MUND CLIMA MH-10-V5 Service Manual

HU10530 to HU10531
DESHUMIDIFIER MH-V5
Service manual
English
MH-10-V5 MH-20-V5
Service Manual
Part
: Technical Information
............................................................ 3
1.Summary
...................................................................................................... 3
2.Specications
........................................................................................... 4
3.Outline Dimension Diagram
..............................................................
6
4.Refrigerant System Diagram
............................................................7
5.Electrical Part
............................................................................................8
5.1 Wiring Diagram
...........................................................................................8
5.2 PCB Printed Diagram
..................................................................................9
6.Function and Control
.......................................................................... 11
6.1 Control Panel Instruction
........................................................................... 11
6.2 Introduction of Basic Mode Function
......................................................... 12
Part
: Maintenance
............................................................................ 14
7.Notes Maintenance
.............................................................................. 14
8.Maintenance
............................................................................................. 15
8.1 Error Code
................................................................................................. 15
8.2 Malfunction Detection Flowchart
............................................................... 16
8.3 Maintenance Method for Common Malfunction
........................................ 18
9.Exploded View and Parts List
........................................................ 20
10.Removal Procedure
........................................................................... 23
Appendix:
...................................................................................................... 30
Appendix 1: Reference Sheet of Celsius and Fahrenheit
............................... 30
Appendix 2: Resistance T
able of Temperature Sensor
................................... 31
Appendix 3: Resistance Value
Table of Humidity Sensor
............................... 36
2
1.Summary
Part
: Technical Information
Models
MH-10-V5 MH-20-V5
Service Manual
3
The above data is subject to change without notice; please refer to the nameplate of the unit.
Model Product Code CK051024000
Power Supply
Rated Voltage V~ 220-240 Rated Frequency Hz 50 Phases 1
Rated Dehumidifying V
olume L/h 0.17 Power Input W 220 Power Current A 1.20 Set Humidity Range % 35~80 Air Flow Volume(H/M/L) m
3
/h 150/120/100 Fan Motor Speed (H/M/L) r/min 930/800/650 Output of Fan Motor W 6 Fan Motor Capacitor μF 1.0 Fan T
ype Centrifugal Diameter Length(DXL) mm Φ180X76.5 Throttling Method Capillary Fuse A 3.15 Sound Pressure Level (H/M/L) dB (A) 43/41/39 Sound Power Level ((H/M/L) dB (A) 53/51/49 Climate Type T1 Isolation I Moisture Protection IPX0 Permissible Excessive Operating Pressure for the Discharge Side
MPa 1.7
Permissible Excessive Operating Pressure for the Suction Side
MPa 0.6
Dimension (WXHXD) mm 343X525X262 Dimension of Carton Box (LXWXH) mm 391X310X569 Dimension of Package (LXWXH) mm 394X313X584 Application Area m
2
14 Net Weight kg 13 Gross W
eight kg 14.5 Refrigerant R134a Refrigerant Charge kg 0.08 Bucket Capacity L 4.0/4.6 Control Type Electronic
Evaporator
Form Aluminum Fin-copper Tube Pipe Diameter mm Φ7 Row-n Gap mm 1-1.3 Coil Length (LXDXW) mm 235X12.7X190.5
Condenser
Form Aluminum Fin-copper Tube Pipe Diameter mm Φ7 Rows-n Gap mm 1-1.4 Coil Length (LXDXW) mm 235X12.7X190.5
Compressor
Compressor Manufacturer/Trademark
Shanghai Hitachi Electrical
Appliances Co.,Ltd/HIGHLY Model BSA418CV-R1AUA Type Rotary Power Input W 213 Overload Protector
URP-191-78 L.R.A. A 3.4 W
orking Current A 1.1
MH-10-V5
2.Specications
Service Manual
4
The above data is subject to change without notice; please refer to the nameplate of the unit.
