Multi Wave PE653RC User Manual

Installation and User Guide

PE653RC Pool/Spa Control System

2 Multi-Wave PE653-PE953 Installation Guide

Important Safety Instructions

All electrical work must be performed by a licensed electrician and conform to all national, state, and local codes. When installing and using this electrical equipment, basic safety precautions should always be followed, including the following:

DANGER: To reduce the risk of injury, do not remove the suction ﬁttings of your spa or hot tub. Never operate a spa or hot tub if the suction ﬁttings are broken or missing. Never replace a suction ﬁtting with one rated less than the ﬂow rate marked on the equipment assembly.

WARNING: Prolonged immersion in hot water may induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal body temperature of 98.6°F. The symptoms of hyperthermia include dizziness, fainting, drowsiness, lethargy, and an increase in the internal temperature of the body. The effects of hyperthermia include: 1) unawareness of impending danger; 2) failure to perceive heat; 3) failure to recognize the need to exit spa; 4) physical inability to exit spa; 5) fetal damage in pregnant women; 6) unconsciousness resulting in a danger of drowning.

WARNING: To Reduce the Risk of Injury —

The water in a spa should never exceed 104°F (40°C). Water temperatures between 100°F • (38°C) and 104°F (40°C) are considered safe for a healthy adult. Lower water temperatures are recommended for young children and when spa use exceeds 10 minutes.

Since excessive water temperatures have a high potential for causing fetal damage during • the early months of pregnancy, pregnant or possibly pregnant women should limit spa water temperatures to 100°F (38°C).

Before entering a spa or hot tub, the user should measure the water temperature with an • accurate thermometer since the tolerance of water temperature-regulating devices varies.

The use of alcohol, drugs, or medication before or during spa or hot tub use may lead to • unconsciousness with the possibility of drowning.

Obese people and people with history of heart disease, low or high blood pressure, • circulatory system problems, or diabetes should consult a physician before using a spa.

People using medication should consult a physician before using a spa or hot tub since some • medication may induce drowsiness while other medication may affect heart rate, blood pressure, and circulation.

WARNING: Risk of electric shock – Install the control center at least ﬁve (5) feet (152.4cm) from the inside wall of the pool and/or hot tub using non-metallic plumbing. Canadian installations must be at least three (3) meters from the water.

• Children should not use spas or hot tubs without adult supervision.

Do not use spas or hot tubs unless all suction guards are installed to prevent body and hair • entrapment.

People using medications and/or having an adverse medical history should consult a • physician before using a spa or hot tub.

People with infectious diseases should not use a spa or hot tub.•

To avoid injury, exercise care when entering or exiting the spa or hot tub.•

Do not use drugs or alcohol before or during the use of a spa or hot tub to avoid • unconsciousness and possible drowning

Pregnant or possibly pregnant women should consult a physician before using a spa or hot • tub.

Water temperature in excess of 100°F (38°C) may be injurious to your health.•

Before entering a spa or hot tub measure the water temperature with an accurate • thermometer.

Do nut use a spa or hot tub immediately following strenuous exercise.•

Prolonged immersion in a spa or hot tub may be injurious to your health.•

Safety 3

Do not permit any electric appliance (such as a light, telephone, radio, or television) within 5 • feet (1.5m) of a spa or hot tub.

The use of alcohol, drugs or medication can greatly increase the risk of fatal hyperthermia in • hot tubs and spas.

Water temperature in excess of 100°F (38°C) may be hazardous to your health.•

WARNING: To reduce the risk of electrical shock, connect the grounding terminal in the metal enclosure to the grounding terminal of your electric service or supply panel with a continuous copper conductor having green insulation and one that is equivalent in size to the circuit conductors supplying this equipment. In addition, a second wire connector should be bonded with a no. 8 AWG (4.115mm) copper wire to any metal ladders, water pipes, or other metal within ﬁve (5) feet (1.52m) of the tub.

WARNING: A ground-fault circuit-interrupter must be provided if this device is used to control underwater lighting ﬁxtures. The conductors on the load side of the ground-fault circuitinterrupter shall not occupy conduit, boxes or enclosures containing other conductors unless the additional conductors are also protected by a ground-fault circuit-interrupter. Refer to local codes for complete details.

