Munters comdry m170l User Manual

Originalinstructions
Usermanual
ComDryM160L
Desiccantdehumidier
190TEN-1098-D1404©MuntersEuropeAB2014
Importantuserinformation
Muntersdehumidiersareintendedtobeusedforthe dehumidicationofair.Anyotheruseoftheunit,or usewhichiscontrarytotheinstructionsgiveninthis manual,cancausepersonalinjuryanddamagetotheunit andotherproperty.
Nomodicationoftheunitisallowedwithoutprior approvalbyMunters.Attachmentorinstallation ofadditionaldevicesisonlyallowedafterwritten agreementbyMunters.
Warranty
Thewarrantyperiodisvalidfromthedatetheunit leftourfactory,unlessotherwisestatedinwriting. Thewarrantyislimitedtoafreeexchangeofpartsor componentswhichhavefailedasaresultofdefectsin materialsorworkmanship.
Allwarrantyclaimsmustincludeproofthatthe faulthasoccurredwithinthewarrantyperiodand thattheunithasbeenusedinaccordancewiththe specications.Allclaimsmustspecifytheunittypeand fabricationnumber.Thisinformationisstampedonthe identicationplate,seesectionMarking.
Itisaconditionofthewarrantythattheunitforthe fullwarrantyperiodisservicedandmaintainedas describedinsectionServiceandmaintenance.Theservice andmaintenancemustbedocumentedforthewarranty tobevalid.
Safety
Informationaboutdangersareinthismanualindicated bythecommonhazardsymbol:
W
ARNING!
W W
ARNING! ARNING!
Indicatesapossibledangerthatcanleadtopersonalinjury .
CA
UTION!
CA CA
UTION! UTION!
Indicatesapossibledangerthatcanleadtodamagetothe
unitorotherproperty ,orcauseenvironmentaldamage.
NOTE!Highlightssupplementaryinformationforoptimal
useoftheunit.
ConformitywithDirectives
Thedehumidierisinconformitywiththeessential safetyrequirementsoftheMachineryDirective 2006/42/EC,theLowVoltageDirective2006/95/EC, theRoHSDirective2011/65/ECandtheEMC Directive2004/108/EC.Thedehumidieris manufacturedbyanISO9001:2008accredited manufacturingorganisation.
Copyright
Thecontentsofthismanualcanbechangedwithout priornotice.
NOTE!Thismanualcontainsinformationwhichis
protectedbycopyrightlaws.Itisnotallowedtoreproduceor
transmitanypartofthismanualwithoutwrittenconsentfrom
Munters.
Pleasesendanycommentsregardingthismanualto:
MuntersEuropeAB TechnicalDocumentation P.O.Box1150 SE-16426KISTASweden e-mail:t-doc@munters.se
iiImportantuserinformation190TEN-1098-D1404
Tableofcontents
Importantuserinformation...............ii
Intendeduse...........................
Warranty...............................
Safety..................................
ConformitywithDirectives............
Copyright..............................
Tableofcontents...........................iii
1Introduction.................................1
1.1Aboutthismanual.....................
1.2Unintendeduse........................
1.3Safety..................................
1.4Marking................................
2Principleofoperation......................4
3Transport,inspectionandstorage.......5
3.1Transport..............................
3.2Inspectionofdelivery..................
3.3Storingtheequipment................
4Installation...................................6
4.1Safety..................................
4.2Closedsystem.........................
4.3Opensystem..........................
4.4Siterequirements.....................
4.5Installationoftheunit..................
4.6Ductsandhoses.......................
4.7Connectingthedrainhose............
4.8Electricalconnections................
4.9Expandingthesystem................
4.10Accessories...........................
5Controlpaneloverview....................13
6Operation....................................14
6.1Safety..................................
6.2Introduction............................
6.2.1Humiditycontrol................
6.2.2Fanmodes.....................
6.2.3Fanspeed......................
