Muncie E, EH-23, EH-27, EH, E-27 Installation Instructions Manual

...
E/EH SERIES DUMP PUMPS
E-SERIES PORTS
1-1/2" N.P.T. (EH)
INSTALLATION INSTRUCTIONS
Product designed for dump body applications only.
DANGER:
PLUMBING INSTRUCTIONS
1" N.P.T. (E/EH) CYLINDER
1-1/4" N.P.T. (EH) 1" N.P.T. (E) RETURN
1-1/4" N.P.T. (E) (INLET)
MODELS: E – 23, 27 EH – 23, 27
MOUNTING INSTRUCTIONS – REMOTE MOUNT
Twin shafted remote mount pumps require optional
B1235
mounting bracket No. B1235.
Remove nuts and spacers. Slide bracket over bolts, replace washers and tighten nuts. This procedure does not open the pump.
Never work on a raised dump bed without proper body props and supports.
Do not use Teflon Tape as a thread sealant. The use of Teflon Tape will void all warranties expressed or implied for this product.
(AA-1257-2 for the EH) in inlet port. Always route third line so it is below the oil level at all times.
Two line hook-up has return port plugged and NO sleeve. Port sizes are different between the E and EH. See drawing at left. SPECIAL NOTE: For long term product life and improved pump per-
formance always use a three line hook-up. The two line system will reduce product life. A two line system operated for extended running times will result in excessive heat build up and subsequent damage.
CAUTION: The relief valve is pre-set at 2000 PSI ± 5%
Adjustable to (but do not exceed) 2500 PSI
WARNING: The rotating shaft between PTO and pump
should be shielded with appropriate guard.
Driveline angles should not exceed 12°. Maximum speed for solid shafting is 1000 RPM. Consult driveline manufac­turer for specifications. Pump and PTO shafts must be parallel within 1.5°.
TOP VIEW
Transmission
PTO
PUMP
Part No. B1235A
MOUNTING INSTRUCTIONS – DIRECT MOUNT
EXAMPLES OF BRACKET CONSTRUCTION
STUDS
INLET
CONVERSION SLEEVE INSTALLATION
To convert to 3-line operation install sleeve in inlet port. Remove pipe plug from tank return port.
E: Part No. AA1257, EH: Part No. AA1257-2
Direct mount pumps are provided with extended studs and extra nuts for support of pump. A bracket attached to two or more transmission bolts is required. The bracket design should assure that there is no stress or force exerted on the pump or PTO shaft. If vertical supports are greater than 20° off of perpendicular with the transmission main shaft then a reinforced “Z” bracket must be used. Reinforce horizon­tal members to prohibit flexing at bend or weld.
Attach the bracket at the pump bolt closest to the center of gravity of the pump. Consult Muncie PTO Owner’s Manual for special rec­ommendations.
Always apply anti-seize grease to shaft splines before installing into PTO if not done by the manufacturer. Reapply annually or sooner for severe use. PTOs with greasable shaft splines are available. Contact Muncie Power Products for additional information.
TO CYL.
TO TANK
INLET
PULL OUT CABLES (NEUTRAL SAFETY STOP)
This clevis hole is part of a neutral stop device and is provided for
RECOMMENDED
1”
those applications using a “pull-out” cable. This device allows the cable to move the spool from the raise position to the neutral posi­tion, only. As shock loading is possible, it is essential that a spring be incorporated in the pull-out cable hook-up. Failure to do so could result in breakage of the neutral stop device and could lead to injury. We recommend that the cable be fully enclosed and directly in line with the valve spool. Use spring part No. PS-1233V.
NOT
RECOMMENDED
NOTE: Never use a pull-out cable on an air shift pump as exact
spool position cannot be adequately controlled. Instead use 1436A-1 safety limit dump valve on raise side of air cylinder.
LEVER CONTROLS
WARNING: If valve is to be shifted by lever and rod linkage type control, the installer is responsible for fitting
the lever with a neutral locking device to prevent the accidental shifting of the valve spool and accidental raising of the dump body. Muncie offers a complete line of in-cab consoles and controls as listed below.
Lever control rods must be attached to the spool on the front side of pump. Lever control rods cannot be attached to the spool on the rear side due to the neutral safety stop components. On direct mount units, accessibility to the spool eye can be improved by ordering kit No. EHK-DR (Discard unused parts).
OTHER CONTROLS DIMENSIONS IN INCHES
3.8
3.0
5.2
1.6 Typ.
4.1
1.6 Typ.
3.0
3.8
4/8/13
5.2
3.8
4.9
3.1
4.1
3.0
12
4/8/13
4.9
3.1
7.7
5.2
3.8
12
7.7
TYPE A TYPE B TYPE C, D, H TYPE E, F, G
10.0
4.3 4.3
7.0 Ref.
12.0
ASC2-**
Consoles offer within the industry the largest variety of dump body feathering controls (six models w/wo automatic PTO kick out and various detent positions) with multiple console choices for customizing with user accessories.
See Muncie brochure number MP04-01 for complete details.
Member of the Interpump Group
IN05-05 (Rev. 04-17)
800-367-7867 • Fax 765-284-6991 • info@munciepower.com • www.munciepower.com
201 East Jackson Street • Muncie, Indiana 47305
Specications are subject to change without notice. Visit www.munciepower.com
for warranties and literature. All rights reserved. © Muncie Power Products, Inc. (2010)
Loading...
+ 2 hidden pages