Multiquip WM45H User Manual

OPERATION AND PARTS MANUAL
SERIES
PLASTER/MORTAR MIXER
MODEL WM45H
MODEL WM45E
(1 HP Electric Motor)
Revision #0 (09/27/12)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
NOTES
PAGE 2 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
SILICOSIS/RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 3
TABLE OF CONTENTS
WM45H/WM45E Plaster/ Mortar Mixer
Silicosis/Respiratory Warnings ................................ 3
Table Of Contents .................................................... 4
Parts Ordering Procedures ...................................... 5
Safety Information ................................................6-9
Specifications ........................................................ 10
Dimensions ............................................................ 11
General Information ............................................... 12
Components .......................................................... 13
Basic Engine .......................................................... 14
Electric Motor ........................................................ 15
Pre-Inspection (Engine/Mixer) ............................... 16
Initial Start-Up (Engine) ......................................... 17
Initial Start-Up (Engine/Electric Motor) .................. 18
Shutdown ............................................................... 19
Maintenance (Engine) ......................................20-21
Maintenance (Mixer) ......................................... 22-23
Troubleshooting (Engine) ....................................... 24
Troubleshooting (Engine/Mixer) ............................. 25
Wiring Diagram (Electric Motor) ............................ 26
Explanation of Code in Remarks Column.............. 28
Suggested Spare Parts ......................................... 29
Component Drawings
Nameplate and Decals Assembly ..................... 30-31
Steel Tub Assembly .......................................... 32-33
Paddle Shaft Assembly .....................................34-35
Frame Assembly ............................................... 36-37
Engine Cover Assembly ................................... 38-39
Engine/Guard Assembly ................................... 40-41
Electric Motor Assembly ................................... 42-43
Terms And Conditions Of Sale — Parts ................ 44
NOTICE
Specifications and part numbers are subject to change without notice.
PAGE 4 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
If you have an MQ Account, to obtain a Username
Effective:
Choose from three easy options:
January 1st, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
and Password, E-mail us at: parts@multiquip.
com.
To ob ta in an MQ Acc o unt , co nta c t you r District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
When ordering parts, please supply:
Dealer Account NumberDealer Name and AddressShipping Address (if different than billing address)Return Fax NumberApplicable Model NumberQuantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
Specify Preferred Method of Shipment: UPS/Fed Ex DHL
Priority One ✓ Truck
Ground
■ Next Day
Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 5
SAFETY INFORMATION
Do not operate or service the equipment before reading
Potential hazards associated with the operation of this
the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
Symbol Safety Hazard
Lethal exhaust gas hazards
Explosive fuel hazards
Burn hazards
Rotating parts hazards
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
PAGE 6 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
GENERAL SAFETY
NOTICE
This equipment should only be operated by trained and
Whenever necessary, replace nameplate, operation and
accident due to equipment modifi cations. Unauthorized
recommended by Multiquip for this equipment. Damage
keep
Also, know the phone numbers
fi re department.
SAFETY INFORMATION
CAUTION
 NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
 Avoid wearing jewelry or loose fi tting clothes that may
snag on the controls or moving parts as this can cause serious injury.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the
infl uence of drugs or alcohol.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is in operation.
qualifi ed personnel 18 years of age and older.
safety decals when they become diffi cult read.
 Manufacturer does not assume responsibility for any
equipment modifi cation will void all warranties.
NEVER use accessories or attachments that are not
to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest
fi re extinguisher.
 ALWAYS know the location of the nearest
fi rst aid kit.
 ALWAYS know the location of the nearest phone or
a phone on the job site.
of the nearest ambulance, doctor and This information will be invaluable in the case of an emergency.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 7
SAFETY INFORMATION
MIXER SAFETY
ENGINE SAFETY
monoxide. This gas is colorless and odorless, and can
operate this equipment
tank and severely scald any persons in the general area
Make certain the operator knows how to and is capable
run engine without an air fi lter or with a dirty air
fi lter. Severe engine damage may occur. Service air fi lter
DANGER
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An explosion or fi re could result causing severe
bodily harm or even death.
 DO NOT mix fl ammable or explosive substances.
WARNING
NEVER place your hands inside the drum
while starting or operating this equipment.
NEVER disconnect an y emergency
or safety devices. These devices are
intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
 Before operating mixer, ensure that safety grate is in
position and correctly fi tted.
CAUTION
 NEVER lubricate components or attempt service on a
running machine.
NOTICE
DANGER
 Engine fuel exhaust gases contain poisonous carbon
cause death if inhaled.
 The engine of this equipment requires an adequate
free fl ow of cooling air. NEVER in any enclosed or narrow area where free fl ow of the air is restricted. If the air fl ow is restricted it will cause injury to people and property and serious damage to the
equipment or engine.
WARNING
 DO NOT place hands or fi n g e r s in s i d e en g i n e
compartment when engine is running.
NEVER operate the engine with heat shields or
guards removed.
 Keep fi ngers, hands hair and clothing away
from all moving parts to prevent injury.
DO NOT remove the engine oil drain plug
while the engine is hot. Hot oil will gush out of the oil
DANGEROUS
GAS FUMES
ALWAYS keep the machine in proper running condition.
ALWAYS ensure mixer is on level ground before mixing.
 Fix damage to machine and replace any broken parts
immediately.
DO NOT tip mixer onto drum mouth when the drum is
rotating.
 Ensure the drum is rotating while fi lling and emptying
the drum.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
of the mixer.
CAUTION
 NEVER touch the hot exhaust manifold,
muffl er or cylinder. Allow these parts to cool before servicing equipment.
of turning the engine OFF in case of an emergency.
NOTICE
 NEVER
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
PAGE 8 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
SAFETY INFORMATION
FUEL SAFETY
TRANSPORTING SAFETY
allow any person or animal to stand underneath
make sure forklift forks are inserted into pockets
(if applicable) as far as possible when lifting the mixer.
tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making
pour waste, oil or fuel directly onto the ground,
DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or fi re due to static electricity.
DO NOT start the engine near spilled fuel or combustible
fl uids. Fuel is extremely fl ammable and its vapors can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open fl ames.