6.3Initiationandstart.....................
6.3.1Bootthecontrolsystem........
6.3.2Startthedehumidier..........
6.4Stopthedehumidier.................
6.5Emergency............................
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6.6Automaticstartafterpowerfailure....
6.7Navigatethemenus...................
6.8Accessthecontrolsystem............
6.9Changethesystemsettings..........
6.10Resetanalarm........................
6.11Resetthecounters....................
6.12Serviceintervalalarm.................
6.13Restorethedefaultsettings...........
6.14Accesslevels..........................
7Menusandparameters....................24
7.1Humidity...............................
7.1.1Internalcontrollingsensor.....
7.1.2Externalcontrollingsensors..
7.2Runtime...............................
7.3Power..................................
7.4Temperature...........................
7.5Functions..............................
7.5.1Processfanspeed.............
7.5.2Processfanmode..............
7.5.3Humiditycontrolandunits.....
7.5.4Displayinformation............
7.6Alarm...................................
7.7Min,maxanddefaultvalues..........
7.7.1Humidity........................
7.7.2Servicetime....................
7.7.3Functions.......................
8Serviceandmaintenance.................35
8.1General................................
8.2Maintenanceschedule................
8.3Processairlterchange..............
9Faulttracing.................................37
10T echnicalspecication....................39
10.1Dimensionsandservicespace.......
10.2Capacitydiagram.....................
10.3Fancurveprocessair.................
10.4T echnicaldata.........................
11Scrapping....................................42
12ContactMunters............................44
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190TEN-1098-D1404Tableofcontentsiii
ComDryM160L
1Introduction
1.1Aboutthismanual
Thismanualiswrittenfortheuserofthedehumidier.Itcontainsnecessaryinformationforhowtoinstall andusethedehumidierinasafeandefcientway.Readthroughthemanualbeforethedehumidieris installedandused.
ContactyournearestMuntersofceifyouhaveanyquestionsregardingtheinstallationortheuseofyour dehumidier.
Thismanualmustbestoredinapermanentlocationclosetothedehumidier.
1.2Unintendeduse
Thedehumidierisnotintendedforoutdoorinstallation.
Thedehumidierisnotintendedforuseinclassiedareaswhereexplosionsafetycompliantequipment
isrequired.
Thedehumidiermustnotbeinstallednearanyheatgeneratingdevicesthatcancausedamagetothe
equipment.
NOTE!Whenadehumidierisplacedinabuildingwithradonitisnecessarytocontactanexperttosecurethe
bestoverallsolution.Allchangesaffectingtheventilationorthepressurebalanceinthebuildingcanresultina
changedconcentrationofradon.
CA
UTION!
CA CA
UTION! UTION!
Donotsit,stand,orplaceanyobjectsontheunit.
1.3Safety
Everymeasurehasbeentakeninthedesignandmanufactureofthedehumidiertoensurethatitmeetsthe safetyrequirementsofthedirectivesandstandardslistedintheECDeclarationofConformity.
Theinformationinthismanualshallinnowaytakeprecedenceoverindividualresponsibilitiesorlocal regulations.
Duringoperationandotherworkwithamachineitisalwaystheresponsibilityoftheindividualtoconsider:
Thesafetyofallpersonsconcerned.
Thesafetyoftheunitandotherproperty.
Theprotectionoftheenvironment.
ThetypesofdangersthatareindicatedinthismanualaredescribedinsectionImportantuserinformation.
1Introduction190TEN-1098-D1404
ComDryM160L
W
ARNING!
W W
ARNING! ARNING!
-Theunitmustnotbesplashedwithorimmersedinwater.
-Allelectricalinstallationsmustbecarriedoutbyaqualiedelectricianandinaccordancewithlocalregulations.
-Theunitmustbeconnectedtoanearthedelectricaloutlet.
-Donotconnecttheunittoothermainsvoltagethanspeciedontheidenticationplate.
