. If you use
silicon sealant with acetic acid cure, keep the control open and ventilated until cured.
Otherwise, the acetic acid will attack the metal parts, including circuitry.
Drill cable entry holes on the bottom of the box only.
Two relays control each curtain, one to open the curtain and one to close it. To ensure that both relays
do not operate simultaneously, set the dipswitches (found on the switch card):
•
Relays 5 and 6: dipswitches 1, 2, and 3. Set to OFF.
•
Relays 7 and 8: dipswitches 4, 5, and 6. Set to ON.
Wire the relay devices to the Element as shown in Figure 7.
CAUTION
After physically wiring output devices to the Element, the corresponding relays must be defined.
Defining the relays enables the system software to control their functionality.
1. Go to System > Installation > Relays.
2. Scroll to each relay.
When configuring the relays ensure that no more than 70% of the relays operate
simultaneously.
3. From the drop down list, select the device wired to that relay.
o
Element automatically assigns the relay a number, according to the device type. The
number of devices supports varies according to the device type.
Same as Analog (up to 8): This function controls a device using the Element's analog
output settings. Assign the relay the number of the analog output device which will
control the relay.
When the relay switch is set to Auto, the device operates according to the
analog device settings.
When the relay switch is set to On, the device operates continually at
maximum output.
When the relay switch is set to Off, the device is shut down.
o
Same as Relay (up to 8): This function controls a device using a relay device's settings.
Assign to a relay the number of the 2nd relay that controls the relay. When a relay is
defined as "Same as Relay X", the relay copies its state when it is in Auto mode.
Figure 13: Temperature and Humidity Sensors Wiring
1 Element low voltage ports 5 Sensor white wire
2 Temperature sensors 6 Sensor red wire
3 Grounding strip 7 Sensor black wire
4 Humidity sensor
•
Install up to four temperature sensors.
•
Port 5 can be used to connect a temperature sensor or a humidity sensor. A jumper defines
which device is installed. Refer to Placing the Analog Input Jumpers, page 29 for details.
NOTE Figure 14 is an example. Actual installations can differ.
Figure 14 key
1 Element low voltage ports
2 Potentiometer devices
•
Ports 3 and 17 can be used to connect a temperature sensor or a potentiometer. A jumper
defines which device is installed. Refer to Placing the Analog Input Jumpers, page 29 for
details.
5.2.5.3 Placing the Analog Input Jumpers
Temperature sensors can be connected to the ports used for humidity sensors and potentiometers. After
wiring the devices to their ports, define each port's function by placing a jumper on the appropriate pins.
Figure 15 shows the jumpers' location.
To ensure compliance with EMC 61000-6-3, install an appropriate filter; for example a Munters' filter
(P/N: P-EMI), TDK-RSHN-2016 L or similar devices.
Figure 20: Wiring Diagram of Main Voltage Section Showing Filtering
5.2.6.2 Configuring the TRIAC Variable Speed Fans
Wire the TRIAC devices to the Element relays as shown in Figure 18.
1. Go to System > Installation > TRIAC.
2. Scroll to each TRIAC output.
3. From the drop down list, select the device wired to that TRIAC.
o
Element automatically assigns the relay a number, according to the device type. The
number of devices supports varies according to the device type.
Fan: 2
Stir Fan:2
o
You can edit the number, but any assigned number must be different from an existing
number of that device type (for example, you cannot assign two relays to be Fan #2).
Similar relay, analog output, and TRIAC devices must have different numbers.
o
If no relay is available (for example, if no fans are available), an error message
appears.
NOTE To uninstall a device, define it as None.
NOTE If a device fails, the device remains on the Analog Output screen and an alarm message is
sent.
Figure 21: Element Toggle Switches
4. On the Element side are two toggle switches. After wiring a TRIAC device (refer to Figure 18),
turn a toggle switch to On or Auto to enable the device
o
On: device runs continually
o
Auto: device runs according to the settings
5.3 Timers
Timers provide an additional method of controlling relay devices, namely setting a time table in which
the device can operate. In addition to the time table, Element enables setting up time cycles and
temperature ranges in which a device can operate.
Define up to two relays as timers.
1. To enable time cycles and temperature range control, go to Control > Timers > Set (option).
Baud rate: Baud rate defines the communication rate between Element and any
communication device (for example, the Comm-Box) or between Element and the
Expansion units. Choose one of the following:
4800
•
38400
•
Since faster rates and longer transmission distance mean a greater chance of
transmission errors, reduce the baud rate as you increase the distance.
In any case where there are transmission errors, reduce the baud rate.
