Multiteria EF1-EF6 Installation Manual

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OPERATION AND MAINTENANCE MANUAL
FOR
EF1 THRU EF6
Hot Food Pan
System
Used in MULTITERIA Essence
Counters
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INSPECTION
UPON RECEIPT, THE CRATE SHOULD BE INSPECTED FOR VISUAL DAMAGE. ANY DAMAGE SHOULD BE REPORTED IMMEDIATELY TO THE CARRIER.
INSTALLATION INSTRUCTIONS COLOR POINT EF SERIES
DESIGNED TO HELP MAINTAIN A PRODUCT TEMPERATURE AT A MINIMUM OF 140 DEGREES FAHRENHEIT DURING SERVING PERIODS. THE EF SERIES ARE AVAILABLE WITH HEATED UNDER STORAGE. THIS UNITS DESIGNED FOR ON LINE STORAGE OF PRODUCT. THEY SHOULD NOT BE USED AS LONG TERM STORAGE OF BULK PRODUCT. THE DESIGN OF THIS UNIT ALLOWS FOR A MODULAR OPERATION, WHERE A GROUP OF UNITS CAN BE ARRANGED TO FORM A CAFETERIA SERVING LINE. ROLL THE TABLE INTO A SERVING LINE OR OTHER NEEDED POSITION AND LOCK THE BRAKES ON THE CASTERS.
IF LINE UP LOCKS ARE PROVIDED, SIMPLY ALIGN THE UNITS AND PUSH THE BARREL BOLTS THROUGH THE KEY HOLE SLOTS ON BOTH UNITS THEN TURN T HE BOLT DOWN AND PUSH UP THE CAM LOCKING LEVER. TO UNLOCK THE UNITS, REVERSE THIS PROCEDURE.
PLUG THE UNIT INTO THE PROPER GROUNDED ELECTRICAL OUTLET. THE UNIT IS NOW READY FOR OPERATION.
HOT FOOD UNITS ARE DESIGNED FOR DISPENSING FOOD. THIS UNIT IS
OPERATING INSTRUCTIONS
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HOT FOOD SECTION:
SINCE THE FOOD WARMING UNIT IS DESIGNED FOR HOLDING OR WARMING PRECOOKED FOOD, IT WILL NOT OVERCOOK FOOD WHEN PROPERLY USED. THERE ARE THREE (3) WAYS OF MAINTAINING HOT FOOD IN THE RECEPTACLE: 1. DRY HEATING, 2. STEAM HEATING AND 3. HOT WATER HEATING.
1. DRY HEATING A. SET THE CONTROL SETTING ON THE DESIRED POSITION AND ALLOW THE RECEPTACLE TO
PREHEAT FOR 20 TO 30 MINUTES.
B. PLACE THE CONTAINER OF FOOD IN THE RECEPTACLE. KEEP THE FOOD COVERED WHEN
NOT SERVING.
*** WARNING ***
NEVER POUR COLD WATER INTO A HOT FOOD PAN RECEPTACLE.
BOILS OUT, REFILL WITH HOT WATER OR WAIT UNTIL WELL HAS COOLED DOWN. IF COLD WATER IS POURED ON A HOT, EMPTY RECEPTACLE IT WILL CAUSE THE WELL TO SPLIT OR CRACK.
2. STEAM HEATING
A. PLACE A FEW QUARTS OF COLD WATER OR HOT WATER (FOR A FASTER PRE-HEAT) IN TO
THE RECEPTACLE OR ABOUT 3/4 “ INCH OF WATER IN BOTTOM OF WELL. THE WATER SHOULD NOT BE IN CONTACT WITH THE FOOD PAN. BOTTOM.PLACE A COVER OR EMPTY FOOD PAN OVER THE RECEPTACLE AND SET THE THERMOSTAT TO A POSITION FOR MODERATE BOILING NO. (7) SETTING ON CONTROLLER . ALLOW UNIT TO PREHEAT UNTIL WATER BOILS IN ABOUT 40 TO 45 MINUTES.
C. PLACE THE CONTAINER OF FOOD IN THE RECEPTACLE. KEEP FOOD COVERED WHEN NOT
BEING SERVED.
D. SET THE THERMOSTAT TO A POINT WHERE THE WATER JUST BOILS NO (6) SETTING ON
CONTROLLER.
