MULTIQUIP Whiteman, Whiteman WM70SH5, Whiteman WM70SE, Whiteman WM70PE, Whiteman WM70PH5 Operation Manual

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OPERATION MANUAL
SERIES
MODELS
WM70SH5/WM70PH5 WM70SH8/WM70PH8
WM70SE/WM70PE
PLASTER AND MORTAR MIXERS
(HONDA GX160/GX240 SERIES GASOLINE ENGINES
Revision #9 (11/04/19)
To find the latest revision of this publication or
associated parts manual, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING
PAGE 2 — WM70 SERIES PLASTER/MORTAR MIXERS • OPERATION MANUAL — REV. #9 (11/04/19)
SILICOSIS/RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity,or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations.Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.
WM70 SERIES PLASTER/MORTAR MIXERS • OPERATION MANUAL — REV. #9 (11/04/19) — PAGE 3
WM70 Series Plaster and Mortar Mixers
Proposition 65 Warning ........................................... 2
Silicosis/Respiratory Warnings ................................ 3
Table of Contents ..................................................... 4
Training Checklist .................................................... 5
Nameplate and Safety Decals ................................. 6
Safety Information ............................................. 7–12
Towing Guidelines ........................................... 13–14
Safety Chain Connection ....................................... 15
Specifications (Mixer) ............................................ 16
Specifications (Engine/Motor) ................................ 17
General Information ............................................... 18
Components (Mixer) ........................................ 20–21
Components (Engine) ............................................ 22
Electric Motor .................................................. 23–24
Inspection ........................................................ 25–27
Operation ......................................................... 28–32
Maintenance (Engine) ..................................... 33–35
Maintenance (Mixer) ........................................ 36–40
Troubleshooting (Mixer) ......................................... 41
Troubleshooting (Electric Motor) ............................ 42
Troubleshooting (Engine) ................................. 43–44
TABLE OF CONTENTS
PAGE 4 — WM70 SERIES PLASTER/MORTAR MIXERS • OPERATION MANUAL — REV. #9 (11/04/19)
TRAINING CHECKLIST
Training Checklist
No, Description OK? Date
1
2
3 Fuel system, refueling procedure.
4
5
6 Emergency stop procedures.
7 Machine transport and storage.
Read operation manual
completely.
Machine layout, location of
components, checking of engine
oil levels.
Operation of controls (machine
not running).
Safety controls, safety stop switch
operation.
WM70 SERIES PLASTER/MORTAR MIXERS • OPERATION MANUAL — REV. #9 (11/04/19) — PAGE 5
NAMEPLATE AND SAFETY DECALS
The WM-70 plaster and mortar mixer is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. Figure 1 below illustrates these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer or the MQ Parts Department.
WARNING
To avoid injury, you read and
MUST
understand operator’s manual before using this machine.
Keep safety grate, guards and doors in place. Shut off engine or electric motor before inspection or maintenance.
Moving parts can cut and crush.
engine or electric motor
SHUT OFF
before placing hands in mixing drum.
This machine to be operated by qualied personnel only.Ask for training as needed.
P/N 521229
CAUTION
INSPECT BEFORE TOWING
TIGHTNESS OF WHEELNUTS TIRE PRESSURE
1. Use manufacturer’s recommended torque values when tightening wheel lug nuts.
2. Use manufacturer’s recommended tire pressure values when inating tires. DO NOT exceed recommended tire pressure.
P/N 521232
CAUTION
DRUM LOCK POSITIONING
SEE OPERATION MANUAL FOR PROPER
DRUM LOCK POSITIONING
LEGEND
REPRESENTS LOCK PIN
REPRESENTS DRUM STOP BLOCK
MIX
TOW
P/N 521231
CABINET
REAR VIEW
MODEL SERIALNO.