Elements, Communicator, and RLINKs (if used) must have the same baud
rate!
Incorrect definitions can result in alarms for missing controllers and
communication from unidentified controllers.
7.2 Defining the Group Settings
Pressure (Pascal/IN.W.C)
•
Length (Meter/Feet)
•
9600 (default)
•
57600
•
19200
•
115200
•
Group settings define the parameters relevant to a herd.
NOTE Define these parameters at the beginning of a growth cycle.
1. Go to Management > Group Settings.
2. Define the following parameters:
o
Current Growth Day: Enter the current growth day. It is possible to enter negative
growth days (up to -2). If you reset the growth day for a new group using this tool,
your old history data does not clear. Use the New Group function to clear out old
history in preparation for new animals.
o
Number of Animals: Enter the number of pigs in the group.
o
New Group: Use the new group function on arrival of a new set of animals to set the
(which includes defining all
system functions) can be a
time consuming effort. This
section describes how to use
a USB flash drive (disc on
key) card to save settings in
one unit and then load these
settings in additional units.
•
Saving Settings
•
Loading Settings
•
Resetting the Element to Default Settings
•
Upgrading the Product Software
8.1 Saving Settings
Figure 22: USB Flash Drive Location
Use this menu to download Element settings to an USB flash drive.
1.
Insert a USB flash drive containing the settings into place (Figure 22).
2. Go to Management > Save Settings.
3. In the screen that appears, press YES.
4. In the screen that appears, select the required settings and press Enter.
5. In the screen that appears, press YES.
A screen appears when the process is complete.
NOTE Temperature setting should be configured by a person familiar with the pigs' growth cycle and
temperature requirements.
9.1 What is the Temperature Curve
As animals grow, the required air temperature changes. Element enables setting up a temperature chart
in which you set the target temperatures for (up to) 10 days in the growth cycle. Target temperature is
the ideal temperature for pigs at that growth day. After defining the target temperatures and growth
days, Element creates a curve in which the target temperature automatically, gradually adjusts itself. As
the growth days increase, the target temperature gradually decreases to the next setting.
For example, if on day 1 the target temperature is 95° F and on day 5 the target temperature is 86° F,
Element adjusts the target temperature on days 2 to 4 so that it approaches the day 5 setting.
Figure 24: Temperature Curve Example
In addition the Temperature Curve has secondary functions:
•
Defines when heating begins in cases where the actual temperature drops below the target
temperature (Heat).
•
Defines when heating turns off.
•
Defines when an alarm is sent when temperatures are too low (Low Alarm)
•
Defines when an alarm is sent when temperatures are too high (High Alarm)
Heat: The temperature at which the heaters begin to operate. This temperature must be
lower than the target temperature (at the target temperature, the heaters turn off).
Range: 1.0° to 90° C/ 34° to 194 F. Default: 78 (first day). 0 (all other days)
o
Low Alarm: Set the temperature at which an alarm is generated, signaling the barn
temperature is too low. The Low Alarm parameter must be lower than that day's target
temperature. Range: 1.0° to 90° C/ 34° to 194 F. Default: 70 (first day). 0 (all
other days).
o
High Alarm: Set the temperature at which an alarm is generated, signaling the barn
temperature is too high. The High Alarm parameter must be greater than that day's
target temperature. Range: 1.0° to 90° C/ 34° to 194 F. Default: 95 (first day). 0
(all other days).
NOTE These settings should be configured by a technician familiar with the fan and inlet/curtain
specifications.
10.1 Defining the Fan Air Capacity
Fan air capacity defines how much air is provided when the fans run at full speed. These numbers are
used to calculate minimum air requirements.
In Measurement System, page 40, define the measurement unit.
Define the fans in System > Installation > Relays or System > Installation > Analog
Output.
1.
Go to System > Installation > Fan Air Capacity.
2. Under Air Capacity enter each fan's maximum volume.
10.2 Levels of Ventilation
•
Understanding Levels of Ventilation
•
Ventilation Guidelines
•
Configuring the Levels of Ventilation
10.2.1 Understanding Levels of Ventilation
When minimum ventilation is operating, the ventilation works to ensure that there is sufficient clean air
while keeping the air temperature close to the target temperature. If the temperature is above the target
temperature by a sufficient amount, the ventilation level increases (after a delay time). If the increase in
ventilation doesn't reduce the temperature, the level will continue to increase until the temperature
decreases.
Once the temperature drops to the Happy Zone (the user-defined temperature band close to target
temperature) the ventilation level remains the same. If for example the ventilation level is level 3 when
the temperature reaches the Happy Zone, the ventilation remains at level 3. The level will only decrease
if the temperature goes below the target temperature. In that case, the ventilation level will decrease
until the temperature rises to the Happy Zone or the ventilation goes down to Minimum.
