Multiquip WSHE_A User Manual

OPERATION MANUAL
SERIES
WSHE/A SERIES
(HONDA GX270UT2QA2 9HP
GX340UT2QAP2 11HP GASOLINE ENGINES)
Revision #0 (05/22/12)
The original manual copy is in American English.
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PN: 36870
FUEL AND CHEMICAL EXPOSURE WARNINGS
Gasoline engine exhaust and some of its constituents, and some dust created by power sanding, sawing, g r i n d i n g , d r i l l i n g a n d o t h e r con s truct i on activ i ties con t ain chemicals know to cause cancer, birth defects and other reproductive harm.
Someexamples ofthesechemicals are:
Lead from lead-based paints
Crystalline silica from bricks Cement and other masonry products
Arsenic and chromium from chemically
treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well-ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.
ALWAYS
PAGE 2 — WSHE/A VIBRATORY TRUSS SCREED • OPERATION MANUAL — REV. #0 (05/22/12)
SILICOSIS/RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.
WSHE/A VIBRATORY TRUSS SCREED • OPERATION MANUAL — REV. #0 (05/22/12) — PAGE 3
WSHE/A Vibratory Truss Screed
Fuel And Chemical Exposure Warnings .................. 2
Silicosis/Respiratory Warnings ................................ 3
Table Of Contents .................................................... 4
Training Checklist .................................................... 6
Daily Pre-Operation Checklist ................................. 7
Safety Information ..............................................8-12
Specifications ...................................................13-15
Lifting Procedure ................................................... 16
Transporting Procedure ......................................... 17
General Information .......................................... 18-20
Components ..................................................... 21-22
Accessories ........................................................... 23
Engine Components .............................................. 24
Inspection ......................................................... 25-26
Assembly .......................................................... 27-33
Operation .......................................................... 34-35
Maintenance ..................................................... 36-40
Troubleshooting ................................................ 41-42
TABLE OF CONTENTS
NOTICE
Specifications are subject to change without notice.
PAGE 4 — WSHE/A VIBRATORY TRUSS SCREED • OPERATION MANUAL — REV. #0 (05/22/12)
NOTES
WSHE/A VIBRATORY TRUSS SCREED • OPERATION MANUAL — REV. #0 (05/22/12) — PAGE 5
TRAINING CHECKLIST
Training Checklist
No, Description OK? Date
1
2
3 Fuel system, refueling procedure.
4
5 Emergency stop procedures.
6 Startup of machine, engine choke
7 Alignment of blades
8 Concrete fi nishing techniques.
9 Shutdown of machine.
10 Lifting of machine .
11 Assembly of truss sections
Read operation manual
completely.
Machine layout, location of
components, checking of engine
oil levels.
Operation of controls (machine
not running).
12 Winch operation.
13 Cleanup procedures.
16 Machine transport and storage.
PAGE 6 — WSHE/A VIBRATORY TRUSS SCREED • OPERATION MANUAL — REV. #0 (05/22/12)
DAILY PRE-OPERATION CHECKLIST
Daily Pre-Operation Checklist
1 Engine oil level
2 Bearing lubrication
3 Condition of blades
4 Blade alignment
5 Drive shaft alignment
WSHE/A VIBRATORY TRUSS SCREED • OPERATION MANUAL — REV. #0 (05/22/12) — PAGE 7
SAFETY INFORMATION
Do not operate or service the equipment before reading
Potential hazards associated with the operation of this
the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS INJURY.
equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
Symbol Safety Hazard
Lethal exhaust gas hazards
Explosive fuel hazards
Burn hazards
Rotating parts hazards
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
Pressurized fluid hazards
Hydraulic fluid hazards
PAGE 8 — WSHE/A VIBRATORY TRUSS SCREED • OPERATION MANUAL — REV. #0 (05/22/12)
GENERAL SAFETY
NOTICE
This equipment should only be operated by trained and
Whenever necessary, replace nameplate, operation and
accident due to equipment modifi cations. Unauthorized
recommended by Multiquip for this equipment. Damage
keep
Also, know the phone numbers
fi re department.