2. HOT WATER A. PLACE A FEW QUARTS OF WATER IN THE RECEPTACLE WITH A DEPTH SO THAT THE
FOOD CONTAINER WILL NOT BE IN CONTACT WITH THE WATER.
B. PLACE A COVER OR EMPTY FOOD PAN OVER THE RECEPTACLE AND SET THE
THERMOSTAT TO A POSITION FOR MODERATE BOILING NO. (7) SETTING ALLOW UNIT TO PREHEAT UNTIL WATER BOILS.
C. LOWER THE SETTING ON THE THERMOSTAT SLIGHTLY SO THAT THE WATER
TEMPERATURE IS JUST BELOW THE BOILING POINT NO. (6) SETTING.
D. PLACE THE CONTAINER OF FOOD IN THE RECEPTACLE. KEEP FOOD COVERED WHEN NOT
BEING SERVED.
EXACT DIAL SETTING TO MAINTAIN DESIRED FOOD TEMPERATURE WILL VARY WITH THE CHARACTER OF THE FOOD, SUCH AS WHETHER OR NOT THE FOOD IS WATERY OR HAS A CONSIDERABLE AMOUNT OF GREASE. THE MOST SATISFACTORY TEMPERATURE SETTING MUST BE DETERMINED BY EXPERIENCE.
WITH STEAM AND HOT WATER HEATING THE DRYING OUT OF THE FOOD IS MINIMIZED BECAUSE THE WATER VAPOR FROM THE RECEPTACLES CREATES HUMID AIR OVER THE FOOD.
UNITS CAN BE USED WET OR DRY. BEST PERFORMANCE FOR WET 4 THRU 7 SETTINGS. FOR DRY 8 THRU 10 SETTINGS.
IF THE WATER
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TO SET CONTOLLER: PRESS THE SET BUTTON ONCE AND RELEASE. THEN PRESS THE UP ARROW FOR HIGHER OR DOWN ARROW FOR LOWER TEMPERATURES SETTINGS. RELEASE THE ARROW BUTTON, WAIT 5 SECONDS AND SETTING WILL BLINK TELLING YOU THE SETTING HAS BEEN ACTIVATED.
THERMOSTAT: THE THERMOSTAT WHENEVER THE HEATING UNIT IS ENERGIZED THE LOAD LIGHT COMES ON
AND GOES OFF WHEN THE PRESET TEMPERATURE IS REACHED.THE CYCLING OF THE THERMOSTAT IS THEREFORE INDICATED BY THE LOAD LIGHT.
EF SERIES HOT FOOD PAN WATER TEMPERATURES
SETTING
1. = OFF 6. = 200 DEGREE WATER
2. = 80 DEGREE WATER 7. = 206 DEGREE WATER
3. = 115 DEGREE WATER 8. = 210 DEGREE WATER
4. = 150 DEGREE WATER 9. = 212 DEGREE WATER
5. = 180 DEGREE WATER 10. = 212 DEGREE WATER SHUTDOWN:
AT THE END OF THE DAY OR SERVING PERIOD, SET THE THERMOSTAT CONTROLS TO THE (1) POSITION WHICH IS THE OFF SETTING. THIS REMOVES ALL POWER TO THE HEATING UNITS. TO SHUT OFF THE EQUIPMENT FOR LONG PERIODS OF TIME OR TO PREVENT THE UNAUTHORIZED USE OF THE EQUIPMENT PLACE THE CIRCUIT BREAKER TO THE OFF POSITION.
CLEANING
HOT FOOD WELLS: WET OPERATION - IF HOT WATER OR STEAM HEATING IS USED, ALL SURFACES ARE COVERED
WITH A FILM OF WATER. FOOD SPILLAGE INTO THE RECEPTACLE WILL NOT STICK OR CARBONIZE. IT WILL DROP IN TO THE WATER AN FLOAT OR SETTLE TO THE BOTTOM. TO CLEAN THE RECEPTACLE, REMOVE THE WATER BY OPENING THE DRAIN VALVE LOCATED UNDER THE UNIT AND DRAIN THE WATER IN TO A SUITABLE CONTAINER AND SPONGE OUT THE REMAINING WATER. WASH THE RECEPTACLE WITH A MILD DETERGENT AND HOT WATER, RINSE AND DRY. SEE THE FOLLOWING SECTION ON "HOW TO CLEAN STAINLESS STEEL" FOR SPECIFIC RECOMMENDATIONS.