SAFETY INSTRUCTIONS
1. Read owner’s manual before operating.
2. Keep unauthorized and untrained people away from machine during operation.
3. Make sure all safety devices are in place before this machine is started.
4. Make sure engine is turned off and spark plug wire is disconnected before cleaning the machine.
5. Keep hands and ngers away from moving objects.
6. Do not operate machine in an enclosed area, proper ventilation is required.
7. Never leave machine unattended when operating.
8. Always stop engine and allow engine to cool before adding fuel or oil.
520935
WARNING
To avoid injury, you read and
MUST
understand operator’s manual before using this machine.
Keep safety grate, guards and doors in place. Shut off engine or electric motor before inspection or maintenance.
Moving parts can cut and crush.
engine or electric motor
SHUT OFF
before placing hands in mixing drum.
This machine to be operated by qualied personnel only.Ask for training as needed.
INSPECT BEFORE TOWING
TIGHTNESS OF WHEELNUTS TIRE PRESSURE
1. Use manufacturer’s recommended torque values when tightening wheel lug nuts.
2. Use manufacturer’s recommended tire pressure values when inating tires. DO NOT exceed recommended tire pressure.
P/N 521229
CAUTION
P/N 521232
Figure 1. Nameplate and Safety Decals
PAGE 6 — WM70 SERIES PLASTER/MORTAR MIXERS • OPERATION MANUAL — REV. #9 (11/04/19)
SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
SAFETY SYMBOLS
Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with
safety messages.
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
or NOTICE.
Symbol Safety Hazard
Lethal exhaust gas hazards
Explosive fuel hazards
Burn hazards
Rotating parts hazards
NOTICE
Addresses practices not related to personal injury.
WM70 SERIES PLASTER/MORTAR MIXERS • OPERATION MANUAL — REV. #9 (11/04/19) — PAGE 7
GENERAL SAFETY
NOTICE
This equipment should only be operated by trained and
Whenever necessary, replace nameplate, operation and
Manufacturer does not assume responsibility for any accident due to equipment modifi cations. Unauthorized
use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
keep
Also, know the phone numbers
fi re department.
This information will be invaluable in the case of an
SAFETY INFORMATION
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
Avoid wearing jewelry or loose-fi tting clothes that may snag on the controls or moving parts as this can cause serious injury.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when on medication.
NEVER operate this equipment under the
infl uence of drugs or alcohol.
ALWAYS clear the work area of any debris, tools, etc. that would constitute a hazard while the equipment is in operation.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
qualifi ed personnel 18 years of age or older.
safety decals when they become diffi cult to read.
equipment modifi cation will void all warranties.
 NEVER
to the equipment and/or injury to the user may result.
 ALWAYS know the location of the nearest
fi re extinguisher.
 ALWAYS know the location of the nearest
fi rst aid kit.
 ALWAYS know the location of the nearest phone or
a phone on the job site.
of the nearest ambulance, doctor and
emergency.
MIXER SAFETY
DANGER
 NEVER operate the equipment in an
explosive atmosphere or near combustible materials. An explosion or fi re could result causing severe bodily harm or even death.
DO NOT mix fl ammable or explosive substances.
PAGE 8 — WM70 SERIES PLASTER/MORTAR MIXERS • OPERATION MANUAL — REV. #9 (11/04/19)
WARNING
ENGINE SAFETY (GASOLINE MODELS ONLY)
Engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can
The engine of this equipment requires an adequate
operate this equipment
place hands or fingers inside the engine
operate the engine with heat shields or
while the engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area
Make certain the operator knows how to and is capable
run the engine without an air fi lter or with a dirty
air fi lter. Severe engine damage may occur. Service the
SAFETY INFORMATION
NEVER place your hands inside the drum
while starting or operating this equipment.
NEVER disconnect any emergency
or safety devices. These devices are
intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
Before operating the mixer, ensure that the safety grate
is in position and correctly fi tted.
CAUTION
NEVER lubricate components or attempt service on a
running machine.
NOTICE
ALWAYS keep the machine in proper running condition.
