Multiquip WM45HCE User Manual

OPERATION AND PARTS MANUAL
SERIES
MODEL WM45HCE
PLASTER/MORTAR MIXER
Revision #0 (02/04/13)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
FUEL AND CHEMICAL WARNING
Gasoline engine exhaust and some of its constituents, and some dust created by power sanding, sawing, g r i n d i n g , d r i l l i n g a n d o t h e r con s truct i on activ i ties con t ain chemicals know to cause cancer, birth defects and other reproductive harm.
Someexamples ofthesechemicals are:
Lead from lead-based paints
Crystalline silica from bricks Cement and other masonry products
Arsenic and chromium from chemically
treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well-ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.
ALWAYS
PAGE 2 — WM45HCE PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (02/04/13)
SILICOSIS/RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.
WM45HCE PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (02/04/13) — PAGE 3
TABLE OF CONTENTS
WM45HCE PLASTER/MORTAR MIXER
Fuel And Chemical Warnings .................................. 2
Silicosis/Respiratory Warnings ................................ 3
Table Of Contents .................................................... 4
Parts Ordering Procedures ...................................... 5
Safety Information ................................................6-9
Specifications ........................................................ 10
Dimensions ............................................................ 11
General Information ............................................... 12
Components .......................................................... 13
Basic Engine .......................................................... 14
Pre-Inspection (Engine/Mixer) ............................... 15
Initial Start-Up (Engine) .................................... 16-17
Maintenance (Engine) ......................................18-19
Maintenance (Mixer) ......................................... 20-21
Troubleshooting (Engine) ....................................... 22
Troubleshooting (Engine/Mixer) ............................. 23
Explanation Of Code In Remarks Column............. 24
Suggested Spare Parts ......................................... 25
Component Drawings
Nameplate and Decals ..................................... 26-27
Steel Tub Assembly .......................................... 28-29
Paddle Shaft Assembly .....................................30-31
Frame Assembly ............................................... 32-33
Engine Cover Assembly. ................................... 34-35
Engine/Guard Assembly ................................... 36-37
Terms And Conditions Of Sale — Parts ................ 38
NOTICE
Specifications and part numbers are subject to change without notice.
PAGE 4 — WM45HCE PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (02/04/13)
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
If you have an MQ Account, to obtain a Username
Effective:
Choose from three easy options:
January 1st, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
and Password, E-mail us at: parts@multiquip.
com.
To ob ta in an MQ Acc oun t, co nt ac t you r District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
When ordering parts, please supply:
Dealer Account NumberDealer Name and AddressShipping Address (if different than billing address)Return Fax NumberApplicable Model NumberQuantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
Specify Preferred Method of Shipment: UPS/Fed Ex DHL
Priority One ✓ Truck
Ground
■ Next Day
Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
WM45HCE PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (02/04/13) — PAGE 5
SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS INJURY.
SYMBOL
SAFETY HAZARD (CONTINUED)
CAUTION
Burn Hazard
HOT PARTS can burn skin.
DO NOT
amount of time to cool before performing maintenance.
NEVER operate this equipment with guards removed. Keep hands clear.
touch hot parts. Allow machine a sufficient
WARNING
Guard Hazard
Warning decals associated with the operation of this equipment are defi ned below:
DECAL
To avoid injury you must read and understand operator’s manual before using this machine.
This machine to be operated by qualified personnel. Ask for training as needed.
NEVER operate this equipment with guards removed. Keep hands clear.
SAFETY HAZARD
WARNING
Read Manual
WARNING
Training
WARNING
Guard Hazard
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
SYMBOL
Inhaling exhaust fumes can result in severe injury or death. Only operate equipment in well ventilated areas.
Gasoline fuel can cause fire or explosion. Stop engine before refueling. Keep cigarettes, sparks and flames away from hot surfaces.
SAFETY HAZARD
WARNING
Lethal Exhaust Gas Hazard
inhale exhaust gases/fumes.DO NOT
WARNING
Explosive Fuel Hazard
WARNING
Moving blades can cut and crush. operate equipment with hands inside drum.