Model Product Code CK051023800
Power Supply
Rated Voltage V~ 220-240 Rated Frequency Hz 50 Phases 1
Rated Dehumidifying V
olume L/h 0.41 Power Input W 300 Power Current A 1.5 Set Humidity Range % 35~80 Air Flow Volume(H/M/L) m
3
/h 180/160/140 Fan Motor Speed (H/M/L) r/min 950/860/740 Output of Fan Motor W 7 Fan Motor RLA A 0.13 Fan Motor Capacitor μF 1 Fan T
ype Centrifugal Diameter Length(DXL) mm Φ180X76.5 Throttling Method Capillary Fuse A 3.15 Sound Pressure Level (H/M/L) dB (A) 45/43/41 Sound Power Level ((H/M/L) dB (A) 55/53/51 Climate Type T1 Isolation I Moisture Protection IPX0 Permissible Excessive Operating Pressure for the Discharge Side
MPa 1.7
Permissible Excessive Operating Pressure for the Suction Side
MPa 0.6
Dimension (WXHXD) mm 343X525X262 Dimension of Carton Box (LXWXH) mm 391X310X569 Dimension of Package (LXWXH) mm 394X313X584 Application Area m
2
28
Net W
eight kg 15.5
Gross W
eight kg 17 Refrigerant R134a Refrigerant Charge kg 0.2 Bucket Capacity L 4.0/4.6 Control Type Electronic
Evaporator
Form Aluminum Fin-copper Tube Pipe Diameter mm Φ7 Row-n Gap mm 1-1.3 Coil Length (LXDXW) mm 235X12.7X190.5
Condenser
Form Aluminum Fin-copper Tube Pipe Diameter mm Φ7 Rows-n Gap mm 2-1.4 Coil Length (LXDXW) mm 235X12.7X190.5
Compressor
Compressor Manufacturer/Trademark
RECHI PRECISION CO.,LTD/
RECHI Model 39E073HR&F^YA Type Rotary Power Input
W 300 Overload Protector UP3-017 L.R.A. A 5.5 W
orking Current A 1.4
MH-20-V5
Service Manual
5
Service Manual
262
525
343
unit:mm
3.Outline Dimension Diagram
6
Service Manual
4.Refrigerant System Diagram
air in
evaporator
capillary
condenser
fan motor
air out
compressor
Dehumidifying principle of dehumidier:
When temperature is decreased to the temperature point of dew, water vapor in humid air will condensate. Dehumidier is dehumidifying the air by using this principle. During operation of the system, air will pass through evaporator and condenser in turn and then be discharged due to centrifugal blade. When the air is passing through evaporator
, refrigerant will absorb the heat in air to let its temperature decrease to the temperature point of dew, water vapor in air will condensate. Condensate water comes into water tank through water tray, or is discharged directly through drainage hose. The saturated low-temperature air passed through the evaporator will absorb the heat when owing along the condenser, and then become the dry air. Under normal condition, the nearby air will become warm during operation of dehumidier.
7
Symbol Symbol Color Symbol Symbol Color Symbol Name
WH White GN Green COMP Compressor
YE Yellow BN Brown Grounding wire
RD Red BU Blue / /
YEGN Y
ellow/Green BK Black / /
VT Violet OG Orange / /
5.Electrical Part
5.1 Wiring Diagram
●Instruction
These circuit diagrames are subject to change without notice ,please refer to the one supplied with the unit.
PE
YEGN
CN4
SENSOR
ST
HUMIDITY
AC-L
YEGN
C1
C
RD
YEGN(GN)
BU(WH)
BN(BK)
CN1
AP2
CN1
CN3
AP1
L
N
COMP.
