multivac C250 Instruction Manual

Language: English (EN) - Original operating manual
Order number: C250-P-WO-0001515.6-EN-ER
Instruction manual
Chamber machine C250
MC06
Serial number:
.........................................................
Service address: Manufacturer:
MULTIVAC Sepp Haggenmüller GmbH & Co. KG Bahnhofstraße 4 D-87787 Wolfertschwenden, Germany Tel.: 0049 8334 601 0
www.multivac.com
Date: 10.06.2014
The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization is
prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Contents
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Contents
Important information on the manual ....................................................................................... 6
Machine documentation ...................................................................................................... 6
Changes not covered in the manual.................................................................................... 7
Symbols used...................................................................................................................... 7
1 Safety.................................................................................................................................. 9
1.1 General safety instructions......................................................................................... 9
1.1.1 Target group................................................................................................... 9
1.1.2 Unauthorised modifications and manufacture of spare parts....................... 11
1.2 EC Conformity.......................................................................................................... 12
1.3 Intended use ............................................................................................................ 13
1.3.1 Electromagnetic compatibility (EMC) ........................................................... 13
1.3.2 Non-ionising radiation .................................................................................. 13
1.4 Reasonably foreseeable incorrect use..................................................................... 13
1.5 Warning against incorrect use.................................................................................. 14
1.6 Residual risks........................................................................................................... 14
1.7 Obligations of the operating company...................................................................... 14
1.7.1 Creating the operating directive................................................................... 14
1.7.2 Monitoring obligation.................................................................................... 15
1.7.3 Making the selection of personnel................................................................ 15
1.7.4 Training the personnel ................................................................................. 15
1.7.5 Providing personal protective equipment ..................................................... 16
1.7.6 Avoiding hazards.......................................................................................... 16
1.7.7 Providing the installation location................................................................. 16
1.7.8 Provide power supply................................................................................... 16
1.7.9 Observe the requirements for the gas supply.............................................. 17
1.7.10 Avoiding hygiene risks ................................................................................. 18
1.7.11 Checking the packs...................................................................................... 18
1.7.12 Pump protection function ............................................................................. 19
1.7.13 Testing pressure equipment......................................................................... 20
1.8 Safety devices.......................................................................................................... 20
1.8.1 Safety devices.............................................................................................. 21
1.9 Machine labels ......................................................................................................... 21
1.9.1 Safety labels and information labels ............................................................ 22
2 Description....................................................................................................................... 25
2.1 Design of the machine ............................................................................................. 25
2.1.1 Front view..................................................................................................... 25
2.1.2 Rear view..................................................................................................... 26
2.2 Control terminal........................................................................................................ 27
2.3 Display ..................................................................................................................... 28
2.3.1 Startup display ............................................................................................. 28
2.3.2 Status display............................................................................................... 29
2.3.3 Function display........................................................................................... 30
2.3.4 Diagnostic display ........................................................................................ 31
Contents
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2.3.5
Access rights................................................................................................ 31
2.4 Menu tree ................................................................................................................. 32
2.5 Process sequence.................................................................................................... 32
2.6 Packaging process................................................................................................... 33
2.7 Preset recipes .......................................................................................................... 33
2.8 Technical data.......................................................................................................... 34
3 Start-up............................................................................................................................. 38
3.1 Initial start-up............................................................................................................ 38
3.1.1 Setting up the machine ................................................................................ 38
3.1.2 Adding oil to the vacuum pump.................................................................... 38
3.2 Connecting the power supply................................................................................... 39
3.3 Connecting inert gas ................................................................................................ 39
3.4 Cleaning the machine (basic cleaning) .................................................................... 40
4 Operation ......................................................................................................................... 41
4.1 Switching on the machine ........................................................................................ 41
4.2 Switching off the machine ........................................................................................ 41
4.3 Packing products...................................................................................................... 42
4.4 Opening and closing menus..................................................................................... 45
4.4.1 Calling up menus ......................................................................................... 45
4.4.2 Quitting menus............................................................................................. 45
4.5 Changing values ...................................................................................................... 45
4.6 Selecting and resetting access rights....................................................................... 46
4.6.1 Selecting access authorisations................................................................... 46
4.6.2 Resetting the access right to operator (blocking access)............................. 46
4.6.3 Change password for authorisation access creator..................................... 46
4.6.4 To reset authorisation access creator.......................................................... 47
4.7 Language selection .................................................................................................. 47
4.7.1 Selecting the language via menu ................................................................. 47
4.7.2 Selecting the language via the shortcut key................................................. 47
4.8 Working with recipes ................................................................................................ 47
4.8.1 Load recipe .................................................................................................. 47
4.8.2 Load factory settings.................................................................................... 48
4.8.3 Save recipe.................................................................................................. 48
4.8.4 Delete recipe ................................................................................................ 49
4.9 Select and set process............................................................................................. 49
4.9.1 Set standard process................................................................................... 49
4.9.2 To set MCV process..................................................................................... 49
4.10 Setting the sealing.................................................................................................... 50
4.11 Entering basic settings............................................................................................. 50
4.12 Modifying and resetting machine cycles .................................................................. 50
4.13 Display production data............................................................................................ 51
4.13.1 Display total cycles of the machine .............................................................. 51
4.13.2 Display hours of operation ........................................................................... 51
4.13.3 Display cycle time ........................................................................................ 51
4.13.4 Show settings............................................................................................... 51
Contents
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4.14
Setting the brightness of the display ........................................................................ 52
5 Adjustment work and setup ........................................................................................... 53
5.1 Insert and remove the sloping insert ........................................................................ 53
6 Cleaning ........................................................................................................................... 54
6.1 Notes on cleaning .................................................................................................... 54
6.1.1 Rules of conduct .......................................................................................... 54
6.1.2 Creating a company cleaning directive ........................................................ 54
6.1.3 Measures for ensuring a long service life..................................................... 54
6.1.4 Parameters for pre-rinsing and after-rinsing water....................................... 55
6.1.5 Handling cleansers....................................................................................... 55
6.1.6 Use with disinfectant.................................................................................... 56
6.1.7 Corrosion protection and lubrication ............................................................ 57
6.1.8 Cleaning devices.......................................................................................... 57
6.2 Cleaning the machine .............................................................................................. 58
6.2.1 Performing daily cleaning............................................................................. 58
6.2.2 Performing intensive cleaning ...................................................................... 63
6.3 Care products table.................................................................................................. 65
7 Maintenance.....................................................................................................................67
7.1 Maintenance schedule ............................................................................................. 67
7.2 Maintenance recommendation................................................................................. 68
7.2.1 Entire machine - Perform a wipe test........................................................... 68
7.2.2 Vacuum pump - Perform the pump protection function................................ 68
7.2.3 Entire machine - Visual inspection............................................................... 68
7.2.4 Entire machine - Alkaline cleaning and disinfection..................................... 69
7.2.5 Vacuum pump - Checking oil level, topping up ............................................ 69
7.2.6 Entire machine - Acidic cleaning and disinfection ........................................ 69
7.2.7 Connections - Visual inspection................................................................... 69
7.2.8 Vacuum system - Check .............................................................................. 69
7.2.9 Vacuum pump - Oil change.......................................................................... 69
7.2.10 Vacuum pump - Exchanging the air de-oiling element................................. 69
7.2.11 Entire machine - Check the age................................................................... 70
7.3 Performing the vacuum test ..................................................................................... 70
7.4 Replace the sealing bar ........................................................................................... 70
7.4.1 Remove the sealing bar............................................................................... 70
7.4.2 Install the sealing bar ................................................................................... 71
7.5 Change the oil in the vacuum pump......................................................................... 72
7.5.1 Drain oil........................................................................................................ 72
7.5.2 Adding oil to the vacuum pump.................................................................... 73
Contents
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8
Troubleshooting .............................................................................................................. 75
8.1 Malfunctions with diagnostic message..................................................................... 75
8.2 Faults without diagnostic message .......................................................................... 76
9 Shutdown, transport, storage ........................................................................................ 79
9.1 Taking the machine out of service ........................................................................... 79
9.2 Transporting the machine ........................................................................................ 79
9.2.1 Transporting the machine ............................................................................ 79
9.3 Storing the machine ................................................................................................. 80
10 Disposal ........................................................................................................................... 81
10.1 Disposing of the machine......................................................................................... 81
10.2 Dispose of operating materials................................................................................. 81
10.2.1 Disposing of oil and grease.......................................................................... 81
10.2.2 Disposing of packaging materials ................................................................ 82
10.2.3 Dispose of chemicals ................................................................................... 82
11 Spare parts....................................................................................................................... 84
Glossary .................................................................................................................................... 86
Index .......................................................................................................................................... 89
MULTIVAC branch offices........................................................................................................ 92
Important information on the manual
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Important information on the manual
Read the manual carefully before you begin working with the machine.
• This manual is an integral component of the unit. Keep the manual for future reference.
• Do not work with the machine until you have read through the manual and completely understood its contents.
• Please contact MULTIVAC as soon as possible if there is some­thing you do not understand in the manual! Your comments will help us to further improve the manual.
• Do not start up the machine if there are any visible defects!
• Only trained persons are permitted to install, operate and service the machine. The operating company is responsible for the qualifi­cations and training of operating personnel.
• If you sell, transfer ownership or lend the machine to others, you must provide the manual along with it!
For reasons of clarity, some illustrations show the machine without the prescribed safety devices. Operating the machine without the safety devices is prohibited.
WARNING
Injury hazard!
Altered, damaged, defective or incorrectly applied or missing safety devices will render the danger zones unprotected. Unprotected danger zones can cause serious or even fatal injuries.
¾ Do NOT alter the safety devices. ¾ Use only MULTIVAC spare parts and accessories.
Before switching on the machine each time:
¾ Check that all safety guards close completely and prevent
reaching into the danger zones.
¾ Check that only those safety devices are used which are suit-
able for the machine equipment.
¾ Check that all safety devices are functional and in a technically
flawless condition.
Machine documentation
• Instruction manual.
• EU Declaration of Conformity
• Supplementary sheet "Super-PIN" (loose page enclosed with the machine).
Info
The complete scope of delivery is listed in the order confirmation.
Important information on the manual
Changes not covered in the manual
10.06.2014 7
Changes not covered in the manual
Continuous development is the foundation for ensuring that our ma­chines are technically advanced and of high quality. For this reason, you may discover slight deviations between the specifications in the manual and your machine. We also cannot rule out errors. The speci­fications, figures and descriptions in this manual do not constitute a legal contract between the manufacturer and customer.
Symbols used
Warnings draw your attention to hazards. Warnings are displayed in the following form:
DANGER
Danger from electrical shock!
Used to indicate that serious danger of electrical shock is imminent. Ignoring this danger can cause serious or even fatal injuries.
¾ Observe the notices for avoiding danger.
DANGER
Immediate danger!
Used to indicate that serious danger is imminent. Ignoring this danger can cause serious or even fatal injuries.
¾ Observe the notices for avoiding danger.
WARNING
Dangerous situations!
Used to indicate dangerous situations. Non-observance can cause serious or even fatal injuries.
¾ Observe the notices for avoiding danger.
CAUTION
Potentially dangerous situations!
Used to indicate potentially dangerous situations. Ignoring this danger can cause injuries.
¾ Observe the notices for avoiding danger.
NOTICE Danger of material damage!
Used to indicate potentially dangerous situations. Ignoring these situations can cause material damage.
¾ Observe the notices for avoiding danger.
Information that contributes to a better understanding of how the ma­chine functions is shown in the following form:
Info
Indicates information on special features deserving your attention.
Important information on the manual
Symbols used
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Instructions to follow are displayed in the following form:
¾ Press key A.
¾ Release screw B.
¾ Press key C.
• Enumerated items are marked with bullet points. – Dashes are used to mark sub-items of enumerated lists or se-
quences of steps to be taken.
Safety
10.06.2014 9
1 Safety
1.1 General safety instructions
The machine incorporates the latest technological principles. Never­theless, potential hazards for persons, the machine and other materi­als cannot be entirely excluded.
• Before you start up the machine, read through the instruction manual and follow the instructions contained therein.
• Keep the instruction manual near the machine for future reference.
• Observe the safety and accident prevention regulations valid in your country.
1.1.1 Target group
The persons, who work with or at the machine, must have as a mini­mum requirement the following capabilities, knowledge and compe­tence:
• The persons are authorized by the company operating the ma­chine to carry out those tasks, which they perform with or at the machine.
• The persons are at least 14 years old.
• The persons know the danger zones of the machine and the acci­dent prevention regulations.
• The persons know how they should behave in an emergency situation.
• The persons have been given instruction about the machine and are familiar with the handling of it.
• The persons have read and understood the operating directive.
• The persons have read and understood the instruction manual of the machine.
• The persons have been informed about the possible hygiene risks.
The persons, who put the machine into service, or adjust and set it up, or who are responsible for maintenance work and eliminating faults, must have the following capabilities, knowledge and competence:
• Due to their professional training, knowledge and experience, as well as their familiarity with the relevant regulations, the persons are able to assess the tasks assigned to them and to recognize potential hazards.
• The persons can read and interpret technical texts and technical drawings or plans.
• The persons are familiar with the handling of computer-controlled machines.
• The persons can install components and modules for technically complex systems.
Safety
General safety instructions
10 10.06.2014
• The persons can ensure that the machine remains capable of op­eration.
• The persons can perform maintenance work and inspections.
The persons, who carry out work on electrical components, must have as a minimum requirement the following capabilities, knowledge and competence:
• Due to their professional training, knowledge and experience, as well as their familiarity with the relevant regulations, the persons are able to assess the tasks assigned to them and to recognize potential hazards.