Figure 25: Delay time
Please note: The temperature does not determine the ventilation level. The same temperature can have
different levels in different situations. Proper ventilation prevents high or low temperatures.
10.2.2 V
ENTILATION GUIDELINES
The following are general guidelines to be used in configuring the fans and ventilation levels:
•
When building the levels of ventilation, ensure that the increase is a slow, gradual increase.
Increase the amount of air by increasing the numbers of fans being used, the fan size, and the
time each fan runs.
•
Each individual fan can run in one of two manners:
o
Continuous. When used in this mode, the fan air capacity determines how much air is
provided.
o
Cycle: When fans run in cycle mode, the Main Screen displays cycle and air quantity.
Relay controlled fans operate according to the defined times.
Figure 26: On Time Off Time
If variable fans run in cycle time, the fans' output is defined as Low or High.
o
Low output: During the Off Time, fans do not operate. During the On
Time, fans operate at the percentage set to the level the control is on.
o
High output: During the Off time, fans operate at the percentage set
to the level the control is on. During the On Time, fans operate at
100%.
The band is the number of degrees above the target temperature in which the
controller's current level of ventilation is satisfactory. The band is factored into account
only when the differential is set to zero. When the average temperature rises above
the band, Element increases the ventilation by one level (after waiting the appropriate
delay time). Element will continue to increase the level of ventilation until the average
temperature falls below the band level or it reaches a level that does have a
differential.
o
A differential is the number of degrees above the target at which the ventilation
increases to a specific level. When the temperature rises to the level set by the
differential, Element increases the ventilation by one level (after waiting the
appropriate delay time).
Make sure that the differential is greater than the band!
Any level's differential of must be greater than the previous level's differential.
However, if a differential is set to zero, the differential remains at the previous
level.
For example, if Level One's target temperature is 75° and the band is 1° (with the
differential set to zero), ventilation increase begins at 76° (Figure 27)
Figure 27: Level One Differential and Band
If the target temperature is 75°, differential is 3°, and the band is 1°, ventilation increase
begins at 78° (the band does not factor in) (Figure 28).
Figure 28: Level Two Differential and Band
However if the target temperature is 75°, differential is 3°, and the band is 1°, the new
Happy Zone is from 78° to 79°.
Temperature Band: The temperature defines the temperature range above the target
for which the current level of ventilation is satisfactory. The temperature band takes
effect only if there is no diff defined for these levels and only after the increase delay
time. Ventilation level increases until the temperature returns to the target temperature
or a level's diff is defined. Range: 0.2 – 5.0° C
o
Cool Down Factor (%): If
the temperature increases enough to push Element to go to the next level
but then the average temperature decreases by this percentage within the
Level Increase Delay, Element delays the level increase. In effect, this function
resets the Level Increase Delay.
o
Quick Decrease Level Temp: If the temperature decreases by this factor, Element
decreases the ventilation level even if the Level Decrease Delay Time has not passed.
Range: 0 – 20%
o
Level Increase Delay (sec): Define the amount of time that Elements delays increasing
the ventilation level.
o
Level Decrease Delay (sec): Define the amount of time that Elements delays decreasing
the ventilation level.
o
V.Fan Cycle Output Mode: Element enables limiting the variable fans' output range.
Low Mode:
o
Off: Off.
On: Percentage per level
High Mode:
o
Off: Percentage per level.
o
On: 100%
o
Stir Fan Operate During Cycle: While in Cycle mode Element enables the stir fan to
work with the fans in a synchronous or asynchronous manner.
On: Stir fans operate during the On cycle time.
Off: Stir fans operate during the Off cycle time.
The following sections detail how to configure Minimum Ventilation. Minimum ventilation means "air
exchange", or the amount of air needed to ensure animal health when the outside temperature is low.
As animals grow, the amount of air they need increases.
Element supports three Minimum Ventilation options:
o
Basic (default option): The Basic option determines the minimum ventilation levels
based on the growth day. If more air is required, the level rises to the next setting.
o
Soft Minimum: Soft Minimum determines the minimum ventilation levels based on the
growth day. However, in Soft Minimum the minimum ventilation increases in a curve.
In addition, in cases of extreme cold, Soft Minimum supports an additional, lower
ventilation setting.
o
By Weight: Ventilation by Weight determines the ventilation needs based on the
temperature, number of animals, and swine weight.
11.1 Basic Ventilation
•
How does Basic Ventilation Work?
