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MVC-88VGE/VGEW PLATE COMPACTOR — SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Potential hazards associated with the operation of this
HAZARD SYMBOLS
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
Lethal Exhaust Gases
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
MVC-88VGE/VGEW PLATE COMPACTOR — SAFETY INFORMATION
GENERAL SAFETY
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVER operate this equipment under the influence of
drugs or alcohol.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
NOTICE
This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fire extinguisher.
ALWAYS know the location of the nearest
first aid kit.
ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fire department.
This information will be invaluable in the case of an
emergency.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is
in operation.
MVC-88VGE/VGEW PLATE COMPACTOR — SAFETY INFORMATION
r
COMPACTOR SAFETY
DANGER
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An
explosion or fire could result causing severe
bodily harm or even death.
WARNING
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
devices will void all warranties.
CAUTION
NEVER lubricate components or attempt service on a
running machine.
NOTICE
ALWAYS keep the machine in proper running condition.
Fix damage to machine and replace any broken parts
immediately.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
ENGINE SAFETY
DANGER
The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
The engine of this equipment requires an adequate
free flow of cooling air. NEVER operate this equipment
in any enclosed or narrow
area where free flow of the
air is restricted. If the air
flow is restricted it will cause
injury to people and property
and serious damage to the
equipment or engine.
l
WARNING
DO NOT place hands or fingers inside engine
compartment when engine is running.
NEVER operate the engine with heat shields or
guards removed.
Keep fingers, hands hair and clothing away
from all moving parts to prevent injury.
DO NOT remove the radiator cap while the
engine is hot. High pressure boiling water will gush out
of the radiator and severely scald any persons in the
general area of the compactor.
DO NOT remove the coolant drain plug
while the engine is hot. Hot coolant will
gush out of the coolant tank and severely
scald any persons in the general area of
the compactor.
DO NOT remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and
severely scald any persons in the general area of the
compactor.
CAUTION
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool
before servicing equipment.
NOTICE
NEVER run engine without an air filter or with a dirty air
filter. Severe engine damage may occur. Service air filte
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
NEVER tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making
the engine start difficult.
MVC-88VGE/VGEW PLATE COMPACTOR — SAFETY INFORMATION
FUEL SAFETY
DANGER
DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
fire due to static electricity.
FUEL
FUEL
DO NOT start the engine near spilled fuel or combustible
fluids. Diesel fuel is extremely flammable and its vapors
can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
ALWAYS use extreme caution when working with
flammable liquids.
DO NOT fill the fuel tank while the engine is running
or hot.
DO NOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
DO NOT drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open flames,
sparks, cigarettes, etc. The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
flame or spark, an explosion could occur.
WARNING
ALWAYS wear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
Use well-insulated gloves when picking up
the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
DO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
of combustible gases.
If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin,
rinse skin or clothing immediately with
plenty of water.
If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
MVC-88VGE/VGEW PLATE COMPACTOR — GENERAL INFORMATION
Definition of Plate Compactor
The Mikasa MVC-88VGE/VGEW is a walk behind, plate
compactor designed for the compaction of sand, mixed soils
and asphalt. This plate compactor is a powerful compacting tool
capable of applying a tremendous force in consecutive high
frequency vibrations to a soil surface. Its applications include
compacting for road, embankments and reservoirs as well as
backfilling for gas pipelines, water pipelines and cable installation
work.
Vibratory Plates
The vibratory plates of the MVC-88VGE/VGEW produce low
amplitude high frequency vibrations, designed to compact
granular soils and asphalt.
The resulting vibrations cause forward motion. The engine and
handle are vibration isolated from the vibrating plate.
Frequency/Speed
The compactor's vibrating plate has a frequency range between
5800 vpm (vibrations per minute). The travel speed of the
compactor is approximately 56 feet/minute (17 meters/minute).
Engine
The Mikasa MVC-88VGE/VGEW Plate Compactor is equipped
with a Robin EX170D54011 air cooled, 4-cycle gasoline engine.
The engine drives an eccentric weight at a high speed to develop
a compaction force.
Controls
Before starting the MVC-88VGE/VGEW Plate Compactor, identify
and understand the function of the controls and components.
Figure 1 shows the location of the basic controls and components
of the MVC-88VGE/VGEW Plate Compactor. The function of each
control is described below:
1.Water Tank Cap (VGEW Only) – Remove this cap to add
water to the water tank.
2.Fuel Tank Cap – Remove this cap to add fuel.
3.Lifting Bale – When lifting of the compactor is required
either by forklift, crane etc., tie rope or chain around this
lifting point.
4.Handle Bar – When operating the compactor use this
handle bar to maneuver the compactor.
5.Gasoline Engine – This plate compactor uses a ROBIN
engine. Refer to the ROBIN owner's manual for engine
information and related topics.
6.Belt Cover – Remove this cover to gain access to the
V-belts. NEVER run the compactor without the V-belt cover.
If the V-belt cover is not installed, the possibility exists that
your hand may get caught between the V-belt and clutch,
causing serious injury and bodily harm.