ALWAYS ensure the mixer is on level ground before mixing.
Fix damage to the machine and replace any broken parts immediately.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
ALWAYS make sure the mixer is clean of dried materials. DO NOT allow material to build up inside the drum. Keep
the drum, frame and wheels clean. Excess debris can fall off on the highway and/or build up on the frame and wheels, creating an unbalanced condition leading to premature metal fatigue.
DANGER
cause death if inhaled.
free fl ow of cooling air. NEVER in any enclosed or narrow area where the free flow of air is restricted. If the air fl ow is restricted it will cause injury to people and property and serious damage to the equipment or engine.
WARNING
 DO NOT
compartment when the engine is running.
 NEVER
guards removed.
 Keep fi ngers, hands, hair and clothing away
from all moving parts to prevent injury.
DO NOT remove the engine oil drain plug
of the mixer.
CAUTION
 NEVER touch the hot exhaust manifold,
muffl er or cylinder. Allow these parts to cool before servicing the equipment.
DANGEROUS
GAS FUMES
of turning the engine OFF in case of an emergency.
NOTICE
 NEVER
air fi lter frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
WM70 SERIES PLASTER/MORTAR MIXERS • OPERATION MANUAL — REV. #9 (11/04/19) — PAGE 9
SAFETY INFORMATION
FUEL SAFETY (GASOLINE MODELS ONLY)
GENERATOR SAFETY
If using a generator to power the mixer, refer to the applicable generator manual safety information section.
ELECTRIC MOTOR SAFETY (ELECTRIC MODELS ONLY)
Power Cord/Cable Safety
cables or cords when
connecting the equipment to a generator. Inspect the
Make sure power cables are securely connected. Incorrect connections may cause electrical shock and
Ensure that cables and cords will not be tripped over or
make certain that the proper power or
allow any person or animal to stand underneath
make sure forklift forks are inserted as far as
possible into the pockets (if applicable) when lifting the mixer.
Tighten the fuel tank cap securely and close the fuel
tie down equipment during transport by
tip the engine to extreme angles during lifting
as this may cause oil to gravitate into the cylinder head,
DANGER
DO NOT start the engine near spilled fuel or combustible
fl uids. Fuel is extremely fl ammable and its vapors can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from sparks and open fl ames.
ALWAYS use extreme caution when working with
fl ammable liquids.
DO NOT fi ll the fuel tank while the engine is running
or hot.
DO NOT overfi ll the tank, since spilled fuel can ignite if it
comes into contact with hot engine parts or sparks from the ignition system.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and fl ames.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the
equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
DANGER
 NEVER let power cords or cables lay in water.
 NEVER use damaged or worn
insulation for cuts.
NEVER grab or touch a live power
cord or cable with wet hands. The possibility exists of electrical shock,
electrocution or death.
damage to the mixer.
CAUTION
trapped underneath the mixer.
NOTICE
 ALWAYS
extension cord has been selected for the job.
TRANSPORTING SAFETY
NOTICE
Operate the electric motor only at the specifi ed voltage
indicated on the nameplate.
NEVER spray water onto the electric motor.
ALWAYS disconnect the AC power plug from the power
source before moving the mixer.
ALWAYS make sure the ON/OFF switch
on the electric motor is in the OFF position when not in use and before inserting the mixer’s power plug into an AC receptacle.
CAUTION
NEVER
the equipment while lifting.
NOTICE
 ALWAYS
 ALWAYS shut down the engine before transporting.
 NEVER lift the equipment while the engine is running.
cock to prevent fuel from spilling.
 DO NOT lift the machine to unnecessary heights.
 ALWAYS
securing the equipment with rope.
NEVER
making the engine diffi cult to start.