-Donotoperatetheunitifthepowerplugorcordisdamaged,riskofelectricalshock.
-Donotpulltheplugwithwethands,riskofelectricalshock.
-Donotinsertngersoranyotherobjectsintotheairvents,rotatingfansareinside.
-Donotcovertheunitasthatcanblockairintakeoroutletandcauseare.
-Iftheunithasoverturned,cutthepowerimmediately.
-AlwayscontactMuntersforserviceorrepair.
190TEN-1098-D1404Introduction2
1.4Marking
Type
Fa b r. No.
Fa b r. year
0,17 kW
Max 1,01 kW
1015 170XXX XXXXX 2010
ComDry M160L
00·
·
230V 50/60 Hz
Mad e in S we de n
Munte rs E urop e AB
Isa fjord sga tan 1
16 4 2 6 Kista , S wede n
Weigh t: 17 kg
IP3 3
0,84 kW
oHS
M
Figure1.1Identicationplateposition
ComDryM160L
Figure1.2Identicationplate,anexample
Explanationof"Fabr.No."ontheidenticationplate:
10:Yearofmanufacture
15:Weekofmanufacture
170XXX:Articlenumber
XXXXX:Serialnumber
3Introduction190TEN-1098-D1404
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2Principleofoperation
Thedesiccantrotoristheadsorptiondehumidifyingcomponentintheunit.Therotorstructureis comprisedofalargenumberofsmallairchannels.
Thedesiccantrotorismadeofacompositematerialthatishighlyeffectiveinattractingandretainingwater vapour.Therotorisdividedintwozones.Theairowtobedehumidied,processair,passesthroughthe largestzoneoftherotorandthenleavestherotorasdryair.Sincetherotorrotatesslowly,theincomingair alwaysmeetsadryzoneontherotor,thuscreatingacontinuousdehumidicationprocess.
Theairowthatisusedtodrytherotor,reactivationair,isheated.Thereactivationairpassesthrough therotorintheoppositedirectiontotheprocessairandleavestherotoraswetair(warmhumidair).The wetairre-circulatesthroughacondenserthatcoolsdowntheairtocondensethewaterusingapartofthe processair.
Thecondensedwaterisdischargedbygravitythroughahose. Thisprincipleenablesthedehumidiertoworkeffectively,evenatlowtemperaturesfrom±0°C.
Figure2.1Principleofoperation
1.Processair
2.Dryair
3.Coolingairout
190TEN-1098-D1404Principleofoperation4
ComDryM160L
3Transport,inspectionandstorage
3.1Transport
Beforemovingthedehumidier,makesurethereisnowaterleftinthedrainbypullingthedrainplugout.
CA
UTION!
CA CA
UTION! UTION!
Removethedrainpipefromthetraytoavoiddamage,seesection4.5,Installationoftheunit.
Transportthedehumidierbycarryingitbyitshandleorintheoriginalpackaging.Theunitmustalwaysbe placedinanuprightpositionduringtransport.Failuretocomplywiththiscancausetheunittomalfunction. Thepowercordshouldberolledupandplacedunderthehandlewhencarryingthedehumidier,see
Figure3.1.
Figure3.1Powercordplacement
3.2Inspectionofdelivery
1.Inspectthedeliveryandcomparewiththedeliverynote,orderconrmationorotherdelivery documentation.Makesurethateverythingisincludedandnothingisdamaged.
2.ContactMuntersimmediatelyifthedeliveryisnotcompleteinordertoavoidinstallationdelays.
3.Iftheunitistobeputintostoragepriortoinstallation,seesectionStoringtheequipment.
4.Removeallpackagingmaterialfromtheunit,andmakesurethatnodamagehasoccurredduring transportation.
5.AnyvisibledamagemustbereportedinwritingtoMunterswithin5daysandpriortoinstallationof theunit.
6.Disposeofthepackagingmaterialaccordingtolocalregulations.