SAFETY INFORMATION
CAUTION
 NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
 Avoid wearing jewelry or loose fi tting clothes that may
snag on the controls or moving parts as this can cause serious injury.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the
infl uence of drugs or alcohol.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is in operation.
qualifi ed personnel 18 years of age and older.
safety decals when they become diffi cult read.
 Manufacturer does not assume responsibility for any
equipment modifi cation will void all warranties.
NEVER use accessories or attachments that are not
to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest
fi re extinguisher.
 ALWAYS know the location of the nearest
fi rst aid kit.
 ALWAYS know the location of the nearest phone or
a phone on the job site.
of the nearest ambulance, doctor and This information will be invaluable in the case of an emergency.
 No one other than the operator is to be in the working
area when the equipment is in operation.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
WSHE/A VIBRATORY TRUSS SCREED • OPERATION MANUAL — REV. #0 (05/22/12) — PAGE 9
SCREED SAFETY
NOTICE
keep the machine in proper running condition.
store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
engine is hot. The possibility of hot oil exists which could
run engine without an air fi lter or with a dirty air
fi lter. Severe engine damage may occur. Service air fi lter
SAFETY INFORMATION
DANGER
 Engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can cause death if inhaled.
 The engine of this equipment requires an adequate free
fl ow of cooling air. NEVER operate this equipment in any enclosed or narrow area where free fl ow of the air is restricted. If the air fl ow is restricted it will cause injury to people and property and serious damage to the equipment or engine.
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An explosion or fi re could result causing severe
bodily harm or even death.
WARNING
 If applicable, NEVER use your hand to fi nd
hydraulic leaks. Use a piece of wood or cardboard. Hydraulic fl uid injected into the skin must be treated by a knowledgable physician immediately or severe injury or death can occur.
DANGEROUS
GAS FUMES
 ALWAYS
 Fix damage to machine and replace any broken parts
immediately.
 ALWAYS
ENGINE SAFETY
WARNING
 DO NOT pl ace han ds or fin gers inside engin e
compartment when engine is running.
NEVER operate the engine with heat shields or
guards removed.
 Keep fi ngers, hands hair and clothing away
from all moving parts to prevent injury.
DO NOT remove the engine oil drain plug while the
cause severe scalding.
CAUTION
 NEVER touch the hot exhaust manifold,
muffl er or cylinder. Allow these parts to cool before servicing equipment.
ALWAYS keep clear of rotating or moving
parts while operating the screed.
 NEVER disconnect any emergency or safety devices.
These devices are intended for operator safe ty. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
CAUTION
 NEVER allow passengers or riders on the screed during
operation.
NEVER lubricate components or attempt service on a
running machine.
PAGE 10 — WSHE/A VIBRATORY TRUSS SCREED • OPERATION MANUAL — REV. #0 (05/22/12)
NOTICE
 NEVER
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
FUEL SAFETY
DANGER
A strap or chain can be attached to these hooks, allowing
a forklift or crane to lift the screed up onto and off of a slab of concrete. The strap or chain should have a minimum of 2,000 pounds (1,000 kg) lifting capacity and the lifting
make
sure the trailer that supports the screed and the towing
Make sure the hitch and coupling of the towing vehicle
NEVER
tow a trailer with defective hitches, couplings, chains, etc.
Trailer tires should be infl ated to 50 psi cold.
SAFETY INFORMATION
DO NOT start the engine near spilled fuel or combustible
fl uids. Fuel is extremely fl ammable and its vapors can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open fl ames.
 ALWAYS use extreme caution when working with
fl ammable liquids.
 DO NOT fi ll the fuel tank while the engine is running
or hot.
DO NOT overfi ll tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from the ignition system.
 Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and fl ames.
 NEVER use fuel as a cleaning agent.
 DO NOT sm oke aroun d or near the
equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
TRANSPORTING SAFETY
NEVER allow any person or animal to
stand underneath the equipment while lifting.
NEVER lift or transport screed with
personnel standing on the screed.
 Use proper heavy lifting procedures when lifting the
screed.
NOTICE
 Machine can be transported on fl atbed truck of proper
weight capacity.