DRY OPERATION - WHEN THE FOOD WARMER IS USED DRY, FOOD SPILLAGE ON THE HOT SURFACES WILL BURN AND STICK. THE SAME COMMERCIAL CLEANERS USED ON STAINLESS STEEL UTENSILS MAY BE USED TO CLEAN THE RECEPTACLE. WASH THE INTERIOR SURFACES WITH WATER AND A MILD DETERGENT TO REMOVE DISCOLORATION. RINSE WITH PLAIN WATER AND DRY WITH AN ABSORBENT CLOTH. THE BOTTOM OF THE RECEPTACLE MAY TAKE ON A STRAW COLORED APPEARANCE WHEN IT IS USED DRY. THIS IS DUE TO THE INTENSE HEAT. T HE DISCOLORATION WILL NOT COME OFF WITH NORMAL CLEANING PROCEDURES BUT DOES NOT POSE ANY PERFORMANCE OR HEALTH PROBLEMS. SEE THE SECTION ON "HOW TO CLEAN
STAINLESS STEEL" FOR SPECIFIC RECOMMENDATIONS.
*** WARNING ***
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DO NOT USE HARSH CHEMICALS, ACIDS OR ALKALIS IN CLEANING THIS TABLE OR HEATING RECEPTACLES. WITH ANY CLEANERS, READ INSTRUCTIONS CAREFULLY AND DILUTE AS INSTRUCTED BEFORE APPLYING TO STAINLESS STEEL EQUIPMENT.
THE FOOD WARMING RECEPTACLE IS MADE OF STAINLESS STEEL, BUT USE CARE DURING THE CLEANING OPERATION. HEAVY OBJECTS SHOULD NOT BE DROPPED IN THE RECEPTACLE.
*** WARNING ***
IN ORDER TO PREVENT ANY ELECTRICAL ACCIDENTS, THIS EQUIPMENT SHOULD BE INSTALLED AND SERVICED BY QUALIFIED MAINTENANCE CODE STANDARDS.
VARIOUS OPTIONS MAY BE PURCHASED WITH THIS EQUIPMENT. WHEN THESE OPTIONS ARE PROVIDED THE ELECTRICAL CIRCUITS MAY BE SEPARATELY FUSED WITH CLASS "G" FUSES. IF FUSES MUST BE REPLACED REPLACE WITH THE SAME TYPE AND AMPERAGE FUSE.
PREVENTATIVE MAINTENANCE OF
PERSONNEL ONLY PER NATIONAL ELECTRICAL
EQUIPMENT
To insure that your equipment will continue to operate properly, please follow these simple steps:
1. The food receptacle wells should be clean thoroughly every day. Food spillage left in the pans such as tomato paste can cause damage to the unit. The acidic base of foods over time can cause pitting of the units. For more cleaning information on these models, see the section on "HOW TO CLEAN STAINLESS STEEL" in this manual.
2. Always wipe the unit down with a damp cloth. Do not spray water directly in control panel areas or on areas with exposed heating elements.
3. Where applicable, clean sneeze guards daily. See the section on cleaning plexiglass.
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TROUBLE SHOOTING SERVICE CHART
SERVICE TO BE BY QUALIFIED SERVICE TECHNICIAN ONLY.
COMPLAINT PROBLEM SOLUTION
TABLE WILL NOT HEAT 1. PLUG DISCONNECTED 1. CHECK ALL ELECTRICAL CONNECTIONS.
2. LINE SWITCH OPEN 2. CLOSE SWITCH
3. BREAKER TRIPPED 3. RESET BREAKER
4. HEATER BURNED 4. REPLACE OUT OR DEFECTIVE
5. THERMOSTAT DEFECTIVE 5. REPLACE
TABLE DOES NOT HEAT 1. LOW VOLTAGE 1. USING INSTRUMENT
CHECK LINE VOLTAGE AND AMPERAGE. VOLTAGE MUST BE
WITHIN 10 % OF NAME
PLATE RATING.
HOT FOOD WELL HEATING ELEMENT DATA SEE SPEC SHEETSFOR VOLTAGE REQUIRED.