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4 Multi-Wave PE653-PE953 Installation Guide

Contents

Important Safety Instructions ...........................................................................................................2

Section 1: System Overview .........................................................................................................8

Additional Detail on Key Components ......................................................................................... 9

Hand-Held Controller (PE953) ................................................................................................9

24-Volt Valve Actuator (PE24VA) ............................................................................................ 9

Water Temperature Sensor (PA122) .........................................................................................9

24-Volt Valve/Pump Switch (P4243ME) ................................................................................ 10

Optional — Freeze (Air Temperature) Sensor (178PA28A) ....................................................10

Section 2: Plumbing Examples ....................................................................................................11

For Pool and Spa Combo Installations ........................................................................................11

For Booster Pump Pool Cleaner Installations............................................................................... 11

For Non-Booster Pump Pool Cleaner Installations....................................................................... 12

Section 3: Installing and Wiring the PE653 Receiving Device ....................................................13

Ratings .......................................................................................................................................13

Wiring Instructions ..................................................................................................................... 14

Power Connections ...............................................................................................................14

Upper Terminal Connections ................................................................................................. 15

Installation Instructions .........................................................................................................15

List of Wiring Diagrams .........................................................................................................16

Variable-Speed Pumps ............................................................................................................... 17

240V Variable-Speed Pump ...................................................................................................17

1-Speed Pumps .......................................................................................................................... 18

120V 1-speed pump ..............................................................................................................18

120V 1-speed pump + any four 120 VAC auxiliary equipment .............................................. 19

120V 1-speed pump + 120 VAC blower or lights + 120V booster pump +

120V actuator + heater .................................................................................................... 20

120V 1-speed pump + 120V blower + 120V lights + 120V actuator + heater ........................21

240V Pumps ..............................................................................................................................22

240V 1-speed pump ..............................................................................................................22

240V 1-speed pump + any four 240 VAC auxiliary equipment .............................................. 23

240V 1-speed pump + 240V blower + 240V booster pump + 240V actuator + heater ...........24

240V 1-speed pump + 120V lights + 120V blower + 240V actuator + heater ........................25

240V 2-Speed Pump .............................................................................................................26

240V 2-speed pump + any three 240VAC auxiliary equipment .............................................27

240V 2-Speed pump + any 3 120 VAC auxiliary equipment ..................................................28

240V 2-Speed pump + 240V Booster Pump + 240V Actuator + Heater ................................29

240V 2-speed pump + 120V lights + 240V blower + heater ..................................................30

240V 2-speed pump + 240V blower + 240V actuator + heater ..............................................31

240V 2-speed pump + 240V booster pump + 240V blower + heater .....................................32

240V 2-speed pump + 240V booster pump + 120V light + heater .........................................33

240V 2-speed pump + 240V booster pump + other 120 VAC equipment + heater .................34

Contents 5

Low-Voltage Wiring ................................................................................................................... 35

Water Temperature Sensor .....................................................................................................35

Freeze/Air Temperature Sensor ...............................................................................................35

Communications to a Variable-Speed Pump ......................................................................... 36

Motorized Valve Actuator Connection and Synchronizing ..................................................... 36

Fireman’s Switch Connection .....................................................................................................37

Connection for Jandy Heaters ................................................................................................37

Connection for Raypak Heaters .............................................................................................38

Connection for Hayward Heaters ..........................................................................................38

Connection for Pentair Heater ...............................................................................................39

Connection for Sta-Rite / Pentair Heater with DDTC ..............................................................40

Section 4: Programming the PE953 Hand-Held Controller .........................................................41

Overview ...................................................................................................................................41

Creating a Network Connection between the Hand-Held Controller and

the PE653 Receiving Device .................................................................................................41

Deleting Any Existing Programming .......................................................................................41

Linking the Hand-Held Controller to the PE653 Receiving Device .........................................43

Conﬁguring for a 1-Speed or 2-Speed Pump ...............................................................................44

Calibrating Pool, Spa and Air Temperature Settings ..................................................................... 44

Conﬁguring for a Booster (Cleaner) Pump ..................................................................................45

Conﬁguring the Fireman Switch Time Interval .............................................................................46

Setting the Time of Day ..............................................................................................................47

Setting Up Schedules .................................................................................................................47

Conﬁguring the Freeze Temperature (optional) ...........................................................................48

Conﬁguring for a Variable Speed Pump (optional) ......................................................................49

Testing Z-Wave Reception ..........................................................................................................50

Moving the Antenna to a Better Location ...............................................................................50

Labeling for the PE653 Screen ...............................................................................................51

Labeling for the Z-Wave Screen .............................................................................................51

Labeling for the Variable-Speed Pump Screen ........................................................................ 51