• The persons have been trained as qualified electricians and are able to prove this.
• The persons have up-to-date knowledge and experience in the electrical area, and they have actively practised these skills in re­cent years.
The persons, who carry out work on gas supplies, must have as a minimum requirement the following capabilities, knowledge and com­petence:
• Due to their professional training, knowledge and experience, as well as their familiarity with the relevant regulations, the persons are able to assess the tasks assigned to them and to recognize potential hazards.
• The persons have been trained in handling gas supplies and are able to prove this.
• The persons have up-to-date knowledge and experience in gas supplies, and they have actively practised these skills in recent years.
WARNING
Injury hazard!
Operating the machine in a negligent and inattentive manner is very dangerous. Negligent handling, inattentiveness and a disorderly work area can cause serious injuries.
¾ Do NOT operate the machine if you are tired or under the influ-
ence of alcohol or medication.
¾ Work attentively and with care. ¾ Wear personal protective equipment.
¾ Keep the work area clean and orderly.
¾ Only carry out work for which training has been given.
Safety
General safety instructions
10.06.2014 11
NOTICE Danger of material damage!
Improper use of the machine can damage it. Damage can cause faults in the machine, which in turn can result in reject packs.
¾ Do NOT overload the machine.
¾ Clean and service the machine on a regular basis.
¾ Check if the machine is in full working order prior to starting
work.
¾ Do NOT start the machine if you notice defects, damage or a
change in the operating behaviour of the machine.
¾ Have faults and damage repaired immediately by an authorised
technician.
¾ Repairs and service work should only be carried out by an
authorised technician.
1.1.2 Unauthorised modifications and manufacture of
spare parts
Genuine MULTIVAC spare parts and accessories provide the highest level of safety for personnel. Parts and equipment from other manu­facturers have not been tested by MULTIVAC and are therefore not approved. The use of such components can alter the properties of the machine and thereby impair safe operation.
WARNING
Injury hazard!
It is very dangerous to use third-party parts. The use of third-party parts endangers safe operation and can cause serious injuries.
¾ Do NOT perform any unauthorised modifications or conver-
sions.
¾ Do NOT modify or remove any protective or safety devices.
¾ Use only MULTIVAC spare parts and accessories.
The manufacturer disclaims any liability for damage caused by the use of third-party parts or unauthorised modifications.
Fig. 1: Pro Original
The lubricants recommended by MULTIVAC are ideally matched to the individual modules of the machine.
Safety
General safety instructions
12 10.06.2014
NOTICE Danger of material damage!
The use of unsuitable lubricants can increase the wear of the ma­chine and lead to corrosion of the transport chains. This can damage the machine.
¾ Only use recommended lubricants for the transport chains.
1.2 EC Conformity
In the design and construction of packaging lines, packaging ma­chines or auxiliary equipment for packaging machines, the following regulations have been observed:
• EC Machinery Directive 2006/42/EC.
• EC Electromagnetic Compatibility Directive 2004/108/EEC (excep­tion: industrial trucks such as lifting trolleys and die changing trol­leys).
• Regulation 1935/2004/EC on materials and articles intended to come into contact with food.
The safety objectives of the EC Low Voltage Directive 2006/95/EC are complied with in accordance with point 1.5.1 of Annex I to the EC Machinery Directive 2006/42/EC (exception: industrial trucks such as lifting trolleys and die changing trolleys).
Agent authorised to compile the relevant technical documentation according to Directive 2006/42/EC:
MULTIVAC Sepp Haggenmüller GmbH & Co. KG Department of Technical Services Bahnhofstraße 4 87787 Wolfertschwenden, Germany
Manufacturer:
MULTIVAC Sepp Haggenmüller GmbH & Co. KG Bahnhofstraße 4 87787 Wolfertschwenden, Germany
Managing Director:
H.-J. Boekstegers
Agent authorised to compile the relevant technical documentation according to Directive 2006/42/EC:
MULTIVAC Packaging Systems España, S.L. Avda. Sot de les Vernedes, 22-26 E-08396 Sant Cebrià de Vallalta
Safety
EC Conformity
10.06.2014 13
Manufacturer:
MULTIVAC Packaging Systems España, S.L. Avda. Sot de les Vernedes, 22-26 E-08396 Sant Cebrià de Vallalta
Plant Manager:
Txus Baquero
1.3 Intended use
The machine is a piece of technical equipment to be used exclusively as a working appliance. The machine may only be operated by per­sons older than 14 years of age. Use the machine only to pack products in pre-made film pouches. The film pouches are closed with a seal seam. For specifications, see Technical specifications. Any other use is considered improper and can endanger persons, the product and the machine.
1.3.1 Electromagnetic compatibility (EMC)
The machine has been designed for use in residential, business and industrial areas (without a separate power substation, it can be con­nected directly to the public mains). Operation can be impaired when used in an industrial environment.
1.3.2 Non-ionising radiation
The machine produces unintended non-ionising radiation. This is only emitted by electrical operating equipment as a function of its inherent technical nature. e.g. from electric motors, high voltage wires, mag­netic coils. There are moreover no strong permanent magnets built into the machine. Any effect on active implants can therefore be ex­cluded with a high degree of probability as long as a safety distance of 30 cm is maintained between the implant and the field source. Ac­tive implants can be: heart pacemakers, defibrillators etc.
1.4 Reasonably foreseeable incorrect use
The following work methods are not in accordance with regulations and therefore are prohibited:
• Operation in an atmosphere capable of explosion.
• Packing of highly flammable, combustible or explosion-prone products.
• Packing of dust-forming or powder-forming material.
• Gas flushing of film pouches with explosive gas mixtures (e.g. oxygen proportion over 21 %).
Safety
Reasonably foreseeable incorrect use
14 10.06.2014
• Use of the chamber lid and the viewing window in the chamber lid as a storage, working or cutting surface.
• Cleaning of the chamber lid and the viewing window in the cham­ber lid with cleaning agents which have an abrasive effect (e.g. abrasive household liquid cleaner, scouring pads, steel wool etc).
• Aseptic packing of products.
Info
Misuse will exclude any liability on behalf of the manufacturer. In such a case, the operating company alone bears the risk.
1.5 Warning against incorrect use
• Incorrect operation
For example: sealing times that are too short or too long and there­fore result in improperly sealed packs which in turn damage the product.
• Neglecting the following work tasks:
– Inspections. – Cleaning work.
– Maintenance work.
• Use of third-party parts, i.e. parts that are not MULTIVAC spare parts.
• Operation under prohibited ambient conditions.
1.6 Residual risks
The safety instructions in this manual serve as guidelines for trained operating personnel in safe working practice with the machine. The manufacturer cannot however foresee all possible product-related hazards. This is why the safety instructions and warnings on the ma­chine and in this manual cannot be considered exhaustive. The oper­ating company and operating personnel remain ultimately responsible for safety.
1.7 Obligations of the operating company
1.7.1 Creating the operating directive
The machine and operating materials are a potential source of haz­ards. The operating company is obliged to draw up an operating di­rective. The operating directive regulates the handling of hazardous machines or operating materials, as well as laying down rules for be­haviour in the case of an emergency. The required information can be found in the following documents:
• The EC directives for worker protection.
• National legislation.
• Accident prevention regulations.
Safety
Obligations of the operating company
10.06.2014 15
• The machine instruction manual.
1.7.2 Monitoring obligation
The operating company is obliged to continuously monitor the condi­tion of the entire machine, for example:
• Visible defects or damage.
• Changes in the operating behaviour.
• Age of the machine.
The operating company is obliged to ensure, that the machine is no longer operated when it is older than 19 years. The correct function­ing of the safety functions for the electronic components can no longer be guaranteed after this age. The year of manufacture on the type plate of the machine serves as the starting point for assessing the age. In order to be able to operate the machine after this, the op­erating company must commission the manufacturer to check the safety functions of the machine.
Info
Do NOT start up the machine, if there are visible defects or if the machine is older than 19 years.
1.7.3 Making the selection of personnel
The operating company has to choose the personnel according to the tasks to be carried out, see Section 1.1.1 "T
ARGET GROUP". The oper-
ating company has to order and authorise the personnel for the tasks to be carried out.
Info
Trainees or other persons receiving instructions may only operate the unit under the constant supervision of an experienced techni­cian.
1.7.4 Training the personnel
The operating company is responsible for ensuring, that the person­nel is trained and instructed in accordance with the tasks, which have been assigned to them. The following measures can for example con­tribute to the training and instruction:
• Provide an operating directive, which is comprehensible to the personnel.
• Instruct personnel on how to handle the machine correctly.
• Make the machine instruction manual accessible to the personnel. If necessary, order an instruction manual from the manufacturer in the appropriate official language.
• Inform the personnel about measures for avoiding hygiene risks.
• MULTIVAC offers appropriate training courses.
Safety
Obligations of the operating company
16 10.06.2014
1.7.5 Providing personal protective equipment
The operating company must ensure that the operators wear the re­quired personal protective equipment (foot protection, head gear, gloves, etc.) in accordance with the national directives which apply. In Europe the directive 89/656/EEC specifies the minimum mandatory requirements for the use of personal protective equipment.
1.7.6 Avoiding hazards
The operating company must check, whether there are special haz­ards during operation, e.g. through hazardous fumes. The operating company must undertake measures to avoid or limit the hazards.
1.7.7 Providing the installation location
The operating company is obliged to provide a suitable installation location for the machine. The requirements for the installation location can be obtained from the manufacturer.
1.7.8 Provide power supply
Connect the machine to the mains electricity at an always easily ac­cessible place. In the case of an emergency the machine must be capable of being disconnected immediately from the mains electricity. The power supply must be equipped as follows:
• Overcurrent protective device according to IEC 60204-1: 2005.
• Mains power breaker according to IEC 60204-1: 2005.
Connection via residual
current protective
device
If the machine is to be operated via a residual current protective de­vice, a residual current protective device which is sensitive to all types of current should be used.
Info
In exceptional cases, the leakage current can be so high that an isolating transformer needs to be installed between the power sup­ply and the machine.
Connection to IT
network
The machine cannot be connected directly to an IT network. The IT network must be converted to a TN-S network by an isolating transformer. The machine is connected to the TN-S network.
Safety
Obligations of the operating company
10.06.2014 17
1.7.9 Observe the requirements for the gas supply
Info
Compliance with the following requirements is mandatory and is one of the operating company's imperative obligations!
General requirements
• The operating company is obliged to connect the gas supply in a way that poses no danger to employees or third parties.
• The operating company is obliged to create an instruction manual with all safety-related information for the following phases in the service life of the machine:
– Starting up.
– Operation and conduct in the event of unusual occurrences.
– Servicing during operation. – Shutdown.
– Rectification of faults.
• All parts of the gas supply and its equipment, which come into con­tact with oxidizing acting gases, are to be kept free of oil and grease.
• The operating company must ensure that the input and operating pressures given in the Technical specifications are adhered to and not exceeded.
Personnel qualifications
Only qualified persons with the corresponding required training, ex­perience and reliability may perform work on the gas supply.
Structural requirements
• The operating company is obliged to install a pressure reducer and safety valve in the gas supply line to the machine.
• The operating company is obliged to connect the machine to the gas supply with a lockable ball valve.
When the ball valve is closed, the supply of gas to the machine is interrupted.
• It must be ensured that the input pressure at the machine does not exceed that given in the Technical specifications, e.g. through the fitting of an overpressure valve.
• The pressure relief capacity of the safety valve must be dimen­sioned for the maximum possible throughput of the pressure re­ducer.
• In the case of a release of pressure, the gas must be diverted to non-hazardous areas.
Safety
Obligations of the operating company
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1.7.10 Avoiding hygiene risks
A high standard of hygiene is achieved through design, choice of ma­terials and workmanship. It is imperative that this high level of hygiene be maintained by every operating company. Particularly where food or sterile medical prod­ucts are being packed, the currently valid hygiene standards must be strictly observed. The person charged by the operating company with safety and/or hygiene must clarify, which regulations apply to the product to be packed, and the person must then implement these regulations. The manufacturer assumes no liability whatsoever for any warranty claims and damage claims of any kind resulting from insufficient hy­giene and insufficient cleaning.
WARNING
Health hazard!
Insufficient or sporadic cleaning can promote the growth of micro­organisms which can change unfavourably the product that is to be packed. This can severely damage the health of people, especially of the consumers. Among other measures the following are definitely required:
¾ Create a company cleaning guideline. ¾ Perform cleaning regularly.
¾ Check the effectiveness of cleaning procedures on a regular
basis.
¾ Follow instructions in the chapter 'Cleaning'.
1.7.11 Checking the packs
CAUTION
Health hazard!
Faulty or damaged packs (reject packs) can have far-reaching con­sequences, for example, spoiled products. Spoiled products can pose a health hazard.
¾ Check packs on a regular basis during running operation. ¾ Do NOT put faulty or damaged packs (reject packs) into circula-
tion.
Info
It is the operating company's duty to determine the overall testing procedure.
Testing procedure
Depending on the film pouch and the demands placed on the packs, various types of testing procedures are available, e.g.:
• Check seal seam width.
• Visual inspection: Asses the pack optically.
Safety
Obligations of the operating company
10.06.2014 19
• Storage test: Store a good pack for a defined period and then re­inspect.
• Stacking test: Stack good packs on top of each other for a defined period and then re-inspect.
• Check the seal seam strength with a tensile testing machine.
• Low-pressure test (for vacuum packs).
• Measurement residual oxygen (for gas-flushed packs).
The following faults can result in a pack not being airtight:
• A leaky seal seam. Possible reasons:
– The inside of the packaging material is contaminated by product
in the seal seam area.
– The sealing time is too short.