PAGE 10 — WM70 SERIES PLASTER/MORTAR MIXERS • OPERATION MANUAL — REV. #9 (11/04/19)
SAFETY INFORMATION
TOWING SAFETY
ENVIRONMENTAL SAFETY/DECOMMISSIONING
Decommissioning is a controlled process used to safely retire a piece of equipment that is no longer serviceable. If the equipment poses an unacceptable and unrepairable safety risk due to wear or damage or is no longer cost effective to maintain (beyond life-cycle reliability) and is to be decommissioned (demolition and dismantlement),
pour waste or oil directly onto the ground, down
When the life cycle of this equipment is over, remove the battery (if equipped) and bring it to an appropriate facility for lead reclamation. Use safety precautions when
When the life cycle of this equipment is over, it is recommended that the mixer frame and all other metal
Metal recycling involves the collection of metal from discarded products and its transformation into raw materials
Recyclers and manufacturers alike promote the process of recycling metal. Using a metal recycling center promotes
CAUTION
In addition to meeting Department of Transportation (DOT) safety towing regulations, check your local
county or state safety towing regulations before towing the mixer.
In order to reduce the possibility of an accident while transporting the mixer on public roads, ALWAYS make sure the towing vehicle is mechanically sound and in good operating condition.
ALWAYS shut down the engine before transporting and
place the fuel valve in the OFF position.
ALWAYS inspect the hitch and coupling for wear. NEVER
tow a mixer with defective hitches, couplings, chains, etc.
Check the tire air pressure on both towing vehicle and
mixer. Mixer tires should be infl ated to 50 psi cold. Also check the tire tread wear on the vehicle and mixer.
ALWAYS make sure the mixer is equipped with a safety
chain.
NOTICE
follow the rules below.
 DO NOT
a drain or into any water source.
 Contact your country’s Department of
Public Works or a recycling agency in your area and arrange for proper disposal of any electrical components, waste or oil associated with this equipment.
handling batteries that contain sulfuric acid.
ALWAYS properly attach the mixer’s safety chains to
the towing vehicle.
The maximum speed for highway towing is 55 MPH unless posted otherwise. Recommended off-road towing is not to exceed 15 MPH or less depending on type of terrain.
Avoid sudden stops and starts. These can cause skidding or jackknifi ng. Smooth, gradual starts and stops will improve towing.
Avoid sharp turns to prevent rolling.
The mixer should be adjusted to a level position at all
times when towing.
Raise and lock the mixer drum in the UP position when
towing.
Place chock blocks underneath the mixer wheels to
prevent rolling while parked.
parts be sent to a recycling center.
to use in manufacturing a new product.
energy cost savings.
WM70 SERIES PLASTER/MORTAR MIXERS • OPERATION MANUAL — REV. #9 (11/04/19) — PAGE 11
EMISSIONS INFORMATION
NOTICE
The gasoline engine used in this equipment has been designed to reduce harmful levels of carbon monoxide (CO), hydrocarbons (HC) and nitrogen oxides (NOx) contained in gasoline exhaust emissions.
This engine has been certifi ed to meet US EPA evaporative emissions requirements in the installed confi guration.
Attempting to modify or make adjustments to the engine emission system by unauthorized personnel without proper training could damage the equipment or create an unsafe condition.
Additionally, modifying the fuel system may adversely affect evaporative emissions, resulting in fi nes or other penalties.
Emission Control Label
The emission control label is an integral part of the emission system and is strictly controlled by regulation(s).
The label must remain with the engine for its entire life.
If a replacement emission label is needed, please contact your authorized engine distributor.
SAFETY INFORMATION
PAGE 12 — WM70 SERIES PLASTER/MORTAR MIXERS • OPERATION MANUAL — REV. #9 (11/04/19)
TOWING GUIDELINES
TOWING SAFETY PRECAUTIONS
NOTICE
Check with your county or state towing safety regulations department before towing your mixer.
To reduce the possibility of an accident while transporting the mixer on public roads, ALWAYS make sure that the mixer towing components and the towing vehicle are in good operating condition and both units are mechanically sound.
