Mul-t-lock Padlock E, G, Padlock C, Padlock G-55, Padlock G-55P Service Manual
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Padlock
Service Manual
Table of Contents
E Series Padlock ...........................................................................2
Protected shackle .............................................................................3
Disassembly Instructions ..................................................................4
Assembly Instructions .......................................................................6
Sliding Bolt (SBE) ...........................................................................9
Disassembly Instructions ................................................................10
Assembly Instructions .....................................................................12
C Series Padlock .........................................................................13
Removable Shackles 10, 13 & 16 ...............................................13
Removable Shackle ........................................................................14
Disassembly Instructions ................................................................14
Pop-Open Shackles 10, 13 & 16 .................................................16
Disassembly Instructions ................................................................17
Conversion between Removable Shackle
and Pop-Open Shackle ..................................................................19
Pop-Open Shackle No. 8 ............................................................... 20
Disassembly Instructions ................................................................21
Cylinder Service .............................................................................22
Single Pin ..........................................................................................23
Disassembly Instructions ................................................................24
SBC-13 Sliding Bolt ......................................................................26
Disassembly Instructions ................................................................27
G Series Padlock .........................................................................30
Padlock G-47 ....................................................................................30
Padlock G-47P ................................................................................. 31
Padlock G-55 ....................................................................................32
Padlock G-55P ................................................................................. 33
Padlock G-60 ....................................................................................34
G Series Padlock ............................................................................35
Assembly Instructions .....................................................................35
Security Pin ......................................................................................37
Assembly Instructions .....................................................................37
Sliding Bolt (SBG) .........................................................................38
Disassembly & Assembly Instructions.............................................39
Round Padlock ............................................................................... 42
Hockey Puck Type ......................................................................... 42
2
E Series Padlock
E Series Padlock
No. Part No. Part No. Part
1 Padlock body 5 Locking plate 9 Ball St. Steel
2 Shackle 6 Bumper 10
Socket head
screw
3 Activator cam 7
Identification
plate
11 Spring for shutter
4 Body cover 8 Unified shutter 12 Cylinder
1
2
3
4
5
6
7
8
9
10
11
12
3
E Series Padlock
Protected shackle
No. Part No. Part No. Part
1 Padlock body 5 Locking plate 9 Ball St. Steel
2 Shackle 6 Bumper 10
Socket head
screw
3 Activator cam 7
Identification
plate
11 Spring for shutter
4 Body cover 8 Unified shutter 12 Cylinder
Protected shackle
1
2
3
4
5
6
7
8
9
10
11
12
4
E Series Padlock
4
Disassembly Instructions
1
Unlock the padlock
with the operating
key.
Unscrew one socket
head screw (10)
using 3 mm “allen”
key. Remove locking
plate (5).
•
•
2
Lock the padlock with the
operating key.
Take operating key out and
remove body cover (4).
•
•
2
Protected shackle / Disassembly Instructions
1
510
5
E Series Padlock
3
Remove shutter spring
(11) and shutter (8).
•
4
Remove cylinder (12),
activator cam (3)
and two ball bearings (9).
•
5
Remove shackle (2).•
5
Protected shackle / Disassembly Instructions
8
11
3
4
12
9
3
6
E Series Padlock
3-A
Assembly Instructions
1
Insert shackle (2) in the position as illustrated.
NOTE: Pay special attention to shackle
position (height and rotation)!
•
•
2
Insert two ball bearings (9).
Insert activator cam (3) in shown position.
NOTE: Activator cam (3) is not symmetrical.
See diagram 3-A.
•
•
•
Protected shackle / Assembly Instructions
9
3
2
Smaller
groove
toward the
longer leg of
the shackle
1
2
7
E Series Padlock
3
Insert cylinder (12).
Insert operating key and rotate the
cylinder until it reaches the right
position.
•
•
4
Lock cylinder (12) and remove
operating key.
Install shutter (8) and shutter
spring (11).
•
•
Protected shackle / Assembly Instructions
8
11
4
12
3
8
E Series Padlock
6
Install body cover
(4).
•
7
Insert operating key
and unlock shackle (2).
Install locking plate (5).
Using 3 mm “allen” key
tighten the socket head
screw (10).
•
•
7
Protected shackle / Assembly Instructions
4
6
5102
9
E Series Padlock
1
2
3
4
5
6
789
10
11
12
13
14
15
16
17
18
19
20
21
Sliding Bolt (SBE)
No. Part No. Part No. Part
1 Key 8 Activator cam 15 Pin
2
Cylinder front
cover
9 Ball bearing 5 mm 16 Bolt pusher
3 Ball bearing 4 mm 10 Latch hole plug 17 Plastic bumper
4 Shutter spring 11 Spring 18 Bolt stopper
5 Shutter 12 Latch 19
Socket set screw
with cone point
6 Cylinder 13 Lock body 20
Spring for bolt
stopper
7
Socket set screw
with cone point
14 Spring 21 Bolt
Sliding Bolt (SBE)
10
E Series Padlock
Disassembly Instructions
21
1
1
Unlock the padlock with
operating key.
Mount on the bolt
disassembling ring and
remove the bolt (21)
by pulling it out.
•
•
2
Take out pin and spring
(18,20).
Using screwdriver push the
bolt pusher (16) until the
latch (12) pops up.
Take out the key (1).
•
•
•
Sliding Bolt (SBE) / Disassembly Instructions
2
18
20
1
16
11
E Series Padlock
17
468
5
19
2
3
10
11
12
7
9
4
3
Remove bumper (17).
Using 2.5 mm “allen” key insert into hole (located beneath bumper)
and loosen screw (19) until until the cylinder cover can be removed (Do
not disassemble completely).
Remove cylinder front cover (2), shutter spring (4) and shutter (5).
Take out cylinder (6) and activator cam (8).
•
•
•
•
4
NOTE:
It is not needed to
disassemble the locking
mechanism for re-keying!
Assembly tip
Check that the
mechanism works
properly before inserting
the bolt!
•
•
Sliding Bolt (SBE) / Disassembly Instructions
12
E Series Padlock
Assembly Instructions
17
2468
5
19
1
1
Install activator cam (8)
and cylinder (6).
Install shutter spring (4)
and shutter (5).
Place cylinder front
cover (2) using 2.5
mm “allen” key, tighten
screw (19).
•
•
•
2
Install pin and
spring (18,20). Push
them back with a
screwdriver until the
shackle is inserted.
Insert key and check
for smooth operation.
NOTE: you may need
to push bolt pusher
(16) in order to turn
the key.
•
•
•
Sliding Bolt (SBE) / Assembly Instructions
18
20
1
16
2
13
C Series Padlock
6
3
7
8
9
12
13
4
2
1
11
10
5
C Series Padlock
Removable Shackles
10, 13 & 16
No. Part No. Part No. Part
1 Key 6 Short latch 11 Hive
2 Shell 7 Latch spring 12 Dust shutter
3 Shackle 8 Core 13
Dust shutter
spring
4 Long latch 9 Set screw M5
5 Thrust plate 10 Plug
Removable Shackles 10, 13 & 16
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