 The easiest way to lift the screed is to attach lifting hooks
to the screed frame. Lifting hooks should be placed at equal distances from each end of the screed.
CAUTION
device must be capable of lifting at least this amount.
 Always make sure crane or lifting device has been
properly secured to the lifting hooks on the equipment.
 ALWAYS shutdown engine before transporting.
 NEVER lift the equipment while the engine is running.
 Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
 Use adequate lifting cable (wire or rope) of suffi cient
strength.
 DO NOT lift machine to unnecessary heights.
 ALWAYS tie down equipment during transport by
securing the equipment with rope.
TOWING SAFETY
CAUTION
 Check with your local county or state safety
towing regulations, in addition to meeting
Department of Transportation (DOT) Safety Towing Regulations, before towing
your screed.
 In order to reduce the possibility of an accident while
transporting the screed on public roads, ALWAYS
vehicle are mechanically sound and in good operating condition.
ALWAYS shutdown engine before transporting
are rated equal to, or greater than the trailer “gross vehicle weight rating.”
ALWAYS inspect the hitch and coupling for wear.
 Check the tire air pressure on both towing vehicle and
trailer. Also check the tire tread wear on both vehicles.
WSHE/A VIBRATORY TRUSS SCREED • OPERATION MANUAL — REV. #0 (05/22/12) — PAGE 11
 ALWAYS make sure the trailer is equipped with a safety
 DO NOT pour waste or oil directly onto the ground, down
recommended that the screed frame and all other metal
Recyclers and manufacturers alike promote the process
This engine has been certifi ed to meet US EPA Evaporative
emission system by unauthorized personnel without proper training could damage the equipment or create an unsafe
Additionally, modifying the fuel system may adversely affect evaporative emissions, resulting in fi nes or other penalties.
The emission control label is an integral part of the emission
If a replacement emission label is needed, please contact
SAFETY INFORMATION
chain.
 ALWAYS properly attach trailer’s safety chains to towing
vehicle.
ALWAYS make sure the vehicle and trailer directional,
backup, brake and trailer lights are connected and working properly.
 DOT Requirements include the following:
• Connect and test electric brake operation.
• Secure portable power cables in cable tray with tie wraps.
 The maximum speed for highway towing is 55 MPH unless
posted otherwise. Recommended off-road towing is not to exceed 15 MPH or less depending on type of terrain.
 Avoid sudden stops and starts. This can cause skidding,
or jack-knifi ng. Smooth, gradual starts and stops will improve towing.
 Avoid sharp turns to prevent rolling.
 Trailer should be adjusted to a level position at all times
when towing.
 Raise and lock trailer wheel stand in up position when
towing.
a drain or into any water source.
 Contact your country's Department of
Public Works or recycling agency in your area and arrange for proper disposal of any electrical components, waste or oil associated with this equipment.
 When the life cycle of this equipment is over, it is
parts be sent to a recycling center.
Metal recycling involves the collection of metal from discarded products and its transformation into raw materials to use in manufacturing a new product.
of recycling metal. Using a metal recycling center promotes energy cost savings.
NOTICE
The gasoline engine used in this equipment has been designed to reduce harmful levels of carbon monoxide (CO), hydrocarbons (HC) and nitrogen oxides (NOx) contained in diesel exhaust emissions.
emissions requirements in the installed confi guration.
Attempting to modify or make adjustments to the engine
 Place chock blocks underneath wheel to prevent rolling
while parked.
 Place support blocks underneath the trailer’s bumper to
prevent tipping while parked.
 Use the trailer’s swivel jack to adjust the trailer height to
a level position while parked.
ENVIRONMENTAL SAFETY/DECOMMISSIONING
NOTICE
Decommissioning is a controlled process used to safely retire a piece of equipment that is no longer serviceable. If the equipment poses an unacceptable and unrepairable safety risk due to wear or damage or is no longer cost effective to maintain (beyond life-cycle reliability) and is to be decommissioned (demolition and dismantlement),be sure to follow rules below.
condition.
Emission Control Label
system and is strictly controlled by regulations.
The label must remain with the engine for its entire life.
your authorized Honda Engine Distributor.