Labeling for the PE650 Screen ...............................................................................................51

Section 5: Everyday Use of the Hand-Held Controller ...............................................................52

Controlling the PE653 Receiving Device ....................................................................................53

Operating Programmed Functions .........................................................................................53

Changing between Pool and Spa ...........................................................................................53

Setting Pool and Spa Temperatures.........................................................................................54

Controlling a Variable-Speed Pump ............................................................................................54

Naming the Speeds ...............................................................................................................54

Changing Pump Speeds .........................................................................................................55

Controlling Z-Wave Devices ...................................................................................................... 55

Controlling PE650 Functions ......................................................................................................56

Changing Batteries in the Hand-Held Controller ........................................................................56

Manually Turning Equipment On and Off .............................................................................. 57

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Section 6:Advanced Features ......................................................................................................58

Conﬁguring Two or More Hand-Held Controllers ..................................................................58

Changing a Secondary Remote Control into a Primary Control ..............................................60

Including the PE953 Controller into a non-Multi-Wave (other manufacturer’s) network. ........61

Section 7:Programming for Use with Z-Wave Home Control Devices ........................................62

Deleting Any Existing Programming .......................................................................................62

Including Z-Wave Devices into the Network .........................................................................63

Including the PE653 Receiver onto a non-Multi-Wave remote controller ...............................63

Adding Z-Wave Devices to Scenes for Everyday Control ........................................................64

Renaming a Scene .................................................................................................................65

Removing Z-Wave Devices from Scenes ................................................................................ 66

Removing Z-Wave Devices from a Network ..........................................................................66

Setting Up Z-Wave Associations with Capable Devices ........................................................67

Removing Z-Wave Devices from an Association ...................................................................69

Section 8:Using the PE953 with the PE650 Receiving Device ..................................................... 70

Linking the PE953 Hand-Held Controller with the PE650 Receiving Device ..........................70

Section 9: Checking Out and Verifying the System .....................................................................71

Section 10: Troubleshooting ......................................................................................................75

Section 11: Appendix ................................................................................................................80

Glossary of Z-Wave Terminology ................................................................................................ 80

FCC Statement ...........................................................................................................................81

Section 12: Warranty .................................................................................................................82

7

Notes

________________________________________________________________________________________________

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8 Multi-Wave PE653-PE953 Installation Guide

Section 1:

System Overview

The Intermatic Multi-Wave Pool/Spa PE653RC Wireless Control System brings wireless control to a new level of simplicity and affordability. The following features make the system distinctive:

Easy to Use — with simple, push button controls and a clear, easy-to-read display panel•

Everything You Need — includes the functionality and control called for in nearly every • installation.

Dependable — with Z-Wave• inexpensive repeaters that plug into available electrical outlets to help extend the RF signal range of the entire system. Z-Wave technology eliminates intermittent signal problems experienced with many other systems.

Cost Efﬁciency — a superior system, easier to install and maintain, with better • dependability, and at a cost that’s competitive with any other system available.

The standard conﬁguration for the Multi-Wave PE653RC Pool/Spa Wireless Control System conﬁguration is shown in Figure 1-1. You can order individual components for a custom conﬁguration or system as indicated.

Receiving Device (PE653)

®

technology that lets you expand your system with

Two-wire connection (RS485) for control of variable-speed motors

Antenna can be remotely located using a Standard Cat 5 Ethernet cable with RJ45 plugs.

Internal selector switch for 120 / 240 VAC operation

Spare 0.10 Amp Fuse

Offers timer capability and can control up to ﬁve preprogrammed conﬁgurable circuits.

Metal Indoor/outdoor enclosure

provides for easy and secure

mounting and a large space for

conduit wire connections.

Terminals for two-wire connections to remote temperature sensors

Weatherproof outdoor enclosure can be mounted directly to an existing enclosure.

Approved snap-in wiring separator for use with low voltage heater control circuit

Hand-Held Controller (PE953). Additional units can be ordered separately.

Figure 1-1

Z-Wave is a registered trademark of

Sigma Designs and/or its subsidiaries.

Additional Detail on Key Components

ENTER

Hand-Held Controller (PE953)

The main function of the Hand-Held Controller is to transmit user commands to the PE653 Receiving Device, PE650 Receiving Device, and/ or Z-Wave home control devices, and to display the status of the installed equipment.

The unit ﬂoats if thrown in the pool or spa, is water-submersible, shock resistant, and requires three (3) AA batteries. Expected battery life is about one year in typical use.