3.3Storingtheequipment
CA
UTION!
CA CA
UTION! UTION!
Alwaysunplugtheunitfromthepowersupplywhennotinuse.
Followtheseinstructionsifthedehumidieristobestoredpriortoinstallation:
Placethedehumidierinanuprightpositiononahorizontalsurface.
Re-usethepackagingmaterialtoprovideprotectionfortheunit.
Protectthedehumidierfromphysicaldamage.
Storethedehumidierundercoverandprotectitfromdust,frost,rainandaggressivecontaminants.
5Transport,inspectionandstorage190TEN-1098-D1404
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Com Dry M160L
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4Installation
4.1Safety
W
ARNING!
W W
ARNING! ARNING!
Donotconnecttheunittoothermainsvoltagethanspeciedontheidenticationplate.
Theunitmustbeconnectedtoanearthedelectricaloutlet.
Donotoperatetheunitifthepowerplugorcordisdamaged.
CA
UTION!
CA CA
UTION! UTION!
Donotsit,stand,orplaceanyobjectsontheunit.
NOTE!Whenadehumidierisplacedinabuildingwithradonitisnecessarytocontactanexperttosecurethe
bestoverallsolution.Allchangesaffectingtheventilationorthepressurebalanceinthebuildingcanresultina
changedconcentrationofradon.
4.2Closedsystem
Thedehumidierisplacedinthespacetobedehumidied.T oensurethatthedryairisdistributedevenly inthespacetobedehumidiedaductingcanbeconnectedtothedryairoutletofthedehumidier.The condensedwaterisdrainedthroughahose.
Aclosedsystemispreferablewhenthereisaneedfordehumidicationtoaverydryclimate.Itismore economicaltoruncomparedtoanopensystem.
1.Process/Reactivationair
2.Dryair
3.Condensedwater
Figure4.1Closedsystemprinciple
190TEN-1098-D1404Installation6
ComDryM160L
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3
Com Dry M160L
4.3Opensystem
Thedehumidierisplacedoutsidetheareatobedehumidied.Dryairistransportedwithductingtothe spacetobedehumidied.Thecondensedwaterisdrainedthroughahose.Theinstallationisusedtosolve thefollowingproblems:
-Whenmoisturedamagedobjectsaretobedehumidied.
-Dustorcorrosioncausingparticlesarepresentinaspacewheredryairwillbesupplied.
-Topreventmoisturefromenteringthedehumidiedspace/object.
1.Process/Reactivationair
2.DryAir
3.Condensedwater
Figure4.2,Opensystemprinciple
4.4Siterequirements
Thedehumidierisonlyintendedforindoorinstallation.Avoidinstallingthedehumidierinadamp environmentwherethereisariskofwaterenteringtheunitorinaverydustyenvironment.Ifindoubt, seekadvicefromMunters.Itisimportantthattheintendedinstallationsitemeetsthelocationandspace requirementsfortheequipmentinordertoachievethebestpossibleperformanceandtrouble-free operation.Forspacerequirements,seesection10.1,Dimensionsandservicespace.
7Installation190TEN-1098-D1404
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4.5Installationoftheunit
ComDryM160Lisdesignedtobemountedonawallusingthewallbracketincludedinthedeliveryofthe unit.Seetheseparatewallbracketleaet.
1.Assemblethethreemainpartsofthewallbracket.Seeitem1,2and3intheleaet.Usethefourscrews included.
2.Markfourwallholesusingtheencloseddrillpattern.Makesuretogetatleast25cmspacebetweenthe dehumidierandtheoor.
3.Usefourscrewswithamaximumdiameterof7mm(notincluded)tomountthebracketonthewall.
4.Screwthewallbracketontothewall.
5.Laydownthedehumidier.