 ALWAYS use extreme caution when working with
fl ammable liquids.
 DO NOT fi ll the fuel tank while the engine is running
or hot.
DO NOT overfi ll tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from the ignition system.
DANGER
FUEL
FUEL
CAUTION
NEVER
the equipment while lifting.
NOTICE
 ALWAYS
 ALWAYS shutdown engine before transporting.
 NEVER lift the equipment while the engine is running.
 Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
 DO NOT lift machine to unnecessary heights.
 ALWAYS tie down equipment during transpor t by
securing the equipment with rope.
NEVER
the engine start diffi cult.
ENVIRONMENTAL SAFETY
NOTICE
 Dispose of hazardous waste properly.
Examples of potentially hazardous waste are used motor oil, fuel and fuel fi lters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
 DO NOT
down a drain or into any water source.
 Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and fl ames.
 NEVER use fuel as a cleaning agent.
DO NOT sm o ke around or near the
equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 9
SPECIFICATIONS
Table 1. Mixer Specifications
Capacity 4.5 cu. ft (127 liters)
Bag Capacity 1-1/2 to 2-1/2 bags
Weight 380 lbs. (172 kg.)
Height W/Dump Handle 57.5 in. (146 cm.)
Discharge Height 7.5 in. (19 cm.)
Drive V-Belt/Gear
Dump Action Manual
Table 2. Engine/Electric Motor Specifications
Model Honda GX160UT1HX2
Type
Bore X Stroke
Engine
Dimensions (L x W x H)
Dry Net Weight
Displacement 9.9 cu. in. (163 cc) N/A
Max Output 4.8 H.P./3600 R.P.M. 1.0 HP @ 1725 RPM
Fuel Tank Capacity Approx. 0.95 U.S. Gallons (3.6 Liters) N/A
Fuel Unleaded Gasoline N/A
Lube Oil Capacity 0.63 qt. (0.6 liter) N/A
Speed Control Method Centrifugal Fly-weight Type N/A
Starting Method Recoil Start N/A
Air-cooled 4 stroke, Single Cylinder,
OHV, Horizontal Shaft Gasoline
Engine
2.70 in. X 1.80 in.
(68 mm x 45 mm)
12.3 x 14.3 x 13.6 in.
(312 x 362 x 346 mm)
40.8 lbs. (15 Kg.) 22 lbs. (10 Kg.)
BALDOR
35S772T980G1
1.0 HP 115/230 VAC Single-Phase, 60 Hz
Electric Motor
N/A
13.25 x 8.93 x 8.56 in. (336 x 227 x 217 mm)
PAGE 10 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
A
DIMENSIONS
B
C
D
Reference Designator Dimension in. (cm.)
Figure 1. Dimensions
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 11
Table 3. Mixer Dimensions
A 57.5 (146)
B 74.0 (188)
C 32.5 (82)
D 29.0 (74)
GENERAL INFORMATION
GENERAL
The MQ Model WM45H and WM45E plaster and mortar mixers are shipped completely assembled and each mixer has been factory tested.
The drum batch capacity of these mixers is between 1.5 and
2.5 bags. With proper care it will give continuous service year after year.
These mixers can be powered by either a Honda GX160 gasoline engine or a 1 HP electric motor (115/230 VAC, 60 Hz). The shaft of the engine or electric motor is connected to a drive belt pulley which is attached to a main gear. As the main gear rotates it causes the paddle shaft to rotate.
Before Starting
Before starting if using a gasoline model mixer, read the engine owner's manual and thoroughly understand the safety information.
Check the items listed below:
Oil Levels (Gasoline Model Only)
Gasoline Engine Care
For care and operation of the Honda engine, refer to the maintenance procedures in this manual and the engine manufacturer’s operating instructions furnished with the engine. We recommend draining and refilling the engine crankcase at least every thirty hours of operation. Check the engine oil level daily.
ON/OFF Switch (Gasoline Model Only)
This feature is on gasoline engine mixers only. Located on the side of the engine cover. The purpose of this switch is to start and stop the mixer in normal operation.
ON/OFF Switch (Electric Model Only)
This feature is on electric motor mixers only. This switch is located on top of the motor. Lift the engine cover to gain access to this switch. The purpose of this switch is to start and stop the mixer in normal operation. NEVER use the electric motor in an explosive environment.
Be sure to check the oil levels in the engine and engine reduction unit before starting the unit (gasoline model only).
Hardware
Check all hardware on the mixer before starting. Periodically inspect all hardware. Loose hardware can contribute to early component failure and poor performance. Use the torque chart below as a general guideline and keep all hardware tight:
HARDWARE DIA TORQUE (lb./ft.)
5/16"- 18 24
3/8" - 24 37
1/2" - 13 39
1/2" - 13 (Grade 8) 90
PAGE 12 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
COMPONENTS
Figure 2. Major Components
Figure 2 illustrates the basic components and controls of the WM45H and WM45E mixer.
1. Lifting Handle Bars — Use these handle bars to lift and maneuver the mixer.
2. Pivot Point/Zerk Fitting — There is, on each end of the mixing drum a zerk grease fitting. These fittings lubricate the dumping mechanism. Lubricate both fittings at least twice a week.
3. Safety Grill — Provided for operator safety. This safety grill is designed to keep hands and solid objects out of the mixing drum when in use. This grill should be closed at all times when mixer is in use. DO NOT remove the grill or grill opening bar. Keep the grill clean by washing it down daily.
4. Mixing Paddles — Used in the mixing of material. This unit uses four different types of paddles to provide a fast uniform mix.
5. Bag Cutter — This feature allows compound mixing bags to be opened easily, therefore allowing the contents of the bag to fall directly into the mixing drum.
6. Engine Cover — Lift this cover to gain access to the engine compartment.
7. Lifting Handle Bars (Engine Side) — Use these fold-down handle bars to lift and maneuver the mixer.
8. Engine ON/OFF Switch — Pull switch outward to start engine. Push inward to stop engine. This feature is on gasoline models only.