When the components of a speciﬁc system are linked together into a network, unique network ID codes supplied by the PE953 prevent unauthorized use of the system by neighboring systems.

24-Volt Valve Actuator (PE24VA)

Designed with quality in mind, Intermatic’s 24-volt valve actuators provide reliable control of 2-way and 3-way diverter valves for pool/ spa combinations and water features. The water ﬂow can be altered for speciﬁc applications through the adjustable cam, which rotates diverter valves to multiple degree settings. The cam settings can be easily adjusted by simply removing the lid. These valve actuators are compatible with all pool/spa valves currently offered in the industry and will retroﬁt into all pool/spa control systems.

One: System Overview 9

24VAC Input Voltage• Automates compatible diverter valves for •

pool/spa combos Adjustable cam rotates diverter valves to •

multiple degree settings

Designed to operate most 2-way and 3-way diverter valves • Shipping Weight - 3 lbs. (1.4 kg) • Agency Approval - CSA/C-US•

Water Temperature Sensor (PA122)

The Intermatic Water Sensor (PA122) monitors both pool and spa water temperature, depending on the position of the diverter valves. Installation is necessary for the thermostatic control to work. The sensor can be ordered separately.

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10 Multi-Wave PE653-PE953 Installation Guide

24-Volt Valve/Pump Switch (P4243ME)

Designed as part of the Multi-Wave system and for aftermarket and retroﬁt applications, the P4243ME is most suited for controlling up to two different circuits associated with pool/spa combinations, but can also be used to control all the equipment typically needed in connection with water features, water gardening, solar heating, and other similar applications. This unit snaps into almost any Intermatic enclosure and controls pumps up to 3HP, 24 volt supply for up to three valve actuators, automated HIGH/LOW water temperature selector, heater connection circuit, and push-button control for each load with indicator lights on the

face of the switch. In addition, the unit has connections for a hard-wired or wireless remote and a master switch controller. For this installation, if an enclosure must be added, we recommend Intermatic 2T2485GA.

120 or 208-240 input voltage• Controls up to three valve actuators• Controls two circuits• Switches heater thermostat• Remote control capabilities• Shipping weight – 3 lb. (1.4 kg)• Agency approval – CSA/C-US•

Optional — Freeze (Air Temperature) Sensor (178PA28A)

Contact Ratings — Each Circuit

17A Resistive, 120/240 VAC., 50/60 Hz•

1.5 HP @ 120 VAC., 50/60 Hz•

3.0 HP @ 240 VAC., 50/60 Hz• 10 Amp Tungsten, 120/240 VAC., 50/60 Hz• Valve Actuator Supply: 24VAC 40VA•

Add the Intermatic Freeze or Air Temperature Sensor (178PA28A) to installations where below-freezing outdoor temperatures are a concern.

Section 2:

Pool

Spa

Filter

Check Valve

Spa Make-up

Filter

Pump

Intake

Return

Intake

Skimmers

Heater

Pool

Spa

Filter

Check Valve

Spa Make-up

Filter

Pump

Intake

Return

Intake

Heater

Booster

Pump

Plumbing Examples

The following diagrams show several plumbing and wiring examples of installations for pool and spa that share a single ﬁlter pump, ﬁlter, and heater. If you are installing a pool only or spa only, these diagrams will not apply.

For Pool and Spa Combo Installations

Two: Plumbing and Wiring Examples 11

For Booster Pump Pool Cleaner Installations

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12 Multi-Wave PE653-PE953 Installation Guide

Pool

Spa

Filter

Check Valve

Spa Make-up

Filter

Pump

Intake

Return

Intake

Heater

Energy

Filter

For Non-Booster Pump Pool Cleaner Installations

Three: PE653 Receiving Device Installation 13

3 4 5 6 7 8 921

120 V

240 V

INCLUDE

Section 3:

Installing and Wiring the PE653 Receiving Device

To avoid ﬁre, shock, or death, turn off power at circuit breaker and test that power is off before wiring.• Read instructions completely before installation and retain for future reference.• Observe all national and local electrical and safety codes.• Disconnect power when servicing or changing loads.• Alterations or modiﬁcations to the device will void the warranty.• For outdoor locations, rain-tight or wet location conduit hubs that comply with the requirements of UL 514B •

Conduit, Tubing, and Cable Fittings, must be used.

