MULTIQUIP WSC55 Assembly Manual

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WSC55 Chemical Spray Cart
Assembly Instructions
The following instructions are intended to assist the user in the assembly of the WSC55 Chemical Spray Cart. They are not intended to take the place of the Operation and Parts manual shipped with the unit. Refer to the Operation and Parts manual for safety, operation, and maintenance information. If you did not receive a manual with your spray cart, contact Multiquip at (800) 421-1244 for a replacement.
REQUIRED TOOLS
PARTS
Verify that all parts are accounted for. See Figure 1 through Figure 4 and Table 1 through Table 4.
A
3
1
2
4
8
10
11
5
6
7
9
Item Part No. Description Qty. Remarks
A 777362 Carton, 20 × 16 × 12 1
1 49223 Crane Hook 1
2 49214 Spray Gun Holder 1
3 49215 Hose Holder 2
4 49254 Spray Tip, Flat White 1
5 49251 Spray Tip, Flat Grey 1
6 49250 Spray Tip, Flat Red 1
7 49247 Spray Tip, Flat Brown 1
8 49303 Hose, 50' × 3/8" 1
9 49048 Screw, HHFS 1/4-20 × 3/4" Gr5 31
10 49305 Hose, 5' × 1/2" Return 1
11 49307 Hose, 5' × 3/4" Suction 1
12 49070 Nut, HFS, 1/4-20 33
13 26250 Screw, HHC 1/4-20 × 1-3/4" 2
14 0948 Washer, Flat SAE 1/4" 2
15 8087 Screw, HHC 1/2-13 × 4" 1
16 10176 Nut, Nyloc 1/2-13 1
17 49242 Drum Chain 1
18 49284 Spray Gun 1
Table 1. Box A Contents
Contains
Items 1–18
B
12
14
13
15
16
Figure 1. Box A Contents
WSC55 CHEMICAL SPRAY CART — ASSEMBLY INSTRUCTIONS P/N 49274 — REV. #0 (9/12/17) — PAGE 1
17
18
1
Figure 2. Box B Contents
Table 2. Box B Contents
Item Part No. Description Qty. Remarks
B 777363
1 49216 Hose Wrap 1
Carton, 36 × 8 × 4 1
Contains
Item 1
Page 2
C
D
1
4
5
3
1
2
2
5
4
3
Figure 3. Box C Contents
Table 3. Box C Contents
Item Part No. Description Qty. Remarks
C 777364 Box, 48 × 6 × 3 1
1 49212 Mount, Front Frame 2
2 49213 Mount, Rear Frame 2
3 49221 Tow Hitch 1
4 49280 Tube, Suction 1
5 49281 Tube, Return 1
Contains
Items 1–5
6
Figure 4. Pallet Contents
Table 4. Pallet Contents
Item Part No. Description Qty. Remarks
D 777367 Pallet, 60 × 45, WSC55 1
1
2 49308 Cable, Cart Engage 2
3
4
5
6
49225 Tool Tray 1
49326
49256 Fitting, Bulkhead 3/4" NPT 1
49333
49201 Assembly, Spray Cart 1
Fitting, 3/4 MNPT,
Female Quick
Fitting, Brass 3/4 MNPT,
3/8 FNPT
Contains
Items 1–6
1
1
WSC55 CHEMICAL SPRAY CART — ASSEMBLY INSTRUCTIONS P/N 49274 — REV. #0 (9/12/17) — PAGE 2
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WORK SAFELY!
Only a qualified service technician with proper training should perform this assembly. Follow all shop safety rules when performing this assembly.
PREPARATION
Place the spray cart packaging in an area free of dirt and debris. Make sure it is on secure, level ground.
COMPRESSOR
ADAPTOR
ASSEMBLY
GENERAL SAFETY
NOTICE
 Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized equipment modification will void all warranties.
DO NOT use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage to the equipment and/or injury to the user may result.
SPRAY CART SAFETY
DANGER
 NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm, or even death. Disconnection of any of these devices will void all warranties.
ENGINE SAFETY
NOTICE
DO NOT tamper with the factory settings of the engine
or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
SPRAY CART ASSEMBLY
LOWER CART
CART ENGAGE
CABLES
P/N 49308
Figure 5. Lower Cart Assembly on Pallet
ASSEMBLY
P/N 49201
NOTICE
The cart engage cables (P/N 49308) and compressor adaptor assembly components (P/N 49326, P/N 49256, and P/N 49333) ship attached to the assembly (Figure 5). Cut the cable ties securing these components to the assembly, but DO NOT disconnect or disassemble these components at this time.