9. Tires — Replace tires with the recommended type tire of 12 x 3.
10. Chock Blocks — Place these blocks (not included as part of the mixer package) under each mixer wheel to prevent rolling.
11. Steel Mixing Drum — Mixing materials such as mortar, plaster are to be placed into this drum for mixing. Always clean the drum after each use
12. Dump Handle — Pull this handle downward to dump the contents of the drum. Push the handle upward to return the drum to its vertical position.
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 13
Figure 3. Engine Controls and Components
BASIC ENGINE
INITIAL SERVICING
The engine (Figure 3) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions and details of operation and servicing. Fuel Filler Cap — Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
DANGER
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
1. Fuel Filler Cap — Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
2. Throttle Lever — Used to adjust engine RPM speed
(lever advanced forward SLOW, lever back toward operator FAST).
3. Engine ON/OFF Switch — ON position permits engine
starting, OFF position stops engine operations.
6. Choke Lever — Used in the starting of a cold engine,
or in cold weather conditions. The choke enriches the fuel mixture.
7. Air Cleaner — Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter canister to gain access to filter element.
NOTICE
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
WARNING
Engine co m p onent s can ge n e r a t e extr em e he a t. To p r eve n t bu r ns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
8. Spark Plug — Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch). Clean spark plug once a week.
9. Muffler — Used to reduce noise and emissions.
4. Recoil Starter (pull rope) — Manual-starting method.
Pull the starter grip until resistance is felt, then pull briskly and smoothly.
5. Fuel Valve Lever — OPEN to let fuel flow, CLOSE to stop the flow of fuel.
PAGE 14 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
10. Fuel Tank — Holds unleaded gasoline. For additional
information refer to engine owner's manual.
Figure 4. Single-Phase Electric Motor
18-Inch Pigtail Cable
ELECTRIC MOTOR
Electric Motor
For maintenance care and operation of the electric motor, refer to your electric motor instruction booklet furnished with the motor.
Protect the electric motor from dust as much as possible and keep ventilating openings clean.
The electric motor used in this mixer is a single-phase 1.0 HP motor. The input voltage requirement for this motor is either 115 or 230 VAC only.
Electric Motor Connection
A 12 inch electrical cable (Figure 4) with a pigtail at one end is provided with the electrical motor for hookup to a power source. Table 4. shows the required NEMA connector for the desired motor horsepower rating. In addition, Table 3 also shows the matching NEMA approved connector for the required extension cord.
ALWAYS, make certain that the power source required for the electric motor is correct and always use the correct NEMA configuration plug. Failure to supply the correct voltage to the motor can severely damage the motor.
Electric Motor Voltage Switch
1. ALWAYS make certain the electric motor switch is "OFF" (Figure 4)and the power cord has been disconnected from the power source.
2. Remove the voltage lock-out bolt. Change the position of the voltage change toggle switch from 115 VAC to 230 VAC. The mixer is factory wired for 115 VAC operation.
3. Re-install voltage lock-out bolt.
4. Important!, when changing the electric motor input voltage from 115 to 230 VAC the plug on the motor power cord must also be changed. See Table 5.
Table 4. Electric Motor Wiring Information
115-230 VAC Single Phase
HP/Voltage
1.0/115VAC
1.0/230VAC
NEMA Plug
L5-20P
P/N EM 940537
L5-20P
P/N EM 940537
Mating NEMA
Receptacle
SAE 10W-30
SAE 10W-30/20
The motor supplied is wired for 115 VAC grounded operation. Make certain that the correct size grounded (3-wires) extension cord is used. See Table .
Motors can burn out when the line voltage falls 10% below the voltage rating of the motor. Failure to use proper voltage
Table 5. Recommended Extension Cord Sizes
Model Motor Voltage
WM45E 1 HP
115 No. 12 No. 10 No. 8 No. 6
230 No. 14 No. 12 No. 12 No. 8
50 ft.
(15 m)
75 ft.
(23 m)
100 ft. (30 m)
will cause the motor to overheat and actuate the overload switch.
If overload protection should activate because of improper voltage or any other malfunction, turn the main switch on the motor to the "OFF" position and correct the problem, press the reset switch button, and turn the main switch to the "ON" position.
NOTICE
ALWAYS make certain that the power source required for the electric motor is correct and always use the correct NEMA configuration plug. Failure to supply the correct voltage to the motor can severely damage the motor.
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 15
200 ft.
(61m)
PRE-INSPECTION (ENGINE/MIXER)
BEFORE STARTING
1. Read safety instructions at the beginning of manual.
2. Clean the mixer, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness.
Engine Oil Check
1. To check the engine oil level, place the mixer on secure level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole (Figure 5) and wipe clean.
Table 6. Oil Type
Season Temperature Oil Type
Summer 25°C or Higher SAE 10W-30
Spring/Fall 25°C~10°C SAE 10W-30/20
Winter 0°C or Lower SAE 10W-10
DANGER
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the mixer if the engine is hot!
or running.
Fuel Check
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low, replenish with unleaded fuel
3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel
immediately!
.
Figure 5. Engine Oil Dipstick (Removal)
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (See Figure 6), fill to the edge of the oil filler hole with the recommended oil type (Table 6). Maximum oil capacity is 1.16 quarts (1.1 liters).
Figure 6. Engine Oil Dipstick (Oil Level)
V-Belt Check (Electric Model Only)
A worn or damaged V-belt can adversely affect the performance of the mixer. If a V-belt is defective or worn simply replace the V-belt as outlined in the maintenance section of this manual.
Blade Check
Check for worn or paddle blades. Make sure that all blades are adjusted properly. See blade adjustment procedure in this manual. Replace all defective or damaged blades immediately.
Start/Stop Switch Check (Gasoline Model Only)
This switch (Figure 11B) should be tested every time the gasoline engine is started.
Grease Fittings (Dumping Mechanism)
Check the zerk grease fittings at each end of the mixing drum. These grease fittings lubricate the dumping mechanism. If the dumping handle is stiff or hard to move lubricate these fittings.