•
Configuring Basic Minimum Ventilation
11.1.1 H
Basic ventilation provides ventilation based on the day and the temperature. As the days increase and
if the temperature changes, the ventilation level changes accordingly.
11.1.2 C
OW DOES BASIC VENTILATION WORK
ONFIGURING BASIC MINIMUM VENTILATION
Configure the Temperature Curve and the Levels of Ventilation.
Curve Points: Define the number of Min-Max levels. Range: 1 – 30. Default: 1
o
Min Max Level Control By: Set this parameter to Basic.
3. Go to Control > Min Max Level.
4. Define the following parameters:
o Day: Define the growth day at which the ventilation levels change. Range 1 – 10.
Default: 0
o Minimum Level: Set the controller's minimum ventilation level starting at that day.
o Maximum Level: Set the controller's maximum ventilation level starting at that day.
NOTE Each day's minimum ventilation level must be lower than the corresponding maximum level.
11.2 Soft Minimum Ventilation
•
How does Soft Minimum Ventilation Work
•
Configuring Soft Minimum Ventilation
11.2.1 H
Soft Minimum ventilation provides ventilation based on the day and the temperature. As the
temperature decreases or rises, the ventilation level changes accordingly. However between two
parameters, the Soft Minimum and Warm Minimum, Element ramps the ventilation. Meaning, Element
adjusts ventilation according to the temperature (to prevent changing the ventilation too frequently any
change must be larger than a user-defined amount).
If the temperatures drop below the heat temperature and later begin to rise, ventilation behavior
depends on which temperature sensor is being used.
OW DOES SOFT MINIMUM VENTILATION WORK
•
When using an outside temperature sensor, the ventilation curves functions when the
temperature increases or decreases. This prevents excess cold air from entering the barn while
allowing for increases to match the rising temperatures.
•
When using an inside temperature sensor, the ventilation curve functions when the
temperature decreases. However if inside temperature increases, the ventilation levels
remain at the lowest level reached. This is done to prevent cold outside air from entering the
barn. When the temperature falls to the heating temperature, only then does the ventilation
increase.
Cold Minimum Level: Set minimum ventilation level for when the temperature is below
the heating set point by the amount defined in the Cold Minimum Band.
o
Warm Minimum Level: Set minimum ventilation level for when the temperature is
above the heating set point.
Between the Cold Minimum and Warm Minimum the ventilation curves; see Figure 30: Soft
Minimum Example.
o
Maximum Level: Set the controller's maximum ventilation level starting at that day.
11.3 Ventilation by Weight
•
How Does Ventilation by Weight Work
•
Configuring Ventilation by Weight
•
Ventilation By Weight Alarm
11.3.1 H
Ventilation by Weight provides air based on the number of animals in the house, their projected weight,
and the outside temperature. After calculating how much air is required based on these factors, Element
determines the required ventilation level to supply the air. Anytime that one of the factors changes,
Element recalculates the ventilation (to prevent changing the ventilation too frequently any change must
be larger than a user-defined amount).
However between two parameters, the Cold Minimum and Warm Minimum, Element ramps the
ventilation. Meaning, Element adjusts ventilation along a curve. If the temperature rises above the
Target Temperature, ventilation increases by levels until it reaches the Maximum Level.
It is important to note that the Warm Minimum can be less than the Minimum Ventilation's output. In that
case, the controller will increase the ventilation before raising the ventilation level. This increase is called
"Compensation"(Figure 32). In the case where even with the compensation the fans do not supply
sufficient air, Element then goes to the next ventilation level.
Figure 32: Ventilation by Weight Compensation Example
When using cycle fans, each level has minimum and maximum on times, which determine the
•
minimum and maximum CFM. If the ventilation doesn't provide enough air for the pigs (based
on their numbers and weight) Element sends an alarm. You will need to redefine the minimum
level.
When using variable speed fans, the defined percentages determine the minimum and maximum
•
CFM. However, if a variable fan is set to run in a cycle, the cycle time determines the fan
operation, not the user-define fan speed.
Note that there is no curve between days.
•
11.3.2 C
ONFIGURING VENTILATION BY WEIGHT
Configure the Temperature Curve and the Levels of Ventilation.
NOTE Each day's minimum ventilation level must be lower than the corresponding maximum level.
5. Go to Levels of Ventilation > Set.
6. Define the following parameters:
o Minimum on Time: When Element works in Ventilation by Weight, you can ensure that
the fan operates for a minimum amount of time each cycle. Define that time here.
o Minimum Speed: When Element works in Ventilation by Weight, you can ensure that
variable fans operates at a minimum speed. Define that speed here.
o Minimum Air Change: Define the minimum change (in response to changes in
temperature, weight, number of pigs) required for ventilation to change.