• Damage to the pack caused e.g. by sharp-edged products.
Time of inspection
• After machine start-up.
• When a defined time interval was reached during running opera­tion.
• When the pack size was changed.
• When other types of films or other film thicknesses are being used.
• When spare parts or wearing parts were built in.
• After faults to the machine were eliminated.
• After changes to the machine settings.
1.7.12 Pump protection function
The vacuum pump in the machine runs for a set time when the chamber lid has been closed. During this time any undesired liquid in the oil of the vacuum pump evaporates. This increases the lifespan of the vacuum pump. When packaging moist or liquid products, the op­erating company is obliged to perform this function at least once a day at the end of a working day. The manufacturer assumes no liabil­ity whatsoever for any warranty claims and damage claims of any kind that result from the insufficient performance of this function.
NOTICE Danger of material damage!
Penetration by foreign matter (e.g. liquids, product residue, foreign bodies) will damage the vacuum pump. Damage can cause faults in the machine, which in turn can result in reject packs.
¾ Cancel the evacuation process immediately if foreign matter is
sucked in.
¾ Change the oil in the vacuum pump.
Safety
Obligations of the operating company
20 10.06.2014
1.7.13 Testing pressure equipment
The operating company is responsible for observing the country­specific test intervals for pressure equipment. This test is to be per­formed by qualified persons.
1.8 Safety devices
Safety devices on the machine:
Fig. 2: Safety devices
1
Protective device
WARNING
Injury hazard!
Altered, damaged, defective or incorrectly applied or missing safety devices will render the danger zones unprotected. Unprotected danger zones can cause serious or even fatal injuries.
¾ Do NOT alter the safety devices. ¾ Use only MULTIVAC spare parts and accessories.
Before switching on the machine each time:
¾ Check that all safety guards close completely and prevent
reaching into the danger zones.
¾ Check that only those safety devices are used which are suit-
able for the machine equipment.
¾ Check that all safety devices are functional and in a technically
flawless condition.
Safety
Safety devices
10.06.2014 21
1.8.1 Safety devices
Safety devices cover the danger zones lying beneath them. Depend­ing on the equipment of the machine, various safety devices are used, e.g. side panels, doors, protective plates, etc.
WARNING
Injury hazard!
Missing protective devices result in unprotected danger zones. Reaching into unprotected danger zones can lead to serious or even fatal injuries.
¾ Do NOT put the machine into operation without protective de-
vices.
¾ Check that all protective devices are attached and in a techni-
cally flawless condition.
¾ Check that all protective devices are completely closed without
gaps.
1.9 Machine labels
Safety and information labels have been attached to the machine.
• Do NOT remove these labels.
• Make sure all labels are intact and legible.
• If necessary, clean the labels with soap and water.
– Do NOT clean the labels with solvents.
• Replace damaged, scratched or illegible labels with new ones.
Info
Labels can be obtained from the manufacturer.
Safety
Machine labels
22 10.06.2014
1.9.1 Safety labels and information labels
Front view
Fig. 3: Front view of the position of the labels
Posi­tion
Sign
1
Fig. 4: ISO mandatory sign: inclina-
tion of the machine
Fig. 5: ANSI mandatory sign: inclina-
tion of the machine
2
Fig. 6: ISO mandatory sign: Read the
instruction manual
Fig. 7: ANSI mandatory sign: Read
the instruction manual
Safety
Machine labels
10.06.2014 23
Posi­tion
Sign
Fig. 8: ANSI mandatory sign: Read
the instruction manual (English / French)
Fig. 9: ANSI mandatory sign: Read
the instruction manual (English / Span-
ish)
Fig. 10: ANSI mandatory sign: Read
the instruction manual (English / Japa-
nese)
Fig. 11: ANSI mandatory sign: Read
the instruction manual (English / Chi-
nese)
3
Fig. 12: ISO mandatory sign: unplug
the power plug
Fig. 13: ANSI mandatory sign: unplug
the power plug
4
Fig. 14: Type plate
5
Fig. 15: GS mark
Safety
Machine labels
24 10.06.2014
Rear view
Fig. 16: Rear view of the position of the labels
Position Sign
1
Fig. 17: Safety label on gas connection (option)
2
Fig. 18: Inert gas input pressure sign (option)
Description
10.06.2014 25
2 Description
2.1 Design of the machine
2.1.1 Front view
Fig. 19: Front view
1
Chamber lid
2
Counter-pressure bar
3
Chamber lid gasket
4
Sealing bar with gas nozzle (option)
5
Chamber
6
Control terminal
7
Locking for lid
Description
Design of the machine
26 10.06.2014
2.1.2 Rear view
Fig. 20: Rear view
1
Power supply connection
2
(Optional) Inert gas connection
3
Screw plug of fill opening
4
Screw plug of drain opening with oil sight glass
Description
Control terminal
10.06.2014 27
2.2 Control terminal
Fig. 21: Control terminal
1
<Machine control On/Off> key
2
Display
3
Keys <Arrow key>
4
Keys <1> to <6>
5
<Function selection> key
6
<Sealing> key
7
<Gas flushing> key
8
<Evacuation> key
9
<Stop> key
<Machine control
On/Off>
• Switch machine control on and off.
Display
• Display process data.
• Show menus.
• Show parameters and functions.
• Graphic support.
• Display diagnostic messages.
<Arrow key>
• Increase values.
• Navigation within menus.
<Arrow key>
• Decrease values.
• Navigation within menus.
Keys <1> to <6>
• Load and save recipes.
• Enter password.
• Enter the configuration code.
<Function selection>
• Call up additional menus.
• Scroll to previous screen.
Description
Control terminal
28 10.06.2014
<Sealing> key
• Press and hold down: Call up "Sealing" menu.
• Press briefly: Call up values for sealing.
• Confirm the configuration code.
• In the MPP process: select the value.
<Gas flushing> key
• In the MPP process: select the function.
In machines with the inert gas option:
• Press and hold down: Call up "Gas flush­ing" menu.
• Press briefly: Call up values for gas flush­ing.
<Evacuation> key
• Press and hold down: Call up "Evacuation" menu.
• Press briefly: Call up values for evacua­tion.
• Delete configuration code.
• In the MPP process: select the step
<Stop> key
• Skip current machine process and proceed with the next process.
– Pressing during the evacuation process:
Aborts the evacuation process and re­sumes the gas flushing process.
– Pressing during the gas flushing proc-
ess: Aborts the gas flushing process and resumes the sealing process.
– Press during sealing process: Cancel
sealing process and ventilate the chamber.
• Acknowledge diagnostic message.
• Return from the menu to the status dis­play.
2.3 Display
The display shows different views with differing information depend­ing on the machine's phase of operation.
2.3.1 Startup display
The startup screen appears after switching on the machine.
Description
Display
10.06.2014 29
Fig. 22: Startup display
1
Type designation of machine control
2
Software version
3
Configuration code
2.3.2 Status display
Process data status
display
The process data status display shows information on the last pack­aging procedure.
Fig. 23: Process data status display
1
Current access right (lock closed = user; lock open = set-up personnel)
2
Currently loaded recipe
3
Chamber lid symbol, machine is ready.
4
Gas pressure
5
Evacuation pressure
Process sequence
status display
The process sequence status display shows the progress of the cur­rently running process, e.g. evacuation. During the process the corre­sponding symbol flashes on the display. If time runs out during a process, then a clock with the remaining time will flash in place of the symbol.
Description
Display
30 10.06.2014
Fig. 24: Evacuation status display (047)
Fig. 25: Gas flushing status display (049)
Fig. 26: Sealing status display (050)
2.3.3 Function display
Depending on the access rights, the function display will offer the following options:
• View values.
• Enter values.
• Switch functions on and off.
Example of a function display with values:
Fig. 27: Function display with value (052)
1
Actual value
2
Setting
3
Symbol of function (e.g. evacuation)
4
Measurement
5
Selected parameter
6
Selected function
Example of a function display for switching a function on and off:
Description
Display
10.06.2014 31
Fig. 28: Function display on/off (013)
1
Selected function
2
Switch status
3
Symbol of function (e.g. sealing)
2.3.4 Diagnostic display
Fig. 29: Diagnostic display
1
Diagnostic number
2
Type of error acknowledgement
3
Error text (in ticker)
Eliminate the malfunction, see Section 8 "TROUBLESHOOTING".
2.3.5 Access rights
To avoid incorrect operation, the following access rights are assigned.
Access right Explanation
Operator Not password protected.
The operator may enter settings that are re­quired to operate the machine (e.g. Lan­guage choice). The operator cannot modify values.
Set-up personnel Password protected.
The set-up personnel can modify values and switch statuses. Only a limited number of settings in the ser­vice menu are possible (e.g. vacuum test).
Service Unrestricted authorisation.
Super-PIN
• Reset password for access right Set-up personnel to factory setting.
• Reset machine control.
Description
Menu tree
32 10.06.2014
2.4 Menu tree
Recipe
Load recipe
(Exit)
Recipe 1
Recipe 2
Recipe 3
Recipe n
Recipe 30 Factory settings
Save recipe
(Exit)
Recipe 1
Recipe 2
Recipe 3
Recipe n
Recipe 30 Factory settings
Delete recipe
(Exit)
Recipe 1
Recipe 2
Recipe 3
Recipe n
Recipe 30 Factory settings
(Exit)
(Exit)
Language
Authorisation
PIN
Brightness
(Exit)
Counter
Operating hours
Cycle period
Settings
(Exit)
Settings
User
Production data
Service
Menue
Evacuate
Gas flushing (not active)
(Exit)
Sealing (On/Off)
Ventilation delay
Cool off
Sealing
(Exit)-Fill diaphragm
Ventilate diaphragm
Basic Settings
(Exit)
Machine cycles
Total cycles
Operating hours
Vacuum pump
Change PIN
Reset PIN
Legend:
User
Configurator
(Password: 1234)
(Exit)
Distribution time
Automatic
Procedure (standard/MCV)
MCV threshold
MCV period
Fig. 30: Menu tree
2.5 Process sequence
The film pouches are filled and laid in the chamber. When the cham­ber is closed, the following procedures run automatically:
Evacuation Evacuation if chamber and film pouches.
Gas flushing (optional) Infeed of inert gas.
Description
Process sequence
10.06.2014 33
Sealing
• Compressed air is admitted to the sealing diaphragm. The sealing diaphragm ex­pands, pressing the sealing bar against the counter-pressure bar.
• The film pouch is sealed.
• The sealing bar and seal seam cool off.
• The sealing diaphragm is ventilated, the sealing diaphragm slackens.
• The chamber is ventilated.
• The chamber lid opens automatically if it is not locked.
2.6 Packaging process
The following processes are available for packing products.
Processes Example of use
Standard Technical products or products without special
requirements.
MCV Testing airtightness of packs or for drying prod-
ucts.
2.7 Preset recipes
Recipes 1 to 6 are preset at the factory. The settings depend on the machine equipment.
Info
Recipes 1 to 6 contain presettings which have to be adjusted to the individual cases.
Recipe Example of
use
Evacuation pressure
Automatic sensitivity
Gas flush­ing pres­sure
Sealing time
MHP
No. 1 For dry
products without gas flushing.
Automatic 4 Off 1.8 s Off
No. 2 For moist
products without gas flushing.
Automatic 10 Off 1.8 s Off
Description
Preset recipes
34 10.06.2014
Recipe Example of
use
Evacuation pressure
Automatic sensitivity
Gas flush­ing pres­sure
Sealing time
MHP
No. 3 For dry
products with little gas flush­ing.
Automatic 4 100 mbar to
150 mbar
1.8 s Off
No. 4 For dry
products with me­dium gas flushing.
Automatic 4 250 mbar 1.8 s Off
No. 5 For dry
products with strong gas flush­ing.
Automatic 4 500 mbar 1.8 s Off
No. 6 For prod-
ucts with a big air pocket.
12 mbar 10 Off 1.8 s Evacuation
time: 2 s Evacuation pause: 4 s
No. 30 Factory
settings
10 mbar 6 Off 1.3 s Evacuation
time: 2 s Evacuation pause: 2 s
2.8 Technical data
Power supply connection
Mains voltage See type plate.
Phases See type plate.
Nominal power See type plate.
Nominal current See type plate.
Maximum pre-fuse See type plate.
Max. short-circuit current See type plate.
Protection type IP54
Dimensions
Height (a) with open chamber lid 730 mm
Description
Technical data
10.06.2014 35
Dimensions
Height (a) with closed chamber lid
460 mm
Width (b) 560 mm
Depth (c) 520 mm
Operating height approx. 346 mm
Effective chamber size (W/H/D) 465 mm/150 mm/290 mm
Sealing length 465 mm
Weight approx. 80 kg
Fig. 31: Dimensions
Installation conditions and ambient conditions
Ambient temperature +2 °C to +40 °C
Storage temperature -25 °C to +80 °C
Relative air humidity during op­eration or storage of the ma­chine, max.
90 % non-condensing
Inclination of the machine during transport, max.
15 °
Minimum room size for machines with the gas flushing option*
40 m2
Description
Technical data
36 10.06.2014
Installation conditions and ambient conditions
*For safety reasons, a minimum room size is mandatory to prevent high concentrations of gas.
Inert gas (option)
Max. input pressure 2.5 bar
Min. input pressure 0.7 bar
Inner diameter of supply line 8 mm
Vacuum pump.
Vacuum pump 21 m3/h
Achievable final pressure approx. 2 mbar
Noise exposure at workplace
Based on Machinery Directive
(2006/42/EG)
Measuring instrument Sound level meter, IEC 61672- 1,
class 1, fault limit +/-1,1 dB
Condition of the machine New condition with optimum set-
tings at the time of delivery.