PAGE 16 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
INITIAL START-UP (ENGINE)
CAUTION
DO NOT attempt to operate the mixer
until the Safety, General Information and Inspection sections of this manual have been read and thoroughly understood.
This section is intended to assist the operator with the initial start-up of the mixer. It is extremely important that this section be read carefully before attempting to use the mixer in the field.
1. Place the engine fuel valve lever (Figure 7) to the “ON
position.
3. Place the choke lever (Figure 9) in the “CLOSED” position if starting a cold engine.
Figure 9. Engine Choke Lever (Closed)
4. Place the choke lever (Figure 10) in the “OPEN” position if starting a warm engine or the temperature is warm.
Figure 7. Engine Fuel Valve Lever (ON Position
2. Move the throttle lever (Figure 8) away from the slow position, about 1/3 of the way toward the fast position
Figure 8. Throttle Lever (1/3 Start Position)
Figure 10. Engine Choke Lever (Open)
5. Place both engine ON/OFF switches (Figure 11) in the “ON” position.
Figure 11. Engine ON/OFF
Switches (ON Position)
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 17
INITIAL START-UP (ENGINE/ELECTRIC MOTOR)
1. Grasp the starter grip (Figure 12) and slowly pull it out. The resistance becomes the hardest at a cer tain position, corresponding to the compression point. Pull the starter grip briskly and smoothly for starting.
Figure 12. Starter Grip
2. If the engine has started, slowly return the choke lever (Figure 13) to the "CLOSED" position. If the engine has not started repeat steps 1 through 6.
CAUTION
ALWAYS run engine at full speed while mixing.
STARTING THE ELECTRIC MOTOR
1. Using an adequate size extension cord (see Table 4), connect one end of the extension cord to the plug on the electric motor, connect the other end to the power source. Make sure the motor is configured for the proper operating voltage.
2. Set the electric motor's ON/OFF switch (Figure 15) to the ON position.
ON
OFF
Figure 15. Electric Motor ON/OFF Switch (ON)
Mixing Dumping
Figure 13. Choke Lever (Closed)
3. Before the mixer is placed in to operation, run the engine for several minutes. Check for fuel leaks, and noises that would associate with a lose component.
4. To begin mixing, place the throttle lever (Figure 14) in the “RUN” position
.
1. The paddle shaft inside the drum should be rotating at this time.
2. Lift the mixing bag compound onto the steel grate over the bag cutter and let the contents fall into the drum.
3. Add water, and mix compound to desired consistency.
CAUTION
Be sure to stand clear of the dump handle when the mixer is operational. Any binding of material between the mixer blades and the drum will cause the drum handle to move to the discharge position, thus causing bodily harm.
CAUTION
NEVER disable or disconnect the engine start/stop
switch (Figure 17). It is provided for operator safety. Serious Injury may result if it is disabled, disconnected or improperly maintained.
Figure 14. Throttle Lever (Run)
PAGE 18 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
SHUTDOWN
STOPPING THE ENGINE
Normal Shutdown
1. Move the throttle lever to the IDLE position (Figure 16) and run the engine for three minutes at low speed.
Figure 16. Throttle Lever (Idle)
2. After the engine cools, push the engine ON/OFF switch inward to the “OFF” position (Figure 17).
STOPPING THE ELECTRIC MOTOR
1. Place the electric motor's ON/OFF switch (Figure 19) in the OFF position.
ON
OFF
Figure 19. Electric Motor ON/OFF Switch (ON)
2. Disconnect the electric motor's extension cord from its power source.
Storage (Daily)
1. Clean drum of all debris and foreign matter.
2. Store mixer in a clean dry location.
Storage (30 days) Gasoline Models Only
1. Drain the fuel tank completely, or add STA-BIL to the fuel.
Figure 17. Engine ON/OFF Switch (OFF)
3. Place the fuel shut-off lever (Figure 18) in the "OFF" position.
Figure 18. Fuel Valve Lever (OFF)
Emergency Shutdown
1. Move the throttle lever quickly to the IDLE position, and place the engine ON/OFF switch in the OFF position.
2. Run the engine until the gasoline in the carburetor is completely consumed.
3. Completely drain the oil from the crankcase and refill with fresh oil.
4. Remove the spark plug, pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil.
5. Slowly rotate the engine a few times with the starter rope and install a new plug.
6. Pull out the starter rope slowly and stop at the compression point.
7. Clean all external parts of the mixer with a cloth.
8. Cover the mixer and store in a clean, dry place
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 19
MAINTENANCE (ENGINE)
ENGINE MAINTENANCE
Perform engine maintenance procedures as referenced by Table 7 below:
Table 7. Engine Maintenance Schedule
First
Description (3) Operation Before
Engine Oil
Air Cleaner
All Nuts and
Bolts
Spark Plug
Cooling Fins CHECK X
Spark Arrester CLEAN X
Fuel Tank CLEAN X
Fuel Filter CHECK X
Idle Speed CHECK-ADJUST X (2)
Valve Clearance CHECK-ADJUST X (2)
Fuel lines CHECK Every 2 years (replace if necessary) (2)
CHECK X
CHANGE X
CHECK X
CHANGE X (1)
Re-tighten If
Necessary
CHECK-CLEAN X
REPLACE X
X
Month or
10 hrs
Every 3
Months or
25 hrs
Every 6
Months or
50 hrs
Every Year or 100 hrs
Every 2
Years or
200 hrs
1. Service more frequently when used in DUSTY areas.
2. These items should be serviced by your service dealer, unless you have the proper tools and are mechanically proficient. Refer to the HONDA shop Manual for service procedures.
3. For commercial use, log hours of operation to determine proper maintenance intervals.
NOTICE
Reference manufacturer engine manual for specific servicing instructions.
PAGE 20 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
MAINTENANCE
Perform the engine maintenance procedures as indicated below:
Daily
1. Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. Check the spring box and bellows for oil leaks. Repair or replace as needed.
