Multiquip MVC-88VGE, MVC-88VGEW User Manual

OPERATION AND PARTS MANUAL
SERIES
MODEL MVC-88VGE/VGEW
ONE-WAY PLATE COMPACTOR
(ROBIN
EX170D54011
Revision #1 (01/11/11)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
GASOLINE ENGINE)
MVC-88VGE/VGEW PLATE COMPACTOR — PROPOSITION 65 WARNING
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PAGE 2 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
NOTE PAGE
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 3
MVC-88VGE/VGEW PLATE COMPACTOR — TABLE OF CONTENTS
MVC-88VGE/VGEW Plate Compactor
Proposition 65 Warning ............................................. 2
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Information ................................................ 6-10
Specifications (Compactor/Engine) ........................ 11
General Information ................................................ 12
Components (Compactor) ...................................... 13
Components (Engine) ............................................. 14
Inspection ........................................................... 15-16
Initial Start-Up .................................................... 17-18
Operation ................................................................ 18
Maintenance ...................................................... 19-21
Preparation For Long Term Storage ....................... 22
Troubleshooting (Engine) ................................... 23-24
Troubleshooting (Plate Compactor) ........................ 24
Explanation Of Codes In Remarks Column ............ 26
Suggested Spare Parts ........................................... 27
Robin EX170D54011 ENGINE
Air Cleaner Assembly.........................................38-39
Camshaft Assembly ........................................... 40-41
Carburetor Assembly .........................................42-43
Crankcase Assembly ......................................... 44-45
Crankshaft and Piston Assembly .......................46-47
Cylinder Head Assembly .................................... 48-49
Fuel Tank Assembly ...........................................50-51
Governor Assembly ........................................... 52-53
Ignition Coil/Flywheel Assembly.........................54-55
Muffler Assembly ...............................................56-57
Recoil Starter Assembly.....................................58-59
Tool Kit Assembly ...............................................60-61
Terms and Conditions Of Sale — Parts .................. 62
Component Drawings
Nameplate and Decals....................................... 28-29
Body Assembly .................................................. 30-31
Vibrator Assembly .............................................. 32-33
Sprinkler Assembly (Option) .............................. 34-35
Transport Wheel Assembly (Option) .................. 36-37
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NOTE
Specification and part number are subject to change without notice.
PAGE 4 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
PARTS ORDERING PROCEDURE
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Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact you District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
When ordering parts, please supply:
Dealer Account NumberDealer Name and AddressShipping Address (if different than billing address)Return Fax NumberApplicable Model NumberQuantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
Specify Preferred Method of Shipment:UPS/Fed Ex ✓ DHL
Priority One Tr uck
Ground
Next Day
Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 5
MVC-88VGE/VGEW PLATE COMPACTOR — SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifically address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Potential hazards associated with the operation of this
HAZARD SYMBOLS
equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
Lethal Exhaust Gases
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
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PAGE 6 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
MVC-88VGE/VGEW PLATE COMPACTOR — SAFETY INFORMATION
GENERAL SAFETY
CAUTION
 NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the influence of
drugs or alcohol.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
NOTICE
 This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
 Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
 Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized equipment modification will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest
fire extinguisher.
 ALWAYS know the location of the nearest
first aid kit.
 ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is in operation.
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 7
MVC-88VGE/VGEW PLATE COMPACTOR — SAFETY INFORMATION
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COMPACTOR SAFETY
DANGER
 NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An explosion or fire could result causing severe
bodily harm or even death.
WARNING
 NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
CAUTION
 NEVER lubricate components or attempt service on a
running machine.
NOTICE
ALWAYS keep the machine in proper running condition.
 Fix damage to machine and replace any broken parts
immediately.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
ENGINE SAFETY
DANGER
 The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can cause death if inhaled.
 The engine of this equipment requires an adequate
free flow of cooling air. NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine.
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WARNING
 DO NOT place hands or fingers inside engine
compartment when engine is running.
NEVER operate the engine with heat shields or
guards removed.
 Keep fingers, hands hair and clothing away
from all moving parts to prevent injury.
DO NOT remove the radiator cap while the
engine is hot. High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the compactor.
DO NOT remove the coolant drain plug
while the engine is hot. Hot coolant will gush out of the coolant tank and severely scald any persons in the general area of the compactor.