M
WA
TER LEVEL SWITCH
N1
PE
POWER
FAN
MOT
OR
PE
YEGN
PE
COMP
SA
COM
NO
BU
BN
CN2
K1
N
PE
TUBE
RT1
TUBE
TEMP.SENSOR
ELECTRIC
BOX
C2
YE
BU
BU
R
S
Service Manual
8
Service Manual
Silk Screen on Main Board
5.2 PCB Printed Diagram
● Top view
Bottom view
No. Name Description No. Name Description
1
Needle stand of board connection wire
Connect to display board 4 Interface of neutral wire
Connect to neutral wire of commercial wire
2 Needle stand of fan Connect to fan 5 Interface of compressor Connect to compressor
3 Interface of live wire
Connect to live wire of commercial wire
6
Needle stand of water blow protection switch
Connect to water blow protection switch
6 3 5
4
1
2
9
Silk Screen on Display Board
● Top view
Bottom view
No. Name Description No. Name Description
1
Needle stand of pipe temperature sensor
Co
nnect to pipe temperature
sensor
12 Set humidity button
Increase set humidity button
2 Timer 4H indicator Timer 4H indicator is on 13 Set humidity button
Decrease set humidity button
3 Med fan step indicator Med fan step indicator is on 14 Fan speed button Preset fan speed button
4 High fan step indicator High fan step indicator is on 15 Low fan step indicator
Low fan step indicator is on
5 Dual-8 digital display tube
Display ambient humidity or preset temperature
16 Timer button Preset timer time button
6 Power supply indicator Power supply indicator is on 17 Timer 2H indicator Timer 2H indicator is on
7
Neddle stand of humidity and ambient temperature sensor
Connect to humidity and ambient temperature sensor
/ / /
8 Connection wire of board Connect to mainboard / / / 9 Filter reset button Filter reset button / / /
10
Remind indicator of cleaning lter
Remind indicator of cleaning lter is on
/ / /
11 On/off button On/off button / / /
1
2
3 4 5 6
7
8
9101
112
1314151617
Service Manual
10
Service Manual
6.Function and Control
6.1 Control Panel Instruction
Clean the Filter indicator light
Continuous operation on indicator light
Bucket full light indicates bucket needs to be emptied or it is not in the proper place.
4 hour or 2 hour delay on/off indicator lights
HighMid and Low fan indicator lights
Power On indicator light
1.ON/OFF Pad
Press to turn the dehumidier on or off.
2.FIL
TER Pad
After 250
hours of operation, the Clean the Filter indicator light will glow to remind you to clean the lter. Remove the lter and
clean it. Press to turn off the Clean the Filter light. See the Care and Cleaning section.
3.Humidity Set Control Pads
The humidity
level can be set within a range of 80% RH (Relative Humidity) to 35% RH (Relative Humidity) in 5% reduce or at CO for continuous operation. NOTE: If CO (Continuous) is selected, the dehumidier will operate continuously at its maximum dehumidication settings if attached to a hose to drain or until the bucket is full. For drier air, press the - pad and set to a lower percent value (%). For damper air, press the + pad and set to a higher percent value (%). When you first use the dehumidifier, set the humidity control to 45% or 50%. Allow at least 24 hours for the dehumidifier to achieve the humidity level. If you still have damper air than desired, set the humidity level to a lower setting or select Continuous for maximum dehumidication. This unit has 3-min lag due to the device for protecting circuit .In order to prolong the compressors working life, the compressor will not start until the unit has run for 3 minutes.
4.Display
Shows the set % humidity level while setting, then shows the actual (+/– 5% accuracy) room % humidity level.
5.F
AN SPEED Pad
Controls the fan speed. Press to select High or Mid or Low fan speed. Se
t the fan control to High for maximum moisture removal. When the humidity has been reduced and quiet operation is preferred,
set the fan control to Mid or Low.
6.TIMER Pad
If unit
is turned on and running in timer mode for 2hr or 4hr,can turn off the unit. When unit stand by and running in timer mode
for 2hr or 4hr can turn on the unit.
Other Features
BUCKET FULL
Light
Glows when the bucket is ready to be emptied, or when the bucket is removed or not replaced in the proper position.
Alarm
If the
bucket is full or missing for more than three minutes, an alarm will sound for about 10 seconds to remind you to empty and
replace the bucket.
Auto Shut Off
The W
ater Level Control Switch shuts off the dehumidier when the bucket is full, or when the bucket is removed or not replaced
in the proper position.
Auto Defrost
Wh
en frost builds up on the evaporator coils, the compressor will cycle off and the fan will continue to run until the frost
disappears.
Power Outage
In
the case of a power outage or interruption, the unit will automatically re-start, in the settings last used, after the power is
restored.
11
6.2 Introduction of Basic Mode Function
1. Basic Function
1) Dry conditions and process
a. When HUMIDITYpreset≤HUMIDITY
amb.-5%, compressor and fan will run. b. When HUMIDITYpreset≥HUMIDITYamb.+5%, compressor stop to run and fan will stop operation after 3min. c. When DEHUMITYamb.-5%<HUMIDITYpreset<HUMIDITYamb.+5%, when compressor is operation, it will run with condition a; when compressor stops, it will run with condition b. If under this condition when the unit is on, the compressor is off and fan will stop to run after 3min delay.