A-weighted emission sound­pressure level at the workplace L
pA
(DIN ISO 11204, accuracy
class 3)
<70 dB
Description
Technical data
10.06.2014 37
Noise exposure at workplace
0,5 m
1,55 m
0,7 m
A
A
Fig. 32: Noise exposure measuring point
Info
The readings of the noise data have been adjusted to take extrane­ous and ambient noises into account. Higher readings may be produced as a result of the following:
• Highly sound-reflecting rooms.
• Modified settings.
• Wear.
Start-up
38 10.06.2014
3 Start-up
3.1 Initial start-up
3.1.1 Setting up the machine
¾ Prepare a firm, level site for the machine.
¾ Ensure there is adequate access to the connections at the desired
location.
¾ Observe the technical specifications.
DANGER
Danger of explosion!
Operating the machine in a potentially explosive atmosphere can result in explosion due to hot machine parts. Explosions can cause serious injuries or even death.
¾ Do NOT use the machine in rooms that are exposed to explo-
sion hazards.
NOTICE Danger of material damage!
At an inclination of more than 15°, the oil in the vacuum pump shifts. The air de-oiling elements will get wet from the oil and become inef­fective. This will damage the vacuum pump.
¾ Transport and set the machine down as horizontally as possi-
ble.
¾ Do NOT tilt the machine.
¾ Transport the machine to the desired location, see Section 9.2.1
"TRANSPORTING THE MACHINE ".
¾ Set up the machine on a firm, level base.
3.1.2 Adding oil to the vacuum pump
¾ Fill oil into the vacuum pump, see Section 7.5.2 "ADDING OIL TO
THE VACUUM PUMP".
Start-up
Connecting the power supply
10.06.2014 39
3.2 Connecting the power supply
NOTICE Danger of material damage!
If the mains voltage of the machine does not match that of the mains, the machine will be overloaded. This can damage the vacuum pump.
¾ Connect the machine to the mains electricity only if the voltages
are identical.
¾ Check the mains voltage on the type plate and compare it with the
voltage of the mains electricity.
¾ If the values match, connect the machine to the mains electricity
in an always easily accessible place.
3.3 Connecting inert gas
DANGER
Danger of explosion!
Gas mixtures with oxygen proportions over 21% are explosive. A gas mixture with an oxygen proportion over 21 % can cause an explosion and fire if it comes in contact with heat, oil or grease.
¾ Do NOT use a gas mixture with an oxygen proportion of over
21%.
DANGER
Risk of death!
During the packing process, inert gases are released. Inhaling inert gas can impair your breathing. Over a longer period of time, this can be fatal.
¾ A surface area of at least 40 square meters per machine must
be made available.
¾ Ventilate the rooms sufficiently and avoid any accumulation of
gas.
¾ Observe the maximum input pressure, see 'Technical specifica-
tions'.
¾ Cut off the gas supply at the end of work.
¾ Adhere to the safety regulations in effect in the country where
the machine is used.
Info
Observe the minimum and maximum permitted input pressure, see “Technical specifications”.
¾ Attach a stop-cock to the gas supply on the operating side.
¾ Attach the gas hose to the inert gas connection of the machine.
Start-up
Connecting inert gas
40 10.06.2014
¾ Fasten the hose with hose clamps.
¾ Open the stop-cock for the gas supply.
¾ Set the input pressure; see the section technical specifications.
3.4 Cleaning the machine (basic cleaning)
¾ After putting the machine into service carry out an intensive clean-
ing of the machine, see Section 6 "CLEANING".
Info
The machine is only to be used for production after a basic clean­ing.
Operation
10.06.2014 41
4 Operation
4.1 Switching on the machine
¾ Before switching on the machine for the first time fill the vacuum
pump with oil, see Section 7 "MAINTENANCE".
¾ If present, open the stop-cock for the gas supply.
¾ Connect the machine to the mains electricity at a place which is
always easily accessible.
¾ Press the <Control On/Off> key.
– The machine control performs a self-test. – The software version of the machine control briefly appears in
the display. – The status display appears. – The machine is ready for operation.
4.2 Switching off the machine
¾ Press the <Control On/Off> key.
– The screen for performing the pump protection function ap-
pears.
¾ If necessary, perform the pump protection function.
¾ Close and press down the chamber lid.
– The vacuum pump runs for a set time.
– A counter counts to zero.
– The display goes out.
– The chamber lid opens automatically if it is not locked.
¾ To cancel the pump protection function, press the <Control
On/Off> key again.
– The display goes out.
Info
The display goes out automatically after 10 s without input or with­out closing the chamber lid.
¾ Close chamber lid and lock it in place.
¾ Close the stop valve for the gas supply, if part of the machine.
¾ If required disconnect the machine from the mains electricity.
Operation
Packing products
42 10.06.2014
4.3 Packing products
¾ Switch on the machine.
¾ Load the desired recipe.
¾ For the first test packs, use a preset recipe, see Section 2.7
"PRESET RECIPES " and see Section 4.8.2 "LOAD FACTORY SET-
TINGS ".
WARNING
Health hazard!
Insufficient or sporadic cleaning can promote the growth of micro­organisms which can contaminate the product. This can pose serious health hazards for consumers.
¾ Disinfect your hands should they come into contact with any
machine part other than the operating elements.
¾ Do NOT lay the product on the machine.
¾ Observe the company cleaning guidelines.
¾ Follow instructions in the chapter 'Cleaning'.
¾ Fill the film pouch.
¾ Insert film pouch.
– The opening of the film pouch extends 2 to 3 cm beyond the
sealing.
Operation
Packing products
10.06.2014 43
¾ If necessary, use spacer plates.
– The pouch neck is centred on the pouch height x.
¾ Use the diagonal insert for packaging liquids, see Section 5.1
"INSERT AND REMOVE THE SLOPING INSERT ".
– Liquid cannot escape from the film pouch.
¾ Gas flushing option: Pull the pouch opening over the gas noz-
zles so that the inert gas flows into the film pouch.
¾ Pull the pouch neck flat on the sealing bar.
– The pouch neck lies on the sealing bar without creases.
Operation
Packing products
44 10.06.2014
NOTICE Danger of material damage!
Penetration by foreign matter (e.g. liquids, product residue, foreign bodies) will damage the vacuum pump. Damage can cause faults in the machine, which in turn can result in reject packs.
¾ Cancel the evacuation process immediately if foreign matter is
sucked in.
¾ Change the oil in the vacuum pump.
¾ Close and press down the chamber lid.
– The processes in the machine run automatically. – The chamber lid opens automatically if it is not locked.
¾ Remove the finished pack.
Operation
Packing products
10.06.2014 45
¾ Check the pack.
Info
Visually inspect the packs on a regular basis while the machine is running. Depending on product and pack it may be necessary to carry out additional and considerably more complex test proce­dures. This is the responsibility of the operator, see Section 1.7.11 "C
HECKING THE PACKS".
¾ If necessary, adapt the settings to the product.
¾ Enter all required times and values.
¾ Save recipe, see Section 4.8.3 "SAVE RECIPE ".
4.4 Opening and closing menus
4.4.1 Calling up menus
¾ Press the <function selection> key.
– The "main menu" appears.
¾ Select the desired menu with the <arrow> keys.
¾ Press the <function selection> key.
– The desired menu appears.
¾ Select the desired submenu with the <arrow> keys.
¾ Press the <function selection> key.
– The desired submenu appears.
4.4.2 Quitting menus
¾ Using the <arrow> keys, select the respective menu heading.
– The text of the menu heading changes and becomes the
(menu) function quit.
¾ Press the <function selection> key.
– The menu is exited and the system changes to the next highest
display level.
4.5 Changing values
¾ Call up the desired menu.
¾ Using the <arrow> keys, select the desired parameter.
Operation
Changing values
46 10.06.2014
¾ Press the <function selection> key.
– The display for the selected parameter appears.
¾ Set the value with the <arrow> keys.
– The set value is adopted.
¾ To exit the parameter, press the <Function selection> key.
4.6 Selecting and resetting access rights
4.6.1 Selecting access authorisations
¾ Call up "User" menu.
¾ Select Authorisation.
¾ Enter the password with the keys <1> to <6>.
– The corresponding access right appears in the status display.
¾ If the selected access authorisation is no longer needed, reset the
access to operator, see Section 4.6.2 "RESETTING THE ACCESS
RIGHT TO OPERATOR (BLOCKING ACCESS) ".
4.6.2 Resetting the access right to operator (blocking ac­cess)
¾ Call up "User" menu.
¾ Select Authorisation.
¾ Enter the password of the current access right with the keys <1>
to <6>.
– The Operator access right appears in the status display. – Settings cannot be changed.
4.6.3 Change password for authorisation access creator
¾ Call up "PIN" menu.
¾ Select Change PIN.
¾ Enter old password with keys <1> to <6>.
¾ Enter new password with keys <1> to<6>.
¾ Confirm the new password again.
– The password has been changed. – The status display appears.
Operation
Selecting and resetting access rights
10.06.2014 47
4.6.4 To reset authorisation access creator
¾ Call up "PIN" menu.
¾ Select Reset PIN.
¾ Enter Super-PIN, see supplementary sheet "Super-PIN".
– The reset password for the authorisation access Creator ap-
pears.
– The status display appears.
4.7 Language selection
4.7.1 Selecting the language via menu
¾ Call up "User" menu.
¾ Select Language.
¾ Using the <arrow> keys, select the desired language.
¾ Press the <Function selection> key.
– The language is activated.
4.7.2 Selecting the language via the shortcut key
¾ Switch off the display with the <Machine control on/off> key.
¾ Switch on the display with the <Machine control on/off> key.
¾ While the startup display is shown, press the <Function selection>
key.
– The "language selection" display appears.
¾ Using the <arrow> keys, select the desired language.
¾ Press the <function selection> key.
– The language is activated.
4.8 Working with recipes
4.8.1 Load recipe
Info
If no recipe is saved, the message “recipe missing” appears. The last settings remain active.
Operation
Working with recipes
48 10.06.2014
Load using keys <1> to
<6>
¾ Press the desired key briefly <1> to <6>.
– The selected recipe is loaded.
Loading through the
“load recipe” menu
¾ Call up "Load recipe" menu.
¾ Select the desired recipe with the <arrow> keys.
¾ Press the <Function selection> key.
– The selected recipe is loaded.
4.8.2 Load factory settings
Info
Factory settings cannot be overwritten or deleted.
¾ Call up "Recipe loading" menu.
¾ Select recipe no. 30 with the <arrow> keys.
¾ Press the <Function selection> key.
– The factory settings are loaded.
4.8.3 Save recipe
Info
When selecting an already assigned recipe number, the recipe stored under this number is directly overwritten.
Saving via keys <1> to
<6>
¾ Press and hold down desired key <1> to <6>.
– The message "Recipe saved" appears. – The current values are stored in the selected recipe.
Saving via the “save
recipe” menu
¾ Call up "Recipe, saving" menu.
¾ Using the <arrow> keys, select the desired memory location.
Operation
Working with recipes
10.06.2014 49
¾ Press the <Function selection> key.
– The current values are stored in the selected recipe.
4.8.4 Delete recipe
Info
If the currently loaded recipe is deleted, a new recipe must be loaded.
¾ Call up "Recipe, deleting" menu.
¾ Select the recipe to be deleted with the <arrow> keys.
¾ Press the <Function selection> key.
– The message “completed” appears. – The recipe has been deleted.
4.9 Select and set process
4.9.1 Set standard process
¾ Press <Evacuation> key briefly and enter value for Evacuation
pressure.
¾ For automatic evacuation, decrease the value until Automatic
appears. – The machine controls the evacuation process automatically.
¾ Press <Evacuation> key briefly again and set value for Post-
evacuation time.
¾ Call up the "evacuation" menu.
¾ Set Distribution time.
¾ Set Automatic.
¾ Select Standard process.
¾ Call up the "gas flushing" menu (Optional).
¾ Switch on On/off gas flushing.
¾ Set Distribution time.
¾ Set Rinse time.
¾ Press <Gas flushing> key briefly and set value for Gas flushing
pressure.
4.9.2 To set MCV process
¾ Press <Evacuation> key briefly and enter value for Evacuation
pressure.
Operation
Select and set process
50 10.06.2014
Info
Do not set an Evacuation pressure value in Automatic.
¾ Press <Evacuation> key briefly again and set the value for Post-
evacuation time to 0 s.
¾ Call up the "evacuation" menu.
¾ Set the value for Distribution time to 0 s.
¾ Select MCV process.
¾ Set MCV threshold.
¾ Set MCV duration.
¾ Call up the "gas flushing" menu (Optional).
¾ Switch off Gas flushing On/Off.
¾ Call up the "sealing" menu.
¾ Switch off Sealing On/Off.
4.10 Setting the sealing
¾ Call up the "sealing" menu.
¾ Switch on On/off sealing.
¾ Set Delayed ventilation.
¾ Set Cooling down.
¾ Press <Sealing> key briefly and set value for Sealing time.
4.11 Entering basic settings
¾ Call up the "basic settings" menu.
¾ Set Fill diaphragm.
¾ Set Ventilate diaphragm.
4.12 Modifying and resetting machine cycles
¾ Call up the "operating data" menu.
¾ Call up "Counter" menu.
¾ Call up machine cycles.
¾ Set the value with the <arrow> keys or set to "0".
– The set value is adopted.
Operation
Display production data
10.06.2014 51
4.13 Display production data
4.13.1 Display total cycles of the machine
¾ Call up the "operating data" menu.
¾ Call up "Counter" menu.
¾ Select Total cycles.
4.13.2 Display hours of operation
Display machine's
hours of operation
¾ Call up the "Operating data" menu.