DO NOT remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the compactor.
CAUTION
 NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool before servicing equipment.
NOTICE
NEVER run engine without an air filter or with a dirty air
filter. Severe engine damage may occur. Service air filte frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
NEVER tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making the engine start difficult.
PAGE 8 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
MVC-88VGE/VGEW PLATE COMPACTOR — SAFETY INFORMATION
FUEL SAFETY
DANGER
 DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or fire due to static electricity.
FUEL
FUEL
DO NOT start the engine near spilled fuel or combustible
fluids. Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
 ALWAYS use extreme caution when working with
flammable liquids.
 DO NOT fill the fuel tank while the engine is running
or hot.
DO NOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from the ignition system.
 Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
 DO NOT drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open flames,
sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come into contact with a flame or spark, an explosion could occur.
WARNING
 ALWAYS wear safety glasses when
handling the battery to avoid eye irritation. The battery contains acids that can cause injury to the eyes and skin.
 Use well-insulated gloves when picking up
the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
DO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration of combustible gases.
 If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin, rinse skin or clothing immediately with plenty of water.
 If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.
 NEVER use fuel as a cleaning agent.
 DO NOT smoke around or near the
equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 9
CAUTION
 ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the equipment.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
MVC-88VGE/VGEW PLATE COMPACTOR — SAFETY INFORMATION
TRANSPORTING SAFETY
CAUTION
 NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE
 Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are not loose or missing.
 Always make sure crane or lifitng device has been
properly secured to the lifting bail (hook) of the equipment.
 ALWAYS shutdown engine before transporting.
 NEVER lift the equipment while the engine is running.
 Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
 Use adequate lifting cable (wire or rope) of sufficient
strength.
 Use one point suspension hook and lift straight
upwards.
 DO NOT lift machine to unnecessary heights.
 ALWAYS tie down equipment during transport by
securing the equipment with rope.
ENVIRONMENTAL SAFETY
NOTICE
 Dispose of hazardous waste properly.
Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
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PAGE 10 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
MVC-88VGE/VGEW PLATE COMPACTOR — SPECIFICATIONS
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MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 11
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MVC-88VGE/VGEW PLATE COMPACTOR — GENERAL INFORMATION
Definition of Plate Compactor
The Mikasa MVC-88VGE/VGEW is a walk behind, plate compactor designed for the compaction of sand, mixed soils and asphalt. This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface. Its applications include compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.
Vibratory Plates
The vibratory plates of the MVC-88VGE/VGEW produce low amplitude high frequency vibrations, designed to compact granular soils and asphalt.
The resulting vibrations cause forward motion. The engine and handle are vibration isolated from the vibrating plate.
Frequency/Speed
The compactor's vibrating plate has a frequency range between 5800 vpm (vibrations per minute). The travel speed of the compactor is approximately 56 feet/minute (17 meters/minute).
Engine
The Mikasa MVC-88VGE/VGEW Plate Compactor is equipped with a Robin EX170D54011 air cooled, 4-cycle gasoline engine. The engine drives an eccentric weight at a high speed to develop a compaction force.
Controls
Before starting the MVC-88VGE/VGEW Plate Compactor, identify and understand the function of the controls and components.
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PAGE 12 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
MVC-88VGE/VGEW PLATE COMPACTOR — COMPONENTS (COMPACTOR)
Figure 1. Plate Compactor Controls
Figure 1 shows the location of the basic controls and components of the MVC-88VGE/VGEW Plate Compactor. The function of each control is described below:
1. Water Tank Cap (VGEW Only) – Remove this cap to add water to the water tank.
2. Fuel Tank Cap – Remove this cap to add fuel.
3. Lifting Bale – When lifting of the compactor is required either by forklift, crane etc., tie rope or chain around this lifting point.
4. Handle Bar – When operating the compactor use this handle bar to maneuver the compactor.
5. Gasoline Engine – This plate compactor uses a ROBIN engine. Refer to the ROBIN owner's manual for engine information and related topics.
6. Belt Cover – Remove this cover to gain access to the V-belts. NEVER run the compactor without the V-belt cover. If the V-belt cover is not installed, the possibility exists that your hand may get caught between the V-belt and clutch, causing serious injury and bodily harm.