2) Humidity Range
a. 5% is one step, it can be adjusted continuously from CO, 35%-80% (CO stands for dehumidify continuously). b. Adjust preset temperature by “+” and “-”.
2. Protection Function
(1) Working temperature range
a.
Detect the unit after energized, when 2℃≤Tamb. ≤45℃, the unit is running normally; when Tamb. <2℃ or Tamb.> 45℃, the compressor stops, and fan will run with the detected temperature humidity; b. During operation, when Tamb. <2℃ or Tamb.> 45℃, the compressor stops, and fan will run with the detected temperature humidity; when 2℃≤Tamb. ≤45℃, the compressor will be started up.
(2) Compressor Protection
a. After energization, under any situation and after compressor stops, it will restart 3min delay at least. b. Under operation state except temperature sensor malfunction, on/off button, water-blow protection, after compressor starts up, it will stop after it runs for 3min at least.
(3) Detection for temperature sensor malfunction (Temperature sensor malfunction is AD value≤5 or 250≤AD value)
a. When the unit is energized, it is detected that the ambient temperature sensor is open or short circuit for 30s, compressor and fan stops, LED indicator is off, buttons are invalid, and nixie tube displays “F1”. b. It is detected that the pipe temperature sensor is open or short circuit for 30s, compressor and fan stops, LED indicator is off, buttons are invalid, and nixie tube displays “F2”. c. When it detected that the humidity sensor is short-circuited for 30s successively, compressor and fan will stop operation. Meanwhile, LED will be off, buttons are invalid and dual-8 nixie tube will display L1. d. When theres multiple malfunctions, the error codes will be displayed in turn.
(4) Water blow protection (off switch)
a. The water blow protection will be occurred when the water level of water tank is exceeded. After water blow protection, compressor stops and fan stops after 3mins. If water blow protection occurred for 3min, the buzzer will stop after it gives out a beep for 10s, indicator of water blow will blinks and all the buttons are invalid. When the water level or assembly of water tank resume to normal, signal of water blow protection will cancelled, indicator is off, buzzer stops to give out a beep and resume to normal operation state. b. When the unit is off, water blow protection is occurred, water blow indicator blinks, compressor and fan stops, all the buttons are invalid except on/off buttons. When the unit is on, water blow indicator blinks, buzzer will not give out a beep, compressor and fan stops.
3. Other Functions
(1) Power-off memory
Upon power failure, the unit after power recovery will automatically start to run according to memory content.
(2) Nixie tube display
a
.
When the unit is running, it will display current humidity, preset temperature will be adjusted by “+” or “-”, it will resume current humidity after the set is nished for 5s. b. Under any situation and the temperature sensor is malfunction, nixie tube displays “F1” , “F2” or “L1”, timer lamp, continuous humidity lamp, fan speed lamp and lter lamp will not display.
(3) Front panel button
On/off : turn on/off the unit Timer: use for timer setting +: Adjust humidity
-: Adjust humidity Fan speed: adjust fan speed Filter: adjust lter function
(4) LED indicator
Continuous humidity lamp: “CON” lamp is on, nixie tube display “CO”; Power supply indicator: it is on after the unit is energized; 2H timer lamp: the lamp is on after setting 2H timer; 4H timer lamp: the lamp is on after setting 4H timer; High fan speed indicator: the lamp is on after setting fan is in high speed. Med fan speed indicator: the lamp is on after setting fan is in med speed. Low fan speed indicator: the lamp is on after setting fan is in low speed.
Service Manual
12
Service Manual
Filter cleaning lamp: the lamp is on when the operation time of fan reaches to 250h totally. W
ater blow protection lamp: the lamp blinks if water blow protection is occurred.
(5) T
imer control
2h or 4h timer can be set, set timer off when the unit is on, set timer on when the unit is off. The buzzer will not give out a beep after timer time reaches. Timer time is every 30min which recorded by memory function (read-in memory slug).
(6) Buzzer
When the controller is energized or receives any command or signal from the buttons or the remote controller, the buzzer will give out a beep.
(7) Filter alarm function
a. After fan runs for 250h totally, lter lamp is on to remind customer clean lter. b. When the unit is off, the lter lamp is off; the lter time can not be clearance when the unit is off.
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