Ratings

Antenna Section

Locking Screws

•

Antenna Section

120 / 240 VAC Selector Switch

(250 VAC - 0.1 A)

Wiring Terminals

Controller Power In:

120/240VAC, 50/60Hz - 5W MAX.•

Contact Ratings: Load 1

120/240 VAC• 20A Resistive• 17 Full load A, 80 Lock Rotor A• 5A Tungsten or Ballast•

Fuse

Loads 2-5

120/240 VAC• 15A Resistive• 10 Full load A, 60 Lock Rotor A• 5A Tungsten or Ballast•

Load ON indicator (Green LEDs)

Circuit ON/OFF Switches

AC Power & Status indicator (Red)

Include/Exclude Switch

Connection Bushing and Hub

AC Power

Conduit opening

Threaded Conduit

Low Voltage Divider (removable)

Low Voltage Knockout

Figure 3-1 (PE653 Receiving Device)

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14 Multi-Wave PE653-PE953 Installation Guide

1 2 3 4 5 6 7 8 9

CONTROL

POWER SUPPLY

120V

240V

1 2 3 4 5

Wiring Instructions

Power Connections

1- Speed Pump: Must be powered from • Terminal 3.

2-Speed Pump: Must be powered from • Terminal 3 for High-Speed and Terminal 4 for Low-Speed.

Booster Pump: Must be powered from • Terminal 6.

Actuator Control: Must be powered from • Terminal 7.

Heater Control: Must be Terminals 8 & 9. •

The metal enclosure must be ground bonded • in compliance with national, state and local codes.

Terminal 1 must always be Neutral when using 120 VAC power.

Terminal 1 must be L2 when using 240 VAC.

Terminal 2 must always be Hot or L1 for both 120 VAC and 240 VAC.

Terminal 3 must always be connected to the Hot terminal of the pump.

Terminal 3 must always be connected to the HIGH SPEED terminal of a 2-speed pump.

AC POWER & STATUS indicator

Manual ON/OFF Switches

POWER IN & CONTROL

POWER SUPPLY

LOAD 1

INCLUDE/EXCLUDE switch

1

2

3

4

Terminal 4 must always be connected to the LOW SPEED terminal of a 2-speed pump when using a 2-speed motor.

Terminal 5 is the input supply for both terminals 6 & 7. This terminal is rated at 15 A. maximum.

Terminals 6 & 7 are function selectable with a maximum combined rating of 15 A.

Terminal 8 is the input supply for terminal 9. The load is rated at 15 A. maximum.

Terminals 8 & 9 can be used for low voltage provided the Low Voltage Divider is used to separate the Low Voltage conductors from Line Voltage conductors. Low voltage conductors must exit the cabinet through a separate opening. (See Figure 3-1)

Figure 3-2 PE653 Master Control Center Power Terminal identiﬁcation

CAUTION: The PE653 is a control device and NOT a safety disconnect. A proper sized fused disconnect or breaker of no more than 125 Amp capacity must be provided in the power supply circuit. Proper gauge wire should be based on local code requirements of amperage and wire length.

LOAD 2

POWER IN

LOAD 3

LOAD 4

POWER IN

1

5

LOAD 5

= Circuit number

Upper Terminal Connections

1 2 3 4 5

Three: PE653 Receiving Device Installation 15

Air Sensor (178PA28A)

Local Antenna Connector

Installation Instructions

To avoid ﬁre, shock, or death, turn off power at circuit breaker and test that power is off 1. before wiring.

Select a location for the installation that is near the pool/spa equipment; at least ﬁve (5) feet 2. distance or more from either the pool or spa and at least ﬁve (5) feet above ground level. The PE653 must be mounted in a vertical (upright) position on the top of the enclosure.

Select the knockouts to be used. Remove the inner 1/2” knockout by inserting a ﬂathead 3. screw driver in the slot and carefully punch the knockout loose and remove the slug. If a 3/4’ knockout is required, remove the outer ring with pliers after removing the 1/2” knockout. Smooth the edge with a ﬁle if required.

Water Sensor (PA122)

Figure 3-3 PE653 Master Control Center Upper Terminal identiﬁcation

Solar Sensor (PA122)

Remote Antenna Connector

Serial Connection (RS485)

NOTE: Observe polarity when connecting pump manufacturer’s cable to the Serial connection.

Place the metal enclosure in the desired mounting location and mark the three mounting 4. holes. Install the top screw ﬁrst and then hang the enclosure by the keyhole. Then install the bottom screws, tightening all screws for a secure mounting.