2. Secure the two rear upright frame mounts (P/N 49213) to the frame with four 1/4-20 × 3/4" flange bolts (P/N 49048) and four 1/4-20 flange nuts (P/N 49070). See Figure 6.
REAR FRAME
MOUNTS
FRONT FRAME
MOUNTS
P/N 49212
FLANGE
BOLT
P/N 49048
P/N 49213
1. The lower cart assembly (P/N 49201) sits on a pallet (P/N 777367) at the bottom of the main shipping container. Remove all other packages and components from the main shipping container, so that only the lower cart assembly remains on the pallet (Figure 5).
WSC55 CHEMICAL SPRAY CART — ASSEMBLY INSTRUCTIONS P/N 49274 — REV. #0 (9/12/17) — PAGE 3
FLANGE
NUT
P/N 49070
Figure 6. Frame Mount Installation
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3. Secure the two front upright frame mounts (P/N 49212)
FLANGE
to the frame with four 1/4-20 × 3/4" flange bolts (P/N 49048) and four 1/4-20 flange nuts (P/N 49070). See Figure 6.
4. Secure the tool tray (P/N 49225) to the four upright frame mounts with five 1/4-20 × 3/4" flange bolts (P/N 49048) and five 1/4-20 flange nuts (P/N 49070). See Figure 7.
BOLT
TOOL TRAY
P/N 49225
FLANGE
NUT
P/N 49070
P/N 49048
FLANGE NUT
P/N 49070
CART ENGAGE
CABLES
(LEVER END)
P/N 49308
LEFT
(COMPRESSOR)
HEX HEAD
BOLT
P/N 26250
RIGHT
(PUMP)
WASHER
P/N 0948
Figure 8. Cart Engage Cable Installation
Figure 7. Tool Tray Installation
5. Locate the two cart engage cables (P/N 49308). One is connected to the pump, and the other is connected to the compressor. Secure the lever end of the cables to the cart handles with the two 1/4-20 × 1-3/4" hex head bolts (P/N 26250), two 1/4" washers (P/N 0948), and two 1/4-20 flange nuts (P/N 49070). See Figure 8.
NOTICE
Be sure to install the pump engage cable lever onto the right handle, and the compressor engage cable lever onto the left handle.
6. Secure the crane hook (P/N 49223) to the tool tray (P/N 49225) with two 1/4-20 × 3/4" flange bolts (P/N 49048) and two 1/4-20 flange nuts (P/N 49070). See Figure 9.
CRANE HOOK
P/N 49223
TOOL TRAY
P/N 49225
FLANGE NUT
P/N 49070
FLANGE BOLT
P/N 49048
WSC55 CHEMICAL SPRAY CART — ASSEMBLY INSTRUCTIONS P/N 49274 — REV. #0 (9/12/17) — PAGE 4
Figure 9. Crane Hook Installation
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7. Secure the hose wrap (P/N 49216) to the front upright frame mounts (P/N 49212) and crane hook (P/N 49223) with six 1/4-20 × 3/4" flange bolts (P/N 49048) and six 1/4-20 flange nuts (P/N 49070). See Figure 10.
CRANE HOOK
FLANGE NUTS
P/N 49070
P/N 49223
FLANGE BOLTS
P/N 49048
HOSE WRAP
P/N 49216
8. Attach the tow hitch (P/N 49221) to the frame with the 1/2-13 × 4" hex head bolt (P/N 8087) and nyloc nut (P/N 10176). Secure the tow hitch with the hitch latch. See Figure 11.
TOW HITCH
P/N 49221
FRAME MOUNTS
P/N 49212
Figure 10. Hose Wrap Installation
HITCH LATCH
NYLOC NUT
P/N 10176
HEX HEAD
BOLT
P/N 8087
WSC55 CHEMICAL SPRAY CART — ASSEMBLY INSTRUCTIONS P/N 49274 — REV. #0 (9/12/17) — PAGE 5
Figure 11. Tow Hitch Installation
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9. Secure the spray gun holder (P/N 49214) to the right rear upright frame mount (P/N 49213) and tool tray (P/N 49225) with two 1/4-20 × 3/4" flange bolts (P/N 49048) and two 1/4-20 flange nuts (P/N 49070). See Figure 12.
10. Secure the two hose holders (P/N 49215) to the tool tray and front upright frame mounts with four 1/4-20 × 3/4" flange bolts (P/N 49048) and four 1/4-20 flange nuts (P/N 49070). See Figure 13.