ALWAYS
hearing and eye protection.
Stand clear of rotating blades.
Stand clear of drum handle when blades are rotating.
ALWAYS keep hands clear of safety grate when closing.
Rotating Parts Hazard
NEVER
WARNING
Fire Hazard
smoke around or near this equipment.DO NOT
WARNING
Inhalation Hazard
wear appropriate dust mask along with
WARNING
Entanglement Hazard
WARNING
Kickback Hazard
WARNING
Crush Hazard
PAGE 6 — WM45HCE PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (02/04/13)
GENERAL SAFETY
NOTICE
This equipment should only be operated by trained and
Whenever necessary, replace nameplate, operation and
accident due to equipment modifi cations. Unauthorized
recommended by Multiquip for this equipment. Damage
keep
Also, know the phone numbers
fi re department.
SAFETY INFORMATION
CAUTION
 NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
 Avoid wearing jewelry or loose fi tting clothes that may
snag on the controls or moving parts as this can cause serious injury.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the
infl uence of drugs or alcohol.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is in operation.
qualifi ed personnel 18 years of age and older.
safety decals when they become diffi cult read.
 Manufacturer does not assume responsibility for any
equipment modifi cation will void all warranties.
NEVER use accessories or attachments that are not
to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest
fi re extinguisher.
 ALWAYS know the location of the nearest
fi rst aid kit.
 ALWAYS know the location of the nearest phone or
a phone on the job site.
of the nearest ambulance, doctor and This information will be invaluable in the case of an emergency.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
WM45HCE PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (02/04/13) — PAGE 7
SAFETY INFORMATION
MIXER SAFETY
ENGINE SAFETY
monoxide. This gas is colorless and odorless, and can
operate this equipment
tank and severely scald any persons in the general area
Make certain the operator knows how to and is capable
run engine without an air fi lter or with a dirty air
fi lter. Severe engine damage may occur. Service air fi lter
DANGER
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An explosion or fi re could result causing severe
bodily harm or even death.
 DO NOT mix fl ammable or explosive substances.
WARNING
NEVER place your hands inside the drum
while starting or operating this equipment.
NEV ER disco nnect any emerg ency
or safety devices. These devices are
intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
 Before operating mixer, ensure that safety grate is in
position and correctly fi tted.
CAUTION
 NEVER lubricate components or attempt service on a
running machine.
NOTICE
DANGER
 Engine fuel exhaust gases contain poisonous carbon
cause death if inhaled.
 The engine of this equipment requires an adequate
free fl ow of cooling air. NEVER in any enclosed or narrow area where free fl ow of the air is restricted. If the air fl ow is restricted it will cause injury to people and property and serious damage to the
equipment or engine.
WARNING
 DO NOT pl ace han ds or fingers inside engin e
compartment when engine is running.
NEVER operate the engine with heat shields or
guards removed.
 Keep fi ngers, hands hair and clothing away
from all moving parts to prevent injury.
DO NOT remove the engine oil drain plug
while the engine is hot. Hot oil will gush out of the oil
DANGEROUS
GAS FUMES
ALWAYS keep the machine in proper running condition.
ALWAYS ensure mixer is on level ground before mixing.
 Fix damage to machine and replace any broken parts
immediately.
DO NOT tip mixer onto drum mouth when the drum is
rotating.
 Ensure the drum is rotating while fi lling and emptying
the drum.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
of the mixer.
CAUTION
 NEVER touch the hot exhaust manifold,
muffl er or cylinder. Allow these parts to cool before servicing equipment.
of turning the engine OFF in case of an emergency.
NOTICE
 NEVER
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
PAGE 8 — WM45HCE PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (02/04/13)
SAFETY INFORMATION
FUEL SAFETY
TRANSPORTING SAFETY
allow any person or animal to stand underneath
make sure forklift forks are inserted into pockets
(if applicable) as far as possible when lifting the mixer.
tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making
pour waste, oil or fuel directly onto the ground,
DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or fi re due to static electricity.