Install electrical conduit as needed to comply with all national and local electrical and safety 5. codes.

If a low voltage circuit or a heater control circuit is to be used, remove the low voltage 6. knockout from the PE653 enclosure.

Install electrical conduit as required by national, state and local codes. 7.

Bond the enclosure in accordance with your state and local codes. Where required, 8. connect a No. 8 AWG solid copper wire to the enclosure using Bonding Lug (part number 156T11047A). Connect the bonding wire to an approved earth ground.

Identify and install all wires necessary to complete the installation. Allow a length of 9. approximately 18” of each wire at the metal enclosure for required connections of junctions.

Connect wiring for circuits as required. Refer to the diagrams in this section for wiring 10. suggestions for speciﬁc equipment combinations. All splices and wire nut connections should be in the metal enclosure, not in the PE653 enclosure.

Check and tighten all connections and circuits. 11.

Apply power.12.

THE METAL ENCLOSURE MUST BE CLOSED AND SECURED WITH A LOCK OR TY-WRAP.

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List of Wiring Diagrams

Variable-Speed Pumps

240V Variable-Speed Pump ......................................................................................................... Figure 3-4

One-Speed Pumps

120V 1-Speed Pump ................................................................................................................... Figure 3- 5

120V 1-Speed pump + any 4 120 VAC auxiliary equipment ........................................................ Figure 3- 6

120V 1-Speed pump + 120V Blower or Lights + 120V Booster Pump + 120V Actuator + Heater Figure 3-7

120V 1-Speed pump + 120V Lights + 120V Blower + 120V Actuator + Heater ........................... Figure 3-8

240V 1-Speed Pump ................................................................................................................... Figure 3-9

240V 1-Speed pump + any 4 240 VAC auxiliary equipment ........................................................ Figure 3-10

240V 1-Speed pump + 240V Blower + 240V Booster Pump + 240V Actuator + Heater ............... Figure 3-11

240V 1-Speed pump + 120V Lights + 120V Blower + 240V Actuator + Heater ........................... Figure 3-12

Two-Speed Pumps

240V 2-Speed Pump ................................................................................................................... Figure 3-13

240V 2-Speed pump + any 3 240 VAC auxiliary equipment ........................................................ Figure 3-14

240V 2-Speed pump + any 3 120 VAC auxiliary equipment ........................................................ Figure 3-15

240V 2-Speed pump + 240V Booster Pump + 240V Actuator + Heater ....................................... Figure 3-16

240V 2-Speed pump + 120V Lights + 240V Blower + Heater ...................................................... Figure 3-17

240V 2-Speed pump + 240V Blower + 240V Actuator + Heater .................................................. Figure 3-18

240V 2-Speed pump + 240V Booster pump + 240V Blower + Heater ......................................... Figure 3-19

240V 2-Speed pump + 240V Booster pump + 120V Light + Heater ............................................. Figure 3-20

240V 2-Speed pump + 240V Booster pump + other 120 VAC equipment + Heater ..................... Figure 3-21

Variable-Speed Pumps

NEUTRAL BUS

1

2 3 4 5 6 7 8 9

RECEIVER

POWER SUPPLY

120V

240V

1 2 3 4 5

2-pole Breaker

GREEN

Select Breaker to match wire size and load requirement. Observe maximum control circuit capacity.

240 VAC

Variable Speed Pump

240 VAC

Pump

Make sure that voltage selector switch is in 240V

position before applying power to Terminals 1 & 2

NOTE: The cable is Polarity Sensitive. Wires must be connected as shown below for proper operation.

Jacketed Cable with Twist-lock Connector supplied by pump manufacturer.

All IntelliFlo® & IntelliPro® VS & VF Pumps *

* IntelliFlo and IntelliPro are registered trademarks of Pentair Water Pool and Spa, Inc.

YELLOW

CABLE CONNECTION

POLARITY

1 2 3 4 5

240V Variable-Speed Pump

Three: PE653 Receiving Device Installation 17

Figure 3-4

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18 Multi-Wave PE653-PE953 Installation Guide

NEUTRAL BUS

Single pole

Breaker

Select Breaker to match wire size and load requirement. Observe maximum control circuit capacity.