7.Vibrating Plate – A flat, open plate made of durable cast
iron construction used in the compacting of soil.
8.Vibration Case – Encloses the eccentric, gears and
counter weights.
9.Water Tube (Sprinkler) – Supplies water to the soil via a
splash plate.
10.Water Shut-Off Valve – Turn this valve downward to let
water flow from the water tank to the water tube.
11.Water Tank (VGEW only) – Holds 13.7 quarts of water
(removable, no tools required).
The engine (Figure 2) must be checked for proper lubrication and
filled with fuel prior to operation. Refer to the manufacturers Engine
manual for instructions & details of operation and servicing.
1.Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
DANGERDANGER
DANGER
DANGERDANGER
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity
to cool down. In the event of a fuel spill, DO NOT
attempt to start the engine until the fuel residue
has been completely wiped up, and the area surrounding the
engine is dry.
2.Throttle Lever – Used to adjust engine RPM speed (lever
advanced forward -
FAST
).
3.Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.
4.Starter Grip– Pull the starter grip until resistance is felt,
then pull briskly and smoothly to start engine.
5.Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop
the flow of fuel.
6.Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions. The choke enriches the fuel
mixture.
7.Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
NOTE
WARNINGWARNING
WARNING
WARNINGWARNING
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operating. NEVER operate the engine with the
muffler removed.
8.Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean
spark plug once a week.
9.Muffler – Used to reduce noise and emissions.
10.Fuel Tank – Holds approximately 1 gallon (3.6 liters) of
unleaded gasoline. For additional information refer to
engine owner's manual.
3
Operating the engine without an air
filter, with a damaged air filter, or a filter
in need of replacement will allow dirt
to enter the engine, causing rapid
engine wear.
Burn Hazard
MVC-88VGE/VGEW PLATE COMPACTOR — INSPECTION
Before Starting
1.Read safety instructions at the
beginning of manual.
2.Clean the compactor, removing
dirt and dust, particularly the
engine cooling air inlet, carburetor
and air cleaner.
3.Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.
4.Check carburetor for external dirt and dust. Clean with dry
compressed air.
5.Check fastening nuts and bolts for tightness. Loosened
screws or bolts due to vibration, could lead to unexpected
accident.
Engine Oil Check
1.To check the engine oil level, place the pump on secure
level ground with the engine stopped.
2.Remove the filler dipstick from the engine oil filler hole
(Figure 3) and wipe clean.
NOTE
Adding fuel to the fuel tank should be done only
when the engine is stopped and has had an
opportunity to cool down. In the event of a fuel
spill, DO NOT attempt to start the engine until the
fuel residue has been completely wiped up, and the area
surrounding the engine is dry. DO NOT attempt to refuel the
compactor if the engine is
The Oil Alert System will automatically
stop the engine before the engine falls
below safe limits. Always be sure to
check the engine oil level prior to
starting the engine.
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DANGERDANGER
DANGER
DANGERDANGER
Explosive
Fuel Hazard
hot! or running
.
Fuel Check
Figure 3. Engine Oil Dipstick (Removal)
3.Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
4.If the oil level is low (Figure 4), fill to the edge of the oil filler
hole with the recommended oil type (Table 3). Maximum oil
capacity is 0.63 quarts (0.60 liters).
1.Remove the gasoline cap located on top of fuel tank.
2.Visually inspect to see if the fuel level is low. If fuel is low,
replenish with unleaded fuel.
3.When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel
immediately!
MVC-88VGE/VGEW— INSPECTION
V-Belt Check
CAUTICAUTI
CAUTION
CAUTICAUTI
NEVER attempt to check the V-belt with the engine running.
Severe injury can occur of your hand (Figure 5) gets caught
between the V-belt and the clutch. Always use safety gloves.
CLUTCH
PULLEY
VIBRATOR
PULLEY
Figure 5. V-Belt Hazard
2.The V-belt tension is proper if the V-belt bends 10 to 15 mm
3.A loose V-belt will decrease the power transmission output,
4.If the V-belt becomes worn or loose, replace it.
(Figure 7) when depressed with finger at midway between
the clutch and vibration pulley shafts.
Figure 7. V-Belt Tension
causing reduced compaction and premature wear of the
belt.
1.To check the V-belt tension, remove the three bolts that
secure the belt cover to the frame as shown in Figure 6.
l
VIBRATOR
V-BELT
REMOVE
REMOVE
Vibrator Oil Check
1.Place the MVC-88VGE/VGEW plate compactor horizontally
on a flat surface. Make sure the compactor is level when
checking the oil in the vibrator assembly.
2.Check vibrator oil level by removing the plug (vibrator oil gauge)
as shown in Figure 8. The oil level should be up to the oil plug.
The vibrator holds 140 cc (approximately 4 oz.). IMPORTANT,
if oil is required, replace using only SAE10W-30 motor oil.
DO NOT attempt to run the compactor until
the Safety and Initial Start-upsectionshave
been read and understood.