The following recommendations should be used when towing the mixer:
 Make sure that the hitch and coupling of the towing
vehicle are rated equal to or greater than the trailer gross vehicle weight rating (GVWR).
 ALWAYS inspect the hitch and coupling for wear. NEVER
tow the mixer with defective hitches, couplings, chains etc.
CHECK the tire air pressure on both the towing vehicle
and the trailer. Check the tire tread wear on both vehicles.
 Check the wheel mounting lug nuts with a torque wrench.
Torque the lug nuts as described in the Maintenance section of this manual.
 Check the tightness of the axle mounting hardware.
Torque the suspension hardware as described in the Maintenance section of this manual.
 Avoid sudden stops and starts. These can cause skidding
or jackknifing. Smooth, gradual starts and stops will improve gas mileage.
NOTICE
If the mixer tow bar is deformed or damaged, replace the entire tow bar. NEVER tow the mixer with a defective tow bar. The possibility exists of the trailer separating from the towing vehicle.
NOTICE
DO NOT tow or lift the mixer unless the mixing drum is completely empty.
 ALWAYS make sure the mixer is equipped with a
safety chain.
 ALWAYS attach the trailer’s safety chain to the frame of
the towing vehicle.
ALWAYS make sure that the towing vehicle’s directional,
backup, and brake lights are working properly.
 Remember that in most cases the maximum speed for
highway towing is 55 mph unless otherwise posted. Check your local, state and county vehicle towing requirements before towing your mixer. Recommended off-road towing speed is 15 mph or less depending on the type of terrain.
 If the mixer is disconnected from the towing vehicle while
parked, place chock blocks underneath the wheels to prevent rolling.
 Inflate tires to the correct pressure and inspect tires
for damage or excessive wear. See Table 10 for tire wear troubleshooting.
 When towing of the mixer is required, place the drum in
the UP (mouth facing upwards) position.
NOTICE
To prevent the drum from tipping, ALWAYS make sure the drum latch pin (Figure 2) is placed to the RIGHT (when viewing the mixer from the tow bar end) of the drum stop block, which is welded to the front of the drum. Make sure the latch pin is fully engaged (locked). This will prevent the drum from rotating during transport.
STOP
BLOCK
RIGHT
SIDE
LATCH
PIN
TOW OR LOCKED
POSITION
 Avoid sharp turns to prevent rolling.
ALWAYS make sure the fuel valve lever is in the OFF
position (gasoline models only).
Figure 2. Drum Latch Pin (Tow or Locked Position)
WM70 SERIES PLASTER/MORTAR MIXERS • OPERATION MANUAL — REV. #9 (11/04/19) — PAGE 13
TOW BAR TO VEHICLE (COUPLER ONLY)
1. Check the vehicle hitch ball and the mixer’s coupler for signs of wear or damage. Replace any parts that are worn or damaged before towing.
2. Use only a 2-inch ball diameter for the towing vehicle. This will match the mixer’s 2-inch coupler. Use of any other ball diameter will create an extremely dangerous condition which can result in ball failure or separation of the coupler and ball.
3. After the tow bar has been connected to the mixer (Figure 3–Figure 6), securely attach the mixer’s coupler to the hitch ball on the towing vehicle. Make sure the lock lever is in the DOWN (locked) position and the safety pin is inserted.
MIXER TOW BAR VEHICLE (PINTLE AND LOOP)
1. Make sure the bumper on the towing vehicle is equipped to handle either a pintle- or loop-type tow bar configuration.
TOWING GUIDELINES
2. After the tow bar has been connected to the mixer (Figure 3–Figure 6), secure either type of tow bar to the towing vehicle, following state and county towing regulations.
3. As a minimum, use a 1/2-inch bolt and nyloc nut (grade 5) when securing either tow bar to the towing vehicle.
PAGE 14 — WM70 SERIES PLASTER/MORTAR MIXERS • OPERATION MANUAL — REV. #9 (11/04/19)
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