* STANDARD HEATING ELEMENT FOR COLORPOINT EQUIPMENT. OTHER ELEMENTS AVAILABLE UPON REQUEST.
FOIL TYPE HEATING ELEMENT FOR HEATED BASE DOUBLE HEATED BASE
STANDARD ELECTRICAL 208V/ 500W/ 2.4A SINGLE HEATED BASE
STANDARD ELECTRICAL 208V/ 500W/ 2.4A
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REPLACEMENT PARTS LIST
MODEL EF-1- THRU EF-6
ITEM NO. DESCRIPTION STOCK NO. MFG. NO. MANUFACTURER
1 HOT FOOD UNIT LT-EF1 LT-MW LOW TEMP
120/208/240 PAN WITH HEATING ELEMENT
1A HOT FOOD UNIT W/ DRAIN LT-EF1D LT-MWD LOW TEMP
120/208/240 PAN WITH HEATING ELEMENT AND DRAIN 3/4" FPT
2 THERMOSTAT 195441 PCVE-1S05-0721 WATLOW
120 VOLT
3 THERMOSTAT 195442 PCVE-1S05-722 WATLOW 208/240 VOLT
NOTE! FOR PART NUMBERS ON HOT FOOD WELLS OTHER THAN THOSE LISTED ABOVE CONTACT THE FACTORY.
4 CASTERS 4" W/ BRAKES 130810 2-4056-43 JARVIS AND JARVIS 5 CIRCUIT BREAKERS
1 POLE 15 AMP 332100 QOU-115 SQUARE "D" 1 POLE 20 AMP 332110 QOU-120 SQUARE "D" 1 POLE 30 AMP 332120 QOU-130 SQUARE "D" 2 POLE 15 AMP 332200 QOU-215 SQUARE "D" 2 POLE 20 AMP 332210 QOU-220 SQUARE "D" 2 POLE 30 AMP 332220 QOU-230 SQUARE "D" 2 POLE 40 AMP 332230 QOU-240 SQUARE "D" 3 POLE 15 AMP 332300 QOU-315 SQUARE "D" 3 POLE 20 AMP 332310 QOU-320 SQUARE "D" 3 POLE 30 AMP 332320 QOU-330 SQUARE "D"
CHECK YOUR UNIT FOR SPECIFIC CIRCUIT BREAKER NEEDED.
ADDITIONAL OPTIONS AVAILABLE
6 SWITCH SINGLE POLE 335900 90-0001 McGILL
(BALL BAT LIGHT SWITCH)
7 SWITCH DOUBLE POLE 335920 0121-0001 McGILL
(BALL BAT HEAT LAMP SWITCH)
8 TUNGSTEN SWITCH 335911 TA115PWBXGC1 CARLING
(PADDLE SWITCH USED WITH BULLET TYPE HEAT LAMPS) 9 FLUORESCENT FIXTURE 360700 M15L NULITE 10 FLUORESCENT BULB 358100 F15T8/CW SYLVANIA 11 BULB SLEEVE & CAP 493510 18" T8 TRU-TEST
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REPLACEMENT PARTS LIST
MODEL EF-1 THRU EF-6
ADDITIONAL OPTIONS
(CONT.)
ITEM NO. DESCRIPTION STOCK NO. MFG. NO. MANUFACTURER
13 SINGLE PORCELAIN SOCKET 360610 10035-000 LEVITON
(USED WITH BULLET TYPE HEAT LAMP OR INCANDESCENT BULBS NOT IN HEAT
LAMPS)
14 DOUBLE PORCELAIN SOCKET 533800 4010 LEVITON
(USED WITH INCANDESCENT BULB NOT IN HEAT LAMPS) 15 BULLET HEAT LAMPS 357800 250R40/1CVG GENERAL ELECTRIC
(250 W / 120 V / CLEAR WITH TOUGH SKIN COATING) 16 INCANDESCENT BULBS 494300 R79-0040 COMPONENT
17 FUSE HOLDER 358210 571027 LITTLE FUSE
18 STOCK 1A 513800 SLC-1 CLASS G LITTLE FUSE
FUSES 2A 513810 SLC-2 CLASS G LITTLE FUSE
NOTE! REPLACE WITH SAME TYPE AND AMPERAGE FUSE. CHECK YOUR UNIT FOR THE SPECIFIC FUSE USED.