120 VAC

1-Speed

Pump

HOT

NEUTRAL

# 1 Button

1

2 3 4 5 6 7 8 9

RECEIVER

POWER SUPPLY

120V

240V

1 2 3 4 5

# 1 Button

Make sure that voltage selector switch is in 120V position before applying power to Terminals 1 & 2

1-Speed Pumps

120V 1-speed pump

Figure 3-5

1-pole Breaker

1-pole

Breakers

15 A. Max.

NEUTRAL BUS

Select Breaker to match wire size and load requirement. Observe maximum control circuit capacity.

120 VAC

1-Speed

Pump

HOT

NEUTRAL

# 1 Button

1 2 3 4 5 6 7 8 9

RECEIVER

POWER SUPPLY

120V

240V

1 2 3 4 5

120 VAC

Aux.

120 VAC

Aux.

120 VAC

Aux.

120 VAC

Aux.

# 1 Button

# 2 Button

# 3 Button

# 4 Button

# 5 Button

Make sure that voltage selector switch is in 120V position before applying power to Terminals 1 & 2

NOTE: The combined load on Terminals 6 & 7

must NOT exceed 15 amps Resistive.

Three: PE653 Receiving Device Installation 19

120V 1-speed pump + any four 120 VAC auxiliary equipment

Figure 3-6

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20 Multi-Wave PE653-PE953 Installation Guide

1-pole Breaker

1-pole

Breakers

15 A. Max.

NEUTRAL BUS

Select Breaker to match wire size and load requirement. Observe maximum control circuit capacity.

Heater Enable Circuit (24 VAC Typical) MUST connect to Terminals 8 & 9 on PE653 and to Fireman’s Switch on the Heater

Actuator model P4243ME must be installed in a separate enclosure. Intermatic model 2T2485GA is recommended. Refer to Actuator installation instructions for additional wiring instructions.

NOTE: Refer to Heater manufacturer’s installation instructions for Heater installation and setup

NOTE:

Low Voltage

Divider provided must be installed for Heater circuit.

NOTE:

The combined load on Terminals 6 & 7

must NOT exceed 15 amps Resistive.

120 VAC

Blower

120 VAC

Actuator Control

120 VAC

1-Speed

Pump

120 VAC

Booster

Pump

HOT

NEUTRAL

120 VAC Actuator Power

NOTE:

Wires must exit

through separate

opening from line

voltage wires. Use

shutter bushing

provided.

BLK

BLK/WHT

WHITE

HEATER

# 1 Button

# 2 Button

# 1 Button

# 3 Button

# 4 Button

# 5 Button

RELAY 1

VALVES

RELAY 2

1 2 3 4 5 6 7 8 9

RECEIVER

POWER SUPPLY

120V 240V

1 2 3 4 5

Make sure that voltage selector switch is in 120V position before applying power to Terminals 1 & 2

120V 1-speed pump + 120 VAC blower or lights + 120V booster pump + 120V actuator + heater

Figure 3-7

1-pole Breaker

1-pole

Breakers

15 A. Max.

NEUTRAL BUS

Select Breaker to match wire size and load requirement. Observe maximum control circuit capacity.

Heater Enable Circuit (24 VAC Typical) MUST connect to Terminals 8 & 9 on PE653 and to Fireman’s Switch on the Heater

Actuator model P4243ME must be installed in a separate enclosure. Intermatic model 2T2485GA is recommended. Refer to Actuator installation instructions for additional wiring instructions.

NOTE: Refer to Heater manufacturer’s installation instructions for Heater installation and setup

NOTE:

Low Voltage

Divider provided must be installed for Heater circuit.

NOTE:

The combined load on Terminals 6 & 7

must NOT exceed 15 amps Resistive.

120 VAC

Blower

120 VAC

Lights

120 VAC

Actuator Control

120 VAC

1-Speed

Pump

HOT

NEUTRAL

120 VAC Actuator Power

NOTE:

Wires must exit

through separate

opening from line

voltage wires. Use

shutter bushing

provided.

BLK

BLK/WHT

WHITE

HEATER

# 1 Button

# 2 Button

# 1 Button

# 3 Button

# 4 Button

# 5 Button

RELAY 1

VALVES

RELAY 2

1 2 3 4 5 6 7 8 9

RECEIVER

POWER SUPPLY

120V

240V

1 2 3 4 5

Make sure that voltage selector switch is in 120V position before applying power to Terminals 1 & 2

Three: PE653 Receiving Device Installation 21

120V 1-speed pump + 120V blower + 120V lights + 120V actuator + heater

Figure 3-8

Providing a brighter solution.™

22 Multi-Wave PE653-PE953 Installation Guide

NEUTRAL BUS

2- pole

Breaker

Select Breaker to match wire size and load requirement. Observe maximum control circuit capacity.