MAINTENANCE (ENGINE)
Figure 21. Engine Oil (Draining)
DANGER
Weekly
1. Remove the fuel filter cap and clean the inside of the fuel tank.
2. Remove or clean the filter at the bottom of the tank.
3. Remove and clean the spark plug (Figure 20), then ad j ust th e sp ark ga p t o 0. 02 8~0 .03 1 in ch (0.6~0.7 mm). This unit has electronic ignition, which requires no adjustments.
Figure 20. Spark Plug Gap
ENGINE OIL
1. Drain the engine oil when the oil is warm as shown in Figure 21.
DO NOT use gasoline as a cleaning solvent, because that would create a risk of fire or explosion.
ENGINE AIR CLEANER
1. Remove the air cleaner cover and foam filter element as shown in Figure 22.
2. Tap the paper filter element (Figure 22) several tim e s o n a h a rd su rfa c e t o re mo v e di r t, o r blow compressed air [not exceeding 30 psi (207 kPa,
2.1 kgf/cm2)] through the filter element from the air cleaner case side. NEVER brush off dirt. Brushing will force dirt into the fibers. Replace the paper filter element if it is excessively dirty.
3. Clean foam element in war m, soapy wat er or non-flammable solvent. Rinse and dry thoroughly. Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing.
2. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.
3. Replace engine oil with recommended type oil as listed in Table 6. Engine oil capacity is 1.16 quarts (1.1 liters). DO NOT over fill.
4. Install drain bolt with sealing washer and tighten securely.
Figure 22. Engine Air Cleaner
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 21
MAINTENANCE (MIXER)
Drum Head Seals
There is 1 set of drum head seals (Figure 23) that will require lubrication.
NOTICE
Important- Drum Head Seal Care
Grea s e s e al s ever y 40 ho u r s of o p er a ti on using any grade #1 lithium base grease. Apply grease until visible of mixing tub (over grease). Th i s will purge seal system of contamination .
NOTICE
Lubricating Grease Fittings
Failure to lubricate the drum bearing grease fittings periodically will cause the dumping mechanism to stiffen, making the mixing drum hard to dump.
Countershaft Bearing Lubrication
There is 1 set of countershaft bearings (Figure 25) that will require lubrication. Lubricate the grease fitting for each countershaft bearing every 40 hours of operation using any grade lithium base grease.
Figure 23. Grease Fittings (Drum Head Seals)
Drum Bearing Bracket Lubrication
There is 1 set of drum bearing brackets (Figure 24) that will require lubrication. These brackets are intended to make the drum rotate freely. Lubricate the grease fitting for each drum bearing bracket every month or when the drum becomes difficult to position using multi-purpose grade grease.
Figure 24. Grease Fittings
(Dumping Mechanism)
Figure 25. Grease Fittings (Countershaft)
Grease Fittings (Zerk) Maintenance (Electric Motor)
1. 1.There are two grease (Figure 18) fittings at each end of the electric motor that will require lubrication. Lubricate these fittings about every 16 months.
2. Use Poleyrex EM (Exxon Mobil) or equalivant lubricant. Clean grease fitting, apply grease gun to fitting (1/2 shot). Remember too much grease or injecting grease too quickly can cause premature bearing failure. Slowly apply the recommended amount of grease, taking a miniute or so to apply.
Figure 26. Grease Fittings Electric Motor
PAGE 22 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
MAINTENANCE (MIXER)
SINGLE PHASE
115/230 VAC
ELECTRIC
MOTOR
ON
OFF
230
115
1.0 HP
Main Gear and Drive Pinion Alignment
3. Disconnect the spark plug wire. In addition make sure the clutch engagement lever is dis-engaged to relieve V-belt tension.
4. The countershaft and drive pinion are mounted on a slotted base. To align drive pinion with main gear, loosen the pillow block mounting bolts and move them until the necessary alignment has been made. Remember gears must be paralleled aligned not skewed.
5. Using your hand, slightly move (rock) the drive pulley back and forth to determine the amount of backlash. Inser t feeler gauge between gears to determine backlash distance. Backlash should range between
0.007- 0.012 inches (Figure 27).
Gear Lubrication
The surface of the pinion and main gear (Figure 29) should be very lightly greased.
NOTICE
Re Grease main and pinion gears every 250 hours of operation. IMPORTANT! avoid over-greasing. Excess grease will accumulate contaminates and cause premature wear.
Figure 29. Pinion and Bull Gear Lubrication
Figure 27. Drive Pinion and
Main Gear (Backlash)
Inspect Tooth Contact Between Main Gear and Drive Pinion
1. Coat 3 or 4 teeth at 3 different positions on the main gear with yellow paint.
2. Rotate the drive pulley in both directions.
3. Inspect the tooth pattern.
4. If gear teeth are not contacting properly (Figure 28), adjust pillow block to correct the problem.
HEAL
CONTACT
FACE
CONTACT
PROPER
TOE
CONTACT
CONTACT
FLANK
CONTACT
NOTICE
Mixer Cleaning
ALWAYS disconnect the spark plug wire before
cleaning inside of mixing drum.
NEVER pour or spray water (Figure 30) over engine or electric motor.
For consistent performance, long life and high quality mixing, thoroughly clean the mixer inside and out at the end of each day’s operation. To prevent lumps of dried mortar from forming and contamination of future batches, do not allow a buildup of materials to form on the blades or anywhere inside the drum.
Figure 28. Gear Teeth Alignment
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 23
Figure 30. No Spraying of Water
Symptom Possible Problem Solution
Diffi cult to start, fuel is available, but no spark at spark plug.
Diffi cult to start, fuel is available, and spark is present at the spark plug.
Diffi cult to start, fuel is available, spark is present and compression is normal.
Diffi cult to start, fuel is available, spark is present and compression is low.
No fuel present at carburetor.
TROUBLESHOOTING (ENGINE)
Troubleshooting (Engine)
Spark plug bridging? Check gap, insulation or replace spark plug.
Carbon deposit on spark plug? Clean or replace spark plug.
Short circuit due to defi cient spark plug insulation?
Improper spark plug gap? Set to proper gap.
Fuel reaching carburetor? Check fuel line.
Water in fuel tank? Flush or replace fuel tank.