Make sure that On and Off times provide sufficient CFM for the fan used!
7. Go to Management > Animal Weight.
8. Enter the growth days and the expected animal weight.
11.3.3 V
In the event that the maximum ventilation level for any given day does not provide the amount of air
required according to the Element's algorithm (taking into account the weight and number of animals),
Element sends an alarm "Insufficient Air Supply". Element generates this alarm if the required amount of
air is greater than the maximum amount supplied plus the minimum air change (defined in Levels of
Ventilation Set). In this situation, reconfigure the Levels of Ventilation table.
NOTE The table displays only those inlets mapped to a potentiometer.
4. Press the +/- key. Element calibrates the inlet or curtains.
A message appears at the end of the process.
Additional information:
•
After the potentiometer calibration finishes, Element automatically calculates the opening and
closing times and enters these numbers into the Inlet & Curtain Setup screen.
•
In the event that the potentiometers fail for any reason, Element will automatically switch to
using the time to control the opening and closing.
5. Configure the opening control mechanism.
12.1.2 U
SING TIME
In the System > Installation > Relay, define relays as Inlet or Curtain.
1. Using a timing device measure the amount of time required to completely open and close the
curtains and vents.
2. Go to System > Levels of Ventilation > Inlet & Curtain Setup.
3. Define the following parameters:
o
Inlet 1/2: Enter the time it takes to open from 0% to 100% and to close from 100% to
Curtain 1/2: Enter the time it takes to open from 0% to 100% and to close from 100%
to 0%.
4. Configure the opening control mechanism.
12.2 Control Method
•
Position Control
•
Pressure Control
•
Temperature Control
12.2.1 P
OSITION CONTROL
Position control means that the inlets and curtains open to a certain fixed position, based on the
ventilation requirements. Element allows configuring two positions.
1. Go to System > Installation > Inlet & Curtain Setup > Set.
Go to System > Levels of Ventilation > Inlet & Curtain Levels > Set.
2. Define the following parameters:
o
Inlet 1 / 2 start in level: Ventilation level at which Inlets 1 and 2 begin to operate.
o
Inlet Control by: Select Position.
3. Go to System > Levels of Ventilation > Inlet & Curtain Levels and define the opening per levels.
When set to pressure control, the static pressure (the difference between the interior and exterior air
pressures) controls the inlets opening and closing (the opening position is determined in the Inlet &
Curtain Levels screen). Air temperature has no effect on them. Maintaining the proper pressure enables
air to enter the rooms at the right speed and direction and ensures efficient air exchange. Note that the
Element will adjust the inlets' opening only if one or more fan is operating.
NOTE When fans are working in cycles, Element does all calculations based on the cumulative times
of the On Cycle.
As an option, Element can send an alarm if the static pressure is too high or too low.
Temperature plays no part in this process.
1. Go to System > Levels of Ventilation > Inlet & Curtain Levels > Set.
1st Pressure: 1st static pressure target that the inlets need to maintain.
o
2nd Pressure: 2nd static pressure target that the inlets need to maintain.
o
Pressure Band: This defines the acceptable pressure range:
Below the band (Pressure – Band), Element closes the inlets.
Above the band (Pressure + Band), Element opens the inlets.
Inside the band, Element does nothing.
NOTE The number defined is the number used in making all calculations.
o
Low Pressure Alarm: When static pressure is below this level, Element sends an alarm.
o
High Pressure Alarm: When static pressure is above this level, Element sends an alarm.
5. Go to Control > Static Pressure > Set.
6. Define the following parameters.
o
Wind Delay (sec): The amount of time that the air pressure must be outside of the band
limit before Element adjusts the opening.
o
Low Pressure Alarm Min Level: Below this ventilation level, Element ceases to send an
alarm.
o
2nd Pressure Level Number: The minimum ventilation level required for Element to
7. Go to System > Levels of Ventilation > Inlet & Curtain Levels and define the minimum opening
per levels. The controller will increase the opening according to the static pressure.
12.2.3 T
EMPERATURE CONTROL
When set to temperature control, the air temperature controls the inlets' opening and closing. Inlets and
curtains open or close based on the difference between the current temperature and the target
temperature. Static pressure has no effect on opening or closing.