Figure4.3Figure4.4
6.InserttheO-ring(1)intothedrainpipesleeve(2).PresstheO-ringsoitisproperlyseatedinthegroove seeFigure4.3
7.Pushthedrainpipeontothedrainconnectionofthetray,seeFigure4.4
8.Fastenthedrainpipewiththetwoenclosedscrews.
9.Therearetwoslotsintheshelfenablingalashingstraptobemountedifthedehumidieristobexed byastrap.
10.Alternativelythefourfeetcanbelockedsimplybychangingthescrewineachfoottoalonger(not included)andusethefourpre-drilledholesinthebracket.Fournewwasherswillalsobeneeded.
11.Finallyputthehoseontothedrainpipeandlockthehoseusingahoseclamp.
12.Ifductsorhosesaretobeinstalled,seesection4.6,Ductsandhoses.
190TEN-1098-D1404Installation8
ComDryM160L
4.6Ductsandhoses
Wheninstallingductworkbetweenthedehumidierandtheinletandoutletconnections,thefollowing recommendationsshouldbeobserved:
Ductlengthmustbekeptasshortaspossibletominimisestaticpressureloss.
Allductandhoseconnectionsmustbeairtightandvapourtighttoensurefullperformance.
Thetotalresistanceintheductworkmustnotexceedtheperformanceratingofthefansttedinthe
dehumidier.
NOTE!Maximumlengthofdryairhoseis25metres.
4.7Connectingthedrainhose
Beforeconnectingthedrainhosethedehumidiermustbemountedonthewallusingtheenclosedwall bracket.Theminimumdistancebetweenthebottomofthedehumidierandtheooris25cm.
Figure4.5Drainhoseconnection
9Installation190TEN-1098-D1404
ComDryM160L
4.8Electricalconnections
Thedehumidierisdeliveredwitha2,7metrepowercable,equippedwithanearthedplug.Themain electricalcomponentsareinstalledintheupperpartoftheunit.
CA
UTION!
CA CA
UTION! UTION!
Donotconnecttheunittoothermainsvoltagethanspeciedontheunit’sidenticationplate.
Themainsfrequencycanbeadjusted,seeTable7.5.
NOTE!Incaseofaxedinstallationwheretheplugisreplacedbyacircuitbreaker,checkthatthefuserating
inthecircuitbreakeriscorrect.
190TEN-1098-D1404Installation10
ComDryM160L
4.9Expandingthesystem
CA
UTION!
CA CA
UTION! UTION!
NeverconnectComDrydirectlytoastandardEthernetnetwork,eveniftheconnectortypeisthesame(RJ45-8,
modularconnector).DoingsomightdamageboththeComDrycontrolsystemand/orthecomputernetwork.
AllComDrydehumidiersareequippedwithtwoCANBUSports,locatedbehindacovernexttothe applianceinlet.Anindoorremotecontrol,externalhumidity/temperaturesensorsoranexternalsignalbox canbeconnectedtotheseCANBUSports.Itdoesnotmatterwhichoftheabovedeviceswillbeconnected towhichport.Whennoportisusedthetwoemptyterminationplugsmustbettedtotheports.
Figure4.6RemovethecoverFigure4.7,2CANBUSportswithemptyplugstted
11Installation190TEN-1098-D1404
ComDryM160L
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C
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4.10Accessories
Therearesomeaccessoriesavailableasoptionstothedehumidier.
WallBracket.Astheunitmustbemountedonthewallthisisincludedinthesupply .
StubPipeKitisusedwhenthereisaneedtoconnectaninletductorhosetothedehumidier.
RemoteControlmakesitpossibletocontroltheunitfromdistance,deliveredwitha10metrecable.
Externalsignalboxisusedwhenthereisaneedtoconnecttoanexternalcontrolsystem.
RemoteRH/Tsensorforexternalmeasuringofhumidityandtemperature.
WallBracket
StubPipeKit
RemoteControl
Externalsignalbox
RemoteRH/Tsensor
190TEN-1098-D1404Installation12
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