240 VAC

1-Speed

Pump

L1

L2

# 1 Button

1

2 3 4 5 6 7 8 9

RECEIVER

POWER SUPPLY

120V

240V

1 2 3 4 5

Make sure that voltage selector switch is in 240V position before applying power to Terminals 1 & 2

240V Pumps

240V 1-speed pump

Figure 3-9

240V 1-speed pump + any four 240 VAC auxiliary equipment

NEUTRAL BUS

2- pole

Breaker

2- pole

Breaker

Select Breaker to match wire size and load requirement. Observe maximum control circuit capacity.

240 VAC

1-Speed

Pump

L1

L2

# 1 Button

1 2 3 4 5 6 7 8 9

RECEIVER

POWER

SUPPLY

120V 240V

1 2 3

4 5

240 VAC

Aux.

# 2 Button

# 3 Button

# 4 Button

# 5 Button

Make sure that voltage selector switch is in 240V position before applying power to Terminals 1 & 2

NOTE:

The combined load on Terminals 6 & 7

must NOT exceed 15 amps Resistive.

Three: PE653 Receiving Device Installation 23

Figure 3-10

Providing a brighter solution.™

24 Multi-Wave PE653-PE953 Installation Guide

Make sure that voltage selector switch is in 240V position before applying power to Terminals 1 & 2

240 VAC

Blower

# 2 Button

240 VAC

Booster

# 3 Button

NEUTRAL BUS

2- pole

Breaker

2- pole

Breakers

Select Breaker to match wire size and load requirement. Observe maximum control circuit capacity.

240 VAC

1-Speed

Pump

L1

L2

# 1 Button

1 2 3 4 5 6 7 8 9

RECEIVER

POWER SUPPLY

120V 240V

1 2 3 4 5

Heater Enable Circuit (24 VAC Typical) MUST connect to Terminals 8 & 9 on PE653 and to Fireman’s Switch on the Heater

NOTE: Refer to Heater manufacturer’s installation instructions for Heater installation and setup

NOTE:

Low Voltage

Divider provided must be installed for Heater circuit.

NOTE:

Wires must exit through separate opening from line

voltage wires. Use

shutter bushing

provided.

HEATER

# 5 Button

NOTE:

The combined load on Terminals 6 & 7

must NOT exceed 15 amps Resistive.

Actuator model P4243ME must be installed in a separate enclosure. Intermatic model 2T2485GA is recommended. Refer to Actuator installation instructions for additional wiring instructions.

240 VAC

Actuator Control

240 VAC Actuator Power

BLK

BLK/WHT

RED

# 4 Button

RELAY 1

VALVES

RELAY 2

240V 1-speed pump + 240V blower + 240V booster pump + 240V actuator + heater

Figure 3-11

240V 1-speed pump + 120V lights + 120V blower + 240V actuator +

NEUTRAL BUS

2- pole

Breaker

2- pole

Breakers

Select Breaker to match wire size and load requirement. Observe maximum control circuit capacity.

240 VAC

1-Speed

Pump

L1

L2

# 1 Button

1 2 3 4 5 6 7 8 9

RECEIVER

POWER SUPPLY

120V

240V

1 2 3 4 5

Heater Enable Circuit (24 VAC Typical) MUST connect to Terminals 8 & 9 on PE653 and to Fireman’s Switch on the Heater

NOTE: Refer to Heater manufacturer’s installation instructions for Heater installation and setup

NOTE:

Low Voltage

Divider provided must be installed for Heater circuit.

NOTE:

Wires must exit

through separate

opening from line

voltage wires. Use

shutter bushing

provided.

HEATER

# 5 Button

NOTE:

The combined load on Terminals 6 & 7

must NOT exceed 15 amps Resistive.

Actuator model P4243ME must be installed in a separate enclosure. Intermatic model 2T2485GA is recommended. Refer to Actuator installation instructions for additional wiring instructions.

240 VAC

Actuator Control

240 VAC Actuator Power

BLK

BLK/WHT

RED

# 4 Button

RELAY 1

VALVES

RELAY 2

Make sure that voltage selector switch is in 240V position before applying power to Terminals 1 & 2

240 VAC

Blower

120VAC

Lights

# 2 Button

# 3 Button

heater

Three: PE653 Receiving Device Installation 25

Figure 3-12

Providing a brighter solution.™

Multi Wave PE653RC User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual