Multiquip WPB16, WPB16E User Manual

PARTS MANUAL
SERIES
MODEL WPB16
(RECOIL START)
MODEL WPB16E
(ELECTRIC START)
POWER BUGGY
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING
Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingand otherconstruction activities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of thesechemicals are:
Leadfromlead-based paints. Crystallinesilica frombricks. Cementand othermasonry products. Arsenicandchromiumfrom chemically treatedlumber.
Your risk from these exposures varies, dependingon howoften youdo thistype of work. To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed to filter out microscopic particles.
NOTES
MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 3
TABLE OF CONTENTS
MQ-WHITEMAN WPB-16 / WPB-16E POWER BUGGY
Here's How To Get Help ........................................... 3
Table Of Contents .................................................... 4
Parts Ordering Procedures ...................................... 5
Explanation Of Codes In Remarks Column ............. 6
Suggested Spare Parts ............................................ 7
COMPONENT DRAWINGS
Nameplate and Decals..........................................8-9
Hydraulic Drive Assembly ................................. 10-11
Hydraulic Pump Assembly ................................ 12-13
Hydraulic Dump Assembly ................................ 14-15
Pump And Coupling Assembly ..........................16-17
Tub Assembly ....................................................18-19
Panel Assembly .................................................20-21
Brake Assembly ................................................ 22-23
Steering Assembly ............................................24-25
Chassis Assembly .............................................26-27
Dump Pedal And Handle Assembly ..................28-29
Hydraulic Oil Tank Assembly ............................. 30-31
Battery Assembly (Electric Start) ......................32-33
Fuel Tank Assembly .......................................... 34-35
HONDA GX390K1QA2/QAE2 GASOLINE ENGINES
Air Cleaner Assembly ........................................36-37
Camshaft Assembly ..........................................38-39
Piston Assembly ................................................40-41
Crankcase Cover Assembly ..............................42-43
Crankshaft Assembly ........................................44-45
Cylinder Barrel Assembly .................................. 46-47
Cylinder Head ................................................... 48-49
Fan Cover Assembly ......................................... 50-51
Flywheel Assembly ...........................................52-53
Ignition Coil Assembly ....................................... 54-55
Carburetor Assembly ........................................ 56-57
Muffler Assembly ..............................................58-59
Recoil Starter Assembly.................................... 60-61
Starter Motor Assembly (Electric Start) ............ 62-63
Control Box Assembly (Electric Start) ...............64-65
Control Assembly .............................................. 66-67
Gasket Assembly .............................................. 68-69
Labels Assembly ............................................... 70-71
Terms and Conditions of Sale — Parts .................. 72
NOTE
PAGE 4 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09)
Specification and part number are subject to change without notice.
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username and Passw ord, E-m ail us at:
parts@multiquip.com.
To obtai n an MQ Account, contact your District Sales Manager for more information.
internet
Use the on
Standard orders
and qualify for a 5% Discount
for all orders which include
complete part numbers.*
Fax
your order in and qualify for a 2% Discount
on
Standard orders
for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers
their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
When ordering parts, please supply:
❒❒
❒❒
Dealer Account Number
❒❒
❒❒
Dealer Name and Address
❒❒
❒❒
Shipping Address (if different than billing address)
❒❒
❒❒
Return Fax Number
❒❒ ❒❒
Applicable Model Number
❒❒
❒❒
Quantity, Part Number and Description of Each Part
❒❒
All orders are treated as
Standard Orders
and will ship the same day if received prior to 3PM PST.
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 5
Specify Preferred Method of Shipment:
❒❒
UPS/Fed Ex
Priority One
Ground
Next Day
Second/Third Day
DHL
Tr u ck
WPB-16 — EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
The contents and part numbers listed in the parts section are subject to change guarantee the availibility of the parts listed.
Sample Parts List:
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ...................... 1 ......INCLUDES ITEMS W/
2
*
2*12347 WASHER, 3/8 IN. ... 1 ......
3 12348 HOSE ................... A/R .... MAKE LOCALLY
4 12349 BEARING ............... 1 ......S/N 2345B AND ABOVE
NO. Column
Unique Symbols - All items with same unique symbol
(*, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
without notice
WASHER, 1/4 IN. .............
. Multiquip does not
NOT SOLD SEPARATELY MQ-45T ONLY
*
QTY. Column
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks” Column.
REMARKS Column
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit
unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use
used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
- All items on the parts list with the same
- Used to list an effective serial
- Indicates that the part is
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
PAGE 6 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09)
“Make/Obtain Locally”
purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately”
purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
- Indicates that the part can be
- Indicates that an item cannot be
WPB-16 POWER BUGGY — SUGGESTED SPARE PARTS
WPB-16 POWER BUGGY
1 to 3 Units
QTY. PART NO. DESCRIPTION
1 .......... 508667 ..............FILTER, HYDRAULIC OIL
1 .......... 18113 ................ CAP, HYDRAULIC OIL TANK
1 .......... 18035 ................ PUMP, HYDROSTATIC
1 .......... 511719 ..............COUPLING, ENGINE SHAFT
2 .......... 18316 ................ LINING, BRAKE
1 .......... 18145 ................ ROD, BRAKE CONTROL
1 .......... 18166 ................ CAP, FUEL
5 .......... 20763 ................ FILTER, IN-LINE FUEL
1 .......... 18025 ................ SWITCH, KILL
1 .......... 18133 ................ CABLE, THROTTLE
1 .......... 18132 ................ LEVER ,THROTTLE
1 .......... 18029 ................ WHEEL, DRIVE
1 .......... 18049 ................ WHEEL, STEERING
1 .......... 18016 ................ CABLE, PARKING BRAKE
3 .......... 9807956846 ......SPARK PLUGS
3 .......... 35111880003 .... KEY, IGNITION (ELECTRIC START ONLY)
1 .......... 284627V7003 .... ROPE (RECOIL STARTER ONLY)
3 .......... 17210ZE3505 ... ELEMENT, AIR CLEANER
2 .......... 17218ZE3505 ... FILTER, OUTER
NOTE
The contents of this parts catalog are subject to change without notice.
MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 7
WPB-16 POWER BUGGY — NAMEPLATE AND DECALS
NAMEPLATE AND DECALS
PAGE 8 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09)
WPB-16 POWER BUGGY — NAMEPLATE AND DECALS
NAMEPLATE AND DECALS
NO. PART NO. PART NAME QTY. REMARKS
1 18252 DECAL, WPB-16 2 1 TBD DECAL, WPB-16E 2 2 18251 DECAL, MQ WHITEMAN 2 3 EM985 DECAL, HYDRAULIC OIL 1 4 513608 DECAL, LIFTING HOOK 3 5 18245 DECAL, FORKLIFT LIFTING 6 6 18247 DECAL, CRUSH WARNING 1 7 18248 DECAL, HOT SURFACE WARNING 1 8 18213 DECAL, BUCKET DUMP LEVER 1 9 18214 DECAL, TRAVEL LEVER DIRECTION 1 10 18195 DECAL, WHITEMAN SAFTEY INSTRUCTIONS 1 11 18225 DECAL, GASOLINE ONLY 1
12 513524 PLATE, SERIAL NUMBER ................................... 1 ......... CONTACT MULTIQUIP PARTS
.......................................................................................... DEPT.
MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 9
HYDRAULIC DRIVE ASSY.
WPB-16 POWER BUGGY — HYDRAULIC DRIVE ASSY.
PAGE 10 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09)
WPB-16 POWER BUGGY — HYDRAULIC DRIVE ASSY.
HYDRAULIC DRIVE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 18058 VALVE, DIRECTION CONTROL 1 2 18264M HOSE, DIRECTION VALVE TO DRV. MOTOR 1 3 512202 ADAPTER, STRAIGHT ASSY 2 4 512201 ADAPTER, ELBOW 2 5 18276M HOSE, LH HYDRAULIC MOTOR 1 6 512189 ADAPTER, T - CONNECTOR 2 7 492527 NUT, HEX 1/2-20 8 8 18029 WHEEL, DRIVE ASSY. FRONT 4 9
*
10
11 492584 NUT, HEX 1/2-13 NYLON ..................................... 8 ......... REPLACES 6109160
12 18190 SCREW, HUB STUD 1/2-13X 3 IN. 8 13 491689 KEY, COTTER 1/8 X 2 2 14 PT018038 NUT, CASTLE 1-1/8-18 2 15 18040 HUB, DRIVE 2 16 3365 ADAPTER, STRAIGHT 6 17 505718 SCREW, HHC 1/2-13 X 2-3/4 8 18 18011 MOTOR, HYDRAULIC DRIVE 2 19 PE449105 KEY, WOODRUFF 1-1/4 32 MM 2 20 492600 WASHER, FLAT 1/2 8 21 492584 NUT, NYLOC 1/2-13 8 22 18027 HOSE, DRIVER MOTOR CROSSOVER 2 23 18275M HOSE, RH HYDRAULIC MOTOR 1 24 18265M HOSE, DIRECTION VALVE TO DRV. MOTOR 1 25 3322 ADAPTER 2
26 511528 FLANGE HUB ASSY. ........................................... 1 ......... INCLUDES ITEMS W/
511692 FLANGE, HUB 2 18237 LUG BOLT/HUB FLANGE 8
*
*
MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 11
HYDRAULIC PUMP ASSY.
WPB-16 POWER BUGGY — HYDRAULIC PUMP ASSY.
PAGE 12 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09)
WPB-16 POWER BUGGY — HYDRAULIC PUMP ASSY.
HYDRAULIC PUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 18035 PUMP, HYDRAULIC 1 2 511808 ADAPTER, STRAIGHT 2 3 3365 ADAPTER, STRAIGHT 6 4 18256M HOSE, PUMP TO DUMP VALVE 1 5 18258M HOSE, FILTER TO PUMP 1 6 18261M HOSE, PUMP TO TANK 1 7 18263M HOSE, PUMP TO DIREC. VALVE 1 8 512190 ADAPTER, STRAIGHT 2 9 18257M HOSE, FILTER TO DUMP VALVE 1 10 508667 FILTER 1 11 508664 SUPPORT, FILTER 1 12 511799 ADAPTER, ELBOW 2 13 3322 ADAPTER, ELBOW 1 14 18058 VALVE, DIRECTION CONTROL 1 15 18262M HOSE, TANK TO PUMP 1 16 18266M HOSE, PUMP TO DIRECTION VALVE 1 17 3322 ADAPTER 2
MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 13
HYDRAULIC DUMP ASSY.
WPB-16 POWER BUGGY — HYDRAULIC DUMP ASSY.
PAGE 14 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09)
WPB-16 POWER BUGGY — HYDRAULIC DUMP ASSY
HYDRAULIC DUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 18022 PISTON, HYD. DUMP 1 2 491705 ZERK FITTING 2 3 511803 ADAPTER, ELBOW 2 4 18020 HOSE, DUMP VALVE TO HYD. PISTON 2 5 511804 ADAPTER, STRAIGHT 2 6 512234 ADAPTER, ELBOW 1 7 511806 ADAPTER, STRAIGHT 1 8 18064 VALVE, DUMP 1 9 506191 ADAPTER, ELBOW 1
MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 15
WPB-16 POWER BUGGY — PUMP AND COUPLING ASSY.
PUMP AND COUPLING ASSY.
PAGE 16 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09)
WPB-16 POWER BUGGY — PUMP AND COUPLING ASSY.
PUMP AND COUPLING ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 492472 SCREW, ALLEN HEAD 3/8-16 X 3/4 2 2 511719 COUPLING, ENGINE SHAFT 1 3 503112 SCREW, HEX 3/8-16 X 2-3/4 4 4 18112 FAN 1 5 492598 WASHER, FLAT 3/8 14 6 492596 WASHER, FLAT 1/4 2 7 492355 SCREW, HHC 1/4-20 X 1/2 2 8 492583 NUT, NYLOC 3/8-16 7 9 492313 SCREW, HHC 3/8-16 X 1-1/2 3 10 512196 BRACKET, HYD. PUMP MOUNTING 1 11 506250 KEY, WOODRUFF 1 12 GX390K1QA2 ENGINE, HONDA GX390K1QA2 13.0 HP 1 RECOIL START 12 GX390K1QAE2 ENGINE, HONDA GX390K1QAE2 13.0 HP 1 ELECTRIC START
MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 17
TUB ASSY.