Fuel fi lter clogged? Replace fuel fi lter.
Stuck carburetor? Check fl oat mechanism.
Spark plug is red? Check transistor ignition unit.
Spark plug is bluish white?
No spark present at tip of spark plug?
No oil? Add oil as required.
Oil pressure alarm lamp blinks upon starting? (if applicable)
ON/OFF switch is shorted? Check switch wiring, replace switch.
Ignition coil defective? Replace ignition coil.
Improper spark gap, points dirty? Set correct spark gap and clean points.
Condenser insulation worn or short circuiting? Replace condenser.
Spark plug wire broken or short circuiting? Replace defective spark plug wiring.
Wrong fuel type?
Water or dust in fuel system? Flush fuel system.
Air cleaner dirty? Clean or replace air cleaner.
Choke open? Close choke.
Suction/exhaust valve stuck or protruded? Reseat valves.
Piston ring and/or cylinder worn? Replace piston rings and/or piston.
Cylinder head and/or spark plug not tightened properly?
Head gasket and/or spark plug gasket damaged? Replace head and spark plug gaskets.
No fuel in fuel tank? Fill with correct type of fuel.
Fuel cock does not open properly?
Fuel fi lter/lines clogged? Replace fuel fi lter.
Fuel tank cap breather hole clogged? Clean or replace fuel tank cap.
Air in fuel line? Bleed fuel line.
Check spark plug insulation, replace if worn.
If insuffi cient compression, repair or replace engine. If injected air leaking, correct leak. If carburetor jets clogged, clean carburetor.
Check transistor ignition unit is broken, and replace defective unit. Check if voltage cord cracked or broken and replace. Check if spark plug if fouled and replace.
Check automatic shutdown circuit, "oil sensor". (if applicable)
Flush fuel system, replace with correct type of fuel.
Torque cylinder head bolts and spark plug.
Apply lubricant to loosen fuel cock lever, replace if necessary.
PAGE 24 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
TROUBLESHOOTING (ENGINE/MIXER)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take remedial action following
Troubleshooting (Mixer)
Symptom Possible Problem Solution
Worn or defective V-belt? Replace V-belt.
Adjustment lever mis-aligned?
Blades will not rotate.
Material leaking from drum ends. Worn or defective paddle shaft seals? Replace seals.
Drum diffi cult to discharge (tilt).
Material load too heavy, exceeding mixer capability?
Object stuck inside mixing drum, jamming paddle rotation?
Improper engine speed? Check and adjust engine speed.
Defective or worn drum support brackets?
Blades adjusted too tight.
the diagnosis based on the Troubleshooting Tables If the problem cannot be remedied, please leave the unit just as it is and consult or company's service department.
Check position of adjustment lever. Adjust if necessary.
Reduce amount of material being mixed.
Stop engine. Empty out drum contents. Remove obstruction.
Apply grease to bracket or replace.
Adjust blades until they almost touch side walls of drum.
Troubleshooting (Electric Motor)
Symptom Possible Cause Solution
Is there power?
Is power cable plugged in? Plug in power cable.
Is ON/OFF switch placed in ON
Electric motor will not start.
Electric motor continuously stops. Reset button OK? Check power source.
Electric motor RPM's too low. Low voltage? Check input voltage.
Electric motor RPM's too high. High voltage? Check input voltage.
position?
Defective electric motor ON/OFF switch?
Defective motor windings? Repair windings or replace windings.
Defective extension cord? Replace extension cord.
Check power source. Check reset button.
Place ON/OFF switch in ON position.
Replace switch.
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 25
WIRING DIAGRAM (ELECTRIC MOTOR)
Figure 31. Electric Motor Wiring Diagram
PAGE 26 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
NOTES
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 27
The following section explains the different symbols and
QTY. Column
— Item quantity can be indicated by a
A/R (As Required) is generally used for hoses or other
A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks”
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed
same unique symbol will be included when this item is
— Used to list an effective serial
— Indicates that the part
part is NOT used on a specific model or model number
available items. Examples include battery cables, shims,
— Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available
EXPLANATION OF CODE IN REMARKS COLUMN
remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
Numbers Used
number, a blank entry, or A/R.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
SAMPLE PARTS LIST
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%
2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY
2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY
3 12348 HOSE ..................A/R ...MAKE LOCALLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
Unique Symbols — All items with same unique
symbol
(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
parts that are sold in bulk and cut to length.
Column.
REMARKS Column
to describe the item can also be shown.
Assembly/Kit — All items on the parts list with the
purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use
is used only with the specific model number or model number variant listed. It can also be used to show a
variant.
Indicated by:
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
“XXXXX ONLY” “NOT USED ON XXXX”
“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.
and certain washers and nuts.
“Not Sold Separately”
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
for sale through Multiquip.
PAGE 28 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
SUGGESTED SPARE PARTS
WM45H/WM45E PLASTER/MORTAR MIXER WITH HONDA GX160UT1HX2 GASOLINE ENGINE AND 1 HP 115/230 VAC, 60 HZ ELECTRIC MOTOR
1 to 3 units
Qty. P/N Description
2............491010 .................. RUBBER LATCH ASSY.
1............508473 .................. V-BELT, ELECTRIC MOTOR A37
1............8000-008 ..............KIT, RUBBER BLADES
3............9807956846 .......... SPARK PLUG
3............17210ZE1822 ....... ELEMENT, AIR
1............28462ZH8003 .......ROPE, RECOIL STARTER, HONDA
1............17620Z4H020 .......CAP, FUEL TANK
NOTICE
Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists.
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 29
NAMEPLATE AND DECALS
2
PUSH
TO STOP
P/N EM948630
4
5
3
1
MODEL SERIALNO.
DANGER
Gasoline is highly flammable.
DO NOT smoke around or near the equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a engine!hot
WARNING
Stand clear of dump handle handle kick-back Is possible.
2
Wear appropriate dust mask head, hearing and Eye protection when operating this equipment.
Crush hazard area keep hands and fingers Clear of safety grate at all times.
Moving parts can crush and cut.
Do not operate with guard removed Follow lockout procedure before servicing.