¾ Call up "Hours of operation" menu.
¾ Select Hours of operation.
Display vacuum pump's
hours of operation
¾ Call up the "Operating data" menu.
¾ Call up "Hours of operation" menu.
¾ Select Vacuum pump.
4.13.3 Display cycle time
¾ Call up the "operating data" menu.
¾ Select the "Cycle time" menu.
– A list of cycle times is displayed.
4.13.4 Show settings
¾ To view the settings of recipes 7 through 30, load the desired rec-
ipe via the menu, see Section 4.8.1 "LOAD RECIPE ".
¾ Call up the "production data" menu.
¾ Select Settings .
– The settings of the loaded recipe appear in a list.
Operation
Display production data
52 10.06.2014
Info
The settings of recipes 1 through 6 can be speed dialed from the list. To do so, load the respective recipe with the keys <1> through <6>.
4.14 Setting the brightness of the display
¾ Call up "User" menu.
¾ Select brightness.
¾ Using the <arrow> keys set the desired brightness.
A
djustment work and setup
10.06.2014 53
5 Adjustment work and setup
5.1 Insert and remove the sloping insert
¾ If necessary, use filling plates for the desired incline.
¾ Hook the sloping insert on the screws of the sealing bar.
¾ Attach the support angle to the sloping insert at the required posi-
tion.
¾ If the sloping insert is no longer needed, remove it, along with the
support angle, from the chamber.
Cleaning
54 10.06.2014
6 Cleaning
Info
Observe the safety instructions, see Section 1 "S
AFETY".
Clean the machine after maintenance work and repairs and disin­fect if necessary.
6.1 Notes on cleaning
6.1.1 Rules of conduct
The objective of the cleaning work is to avoid risks to hygiene. If the cleaning is insufficient or not performed properly, this may result in the contamination of the products and to health hazards for end con­sumers. In addition, the machine may be damaged. Assign only properly instructed and qualified personnel. Information on qualifica­tion and training can be obtained from MULTIVAC Service. The ability to handle materials effectively and efficiently depends on:
• Using the proper dosage of care products.
• Observing the application time of the care products.
• Proper temperature of the mixing water.
Data sheets for the care products can be obtained from their manu­facturers. The manufacturers also provide information on the maxi­mum permissible dosages which apply in the food area.
6.1.2 Creating a company cleaning directive
Specify the following points:
• Required cleaning intervals.
• Care products to be used. Care products, refer to "Care products
table".
• Using the proper dosage of care products.
• Persons in charge of cleaning.
• First aid measures.
6.1.3 Measures for ensuring a long service life
NOTICE Danger of material damage!
Highly acidic or alkaline cleansers that contain chlorine create strong vapours. These vapours cause corrosion.
¾ Do NOT use any care products that contain chlorine or are
highly acidic or alkaline. Also, do NOT use such care products to clean the machine surroundings.
¾ Observe the specifications of the care product manufacturers.
Cleaning
Notes on cleaning
10.06.2014 55
NOTICE Danger of material damage!
Acidic cleansers are caustic. These can cause plastics to become brittle and age prematurely.
¾ Do NOT shorten the cleaning intervals for acidic cleaning and
disinfection.
NOTICE Danger of material damage!
Inappropriate work on anodized aluminium parts causes a damag­ing of the anodized coating. This will lead to aluminium corrosion.
¾ Do not use metal scraping tools. ¾ Do not use harsh cleansers.
¾ Do not use cleaning devices with abrasive surface.
¾ Residues of cleansers and other aggressive deposits must be
removed immediately.
Regular and proper care helps to maintain the machine's value. The best protection against harmful influences is to clean and disinfect the machine on a regular basis. The longer product residue and other aggressive deposits remain on the machine, the more harmful their corrosive effects will be. If used incorrectly, care products can damage components made of rubber or plastic. Before applying care products, please take time to read the instructions and warnings provided by the manufacturer.
6.1.4 Parameters for pre-rinsing and after-rinsing water
• Low pressure of max. 4 bar to 6 bar (58 psi to 88 psi).
• Do not rinse with steam jets or high-pressure cleaners.
• Fan nozzle: 5 ° to 15 ° inclination, approx. 3/16 '' nozzle opening.
• Temperature: max. 60 °C (140 °F).
• Quality of after-rinsing water: drinking water quality.
6.1.5 Handling cleansers
WARNING
Chemical burn hazard!
Cleansers are caustic. Caustic effects are NOT noticed immedi­ately. Contact with the skin can cause burns.
¾ Wear the prescribed personal protective equipment when han-
dling cleansers.
¾ Observe the manufacturer's instructions.
• For type of cleander refer to the "Care products table".
Cleaning
Notes on cleaning
56 10.06.2014
• The quantity of cleanser is not the decisive factor for successful
cleaning.
– Applying amounts in excess of the proper dosage does not im-
prove or accelerate cleaning efficiency, but only hinders the re­quired rinsing off of the cleanser.
• Dried cleanser residues make cleaning more difficult and pro-
longed. – Even the smallest residues can inhibit the effect of the disinfec-
tion.
– Check by measuring the pH factor of the post-rinsing water.
• Regular checks of cleaning (i.e. by contact tests) reduces the risk
of product contamination.
• Insufficient cleaning cannot be compensated for by doubling the
concentration of the disinfectants.
6.1.6 Use with disinfectant
WARNING
Fire hazard!
Alcohol-based disinfectants are highly flammable. Fire, naked light or smoking ignites the disinfectant and can thus cause fires.
¾ When disinfecting the machine, flames or naked lights are pro-
hibited.
¾ Smoking is prohibited.
¾ Observe the instructions of the disinfectant manufacturer.
WARNING
Health hazard!
Incorrect use of disinfectant can contaminate the product with chemicals or decrease the effectiveness of disinfection. This can pose serious health hazards for consumers.
¾ Follow the instructions of the disinfectant manufacturer.
¾ Only rinse after disinfection if required by disinfectant manufac-
turer.
¾ Observe regional hygiene regulations.
¾ Create a company cleaning guideline.
• For type of disinfectant refer to the "Care products table".
– For water-sensitive components only use alcohol-based disin-
fectant.
– For all other components use disinfectants which are for exam-
ple based on quaternary ammonium compounds.
Cleaning
Notes on cleaning
10.06.2014 57
6.1.7 Corrosion protection and lubrication
WARNING
Health hazard!
Excess lubricants can accumulate at lubrication points. Excess grease has no lubricating function; however, it can breed micro-organisms and contaminate the product.
¾ Check the lubricating points regularly for the accumulation of
excess lubricants.
¾ Remove any excess lubricants.
NOTICE Danger of material damage!
Residues of cleansers and disinfectants produce corrosion. Corrosion can destroy the machine.
¾ After every cleaning, including cleaning of the surroundings
(floor, adjacent machines, etc.), thoroughly rinse with water of drinking water quality or clean by hand.
• Kind of anti-corrosion agent, refer to "Care products table".
• Only use H1 or FDA-approved lubricants and anti-corrosion agents.
• Checking the microbiological stability of the anti-corrosion agent
and lubricants regularly helps reduce the risk of product contami­nation.
6.1.8 Cleaning devices
Wet cleaning
WARNING
Health hazard!
The cleaning devices will become germ hot spots if they are not cleaned often enough. This can cause cross contamination, which will damage the prod­uct.
¾ Use only plastic brushes and brooms.
¾ Clean the cleaning devices daily and apply disinfectant after-
wards.
Dry cleaning
The exhaust air emitted by the vacuum cleaner and whirled up must comply with the prescribed limit values for the packaging environment. Accordingly, the appropriate filter elements must be used in the vac­uum cleaner.
Cleaning
Cleaning the machine
58 10.06.2014
6.2 Cleaning the machine
Info
• The recommended daily cleaning tasks recommended here must
be supplemented by the intensive cleaning procedure according to the degree of dirt.
• Cleaning personnel must be instructed for the cleaning work by
the operating company.
• The sequence of the described tasks is to be followed exactly.
6.2.1 Performing daily cleaning
Info
• The intensive cleaning may only be performed by specially
trained personnel.
• The sequence of the described tasks is to be followed exactly.
• In the following, optional equipment versions are also described.
Only perform steps that correspond to the version of the ma­chine.
• Always clean the machine from top to bottom.
• For all cleaning work, follow the safety instructions, see Section
6.1 "N
OTES ON CLEANING".
• The illustrations are examples.
Preparing for cleaning
¾ Remove all products from the machine.
¾ Switch off the machine.
¾ Disconnect the machine from the mains electricity.
¾ Cover the mains plug with waterproof plastic bags.
¾ Close the stop valve for the gas supply, if part of the machine.
¾ Allow the machine and sealing bars to cool down.
¾ Store empty, new film pouches outside the room in a clean, dry
place during the cleaning procedure.
¾ Remove all waste (e.g. product scraps, film trim) on or around the
machine.
Cleaning
Cleaning the machine
10.06.2014 59
¾ Remove the following components:
– Diagonal insert with support bracket. – Spacer plates. – Sealing bars – Insertable counter-pressure bar.
Cleaning and
disinfecting dismantled
components
¾ Take the removed components to a separate room suitable for
wet cleaning
NOTICE Danger of material damage!
The Teflon tape of the sealing bar is very sensitive. Improper cleaning can damage the Teflon tape.
¾ Clean the Teflon tape only with a soft cloth. ¾ Do NOT scratch the Teflon tape.
¾ Clean dismantled components manually with cleaning solution.
¾ Thoroughly clean the inert gas nozzles.
Cleaning
Cleaning the machine
60 10.06.2014
¾ Wait until the contact time has elapsed (see instructions of
cleanser manufacturer).
¾ Wipe with new cloth and water of drinking quality.
¾ Inspect for dirt and cleanser residues.
¾ If necessary, perform another manual cleaning and wipe it off.
¾ Disinfect components with alcohol-based disinfectant:
¾ Thoroughly disinfect the inert gas nozzles.
¾ Wait until the contact time has elapsed (see instructions of disin-
fectant manufacturer).
Clean the machine and
the floor.
¾ Clean the floor with a rubber wiper.
¾ Dispose of the waste properly.
¾ Apply cleanser to the floor with a low-pressure foaming device.
¾ Wait until the contact time has elapsed (see instructions of
cleanser manufacturer).
¾ Rinse off the floor with water of drinking quality.
NOTICE Danger of material damage!
Penetration by foreign matter (e.g. liquids, product residue, foreign bodies) will damage the vacuum pump. Damage can cause faults in the machine, which in turn can result in reject packs.
¾ Do NOT spray directly on the covers of the suction openings in
the chamber.
¾ Manually clean the entire machine, including the table, with clean-
ing solution.
¾ Only clean the viewing window in the chamber lid manually
with a soft cloth or a soft brush.
¾ Wait until the contact time has elapsed (see instructions of
cleanser manufacturer).
¾ Wipe with new cloth and water of drinking quality.
¾ Inspect the entire machine and the floor for dirt and cleanser resi-
dues.
Cleaning
Cleaning the machine
10.06.2014 61
¾ If necessary, clean and wipe off again.
Disinfect the machine
and the floor.
NOTICE Danger of material damage!
Penetration by foreign matter (e.g. liquids, product residue, foreign bodies) will damage the vacuum pump. Damage can cause faults in the machine, which in turn can result in reject packs.
¾ Do NOT spray directly on the covers of the suction openings in
the chamber.
¾ Disinfect entire machine, including table, with alcohol-based disin-
fectant.
¾ Close chamber lid and lock it in place.
¾ Use a hand-held spray lance to apply disinfectant to the floor.
¾ Wait until the contact time has elapsed (see instructions of disin-
fectant manufacturer).
¾ If necessary, rinse the floor with water of drinking quality; see in-
structions of the disinfectant manufacturer.
Complete cleaning
¾ Remove the plastic bag from the mains plug.
¾ Dispose of plastic bags properly. For reasons of hygiene, never
reuse bags
Cleaning
Cleaning the machine
62 10.06.2014
¾ Attach the following components:
– Insertable counter-pressure bar. – Sealing bars – Spacer plates. – Diagonal insert with support bracket.
¾ Disinfect the entire loading area with alcohol-based disinfectant.
¾ Leave the chamber lid open to dry.
¾ If present, open the stop valve for the gas supply.
¾ Connect the machine to the mains electricity.
¾ Clean cleaning implements (e.g. rubber wipers, brushes).
¾ Place cleaning implements in disinfectant solution-
¾ Unpack the film pouches and lay them ready.
Cleaning
Cleaning the machine
10.06.2014 63
6.2.2 Performing intensive cleaning
Info
• Intensive cleaning complements daily cleaning. As part of this
process additional cleaning measures are required depending on the degree of contamination of the components described in this chapter.
• The intensive cleaning may only be performed by specially
trained personnel. Information on qualifications and training can be obtained from our service personnel.
• The sequence of the described tasks is to be followed exactly.
• Always clean the machine from top to bottom.
• In the following, optional equipment versions are also described.
Only perform steps that correspond to the version of the ma­chine.
• For all cleaning work, follow the safety instructions, see Section
6.1 "N
OTES ON CLEANING".
• The illustrations are examples.
¾ Remove chamber lid gasket from the groove.
¾ Perform daily cleaning, see Section 6.2.1 "PERFORMING DAILY
CLEANING ".
¾ Clean and disinfect the chamber lid gasket together with the
removed components.
Cleaning
Cleaning the machine
64 10.06.2014
¾ Insert the dry chamber lid gasket in the groove of the lid.
¾ If the chamber lid gasket or groove is wet, dry with a new cloth
or sterile compressed air.
Info
During insertion, do not stretch the gasket.