7. Vibrating Plate – A flat, open plate made of durable cast iron construction used in the compacting of soil.
8. Vibration Case – Encloses the eccentric, gears and counter weights.
9. Water Tube (Sprinkler) – Supplies water to the soil via a splash plate.
10. Water Shut-Off Valve – Turn this valve downward to let water flow from the water tank to the water tube.
11. Water Tank (VGEW only) – Holds 13.7 quarts of water (removable, no tools required).
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 13
MVC-88VGE/VGEW PLATE COMPACTOR — COMPONENTS ( ENGINE)
1
10
9
2
8
7
Figure 2. Engine Controls & Components
ENGINE COMPONENTS
The engine (Figure 2) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine manual for instructions & details of operation and servicing.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
DANGERDANGER
DANGER
DANGERDANGER
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed (lever advanced forward -
FAST
).
3. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
4. Starter Grip– Pull the starter grip until resistance is felt, then pull briskly and smoothly to start engine.
PAGE 14 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
SLOW
Explosive
Fuel Hazard
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, lever back toward operator -
6
5
4
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel.
6. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
NOTE
WARNINGWARNING
WARNING
WARNINGWARNING
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
8. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark plug once a week.
9. Muffler – Used to reduce noise and emissions.
10. Fuel Tank – Holds approximately 1 gallon (3.6 liters) of unleaded gasoline. For additional information refer to engine owner's manual.
3
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
Burn Hazard
MVC-88VGE/VGEW PLATE COMPACTOR — INSPECTION
Before Starting
1. Read safety instructions at the beginning of manual.
2. Clean the compactor, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness. Loosened screws or bolts due to vibration, could lead to unexpected accident.
Engine Oil Check
1. To check the engine oil level, place the pump on secure level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole (Figure 3) and wipe clean.
NOTE
Adding fuel to the fuel tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry. DO NOT attempt to refuel the compactor if the engine is
The Oil Alert System will automatically stop the engine before the engine falls below safe limits. Always be sure to check the engine oil level prior to starting the engine.
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DANGERDANGER
DANGER
DANGERDANGER
Explosive
Fuel Hazard
hot! or running
.
Fuel Check
Figure 3. Engine Oil Dipstick (Removal)
3. Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 4), fill to the edge of the oil filler
hole with the recommended oil type (Table 3). Maximum oil capacity is 0.63 quarts (0.60 liters).
Figure 4. Engine Oil Dipstick (Oil Level)
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 15
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low, replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel
immediately!
MVC-88VGE/VGEW— INSPECTION
V-Belt Check
CAUTICAUTI
CAUTION
CAUTICAUTI
NEVER attempt to check the V-belt with the engine running. Severe injury can occur of your hand (Figure 5) gets caught between the V-belt and the clutch. Always use safety gloves.
CLUTCH PULLEY
VIBRATOR PULLEY
Figure 5. V-Belt Hazard
2. The V-belt tension is proper if the V-belt bends 10 to 15 mm
3. A loose V-belt will decrease the power transmission output,
4. If the V-belt becomes worn or loose, replace it.
(Figure 7) when depressed with finger at midway between the clutch and vibration pulley shafts.
Figure 7. V-Belt Tension
causing reduced compaction and premature wear of the belt.
1. To check the V-belt tension, remove the three bolts that secure the belt cover to the frame as shown in Figure 6.
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VIBRATOR
V-BELT
REMOVE
REMOVE
Vibrator Oil Check
1. Place the MVC-88VGE/VGEW plate compactor horizontally on a flat surface. Make sure the compactor is level when checking the oil in the vibrator assembly.
2. Check vibrator oil level by removing the plug (vibrator oil gauge) as shown in Figure 8. The oil level should be up to the oil plug. The vibrator holds 140 cc (approximately 4 oz.). IMPORTANT, if oil is required, replace using only SAE10W-30 motor oil.
Figure 8. Vibrator Oil Plug
V-BELT COVER
Figure 6. V-Belt Cover Removal
PAGE 16 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
MVC-88VGE/VGEW— INITIAL START-UP
THROTTLE LEVER
FAST
SLOW
CAUTICAUTI
CAUTION
CAUTICAUTI
DO NOT attempt to run the compactor until the Safety and Initial Start-upsectionshave been read and understood.