FLANGE NUT
P/N 49070
FLANGE
BOLT
P/N 49048
SPRAY GUN
HOLDER
P/N 49214
RIGHT REAR
FRAME MOUNT
P/N 49213
TOOL TRAY
P/N 49225
Figure 12. Spray Gun Holder Installation
HOSE
HOLDERS
P/N 49215
FLANGE
NUT
P/N 49070
FLANGE
BOLT
P/N 49048
Figure 13. Hose Holder Installation
COMPRESSOR ADAPTOR INSTALLATION
1. Remove and disassemble the compressor adaptor components located at the end of the compressor hose (Figure 14). Leave the bulkhead fitting (P/N 49256) connected to the hose as shown.
WSC55 CHEMICAL SPRAY CART — ASSEMBLY INSTRUCTIONS P/N 49274 — REV. #0 (9/12/17) — PAGE 6
COMPRESSOR
HOSE
BULKHEAD
FITTING
P/N 49256
Figure 14. Compressor Adaptor Components
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2. Insert the bulkhead fitting (P/N 49256) at the end of the compressor hose through the bulkhead. Place the bulkhead washer and nut onto the bulkhead fitting and tighten to secure the bulkhead fitting to the bulkhead. See Figure 15.
BULKHEAD
FITTING
P/N 49256
BULKHEAD
3. Insert the quick-connect fitting (P/N 49326) into the bulkhead fitting (P/N 49256) and tighten securely. See Figure 16.
COMPRESSOR
HOSE
WASHER
NUT
BULKHEAD
FITTING
P/N 49256
QUICK-CONNECT
FITTING
P/N 49326
Figure 16. Quick-Connect Fitting Installation
Figure 15. Bulkhead Fitting Installation
WSC55 CHEMICAL SPRAY CART — ASSEMBLY INSTRUCTIONS P/N 49274 — REV. #0 (9/12/17) — PAGE 7
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FINAL ASSEMBLY
50' HOSE
1. Insert the suction tube (P/N 49280) and return tube (P/N 49281) through the tube holders in the hose wrap and tool tray as shown in Figure 17.
RETURN TUBE
P/N 49281
SUCTION TUBE
P/N 49280
2. Wrap the 50' hose (P/N 49303) around the hose wrap (P/N 49216). See Figure 18.
P/N 49303
HOSE
WRAP
P/N 49216
Figure 18. Hose Wrap with 50' Hose
3. Wrap the suction hose (P/N 49307) and return hose (P/N 49305) around the hose holders (P/N 49215). See Figure 19.
Figure 17. Tube Installation
HOSE
HOLDER
P/N 49215
RETURN
HOSE
P/N 49305
Figure 19. Hoses and Spray Gun
SPRAY
GUN
P/N 49284
SUCTION
HOSE
P/N 49307
SPRAY GUN
HOLDER
P/N 49214
WSC55 CHEMICAL SPRAY CART — ASSEMBLY INSTRUCTIONS P/N 49274 — REV. #0 (9/12/17) — PAGE 8
4. Place the spray gun (P/N 49284) in the spray gun holder (P/N 49214). See Figure 19.
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5. Attach the drum chain (P/N 49242) to the front upright frame mounts as shown in Figure 20.
DRUM CHAIN
P/N 49242
Figure 20. Drum Chain Installation
6. Make sure all fasteners are tightened securely.
READ THE MANUAL!
Your WSC55 Chemical Spray Cart is now fully assembled. Refer to the Operation and Parts Manual (P/N 49356) shipped with the unit for important safety information and final set-up instructions.
NOTICE
DO NOT attempt to operate or service this equipment before reading the entire manual!
WSC55 CHEMICAL SPRAY CART — ASSEMBLY INSTRUCTIONS P/N 49274 — REV. #0 (9/12/17) — PAGE 9
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HERE’S HOW TO GET HELP
© COPYRIGHT 2017, MULTIQUIP INC.
Multiquip Inc
the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property
of their respective owners and used with permission.
The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this document are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations.
WSC55 Chemical Spray Cart
Assembly Instructions
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Offi ce MQ Parts Department
18910 Wilmington Ave. Carson, CA 90746 Contact : mq@multiquip.com
Service Department Warranty Department
800-421-1244 310-537-3700
Technical Assistance
800-478-1244 Fax: 310-943-2238
CANADA
Multiquip Multiquip (UK) Limited Head Offi ce
4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact : infocanda@multiquip.com
Tel. (800) 421-1244 Fax (310) 537-3927
Tel: (450) 625-2244 Tel: (877) 963-4411 Fax: (450) 625-8664
800-427-1244 310-537-3700
800-421-1244 310-537-3700
UNITED KINGDOM
Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinfi eld, Cheshire SK16 4UJ Contact : sales@multiquip.co.uk
Fax: 800-672-7877
Fax: 310-943-2249
Tel: 0161 339 2223 Fax: 0161 339 3226
and
Your Local Dealer is:
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