19 INFINITE CONTROL 190600 INF-240-3 E.G.O.
(USED WITH HEATED BASE) 20 THERMOMETER 500040 2215-01-4 COOPER
(USED WITH HEATED BASE)
FOR REPLACEMENT HEATING SYSTEMS FOR HEATED BASES, SPECIFY SINGLE OR DOUBLE BASE. STANDARD VOLTAGE IS 208V.
FOR PARTS CONCERNING CALROD TYPE HEAT LAMPS STRIPS SUPPLIED WITH THIS SYSTEM CONTACT YOUR FACTORY REPRESENTATIVE.
(40 W / 12O V / APPLIANCE BULBS WITH TOUGH SKIN COATING) HARDWARE
4A 513820 SLC-4 CLASS G LITTLE FUSE 5A 513830 SLC-5 CLASS G LITTLE FUSE 6A 513840 SLC-6 CLASS G LITTLE FUSE 8A 513850 SLC-8 CLASS G LITTLE FUSE 10A 513860 SLC-10 CLASS G LITTLE FUSE 15A 513870 SLC-15 CLASS G LITTLE FUSE 20A 513880 SLC-20 CLASS G LITTLE FUSE
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TWO YEAR WARRANTY
ALL LOW TEMP EF SERIES HOT FOOD SERVICE EQUIPMENT IS FULLY WARRANTED BY THE MANUFACTURER AGAINST DEFECTS IN MATERIALS OR WORKMANSHIP FOR A PERIOD OF TWO (2) YEARS FROM THE DATE OF PURCHASE BY THE ORIGINAL USER AND ONLY TO THE ORIGINAL PURCHASER PROVIDED IT IS INSTALLED AND OPERATED IN ACCORDANCE WITH THE INSTRUCTIONS SUPPLIED WITH THE UNIT. ALSO, IT MUST NOT BE MISUSED, ALTERED OR NEGLECTED AND USED ONLY ON CIRCUITS AND VOLTAGES REQUIRED FOR THAT UNIT.
OUR OBLIGATION UNDER THIS WARRANTY SHALL BE LIMITED TO ONE OF THE FOLLOWING PROCEDURES. SELECTION OF A PROCEDURE SHALL BE AT THE SOLE DISCRETION OF LOW TEMP INDUSTRIES INC.
LOW TEMP INDUSTRIES, INC. WARRANTY SERVICE DEPARTMENT MUST BE NOTIFIED PRIOR TO ANY SERVICE WORK FOR A WARRANTY AUTHORIZATION NUMBER. ANY REQUESTS FOR WARRANTY CLAIMS WITHOUT A WARRANTY AUTHORIZ ATION NUMBE R, WILL NOT BE HONORED.
A. REPLACEMENT OF DEFECTIVE PARTS, SHIPPED F.O.B. FACTORY, IN EXCHANGE FOR THE RETURNED DEFECTIVE PART, SHIPPED PREPAID FREIGHT.
B. FREE REPLACEMENT OF DEFECTIVE PART, SHIPPED F.O.B. FACTORY. C. DEFECTIVE PART SHIPPED PREPAID FREIGHT TO FACTORY, REPAIRED AND RETURNED,
SHIPPED F.O.B. . FACTORY. D. ALL LABOR COSTS SHALL BE COVERED FOR A PERIOD OF 2 YEARS FROM THE DATE
OF PURCHASE. LOW TEMP INDUSTRIES INC. SHALL NOT BE RESPONSIBLE FOR ANY DAMAGE CAUSED BY FIRE,
FLOOD, WINDSTORM, OR ANY OTHER ACT OF GOD; WAR, WHETHER DECLARED OR UNDECLARED NOR SHALL WE BE RESPONSIBLE FOR THE LOSS OF FOOD OR OTHER PRODUCTS DUE TO POWER OR MECHANICAL FAILURE. THIS WARRANTY SHALL NOT COVER ANY DAMAGE CAUSED DURING SHIPMENT WHICH SHOULD BE REPORTED TO THE DELIVERING CARRIER.
COLORPOINT FIBERGLASS FOOD SERVICE EQUIPMENT
A DIVISION OF LOW TEMP INDUSTRIES INC.
9192 TARA BOULEVARD
JONESBORO, GEORGIA 30236
(770) 478-8803
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