¾ Smooth out gasket.
¾ Disinfect gasket with alcohol-based disinfectant.
¾ Switch on the machine.
¾ Close and press down the chamber lid and observe the pressure
shown in the display. – The pressure drops: the chamber is airtight.
– The pressure does not drop: the chamber is not airtight.
¾ If the chamber is not airtight, check the chamber lid gasket:
¾ Smooth out gasket.
Cleaning
Cleaning the machine
10.06.2014 65
¾ Disinfect gasket with alcohol-based disinfectant.
¾ Wait until the contact time has elapsed (see instructions of dis-
infectant manufacturer).
¾ Switch off the machine.
6.3 Care products table
Recommended care products:
Type Manufacturer Designation
Ecolab Europa P3-topax 12
Ecolab USA Quorum Pink II
Shureclean VK10 Diversey Europe
JD Shureclean Plus VK9
Shureclean VK10
Cleansers, neutral
Diversey USA
JD Shureclean Plus VK9
Ecolab Europa P3-topactive LA
JD Ultraclean VK3 Diversey Europe
Diverfoam SMS HD VF22
JD Ultraclean VK3
Cleansers, alkaline
Diversey USA
Diverfoam SMS HD VF22
P3-topax 52 Ecolab Europa
P3-topax 56
Quorum Red Ecolab USA
Foam shine
Diversey Europe
Cleansers, acidic
Diversey USA
JD Acifoam VF10
P3-topax 91 Ecolab Europa
P3-topax 990
Ecolab USA Ster-Bac
JD Divosan extra VT55 Diversey Europe
JD Suredis VT1
JD Divosan extra VT55
Disinfectants
Diversey USA
JD Suredis VT1
Disinfectants (alcohol-based) Ecolab Europa P3-alcodes
Cleaning
Care products table
66 10.06.2014
Type Manufacturer Designation
Diversey Europe
Diversey USA
JD Divodes FG VT29
Esso Primol 352
Castrol Optimol F+D Fluid Spray
Anti-corrosion agents
Klüber Lubrication Klüberfood NH1 K 32
Stainless steel care products Ecolab Europa P3-proguard MC
All recommended anti-corrosion agents and stainless steel care products are food compatible. Buying source:
• Ecolab: www.ecolab.com
• Diversey: www.diversey.com
• Esso: www.exxonmobil.com
• Castrol: www.castrol.com
• Klüber Lubrication: www.klueber.com
Maintenance
10.06.2014 67
7 Maintenance
DANGER
Dangerous voltage!
Switching off the machine does not rid it of electrical current. Touching electrically charged components can cause serious or even fatal injuries. Before performing any cleaning or service work:
¾ Disconnect the machine's power supply from the mains electric-
ity.
¾ Have work in the control cabinet performed by authorised tech-
nicians only.
Info
Observe the safety instructions, see Section 1 "S
AFETY".
Clean the machine after maintenance work and repairs and disin­fect if necessary.
7.1 Maintenance schedule
As needed
Page Complet
ed
Entire machine Perform a wipe test
68
Every 8 operating hours or daily
Page Complet
ed
Vacuum pump Perform the pump protection function
68
Entire machine Visual inspection
68
Entire machine Alkaline cleaning and disinfection
69
Vacuum pump Checking oil level, topping up
69
Every 50 operating hours or weekly
Page Complet
ed
Entire machine Acidic cleaning and disinfection
69
Connections Visual inspection
69
Vacuum system Check
69
Maintenance
Maintenance schedule
68 10.06.2014
Page Complet
ed
Every 1000 opearating hours or yearly
Page Complet
ed
Vacuum pump Oil change
69
Vacuum pump Exchanging the air de-oiling element
69
Entire machine Check the age
70
7.2 Maintenance recommendation
7.2.1 Entire machine - Perform a wipe test
¾ Check the result of the cleaning and disinfection by means of a
wipe test. See the company cleaning guidelines and recommendations,.
7.2.2 Vacuum pump - Perform the pump protection func­tion
¾ Perform the pump protection function, for this switch off the ma-
chine, see Section 4.2 "SWITCHING OFF THE MACHINE".
7.2.3 Entire machine - Visual inspection
¾ Check the entire machine exterior for damage.
¾ Check that all safety labels are present.
¾ Check that all safety devices are attached and undamaged.
¾ Check the viewing window in the chamber lid for damage (e.g
scratches, cracks).
¾ If the viewing window in the chamber lid is damaged have it re-
placed immediately by the manufacturer.
¾ Check chamber lid gasket for damage.
¾ Have the chamber lid gasket replaced by the service depart-
ment if necessary.
¾ Check sealing bar for damage.
Maintenance
Maintenance recommendation
10.06.2014 69
¾ If necessary, replace the sealing bar, see Section 7.4 "RE-
PLACE THE SEALING BAR".
¾ Check the counter-pressure bar for damage.
¾ If necessary, repair the counter-pressure bar,.
7.2.4 Entire machine - Alkaline cleaning and disinfection
¾ See company cleaning guidelines and.
7.2.5 Vacuum pump - Checking oil level, topping up
¾ Check the oil level on the oil sight glass.
¾ If water is present in the oil, change the oil in the vacuum
pump, see Section 7.5 "CHANGE THE OIL IN THE VACUUM PUMP".
¾ If necessary, refill oil,.
7.2.6 Entire machine - Acidic cleaning and disinfection
¾ See company cleaning guidelines and.
7.2.7 Connections - Visual inspection
¾ Disconnect the machine from the mains electricity.
¾ Check power cable for damage.
¾ If present, check that the supply line for inert gas is fitted tightly
and undamaged.
7.2.8 Vacuum system - Check
¾ Perform a vacuum test, see Section 7.3 "PERFORMING THE VAC-
UUM TEST".
7.2.9 Vacuum pump - Oil change
¾ Change the oil in the vacuum pump, see Section 7.5 "CHANGE THE
OIL IN THE VACUUM PUMP".
7.2.10 Vacuum pump - Exchanging the air de-oiling ele­ment
¾ Change the air de-oiling element,.
Maintenance
Maintenance recommendation
70 10.06.2014
7.2.11 Entire machine - Check the age
¾ Read the year of manufacture on the type plate.
¾ If the machine is older than 19 years:
¾ Shut down the machine.
¾ Have the safety functions checked by MULTIVAC Service.
7.3 Performing the vacuum test
¾ Call up the "Service" menu.
¾ Call up the "test" menu.
¾ Select Vacuum test.
¾ Switch on the vacuum test.
¾ Return to the status display.
¾ Close and press down the chamber lid.
– The evacuation system is being checked. – The processes in the machine run automatically. – The corresponding diagnostic message appears. – The chamber lid opens.
¾ Acknowledge the diagnostic message.
– The vacuum test is switched off.
¾ If the vacuum test is not successful, see the displayed diagnostic
message to correct the fault, see Section 8 "TROUBLESHOOTING".
7.4 Replace the sealing bar
7.4.1 Remove the sealing bar
¾ Switch off the machine.
¾ Disconnect the machine from the mains electricity.
¾ Open the chamber lid.
¾ Let the sealing bar cool down.
¾ Pull out the sealing bar.
Maintenance
Replace the sealing ba
r
10.06.2014 71
7.4.2 Install the sealing bar
¾ Disconnect the machine from the mains electricity.
¾ Install the sealing bar on the carriers.
¾ Install the sealing bar in such a way that the screws on the
sealing bar point to the middle of the chamber.
Maintenance
Change the oil in the vacuum pump
72 10.06.2014
7.5 Change the oil in the vacuum pump
7.5.1 Drain oil
¾ Switch off the machine.
¾ Disconnect the machine from the mains electricity.
WARNING
Burn hazard!
The surface of the vacuum pump can reach temperatures of over 70 °C during operation. Touching the vacuum pump can lead to burns. Before performing any work on the vacuum pump:
¾ Allow the vacuum pump to cool down. ¾ Wear personal protective equipment.
¾ Unscrew the screws on the safety guard and remove the safety
guard.
¾ Allow the vacuum pump to cool down.
¾ Hold a container to catch the oil under the drain opening (e.g. an
empty oil bottle).
¾ Unscrew the screw plug of the drain opening.
¾ Drain the oil completely.
¾ Replace the sealing ring in the screw plug.
Maintenance
Change the oil in the vacuum pump
10.06.2014 73
¾ Insert the screw plug with the sealing ring in the drain opening and
screw it tight.
¾ Dispose of old oil properly.
¾ Fill new oil into the vacuum pump, see Section 7.5.2 "ADDING OIL
TO THE VACUUM PUMP".
¾ Fasten the safety guard with the screws.
7.5.2 Adding oil to the vacuum pump
¾ Switch off the machine.
¾ Disconnect the machine from the mains electricity.
WARNING
Burn hazard!
The surface of the vacuum pump can reach temperatures of over 70 °C during operation. Touching the vacuum pump can lead to burns. Before performing any work on the vacuum pump:
¾ Allow the vacuum pump to cool down.
¾ Wear personal protective equipment.
¾ Unscrew the screws on the safety guard and remove the safety
guard.
¾ Allow the vacuum pump to cool down.
¾ Unscrew the screw plug of the oil fill opening.
Maintenance
Change the oil in the vacuum pump
74 10.06.2014
¾ Fill the vacuum pump with oil up to the middle of the oil sight
glass. Use only oils that are approved by the manufacturer, see 'Spare Parts' section or the spare parts list.
Info
Only use low odour synthetic oil if foodstuffs are being packed.
max.
min.
¾ Check oil level on the oil sight glass:
– The oil level should reach the middle of the oil sight glass. – If oil level is under the MIN mark, add oil.
¾ Replace the sealing ring in the screw plug.
¾ Insert the screw plug with the sealing ring in the fill opening and
screw it tight.
¾ Fasten the safety guard with the screws.
¾ Connect the machine to the mains electricity.
¾ Switch on the machine.
¾ Check the oil level after a couple of machine cycles.
Troubleshooting
10.06.2014 75
8 Troubleshooting
WARNING
Injury hazard!
Ignorance of proper machine handling is very dangerous. Improper handling can lead to serious injuries. For all service and repair work:
¾ Make sure you observe the safety instructions and accident
prevention regulations.
¾ Disconnect the unit's power supply from the mains electricity.
¾ Only qualified electricians are permitted to work on electrical
modules.
¾ Service and repair work should be carried out by authorised
technicians only.
8.1 Malfunctions with diagnostic message
Symptom Cause Solution
• Vacuum pump does not
switch off.
• Notify the service. 67
• Ventilation valve does not
open.
• Notify the service.
• No gas available or near end. • Connect inert gas or ensure
that there is sufficient gas supply (e.g. change gas bot­tle).
• Stop valve for the gas supply
is closed.
• Open the stop valve for the gas supply.
• Gas hose has a kink in it. • Remove the kink in the gas hose.
• Value for the gas flushing
pressure is set such that it cannot be reached.
• Correct the value for Gas flushing pressure.
• The vacuum sensor is incor­rectly calibrated.
• Notify the service.
• Vacuum sensor is defective. • Notify the service.
68
• Gas valve does not open. • Notify the service.
69 • Value for the Evacuation
pressure is set so low that it cannot be reached.
• Correct the value for Evacua- tion pressure.
Troubleshooting
Malfunctions with diagnostic message
76 10.06.2014
Symptom Cause Solution
• Vacuum hose between the chamber and the vacuum sensor is clogged, missing or leaking.
• Notify the service.
• Vacuum hose is loose, leaking or clogged.
• Notify the service.
• Chamber lid gasket is not air­tight.
• Notify the service.
• Vacuum sensor is defective. • Notify the service.
• Vacuum pump is not being triggered or the vacuum pump is defective.
• Notify the service.
• Vacuum pump is leaky. • Notify the service.
• Filter in the line to the vacuum sensor is dirty and blocked.
• Notify the service.
• Leak in hose connections. • Notify the service.
• Leak in vacuum hose. • Notify the service.
80
• The vacuum sensor and as­sociated line is leaking.
• Notify the service.
81 • Sealing diaphragm leaks. • Notify the service.
8.2 Faults without diagnostic message
Symptom Cause Solution
• Machine is switched off. • Switch on the machine.
• Mains plug is unplugged. • Plug in the mains plug.
Machine does not run.
• Ambient temperature too low. • Operate the machine only at
permissible ambient tempera­ture, see "Technical Specifica­tions".
• Chamber lid pressed closed too briefly.
• Press the chamber lid shut more evenly, more firmly and for longer.
• Chamber lid gasket is dirty. • Clean the chamber lid gasket.
Chamber lid does not remain closed despite pump running.
• Chamber lid gasket is dam­aged.
• Change chamber lid gasket.
Poor vacuum in the pack.
Evacuation pressure is set too high.
• Reduce Evacuation pressure value.
Troubleshooting
Faults without diagnostic message
10.06.2014 77
Symptom Cause Solution
Gas flushing pressure is set too high.
• Reduce Gas flushing pressure value.
Gas flushing time is set too high.
• Reduce Gas flushing time value.
• Pouch neck is clamped by chamber lid.
• Insert the film pouch so that the pouch neck lies within the chamber. Cut off the pouch neck if necessary.
• Chamber lid gasket is dirty. • Clean the chamber lid gasket.
• Insufficient oil quantity or oil in the vacuum pump is too old.
• Refill or replace oil.
• Chamber lid gasket is dam­aged.
• Change chamber lid gasket.
• Moist or liquid products give off steam during the evacua­tion process.
• Abort the evacuation process with the <Stop> key in case the chamber lid mists up.
• Pack product with the Auto- matic function. Set the value for the Automatic sensitivity.
• Evacuation system is leaking. • Notify the service.