DO NOT start the engine near spilled fuel or combustible
fl uids. Fuel is extremely fl ammable and its vapors can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open fl ames.
 ALWAYS use extreme caution when working with
fl ammable liquids.
 DO NOT fi ll the fuel tank while the engine is running
or hot.
DO NOT overfi ll tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from the ignition system.
DANGER
FUEL
FUEL
CAUTION
NEVER
the equipment while lifting.
NOTICE
 ALWAYS
 ALWAYS shutdown engine before transporting.
 NEVER lift the equipment while the engine is running.
 Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
 DO NOT lift machine to unnecessary heights.
 ALWAYS tie down equipment during transport by
securing the equipment with rope.
NEVER
the engine start diffi cult.
ENVIRONMENTAL SAFETY
NOTICE
 Dispose of hazardous waste properly.
Examples of potentially hazardous waste are used motor oil, fuel and fuel fi lters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
 DO NOT
down a drain or into any water source.
 Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and fl ames.
 NEVER use fuel as a cleaning agent.
DO NOT sm oke ar ound or near the
equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
WM45HCE PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (02/04/13) — PAGE 9
SPECIFICATIONS
Table 1. Mixer Specifications
Capacity 4.0 cu. ft (113 liters)
Bag Capacity 1-1/2 to 2-1/2 bags
Weight 380 lbs. (172 kg.)
Height W/Dump Handle 47 in. (119 cm.)
Discharge Height 7.5 in. (19 cm.)
Drive Gear
Dump Action Manual
Table 2. Engine Specifications
Model Honda GX160UT1HX2
Engine
Dimensions (L x W x H)
Dry Net Weight
Type
Bore X Stroke
Displacement 9.9 cu. in. (163 cc)
Max Output 5.5 H.P./4000 R.P.M.
Fuel Tank Capacity Approx. 0.95 U.S. Gallons (3.6 Liters)
Fuel Unleaded Gasoline
Lube Oil Capacity 0.63 qt. (0.6 liter)
Speed Control Method Centrifugal Fly-weight Type
Starting Method Recoil Start
Air-cooled 4 stroke, Single Cylinder,
OHV, Horizontal Shaft Gasoline Engine
2.70 in. X 1.80 in. (68 mm x 45 mm)
12.3 x 14.3 x 13.2 in.
(312 x 362 x 335 mm)
40.8 lbs. (15 Kg.)
PAGE 10 — WM45HCE PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (02/04/13)
DIMENSIONS
Table 3. Mixer Dimensions
Reference Designator Dimension in. (cm.)
Figure 1. Dimensions
WM45HCE PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (02/04/13) — PAGE 11
A 67 (170)
B 50 (127)
C 56 (142)
D 56 (142)
GENERAL INFORMATION
GENERAL
The MQ Model WM45HCE plaster and mortar mixer is shipped completely assembled and has been factory tested.
The drum batch capacity of this mixers is between 1.5 and
2.5 bags. With proper care it will give continuous service year after year.
This mixer is powered by a Honda GX160 gasoline engine. The shaft of the engine is attached to a main gear via a pinion gear. As the main gear rotates it causes the paddle shaft to rotate.
Before Starting
Before starting the engine, read the engine owner's manual and thoroughly understand the safety information.
Check the items listed below:
Oil Levels
Be sure to check the oil levels in the engine and engine reduction unit before starting the unit (gasoline model only).
Engine Care
For care and operation of the Honda engine, refer to the maintenance procedures in this manual and the engine manufacturer’s operating instructions furnished with the engine. We recommend draining and refilling the engine crankcase at least every thirty hours of operation. Check the engine oil level daily.
Hardware
Check all hardware on the mixer before starting. Periodically inspect all hardware. Loose hardware can contribute to early component failure and poor performance. Use the torque chart below as a general guideline and keep all hardware tight:
HARDWARE DIA TORQUE (lb./ft.)
5/16"- 18 24
3/8" - 24 37
1/2" - 13 39
1/2" - 13 (Grade 8) 90
PAGE 12 — WM45HCE PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (02/04/13)
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