1.Place the
2.Place the
position.
fuel valve lever
FUEL
LEVER
Figure 9. Fuel Valve Lever
Engine ON/OFF switch
(Figure 9) in the "ON" position.
D
(Figure 10) in the "ON"
NOTE
4.Place the
and
throttle lever
slow
.
The CLOSED position of the
choke lever enriches the fuel
mixture for starting a COLD
engine. The OPEN position
provides the correct fuel
mixture for normal operation
after starting, and for restarting
a warm engine.
(Figure 12) halfway between
fast
Figure 10. Engine ON/Off Switch
3.Place the
CHOKE
LEVER
ENGINE
ON/OFF
SWITCH
Choke Lever
(Figure 11) in the "OPEN" position.
OFF
ON
Nnnn
Nnnn
OPEN
Figure 12. Throttle Lever
5.Grasp the starter grip (Figure 13) and slowly pull it out. The
resistance becomes the hardest at a certain position, corresponding the compression point. Rewind the rope a little from
that point and pull out sharply.
CAUTICAUTI
CAUTION
CAUTICAUTI
DO NOT pull the starter rope all the way to the end
DO NOT release the starter rope after pulling. Allow it to
6.If the engine has started, slowly return the choke lever
(Figure 11) to the
started repeat steps 1 through 5.
7.Before the compactor is put into operation run the engine for
3-5 minutes.
8.Check for abnormal engine noises or fuel leaks.
Operation
CAUTICAUTI
CAUTION
CAUTICAUTI
Make sure to follow all safety rules referenced in the safety
section of this manual before operating compactor. Keep work
area clear of debris and other objects that could cause
damage to the compactor or bodily injury.
1.Once the engine has started, move the engine throttle lever
quickly to the
2.With the throttle lever in the fast position, the engine speed
should be around 2,300 RPM, therefore engaging the centrifugal clutch.
CLOSED
fast
position.
position. If the engine has not
Stopping the Engine
NEVER stop the engine suddenly while working at high
speeds.
1.Place the
listen for the engine speed to decrease.
2.Place the
" position.
3.Place the
CAUTICAUTI
CAUTION
CAUTICAUTI
throttle lever
Engine ON/OFF switch
fuel valve lever
(Figure 12) in
(Figure 9) in the "OFF" position.
D
slow
position, and
(Figure 10) in the "
OFF
ALWAYS
NOTE
5.Firmly gasp the compactor's handle bar with both hands , the
compactor will begin moving forward.
6.Slowly walk behind the compactor and be on the lookout for
any large objects or foreign matter that might cause damage
to the compactor or bodily injury.
7.Compactor traveling speed may drop on soils which contain
clay, however there may be cases where traveling speed
drops because the compaction plate does not leave the
ground surface easily due to the composition of the soil. To
rectify this problem do the following:
■
Check the bottom plate to see if clay or equivalent
material has been lodge in the plate mechanism. If so,
wash with water and remove.
■
Remember the compactor does not work as efficiently
on clay or soils that have a high moisture content level.
quickly without hesitation,
because increasing the engine
speed slowly causes the clutch
to slip.
move the throttle lever
l
■
If the soil has a high moisture level, dry soil to appropriate
moisture content level or carry out compaction twice.
on hard and level ground with the engine shutdown.
Inspection and Maintenance Service Tables.
1.To make sure your plate compactor is always in good
working condition before using, carry out the maintenance
inspection in accordance with Tables 4 through 6.
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CAUTICAUTI
CAUTION
CAUTICAUTI
These inspection intervals are for operation under normal
conditions. Adjust your inspection intervals based on the
number hours plate compactor is in use, and particular
working conditions.
CAUTICAUTI
CAUTION
CAUTICAUTI
Fuel piping and connections should be replaced every 2
years.
2.Remove the dipstick and then unscrew the oil plug and
allow the oil to drain into a suitable container.
3.Replace engine oil with recommended type oil as listed
in Table 3. For engine oil capacity, see Table 2 (engine
specifications). DO NOT overfill.
4.Install drain bolt with sealing washer and tighten securely.
■
Check for loose screws including tightness. See Table 6
below (tightening torque ), for retightening.
.6ELBAT
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T407051003005057001,1004,1000,2
T8-6001052005008003,1000,2007,2008,3
T11051004008002,1000,2009,2002,4006,5
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Figure 14. Engine Oil (Draining)
ENGINE AIR CLEANER
retemaiD)mc/gk.ni(EUQROTGNINETHGIT
1.Remove the air cleaner cover and foam filter element as
shown in Figure 15.
2.Tap the paper filter element (Figure 15) several times on a
hard surface to remove dirt, or blow compressed air [not
2
exceeding 30 psi (207 kPa, 2.1 kgf/cm
element from the air cleaner case side.
) through the filter
NEVER
brush off dirt.
Brushing will force dirt into the fibers. Replace the paper filter
element if it is excessively dirty.
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3.Clean foam element in warm, soapy water or nonflammable
solvent. Rinse and dry thoroughly. Dip the element in clean
engine oil and completely squeeze out the excess oil from the
element before installing.