1. Go to System > Levels of Ventilation > Inlet & Curtain Levels > Set.
2. Define the following parameters:
o
Inlet Control by: Select Temperature.
o
Compensation By Degree: This parameter defines how much the inlets open or close
based on the difference between the target temperature and current temperature. If,
for example, there is a 2° difference and the compensation is 5%, the inlets open by
10%.
o
Delay for Compensation (min): The divergence in temperatures must continue for this
amount of time before any change is made in the inlet openings.
o
Max Compensation Opening: This parameter defines the maximum possible opening.
Even if the calculated compensation is greater than this amount, the inlets will not open
more than this amount.
Element supports controlling up to two cooling devices (foggers or cooling pads). The devices can run
separately or together.
To avoid causing the animals undo heat stress during periods of high relative humidity, Element employs
the following rules:
•
When the temperature reaches the Target Temperature plus the Temperature Difference,
cooling begins and continues until the temperature falls below this point (minus the band)
(Figure 33).
•
If the humidity level rises above the To Humidity parameter (plus the Humidity Band ), cooling
ceases.
•
Cooling only takes place between the start and finish times.
13.2 Configuring the Cooling
Wire cooling devices to the relays as shown in Figure 7, page 21.
Define Centigrade or Fahrenheit in Measurement System.
1. Go to Control > Cooling.
2. Define the following parameters:
o
Day: Define the growth day (You can define up to 999 growth days, including multiple
lines for any individual day.) Default 0. These settings remain in effect until the next
defined day.
Target Diff: When the temperature rises to the Target Temperature plus this differential,
cooling starts.
o
To Humidity: Cooling only operates when the humidity is less than this level. Default: 0.
Setting this parameter to 0 or 100 disables the sensor input to this function.
If the sensor sends invalid readings, Element will ignore the Humidity settings.
In a situation where there are multiple data lines for a single day and the
humidity level rises to the temperature setting (plus differential), cooling stops
entirely. It does not roll back to the previous setting.
o
On/Off: Set timing values (in seconds) for the On/Off cycle. Default: 0
o
Cooling: Select cooling device. Default: no cooling device selected
o
Start/End Time: Set the cooling operation time. Default: 00:00 – 23:59
NOTE Setting the start/end times to 00:00 to 00:00 disables the function.
3. If required, go to Control > Cooling > Set.
4. Define the following parameters:
o
From Level: Define the minimum ventilation level at which cooling can begin: Default: 1
o
Temperature Band: When the temperature reaches the target temperature plus this
differential minus the temperature band, cooling stops. Range: 0.2 – 20.0. Default:
1.1 (see Figure 33)
o
Humidity Band (%): Hysteresis band for Humidity Treatment. Range: 1 – 20%:
Heaters are independent; each one can work with its own starting and stopping time, relay selection,
and temperature sensor. In configuring the heaters, you define the temperatures at which the heaters
turn on and off.
•
In Figure 34, the On Temperature is below the target temperature. Heaters remain off until the
temperature falls to the Heat Parameter. When the temperature then rises to the Heat
Temperature, heating stops.
Figure 34: On Temperature below the Target
•
Figure 35 shows a scenario in which the On Temperature is above the Target Temperature.
Heaters remain on until temperatures rise to the Heat Parameter. This scenario would be used
in situations where the animals need extra heat.
Figure 35: On Temperature above the Target
14.2 Standard (On/Off) Heating
Wire heaters to the relays as shown in Figure 7, page 21.
Define Centigrade or Fahrenheit in Measurement System.
On Temp Diff: When the actual temperature drops differs from the Heat Parameter by
this amount, heaters turn on. Range: -20 to +20. Default: 0
o
Off Temp Diff: When the actual temperature differs from the Heat Parameter by this
amount, heaters turn off. Range: -20 to +20. Default: 0.556C° (-1F°).
NOTE If the difference between On/Off Temp Difference is less than 0.1C / 0.2 F, heaters do not
operate.
Note that in Standard Heating, once the heaters turn on, they remain at the same temperature until the
Off Temperature is reached (Figure 36).
Figure 36: Standard Heating: No Curve
14.3 Analog Controlled Heating
Wire heaters to the relays as shown in Figure 7, page 21.
Define Centigrade or Fahrenheit in Measurement System.
Max Heat Temp Diff: When the actual temperature differs from the Target Temperature
by this amount, heaters operate at their maximum output. Range: -20.0 to 20.0.
Default: -2.78C° (-5F°)
o
Min Output %: Define the minimum heater output. Range: 1 – 100%. Default: 0
o
Max Output %: Define the maximum heater output. Range: 1 – 100%. Default: 0
After defining the Minimum and Maximum Output Percentages, these
numbers become the goalposts for analog control. For example, if the
Maximum Output is defined as 80%, that number becomes the maximum
amount when calculating the curve.