• Sealing time is set incorrectly. • Increase the value for Sealing time in small increments.
• Pouch neck is clamped by
chamber lid.
• Insert the film pouch so that the pouch neck lies within the chamber. Cut off the pouch neck if necessary.
• Seal seam is dirty. • Keep the inside of the film pouch in the area of the seal seam clean.
• Film pouch damaged. • Use a new film pouch.
• Film pouch not suitable. • Use a film pouch suitable for sealing.
• Pouch neck is clamped by
chamber lid.
• Insert the film pouch so that the pouch neck lies within the chamber.
Pack is leaking.
• Film pouch not suitable. • Use a film pouch suitable for sealing.
Troubleshooting
Faults without diagnostic message
78 10.06.2014
Symptom Cause Solution
• The pressure difference be-
tween the chamber and the outside environment is not large enough before the seal­ing process.
• Reduce Evacuation pressure value.
• Reduce Gas flushing pressure value.
• Reduce Gas flushing time value.
• Sealing bar damaged. • Replace sealing bar.
• The pressure difference be­tween the chamber and the outside environment is not large enough before the seal­ing process.
• Reduce Evacuation pressure value.
• Reduce Gas flushing pressure value.
• Reduce Gas flushing time value.
• Teflon tapes on the sealing bar and counter-pressure bar are worn.
• Change the Teflon tapes.
Seal seam is uneven and wavy.
• Profile thread in the counter­pressure bar is worn.
• Repair the counter-pressure bar.
Seal seam is milky. • Sealing time is set incorrectly. • Reduce the Sealing time
value. The seal seam should be clear and transparent.
The excess pouch neck can only be severed with difficulty at the sever seal or it can not be severed at all.
• Sealing time is set incorrectly. • Increase the value for Sealing time in small increments.
• Air de-oiling element is defec-
tive.
• Change air de-oiling element. Odour or smoke.
• Oil return valve of vacuum
pump is clogged.
• Notify the service.
• Air de-oiling element clogged. • Change air de-oiling element. Machine is very loud.
• Vacuum pump defective. • Notify the service.
High oil consumption. • Air de-oiling element clogged. • Change air de-oiling element.
• Screw plugs or oil sight glass
not tight.
• Tighten screw plugs and oil sight glass.
Oil leaks out of machine.
• Vacuum pump defective. • Notify the service.
Shutdown, transport, storage
10.06.2014 79
9 Shutdown, transport, storage
Info
Observe the safety instructions, see Section 1 "S
AFETY".
9.1 Taking the machine out of service
¾ Disconnect the machine from the mains electricity.
¾ If present, close the stop-cock for the gas supply and detach the
gas hose from the inert gas connection.
¾ Clean machine and then preserve it,.
¾ Close chamber lid and lock it in place.
9.2 Transporting the machine
9.2.1 Transporting the machine
¾ Wear personal protective equipment.
WARNING
Injury hazard!
The machine is heavy. Carrying the machine can cause injuries.
¾ Have a second person assist you.
NOTICE Danger of material damage!
At an inclination of more than 15°, the oil in the vacuum pump shifts. The air de-oiling elements will get wet from the oil and become inef­fective. This will damage the vacuum pump.
¾ Transport and set the machine down as horizontally as possi-
ble.
¾ Do NOT tilt the machine.
¾ Carefully raise the machine.
¾ For machine dimensions and weight, see "Technical specifica-
tions".
¾ Transporting the machine
¾ Avoid severe jolts.
Shutdown, transport, storage
Storing the machine
80 10.06.2014
9.3 Storing the machine
¾ Shutting down the machine.
¾ Select a suitable storage site.
¾ Observe the ambient conditions for storing the machine, see
Technical specifications.
¾ Ensure that the location site is of adequate load-bearing capac-
ity and keep the weight of the unit in mind, see Technical speci­fications.
¾ If necessary, cover the machine with film.
Disposal
10.06.2014 81
10 Disposal
10.1 Disposing of the machine
Info
• Sealing bars can be reused on other machines of the same se­ries.
• If disposal of the machine is not handled by the manufacturer, dispose of the machine as described below.
¾ Disconnect the machine from the mains electricity, see Section 9
"SHUTDOWN, TRANSPORT, STORAGE".
¾ Dispose of the materials properly, observing all legal and com-
pany-internal regulations regarding environmental protection.
10.2 Dispose of operating materials
10.2.1 Disposing of oil and grease
NOTICE Protect the environment!
Operating materials and working equipment are environmentally harmful. Improper disposal is harmful to the environment.
¾ Handle operating materials and working equipment properly.
¾ Dispose of operating materials and working equipment at suit-
able collection points.
¾ Observe the environmental directives.
¾ Handle operating materials and working equipment properly and
dispose of them in a professional manner.
Info
Excerpt from the disposal directive:
• It is prohibited to mix used oil with other waste.
• Used oils may NOT be mixed with each other.
• Used oil filters should be collected, stored, transported and dis­posed of separately from other waste.
Disposal
Dispose of operating materials
82 10.06.2014
10.2.2 Disposing of packaging materials
Info
Packaging materials are resource materials that can be recycled.
• Improper disposal is harmful to the environment.
• Films should be collected for recycling.
• Follow the disposal instructions of the packaging material manu­facturer.
¾ Handle packaging materials properly and dispose of them in a
professional manner.
Info
Packaging materials are resource materials that can be recycled.
• Improper disposal is harmful to the environment.
• Films should be collected for recycling.
• Follow the disposal instructions of the packaging material manu­facturer.
10.2.3 Dispose of chemicals
WARNING
Chemical burn hazard!
Cleansers are caustic. Caustic effects are NOT noticed immedi­ately. Contact with the skin can cause burns.
¾ Wear the prescribed personal protective equipment when han-
dling cleansers.
¾ Observe the manufacturer's instructions.
WARNING
Fire hazard!
Alcohol-based disinfectants are highly flammable. Fire, naked light or smoking ignites the disinfectant and can thus cause fires.
¾ When disinfecting the machine, flames or naked lights are pro-
hibited.
¾ Smoking is prohibited. ¾ Observe the instructions of the disinfectant manufacturer.
¾ Handle cleansers and disinfectants properly and dispose of them
in a professional manner.
Disposal
Dispose of operating materials
10.06.2014 83
Info
Improper disposal is harmful to the environment.
• Observe the safety data sheets of the cleanser and disinfectant manufacturers.
• Follow the disposal instructions of the cleanser and disinfectant manufacturers.
• Observe regionally applicable disposal regulations.
Spare parts
84 10.06.2014
11 Spare parts
Fig. 33: Spare parts drawing (SAP-DIS 16000134755)
Item Material number Designation Quan-
tity and unit of meas­ure­ment
1 105893127 Round cord (chamber lid gas-
ket), for chamber height 150 mm
2.0 m
Spare parts
10.06.2014 85
Item Material number Designation Quan-
tity and unit of meas­ure­ment
2 101643292 Tension spring 1 pc.
3 81863151040 Profile thread 1.0 m
4 81848121000 Teflon tape 0.13 mm x 16 mm 1.0 m
5 105174192 Sealing bar, complete 2 pc.
6 11131198180 Heating tape 3 mm 2 pc.
7 85662802090 Round wire 1.3 m
8 81848121001 Teflon tape 0.25 mm x 16 mm 1.22 m
9 81848121006 Teflon tape 0.13 mm x 40 mm 1.0 m
10 85123126100 Contact bushing 4 pc.
11 105685137 Diaphragm 2 pc.
12 105326253 Control 1 pc.
13 11181798040 Diaphragm 1 pc.
14 105048117 Low odour synthetic oil for vac-
uum pumps (food grade)
1 l
14 91111114013 HD mineral oil (not food grade) 1 l
15 105865631 Air de-oiling element for vac-
uum pump RB 0021 B
1 pc.
16 11131117103 Repair kit (contains items 6, 7,
8, 9)
2 pc.
17 85641281115 Transformer 220_240/20 volt 1 pc.
17 85641281117 Transformer 110/20 volt 1 pc.
Glossary
86 10.06.2014
Glossary
Automatic
If the function Automatic is set, the machine will reach the optimum evacuation time and pressure depending on the product. The automatic evacuation is suitable for the following cases:
• Achieving the best possible vacuum for long shelf life.
• Packing of products for which the optimum evacuation pressure is not known.
• Packing of the same product but one which has varying proper­ties (e.g. varying moisture content, varying temperature).
If the evacuation is automatic the value for Automatic sensitivity can be adapted to the product.
Automatic sensitivity
Determines the evacuation time and the evacuation pressure reached when evacuating with the Automatic function. The sensitiv­ity is adjustable from 1 to 10. The lower the sensitivity, the lower the evacuation pressure reached. The value for Automatic sensitivity is dependant on the product. High value for Automatic sensitivity (value 10):
• Is suitable for very moist or fluid products.
• Evacuation process ends early.
• Evacuation pressure reached in the pack is high.
Low value for Automatic sensitivity (value 1):
• Is suitable for dry products.
• Evacuation process ends late.
• Evacuation pressure reached in the pack is low.
Cooling down Sealing
Value for the cooling down time of the seal seam. The vacuum in the chamber and the sealing pressure are maintained for this length of time. The seal seam can harden. The sealing is switched off during this time.
Cycle time
The display contains the times of the individual procedures of the last packaging procedure.
Delayed ventilation ­Sealing
The ventilation of the chamber begins with a delay after sealing.
Distribution time ­evacuation
Switching interval between the completed evacuation process and the beginning of the gas flushing process. During the distribution time remaining air pockets in the products can escape before the package is sealed.
Distribution time - Gas flushing
Switching interval after the gas flushing process, during which the gas can distribute itself in the the film pouch.
Glossary
10.06.2014 87
Evacuation pressure
Is the pressure to which the film pouch and the chamber are evacu­ated. The pressure is measured in the chamber. Evacuation to a pre-determined pressure is suitable for the following cases:
• Achieving a package result which is different from that of the op­timum evacuation pressure.
• Packing of products for which the optimum evacuation pressure is known.
• Packing of the same product which has identical properties.
Fill diaphragm
During this time sealing pressure is applied to the sealing dia­phragm.
Gas flushing pressure
Indicates the pressure until the film pouch is filled with inert gas. Pressure is measured in the chamber.
Gas flushing time
Indicates the amount of time for which the film pouch will be filled with inert gas. Pressure is not influenced by this.
Hours of operation
Shows the time the machine has been operating. The counter be­gins to count as soon as the machine is switched on and can not be reset.
Machine cycles
Counts the number of complete machine cycles. The counter can be modified and reset. It is used to control the quantities produced.
MCV duration
During this time the set vacuum is maintained during the MCV proc­ess (Pressure value + threshold).
MCV threshold
If the pressure value set here is exceeded during the MCV process, further evacuation automatically takes place.
Post-evacuation time
This time extends the evacuation process. Through this, the reached evacuation pressure is lower than the set value. This time begins, when the set pressure is reached. Suitable for damp products.
Rinsing time, gas flushing
During this time the vacuum valve and gas valve are opened simul­taneously. On one side of the chamber a vacuum is created, on the other side gas is supplied. The film pouch is thoroughly flushed with gas. This reduces the residual oxygen content.
Sealing time
During this time the film pouch is sealed. The sealing time depends on the material and the thickness of the film pouch.
Sealing time max
This time determines the maximum value for the sealing time.
Settings - Production Data
Shows all currently set target values.
total cycles
Shows the completed machine cycles.
Glossary
88 10.06.2014
Vacuum pump - Pro­duction data
Counts the vacuum pump's hours of operation. Counting starts as soon as the vacuum pump is turned on. The display cannot be changed.
Vacuum test
Automatic leakage test of the vacuum system and the sealing dia­phragm.
Ventilate diaphragm
During this time the sealing diaphragm is evacuated. The sealing is without sealing pressure.