PAGE 12 — WSHE/A VIBRATORY TRUSS SCREED • OPERATION MANUAL — REV. #0 (05/22/12)
SPECIFICATIONS
Table 1. Engine-Powered Screeds
Recommended Slump 3 in (76 mm)
Max. Concrete Depth 8 in (203 mm)
Max Screed Width 65 ft (19.8 m)
Model Description Weight lb. (kg)
WSHE20 2 foot (.61 m) truss with eccentric shaft vibration 46 (20)
WSHE25 2.5 foot (.76 m) truss with eccentric shaft vibration 50 (23)
WSHE50 5 foot (1.5 m) truss with eccentric shaft vibration 95 (43)
WSHE75 7.5 foot (2.3 m) truss with eccentric shaft vibration 136 (62)
WSHE100 10 foot (3.1 m) truss with eccentric shaft vibration 190 (86)
Accessories
Model Description Weight lb. (kg)
WSHEH End handles (two each) 54 (27)
WSHW Manual Winches, set of two 42 (19)
WSHSPW(L) Self-propelled winch (left side), includes 2.5 foot truss 105 (48)
WSHSPW(R) Self-propelled winch (right side), includes 2.5 foot truss 105 (48)
WSHRBE Reinforcement bracket, engine screed 6 (2.7)
WSKITAEB Adjustable end brackets, set of two, skid type 24 (11)
WSKITAEBR Adjustable end brackets, set of two, roller type 26 (12)
WSHEKITUJ Invert/crown kit, for adjustments up to ¼-inch per foot 22 (10)
WSHEIC Invert/crown kit, for adjustments in excess of ¼-inch per foot 98 (41)
WSHEKIT9H 9 HP Engine Kit 112 (51)
WSHE50KIT9H
WSHEKIT11H 11 HP Engine Kit 112 (51)
WSHE50KIT11H
36243 Truss screed dolly 50 (23)
9 HP Engine Kit installed on 5 foot truss section
11 HP Engine Kit installed on 5 foot truss section
207 (94)
207 (94)
WSHE/A VIBRATORY TRUSS SCREED • OPERATION MANUAL — REV. #0 (05/22/12) — PAGE 13
SPECIFICATIONS
Table 2. Air-Powered Screeds
Recommended Slump 2 in + (51 mm +)
Max. Concrete Depth 12 in (305 mm)
Max Screed Width 65 ft (19.8 m)
Model Description Weight lb. (kg)
WSHA20 2 foot (.61 m) truss 45 (20)
WSHA25 2.5 foot (.76 m) truss with 2 air piston vibrators 50 (23)
WSHA50 5 foot (1.5 m) truss with 4 air piston vibrators 95 (43)
WSHA75 7.5 foot (2.3 m) truss with 6 air piston vibrators 136 (62)
WSHA100 10 foot (3.1 m) truss with 8 air piston vibrators 190 (86)
Accessories
Model Description Weight lb. (kg)
WSHAH End handles (two each) and air regulator kit 54 (27)
WSHW Manual Winches, set of two 42 (19)
WSHRBA Reinforcement bracket, air screed 6 (2.7)
WSKITAEB Adjustable end brackets, set of two, skid type 24 (11)
WSKITAEBR Adjustable end brackets, set of two, roller type 26 (12)
WSHAIC Invert/crown kit, for adjustments in excess of ¼-inch per foot 62 (28)
36243 Truss screed dolly 50 (23)
Table 3. Noise and Vibration Emissions for WSHEKIT9H
Guaranteed ISO 11201:2010 Based Sound Pressure Level at Operator Station in dB(A)
Guaranteed ISO 3744:2010 Based Sound Power Level in dB(A)
88
105
NOTES:
1. Sound Pressure and Power Levels are “A” weighted Measures per ISO 226:2003 (ANSI S1.4-1981). They are measured with the operating
condition of the machine which generates the most repeatable but highest values of the sound levels. Under normal circumstances, the sound
level will vary depending on the condition of the material being worked upon.
PAGE 14 — WSHE/A VIBRATORY TRUSS SCREED • OPERATION MANUAL — REV. #0 (05/22/12)
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