P/N 521230
6
P/N 521228
7
WARNING
Keep safety grate, guards and doors in place. Shut off engine or electric motor before inspection or maintenance.
Moving parts can cut and crush.
engine or electric motor
SHUT OFF
before placing hands in mixing drum.
To avoid injury, you read and understand operators manual before using this machine.
This machine to be operated by qualified personnel only.Ask for training as needed.
MUST
P/N 521229
WARNING
Keep safety grate, guards and doors in place. Shut off engine or electric motor before inspection or maintenance.
Moving parts can cut and crush.
engine or electric motor
SHUT OFF
SAFETY INSTRUCTIONS
1. Read owner’s manual before operating.
2. Keep unauthorized and untrained people away from machine during operation.
3. Make sure all safety devices are in place before this machine is started.
4. Make sure engine is turned off and spark plug wire is disconnected before cleaning the machine.
5. Keep hands and fingers away from moving objects.
6. Do not operate machine in an enclosed area, proper ventilation is required.
7. Never leave machine unattended when operating.
8. Always stop engine and allow engine to cool before adding fuel or oil.
P/N 504713
before placing hands in mixing drum.
To avoid injury, you read and understand operators manual before using this machine.
This machine to be operated by qualified personnel only.Ask for training as needed.
MUST
P/N 521229
8
5
PAGE 30 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
NAMEPLATE AND DECALS
NO. PART NO. PART NAME QTY. REMARKS
1 DECAL: NAMEPLATE ...............................................1................CONTACT MQ PARTS DEPT.
2 512910 DECAL: MQ LOGO 2 3 504714 DECAL, MQ WHITEMAN LOGO LARGE 1 4 EM948630 DECAL: PUSH TO STOP 1 5 521229 DECAL, READ MANUAL, CRUSH HAZARD 2 6 521228 DECAL, DO NOT SMOKE 1 7 521230 DECAL, HANDLE KICK BACK, SAFETY GRATE, 1 CRUSH HAZARD 1 8 504713 DECAL: WARNING; SAFETY INSTRUCTIONS 1
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 31
50
STEEL TUB ASSY.
42
27
56
24
FRONT
43
42
42
48
25
43
20
37
12
37
43
46
42
48
63
62
21
3
50
22
43
42
63
18
19
21
62
46
39
40
39
2
37
25
20
37
43
42
18
19
REAR
PART OF
FRAME
26
40
40
PART OF
FRAME
PAGE 32 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
STEEL TUB ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2# 26084-352 DRUM 1 3 26085-351 GRATE 1 12 23180-001 HAND GRIP 1 18# 19728-001 TRUNNION 2 19+# 19722-001 SHAFT SEAL 2 20# 33177-001 SEALED BEARING 2 21+# 33044-001 SHAFT SEAL 2 22 25492-001 DUMP LEVER 1 24# 33048-001 MAIN GEAR 1 25 33084-001 BEARING HALF - UPPER 2 26 33084-002 BEARING HALF - LOWER 2 27# 18937-001 LARGE WASHER 1 37# 07745-001 GREASE FITTING 4 39# 17985-008 CARRIAGE BOLT 3/8 - 16 X 1 8 40 17985-010 CARRIAGE BOLT 3/8 - 16 X 1-1/4 6 42# 07029-006 LOCKWASHER 3/8 15 43# 07033-006 HEX NUT 3/8 - 16 14 46 07030-008 FLATWASHER 1/2 2 48 07030-006 FLATWASHER 3/8 4 50 07028-055 COTTER PIN 5/32 X 1 2 56# 06501-008 HEX HEAD CAP SCREW 3/8 - 16 X 1 1 62# 07594-012 ROLL PIN 3/16 X 3/4 2 63# 19721-001 RETAINING RING 2
25648-501 SHAFT SEAL KIT ..............................................1................INCLUDES ITEMS W/+
26083-502 DRUM ASSY. W/SHAFT MAIN GEAR ...............1................INCLUDES ITEM W/#, ALSO
.............................................................................................INCLUDES PADDLE SHAFT
.............................................................................................P/N 29062-351
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 33
PADDLE SHAFT ASSY.
PAGE 34 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
PADDLE SHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 29062-351 PADDLE SHAFT 1 2 492584 NUT, LOCK 1/2" 6 3 530181C PADDLE ARM, CENTER ENGINE END 1 4 492400 SCREW, HHC 1/2"-13 X 3-1/2 2 5 EM200292 INSERT, PADDLE ARM 4 6 530180C PADDLE ARM, ENGINE END 1 7 504322 WASHER, FLAT 1/2" 6 8 EM200297 U-BOLT, END PADDLES 2 9 530179C PADDLE ARM, CENTER TOW END 1 10# 505196 SCREW, HHC 5/16-18 X 1-3/4 G5 12 11# 3019092 WASHER, FLAT 3/8" 12 12# 514725 BLADE, SIDE, RUBBER 4 13# 514726 BLADE, SIDE, SCRAPPER 4 14# 1456 NUT, HEX FINISH 3/8-16" NC G5 12 15# 0166A WASHER, LOCK 3.8" 12 16 530182C PADDLE ARM, TOW END 1 17# 530201 BLADE ,SCRAPPER END 2 18# 33017-001 BLADE, RUBBER END 2
19 80000-008 KIT, RUBBER BLADE SCRAPPER & HARDWARE .....1 ................. INCLUDES ITEMS W/#
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 35
FRAME ASSY.