WPB-16 POWER BUGGY — TUB ASSY.
PAGE 18 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09)
WPB-16 POWER BUGGY — TUB ASSY.
TUB ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 18004 TUB, PLASTIC 1 2 492313 SCREW, HHC 3/8-16 X 1-1/2 9 3 512193 WASHER, FLAT 3/8 LARGE 9 4 492598 WASHER, FLAT 3/8 9 5 490957 RING, SNAP 6 6 18130 PIN, HYD. PISTON CROSS 2 7 18129 PIN, TUB FRAME CROSS 1 8 18022 CYLINDER, HYDRAULIC DUMP 2 9 492365 SCREW, HHC 5/16-18 X 1-1/4 4 10 492597 WASHER, FLAT 9.5 X 22.2 8 11 492583 NUT, NYLOC 3/4-16 9 12 492582 NUT, NYLOC 5/16-18 4 13 512279 SUPPORT, BUM STOP 2 14 18099 FRAME, TUB MOUNT 1
MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 19
PANEL ASSY.
WPB-16 POWER BUGGY — PANEL ASSY.
PAGE 20 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09)
WPB-16 POWER BUGGY — PANEL ASSY.
PANEL ASSY.
NO PART NO PART NAME QTY. REMARKS
1 511476 SCREW, ALLEN 1/8 X 1/4 1 2 511474 FASTENER, ACCESS DOOR 1 3 18008 DOOR, ACCESS 1 4 18024 SCREW, WING 1/4-20X3/4 2 5 492597 WASHER, FLAT 9.5X22.2 20 6 18141 COVER, R/SIDE ENGINE 1 7 492364 SCREW, HHC 5/16-18X1 6 8 492582 NUT, NYLOC 5/16-18 4 9 18140 COVER, L/SIDE ENGINE 1 10 492623 WASHER, LOCK 5/16 4 11 505401 SCREW, HHC 5/16-18X 1/2 4
MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 21
BRAKE ASSY.
WPB-16 POWER BUGGY — BRAKE ASSY.
PAGE 22 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09)
WPB-16 POWER BUGGY — BRAKE ASSY.
BRAKE ASSY.
NO PART NO PART NAME QTY. REMARKS
1 511762 SCREW, HHC 1/2-13X8 1 2 511698 CLEVIS, ASSY. BRAKE 2 3 511761 NUT, HEX 3/8-24 NF 2 4 18111 PEDAL, BRAKE 1 5 492600 WASHER, FLAT 1/2 1 6 492584 NUT, NYLOC 1/2-13 10 7 18167 SPRING, BRAKE PEDAL 1 8
*
9
*
10 11 12 18303 SHAFT, CRANK PIN 2 13 492395 SCREW, HHC 1/2-13X1-3/4 2 14 18302 BELL CRANK, BRAKE 2 15 18032 LINKAGE, RIGHT BRAKE 1 16 18314 LINKAGE, LEFT BRAKE 1 17 492582 NUT, NYLOC 5/16-18 2 18 492303 SCREW, HHC 5/16-18X1-14 1 19 505170 CLIP, PARK CABLE 1 20 18016 CABLE, PARK BRAKE 1 21 492367 SCREW, HHC 5/16-18X1-3/4 3 22 18015 LEVER, ASSY. PARK BRAKE 1 23 492597 WASHER, FLAT 9.5X22.2 3 24 18145 ROD, BRAKE CONTROL 1
25 512881 BRAKE BAND ASSEMBLY 2 .......... INCLUDES ITEMS W/
26 492600 WASHER, FLAT 1/2 IN. 2
18307 SPRING, BRAKE 2 18300 BAND, BRAKE 2 18316 LINING, BRAKE 2
*
503723 RIVET, BRAKE LINING 56
*
*
MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 23
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