NOTE On Temp Diff and Off Temp Diff is calculated by average or some sensors of temperature
depends on definition in Temperature Definition Tables for each device.
Heat Curve: Choose heaters' operating method. Default: Linear
o
Linear: When using an analog output sensor, the variable heater aims to keep the
temperature within the Heater Temperature Band.
•
Response Time: This parameter defines how often the temperature is sampled and the output
updated accordingly. During this time period Heater control is idle, the temperature is not
being sampled, and the output doesn’t change. Range: [0-999], default 15.
Note that in Variable Heating, the output decreases in a curve as the temperature approaches the Off
Temperature (Figure 37).
Refer to Calibrating the Opening/Closing, page 60.
15.2 Calibrating the Humidity and Temperature Sensors
CAUTION
The humidity and temperature sensors are very accurate. Only calibrate the sensors if
you have reason to believe that they are producing inaccurate results.
1. If required, go to Calibration > Temperature & Humidity.
2. Calibrate the sensors on this screen.
3. Using the Arrow keys, scroll to the required sensor.
4. Calibrate the sensors by using a very accurate reference instrument and enter the offset number
for each sensor under Factor. The system remembers the difference between the system's
calculation and the changed calibration value.
•
Range:
o
Temperature sensors: 5.0 to 5.0C°/9.0 to 9.0 F°
o
Humidity sensor: ±10
o
Default: 0
•
Value: Read only. Displays each sensor's current value
•
A/D: Read only. Displays each sensor's current A/D value
When certain climatic and feed conditions in the barn do not meet user defined specifications, Element
triggers an alarm, enabling the user to deal with the problem in real time. Element records all alarms.
Events are changes in the Elements settings. Element records all events.
NOTE Systems having an auxiliary alarm: Install the alarm as shown in Figure 11, page 25.
16.1 Setting the Alarm Parameters
Use this table to define the Elements alarms' parameters. These parameters define when an alarm is
generated.
1.
Go to Management > Alarm Settings.
2. Define the following parameters:
o
Alarm Delay: This parameter defines the delay time between the failure detection and
alarm operation. If the problem is resolved before the delay time ends, no alarm is
recorded in the history log. Default: 0 seconds. Range 0 – 999 seconds.
o
Alarm Reminder: This parameter defines the amount of time that must elapse before a
second alarm is sent. Acknowledging the alarm negates this function. Default: 0
seconds. Range 0 – 999 seconds.
Low Temperature Alarm Difference: Element sends an alarm when the sensor
temperature goes below the low temperature set point (target temperature
minus this number). Default: 0 degrees. Range 0 – 10.0 degrees.
High Temperature Alarm Difference: Element sends an alarm when the sensor
temperature goes above the high temperature set point (target temperature
plus this number). Default: 0 degrees. Range 0 – 10.0 degrees.
o
High Temperature Alarms:
Outside High Temperature Compensation: This parameter defines the number
of degrees added to the High Temperature Alarm when outside temperatures
are high. This feature ensures an alarm is not triggered just because it is a hot
day.
Absolute High Temperature (default 35C): Regardless of the Outside High
Temperature Compensation, an alarm is sent at this temperature.
o
Min Water /Hour: Sends an alarm if the minimal water flow per hour is below the
value set here.
o
Water Shortage To/From Time: Set the start and end time for the minimum water per
hour alarms to be transmitted.
o
Auxiliary Alarm 1 or 2 Related Relay: These alarms indicate when a digital sensor
NOTE Performing a Cold Start or Starting a new group clears the Alarm History.
17.6 Viewing the Event History
Go to this screen to view the last 999 events.
17.7 Monitoring the Current Sense
The Current Sense function monitors the current supply, recording the input and sending alarms when
the current, going to a specific device that is wired via the current sensor, is too high or too low. Using
the function helps prevent excess or insufficient current from damaging motors wired to Element relays.
Wire the relays to the current sensors as shown in Figure 8.
1. Go to Management > Current Sense.
2. Define the following parameters:
o
Sensor: Read only number specifying the current sensor relay number.
o
Relay: Relay number wired to the sensor. Range: 1 - 8
o
Min Amp: Current less than this number generates an alarm. Range: Yes/No
o
Max Amp: Current greater than this number generates an alarm. Range: Yes/No
o
Stop Motor: Cease current flow if the current exceeds the levels defined in Min/Max
Amp.
o
Alarm: Send an alarm if the current exceeds the levels defined in Min/Max Amp.