PAGE 36 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
FRAME ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 EM98195 GRIP, RUBBER BLACK 4 2 530467 HANDLE, FRONT-LEFT 1 3 530226 HANDLE, FRONT-RIGHT 1 4 492294 BOLT, HEX 1/4" NC X 3/4" G2 2 5 2101402 WASHER, LOCK 1/4" 2 6 517684 DUST CAP 1 7 492581 NUT, 1/4-20 NYLOCK 2 8 530168 FRAME 1 9 492381 SCREW, 3/8 NC 2-1/2 G5 2
10 EM969013 NUT, NYLOCK 3/8" ............................................4................REPLACES P/N 492583
11 3019092 WASHER, FLAT 3/8" ..........................................4................REPLACES P/N 492598
12 EM217 BOLT, 3/8-16 X 2-1/2 HEX HD. GR 5 .................2................REPLACES P/N 492381
13 518062 HANDLE FOLDING 2 14 29173-001 SWITCH, PUSH-PULL W/O KNOB 1 15 ???????? WIRE HARNESS 1 16 29174-001 KNOB MUSHROOM 1 17 491002 WHEEL , TIRE ASSY. 2 18 490957 SNAP RING 5100-100 2 19 501299 WASHER, FLAT 4
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 37
ENGINE COVER ASSY.
PAGE 38 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
ENGINE COVER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 07028-057 COTTER PIN 5/32 x 1/2 2 2 18604-005 RETAINER CHAIN 1 3 26922-351 ENGINE HOUSE ASSY. 1 4 491010 LATCH ASSY. 1
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 39
ENGINE/GUARD ASSY.
PAGE 40 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
ENGINE/GUARD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 GX160UT1HX2 ENGINE-4.8 H.P. HONDA 1 2 10057-016 SQUARE KEY 3/16 x 1-1/2 1 3 18941-004 SOCKET SET SCREW 1/4-20 x 1/4 2 4 07030-005 FLATWASHER 5/16 4 5 07029-005 LOCKWASHER 5/16 4 6 07033-005 HEX NUT 5/16 -18 4 7 06499-006 CAP SCREW 1/4-20 x 3/4 4 8 33054-001 PINION GEAR 1 9 06500-012 CAP SCREW 5/16 - 18 x 1-1/2 4 10 530170 GEAR GUARD 1
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 41
ELECTRIC MOTOR ASSY.
PAGE 42 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
ELECTRIC MOTOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
20 33060-001 PILLOW BLOCK 2 21 17985-010 CARRIAGE BOLT 3/8-16 x 1-1/4 4 30 33054-001 DRIVE PINION GEAR 1 32 07030-005 FLAT WASHER 5/16 4 33 07029-005 LOCK WASHER 5/16 4 34 07033-005 HEX NUT 5/16-18 4 49 07029-004 LOCKWASHER 1/4 6 51 07033-004 NUT, HEX 1/4-20 6 71 26044-001 BRACKET 1 82 22743-002 MOTOR & CONTROL ASSY. 1.0 HP 1 84 512518 DRIVE PULLEY 1 92 530235 SHAFT 1 93 512466 DRIVEN PULLEY 1 94 10057-016 SQUARE KEY 3/16 x 1-1/2 3 95 508473 V-BELT, A-37 1 100 18941-004 SOCKET SET SCREW 1/4-20 x1/4 4 101 06500-008 CAP SCREW 5/16-18 x 1 4 106 07030-012 FLATWASHER 3/4 1 107 530256 GUARD 1
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 43
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
5. Par ts must be in new and resalable
Multiquip reserves the right to quote and
who use our products as integral parts of their
LIMITATIONS OF SELLER’S LIABILITY
liable for loss of profi t or good will or for any
connection with the sale of its products. Apart
statutory, which extend beyond the description
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All ship ments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be acce pted and credit will be allowed, subject to the following provisions:
1. A Returne d Material Autho riza tion must be approved by Multiquip prior to shipment.
2. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defi nes item numbers, quantities, and descriptions of the items to be returned.
a. The parts numbers and descriptions
b. The list must be typed or computer
c. The list must state the reason(s)
d. The list must reference the sales
e. The list must include the name
3. A copy of the Return Material Authorization must accompany the return shipment.
4. Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.
must match the current parts price list.
generated.
for the return.
ord e r ( s) or i nvo i c e (s ) u n d er which the items were originally purchased.
and phone number of the person requesting the RMA.
co ndit ion, in th e origin al Multiq uip package (if any), and with Multiquip part numbers clearly marked.
6. The following items are not returnable:
a. Obsolete parts. (If an item is in the
price book and shows as being replaced by anoth er item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
c. Any line item with an extended
deal e r net pric e of less th an $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
7. The sender will be notifi ed of any material received that is not acceptable.
8. Suc h materi al will be held for five working days from notifi cation, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
9. Credit on returned parts will be issued at dealer net price at time of the original pur ch a s e, le s s a 15 % resto c ki n g charge.
10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
11. Credit issued will be applied to future purchases only.
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a specifi c date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
sell direct to Government agencies, and to Original Equipment Manufacturer accounts
own products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be
other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
No warran ties, express or im pli ed, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor auth orize s any person to assume for it any other obligation or liability whatever in
from such written statement of warranty, there are no warranties, express, implied or
of the products on the face hereof.
Effective: February 22, 2006
PAGE 44 — WM45H/E PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12)
NOTES
WM45H/E PLASTER MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #0 (09/27/12) — PAGE 45
OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
© COPYRIGHT 2012, MULTIQUIP INC.
Multiquip Inc trademarks are the property of their respective owners and used with permission.
This manual
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
United StateS
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com
Service Department Warranty Department
800-421-1244 310-537-3700
Technical Assistance
800-478-1244 Fax: 310-943-2238
Tel. (800) 421-1244 Fax (310) 537-3927
Fax: 310-537-4259 800-421-1244
800-427-1244 310-537-3700
310-537-3700
Fax: 800-672-7877 Fax: 310-637-3284
Fax: 310-943-2249
mexico United Kingdom
MQ Cipsa Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5 Momoxpan, Cholula, Puebla 72760 Mexico Contact: pmastretta@cipsa.com.mx
Tel: (52) 222-225-9900 Fax: (52) 222-285-0420
Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinfield, Cheshire SK16 4UJ Contact: sales@multiquip.co.uk
Canada
Multiquip
4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: jmartin@multiquip.com
Tel: (450) 625-2244 Tel: (877) 963-4411 Fax: (450) 625-8664
Tel: 0161 339 2223 Fax: 0161 339 3226
, the MQ logo and the Whiteman logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other
MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
Your Local Dealer is:
Loading...