Index
10.06.2014 89
Index
A
Access authorisations, selecting 46 Access right 46 Access right, resetting 46 Access rights 31 Access, blocking 46 Adjustment work 53 Against regulations 13 Air de-oiling element 38, 79 Air humidity 35 Airtightness testing 33 Ambient conditions 35 Ambient temperature 35 Anti-corrosion agents 57 Automatic 86 Automatic evacuation 86 Automatic sensitivity 86
B
Basic cleaning 40 Basic settings 50 Buying source 66
C
Calling up menus 45 Care products table 65 Chamber 25 Chamber lid 25 Chamber lid gasket 25 Chamber size 35 Change password 46 Cleaning 58 Cleaning device 57 Cleansers 55 Configuration code 29 Control terminal 25, 27 Cooling down Sealing 86 Corrosion protection 57 Counter-pressure bar 25 Cycle time 86
D
Daily cleaning, performing 58 Delayed ventilation - sealing 86 Depth 35 Diagnostic display 31 Diagnostic message 75
Diagnostic message, acknowledging 28 Diagnostic number 31 Dimensions 34 Disinfectant 56 Disinfection 58 Display 28 Display cycle time 51 Display hours of operation 51 Display production data 51 Display total cycles 51 Display, setting 52 Disposal directive 81 Dispose of chemicals 82 Disposing of the machine 81 Distribution time - evacuation 86 Distribution time - gas flushing 86 Drying packaging 33
E
EMC 13 Entering basic settings 50 Error 31 Error number 31 Evacuation Pressure 87 Evacuation process, cancelling 28 Evacuation, automatic 86
F
Factory setting 48 Faults 76 Fill diaphragm 87 Film, disposal 82
G
Gas flushing pressure 87 Gas flushing process, cancelling 28 Gas flushing time 87 Gas nozzle 25 Gas purging 87 Gas supply 17 Grease disposal 81
H
Hazards, avoiding 16 Height 34, 35 High-pressure cleaners 55 Hygiene 18 Hygiene standard 18
Index
90 10.06.2014
I
Incorrect use 14 Inert gas 36 Inert gas connection 26 Inert gas, connecting 39 Information labels 22 Inputs, sealing 50 Installation conditions 35 Installation location 16 Instructions to follow 8 Intended use 13 Intensive cleaning, performing 63 IT network 16
K
Key 27
L
Label 21 Language selection 47 Load recipe 47 Load recipe quickly 48 Lock 29 Locking for lid 25 Login 46 Low-pressure test 19
M
Machine control 27 Machine cycles 87 Machine cycles, modifying 50 Machine cycles, resetting 50 Machine labels 21 Machine shutdown 80 Machine storage 80 Machine, cleaning 58 Machine, disinfecting 58 Machine, monitoring 15 Machine, switching off 41 Machine, switching on 41 Machine, transporting 79 Machine's hours of operation 51 Mains voltage 34, 39 Maintenance recommendation 68 Malfunctions 75 Manufacture of spare parts 11 Max. short-circuit current 34 Maximum pre-fuse 34 MCV 33 MCV Duration 87 MCV threshold 87
Measurement of residual oxygen 19 Menu tree 32 Misuse 13 Modifications 11 Monitoring obligation 15
N
Noise exposure 36 Nominal current 34 Nominal power 34 Non-ionising radiation 13
O
Oil disposal 81 Oil level 74 Oil sight glass 26 Oil, adding 73 Oil, changing 72 Oil, draining 72 Operating company, obligation 14 Operating directive, creating 14 Operating electrical circuit 16 Operating height 35 Operating hours 87 Operating materials 81
P
Pack, checking 18 Packaging process 33 Packing products 42 Parameters, setting 45 Password 46 Performing daily disinfection 58 Personal protective equipment 16 Personnel, training 15 Phases 34 Post evacuation time 87 Power supply 16 Power supply connection 26, 34 Power supply, connecting 39 pre-fuse 34 Preset recipes 33 Pressure equipment, testing 20 Process data 29 Process data status display 29 Process sequence 32 Production data 87 Program 47 Protection type 34 Protective equipment 16 Pump protection function 19
Index
10.06.2014 91
Purging time gas flushing 87
R
Reasonably foreseeable incorrect use 13 Recipe 47 Recipe keys 48 Recipe, deleting 49 Recipe, saving 48 Recipes 33 Relative air humidity 35 Requirements, gas supply 17 Reset password 47 Residual current protective device 16 Residual risks 14
S
Safety devices 20, 21 Safety instructions 9 Safety labels 22 Scope of delivery 6 Screw plug, drain opening 26 Screw plug, fill opening 26 Seal seam strength 19 Seal seam width 18 Sealing 50 Sealing bar 25 Sealing bar, installing 71 Sealing bar, removing 70 Sealing bar, replacing 70 Sealing length 35 Sealing procedure, cancelling 28 Sealing time 87 Sealing time max 87 Sealing, setting 50 Select process 49 Selection of personnel 15 Sensitivity 86 Set MCV 49 Set process 49 Set standard 49 Setting up the machine 38 Settings - Production data 87 Setup 53 Short-circuit current 34
Show settings 51 Sloping insert, inserting 53 Sloping insert, removing 53 Software version 29, 41 Spare parts 84 Stacking test 19 Standard process 33 Startup display 28 Status display 29 Steam jets 55 Storage temperature 35 Storage test 19 Symbols 7
T
Taking machine out of service 79 Target group 9 Target values 87 Technical data 34 Technical products 33 Testing procedure 18 Third-party part 14 TN-S network 16 Total cycles 51, 87 Transport 79 Transport equipment 79 Troubleshooting 75 Type designation of machine control 29
V
Vacuum pump 36, 38, 79 Vacuum pump - production data 88 Vacuum pump hours of operation 51 Vacuum test 88 Vacuum test, performing 70 Values, changing 45 Ventilate diaphragm 88 Visual inspection 67, 68
W
Warnings 7 Weight 35 Width 35 Working equipment 81
MULTIVAC branch offices
92 10.06.2014
MULTIVAC branch offices
GERMANY
MULTIVAC Sepp Haggenmüller GmbH & Co. KG Tel.: +49 83 34 601 0 Fax:+49 83 34 601 199 multivac@multivac.de www.multivac.com
SWITZERLAND
MULTIVAC EXPORT AG Tel.: +41 41 785 65 65 Fax:+41 41 785 65 10 meag@multivac.ch www.multivac.com
GERMANY
MULTIVAC Marking & Inspec­tion GmbH & Co. KG Tel.: +49 5224 931-0 Fax:+49 5224 931-299 multivac-mi@multivac.com www.multivac.de
GERMANY
MULTIVAC Resale & Service GmbH Tel.: +49 2157 8197 0 Fax:+49 2157 8197 22 info@multivacresale.de www.multivac.de
ARGENTINA
MULTIVAC Argentina S.A. Tel.: +54 11 4723 3766 Fax:+54 11 4723 4098 info@multivac.com.ar www.multivac.com
AUSTRALIA
MULTIVAC Australia PTY. LTD. Tel.: +61 3 8331 2800 Fax:+61 3 8331 2810 info@multivac.com.au www.multivac.com
BELGIUM
Multivac N.V. Tel.: +32 15 569 50 9 Fax:+32 15 569 50 1 mub@multivac.be www.multivac.com
BRAZIL
MULTIVAC do Brasil Tel.: +55 19 3795-0818 Fax: nelson.dematos@br.multivac.com www.multivac.com
BULGARIA
MULTIVAC Bulgaria EOOD Tel.: +359 2 988-55-00 Fax:+359 2 988-55-88 service@bg.multivac.com www.multivac.bg
CHILE
MULTIVAC CHILE S.A. Tel.: +56 27 996 00 0 Fax:+56 27 996 00 1 mucl@cl.multivac.com www.multivac.com
CHINA
MULTIVAC (Shanghai) Trading Co.
Building 7, Lane 195, Qianpu Road (Shanghai)
Tel.: +86 21 3701 8118 Fax:+86 21 3766 0051 info@cn.multivac.com www.multivac.cn
DENMARK
MULTIVAC A/S Tel.: +45 75 853 42 2 Fax:+45 75 853 45 4 mudk@multivac.dk www.multivac.com
ESTONIA
MULTIVAC Oy Estonia Branch Tel.: +372 622 8258 Fax:+372 622 8259 margus.kupp@ee.multivac.com www.multivac.com
FINLAND
MULTIVAC Oy Tel.: +358 20 792 13 00 Fax:+358 20 792 13 71 multivac@fi.multivac.com www.multivac.com
MULTIVAC branch offices
10.06.2014 93
FRANCE
MULTIVAC FRANCE S.A.S. Tel.: +33 16 412 13 14 Fax:+33 16 412 75 30 muf@multivac.fr www.multivac.com
GREECE
MULTIVAC Hellas Mepe Tel.: +30 21 066 19 621 Tel.: +30 21 066 19 622 Fax:+30 21 066 19 662 info@gr.multivac.com www.multivac.com
GREAT BRITAIN
MULTIVAC UK Ltd. Tel.: +44 1793 425800 Fax:+44 1793 616219 sales@multivac.co.uk www.multivac.com
INDIA
MULTIVAC Laraon India Pri­vate Limited Tel.: +91 12 446 10 000 Fax: info@multivac.co.in www.multivac.com
IRELAND
MULTIVAC Ireland Ltd. Tel.: +353 (0) 1 4133200 Fax:+353 (0) 1 4133205
www.multivac.com
ISRAEL
MULTIVAC B.P.S. Ltd. Tel.: +972 46 344 68 1 Fax:+972 46 344 67 8 muil@multivac.co.il il.multivac.com
ITALY
MULTIVAC Italia Service S.R.L. Tel.: +39 02 450 32 08 Fax:+39 02 458 63 819 muit@it.multivac.com www.multivac.com
JAPAN
Tokyo Foods Machinery Co. Ltd. Tel.: +81 33 663 40 06 Fax:+81 33 662 49 41 t.orimi@tokyofoods.co.jp www.multivac.com
CANADA
MULTIVAC Canada Inc. Tel.: +1 905 264 1170 Fax:+1 905 264 9647 info@ca.multivac.com www.multivac.com
COLUMBIA
Corporación MULTIVAC S.A.S. Oficinas Tel.: +57 1 547 5241 Fax:+57 1 547 4276 info@co.multivac.com www.multivac.com
CROATIA
MULTIVAC d.o.o. Tel.: +385 14 855 20 5 Fax:+385 14 855 20 4 multivac@zg.t-com.hr www.multivac.com
LATVIA
MULTIVAC Oy Latvia Branch Tel.: +371 67 623 121 Fax:+371 67 622 602 girts.lazdins@lv.multivac.com www.multivac.com
LITHUANIA
MULTIVAC Oy filialas Bukiškės Tel.: +370 52 105 03 6 Fax:+370 52 336 41 3 donatas.margis@multivac.com www.multivac.com
MEXICO
MULTIVAC Mexico S.A. de C.V. Tel.: +52 55 502 05 555 Fax:+52 55 502 05 560 contacto@multivac.com www.multivac.com
NEW ZEALAND
MULTIVAC New Zealand Ltd. Tel.: +64 9 238-3055 Tel.: +64 2 146-0807 Fax:+64 9 238-3054 info@multivac.co.nz www.multivac.com
NETHERLANDS
MULTIVAC BV Tel.: (+31) 0348 436570 Fax:(+31) 0348 436580 munl@multivac.nl www.multivac.com
NORTH AFRICA
MULTIVAC Afrique du Nord Tel.: +216 71 963 963 Tel.: +216 71 860 128 Fax:+216 71 860 230 munaf@multivac.fr www.multivac.com
NORWAY
MULTIVAC AS Tel.: +47 33 445 25 0 Fax:+47 33 445 25 1 mun@multivac.no www.multivac.com
MULTIVAC branch offices
94 10.06.2014
AUSTRIA
MULTIVAC Vertriebsgesell­schaft mbH Tel.: +43 (0)1 698 1300 Fax:+43 (0)1 698 1300-99 info@multivac.at www.multivac.com
POLAND
MULTIVAC Sp. z o. o. Tel.: +48 81 746 67 00 Fax:+48 81 746 67 01 mupl@multivac.pl www.multivac.com
PORTUGAL
Multi Vacuo - Sistemas de Embal­agens Lda. Tel.: +351 21 41 95 541 Tel.: +351 93 77 74 355 Fax:+351 21 41 95 543 diogo.magalhaes@pt.multivac.com www.multivac.com
ROMANIA
MULTIVAC Romania S.R.L Tel.: +40 21 345 34 61 Fax:+40 21 345 34 61 adrian.dobre@multivac.ro www.multivac.com
RUSSIA
MULTIVAC Rus / Moscow
127254 Moscow
Tel.: +7 495 604 4902 Fax:+7 495 604 4903 office@ru.multivac.com www.multivac.com
SWEDEN
MULTIVAC Sverige Tel.: +46 311 70 0 Fax:+46 150 30 0 mus@multivac.se www.multivac.com
SERBIA
MULTIVAC d.o.o. Tel.: +381 21 4721 144 Fax:+381 21 4721 146 info@multivac.rs www.multivac.com
SINGAPORE
MULTIVAC Pte. Ltd. Tel.: +65 6565 3919 Fax:+65 6566 9798 David.Lum@sg.multivac.com www.multivac.com
SLOVAKIA
MULTIVAC Export AG organi­začná zložka Slovakia Ges.m.b.H & Co. KG Tel.: +421 24 446 40 70 Fax:+421 24 446 40 72 info@sk.multivac.com www.multivac.com
SPAIN
MULTIVAC Packaging Sys­tems España, S.L.
E - 08396 Sant Cebrià de Vallalta (Barcelona)
Tel.: +34 902 290 909 Fax:+34 937 632 517 info@es.multivac.com www.multivac.com
SOUTH AFRICA
MULTIVAC Southern Africa PTY. (LTD.) Tel.: +27 16 340 5800 Fax:+27 16 340 5819 alex.ferguson@multivacsa.com www.multivac.com
SOUTH KOREA
MULTIVAC KOREA CO., LTD Tel.: +82-70-4895-4041 Fax:+82-70-8244-4050 info@kr.multivac.com www.multivac.com
CZECH REPUBLIC
MULTIVAC Packing Ma­chines, Ceska Republika S.R.O. Tel.: +420 26 126 05 16 Fax:+420 26 126 05 18 mucz@cz.multivac.com www.multivac.com
TURKEY
MULTIVAC Ambalaj Makineleri San. ve Tic. A.Ş. Tel.: +90 216 526 00 33 Fax:+90 216 526 03 83 info@tr.multivac.com www.multivac.com
UKRAINE
MULTIVAC Ukraine LLC Tel.: +380 44 499 90 70 Fax:+380 44 499 90 67 office@ua.multivac.com www.multivac.com
MULTIVAC branch offices
10.06.2014 95
HUNGARY
MULTIVAC Hungária Kft. Tel.: +36 23 500 28 7 Fax:+36 23 500 28 8 info@hu.multivac.com www.multivac.com
USA
MULTIVAC, Inc. Tel.: +800 877 5200 Tel.: +1 816 891 0555 Fax:+800 347 6164 Fax:+1 816 891 0622 muinc@multivac.com www.multivac.com
UNITED ARAB EMIRATES
MULTIVAC Middle East (FZE), Amir Sotoudeh Tel.: +971 4 299 1980 Fax:+971 4 299 1981 amir.sotoudeh@ae.multivac.com www.multivac.com
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