3. If required, go to Management > Current Sense > Set.
Munters products are designed and built to provide reliable and satisfactory performance but cannot be
guaranteed free of faults; although they are reliable products they can develop unforeseeable defects
and the user must take this into account and arrange adequate emergency or alarm systems if failure to
operate could cause damage to the articles for which the Munters plant was required: if this is not done,
the user is fully responsible for the damage which they could suffer.
Munters extends this limited warranty to the first purchaser and guarantees its products to be free from
defects originating in manufacture or materials for one year from the date of delivery, provided that
suitable transport, storage, installation and maintenance terms are complied with. The warranty does not
apply if the products have been repaired without express authorization from Munters, or repaired in
such a way that, in Munters’ judgment, their performance and reliability have been impaired, or
incorrectly installed, or subjected to improper use. The user accepts total responsibility for incorrect use
of the products.
The warranty on products from outside suppliers fitted to Element, (for example sensors, analog inputs,
cables, etc.) is limited to the conditions stated by the supplier: all claims must be made in writing within
eight days of the discovery of the defect and within 12 months of the delivery of the defective product.
Munters has thirty days from the date of receipt in which to take action, and has the right to examine the
product at the customer’s premises or at its own plant (carriage cost to be borne by the customer).
Munters at its sole discretion has the option of replacing or repairing, free of charge, products which it
considers defective, and will arrange for their dispatch back to the customer carriage paid. In the case
of faulty parts of small commercial value which are widely available (such as bolts, etc.) for urgent
dispatch, where the cost of carriage would exceed the value of the parts, Munters may authorize the
customer exclusively to purchase the replacement parts locally; Munters will reimburse the value of the
product at its cost price.
Munters will not be liable for costs incurred in demounting the defective part, or the time required to
travel to site and the associated travel costs. No agent, employee or dealer is authorized to give any
further guarantees or to accept any other liability on Munters’ behalf in connection with other Munters
products, except in writing with the signature of one of the Company’s Managers.
WARNING! In the interests of improving the quality of its products and services, Munters reserves
the right at any time and without prior notice to alter the specifications in this manual.
The liability of the manufacturer Munters ceases in the event of:
Barring specific contractual terms, the following are directly at the user’s expense:
• preparing installation sites;
• providing an electricity supply (including the protective equipotential bonding (PE) conductor,
in accordance with CEI EN 60204-1, paragraph 8.2), for correctly connecting the equipment
to the mains electricity supply;
• providing ancillary services appropriate to the requirements of the plant on the basis of the
information supplied with regard to installation;
• tools and consumables required for fitting and installation;
• lubricants necessary for commissioning and maintenance.
It is mandatory to purchase and use only original spare parts or those recommended by the
manufacturer.
Dismantling and assembly must be performed by qualified technicians and according to the
manufacturer’s instructions.
The use of non-original spare parts or incorrect assembly exonerates the manufacturer from all liability.
Requests for technical assistance and spare parts can be made directly to the nearest Munters office. A
full list of contact details can be found on the back page of this manual.
Munters USA
2691 Ena Drive
Lansing, MI 48917-8521
United States
Tel: +1 517 676 7070
Toll Free: +1 800 227 2376
Fax: +1 517 676 7078
Email: aghort.info@munters.com
Australia Munters Pty Limited, Phone +61 2 8843 1594, Brazil Munters Brasil Industria e Comercio Ltda, Phone +55 41 3317 5050, Canada Munters Corporation
Lansing, Phone +1 517 676 7070, China Munters Air Treatment Equipment (Beijing) Co. Ltd, Phone +86 10 80 481 121, Denmark Munters A/S, Phone +45 9862
3311, India Munters India, Phone +91 20 3052 2520, Indonesia Munters, Phone +62 818 739 235, Israel Munters Israel Phone +972-3-920-6200, Italy Munters
Italy S.p.A., Chiusavecchia, Phone +39 0183 52 11, Japan Munters K.K., Phone +81 3 5970 0021, Korea Munters Korea Co. Ltd., Phone +82 2 761 8701, Mexico
Munters Mexico, Phone +52 818 262 54 00, Singapore Munters Pte Ltd., Phone +65 744 6828, South Africa and Sub-Sahara Countries Munters (Pty) Ltd., Phone
+27 11 997 2000, Spain Munters Spain S.A., Phone +34 91 640 09 02, Sweden Munters AB, Phone +46 8 626 63 00, Thailand Munters Co. Ltd., Phone +66 2
642 2670, Turkey Munters Form Endüstri Sistemleri A.Ş, Phone +90 322 231 1338, USA Munters Corporation Lansing, Phone +1 517 676 7070, Vietnam Munters
Vietnam, Phone +84 8 3825 6838, Export & Other countries Munters Italy