1. Place the
2. Place the position.
fuel valve lever
FUEL LEVER
Figure 9. Fuel Valve Lever
Engine ON/OFF switch
(Figure 9) in the "ON" position.
D
(Figure 10) in the "ON"
NOTE
4. Place the and
throttle lever
slow
.
The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD engine. The OPEN position provides the correct fuel mixture for normal operation after starting, and for restarting a warm engine.
(Figure 12) halfway between
fast
Figure 10. Engine ON/Off Switch
3. Place the
CHOKE LEVER
ENGINE ON/OFF SWITCH
Choke Lever
(Figure 11) in the "OPEN" position.
OFF
ON
Nnnn
Nnnn
OPEN
Figure 12. Throttle Lever
5. Grasp the starter grip (Figure 13) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding the compression point. Rewind the rope a little from that point and pull out sharply.
CAUTICAUTI
CAUTION
CAUTICAUTI
DO NOT pull the starter rope all the way to the end DO NOT release the starter rope after pulling. Allow it to
rewind as soon as possible.
D
CLOSED
STARTER GRIP
Figure 11. Choke Lever
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 17
Figure 13. Starter Grip
MVC-88VGE/VGEW— INITIAL START-UP/OPERATION
6. If the engine has started, slowly return the choke lever (Figure 11) to the started repeat steps 1 through 5.
7. Before the compactor is put into operation run the engine for 3-5 minutes.
8. Check for abnormal engine noises or fuel leaks.
Operation
CAUTICAUTI
CAUTION
CAUTICAUTI
Make sure to follow all safety rules referenced in the safety section of this manual before operating compactor. Keep work area clear of debris and other objects that could cause damage to the compactor or bodily injury.
1. Once the engine has started, move the engine throttle lever quickly to the
2. With the throttle lever in the fast position, the engine speed should be around 2,300 RPM, therefore engaging the cen­trifugal clutch.
CLOSED
fast
position.
position. If the engine has not
Stopping the Engine
NEVER stop the engine suddenly while working at high
speeds.
1. Place the listen for the engine speed to decrease.
2. Place the " position.
3. Place the
CAUTICAUTI
CAUTION
CAUTICAUTI
throttle lever
Engine ON/OFF switch
fuel valve lever
(Figure 12) in
(Figure 9) in the "OFF" position.
D
slow
position, and
(Figure 10) in the "
OFF
ALWAYS
NOTE
5. Firmly gasp the compactor's handle bar with both hands , the compactor will begin moving forward.
6. Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury.
7. Compactor traveling speed may drop on soils which contain clay, however there may be cases where traveling speed drops because the compaction plate does not leave the ground surface easily due to the composition of the soil. To rectify this problem do the following:
Check the bottom plate to see if clay or equivalent material has been lodge in the plate mechanism. If so, wash with water and remove.
Remember the compactor does not work as efficiently on clay or soils that have a high moisture content level.
quickly without hesitation, because increasing the engine speed slowly causes the clutch to slip.
move the throttle lever
l
If the soil has a high moisture level, dry soil to appropriate moisture content level or carry out compaction twice.
PAGE 18 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
MVC-88VGE/VGEW— MAINTENANCE
CAUTICAUTI
CAUTION
CAUTICAUTI
Inspection and other services should
always
be carried out
on hard and level ground with the engine shutdown.
Inspection and Maintenance Service Tables.
1. To make sure your plate compactor is always in good
working condition before using, carry out the maintenance inspection in accordance with Tables 4 through 6.
TSRIF
)3(NOITPIRCSEDNOITAREPOEROFEB
KCEHCX
liOenignE
EGNAHCX
HTNOM
RO
CAUTICAUTI
CAUTION
CAUTICAUTI
These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number hours plate compactor is in use, and particular working conditions.
CAUTICAUTI
CAUTION
CAUTICAUTI
Fuel piping and connections should be replaced every 2 years.
eludehcSecnanetniaMenignE.4elbaT
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amreporpenimretedotnoitarepofosruohgol,esulaicremmocroF)3(
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 19
.slavretniecnanetni
MVC-88VGE/VGEW — MAINTENANCE
metI noitarepOfosruoH skrameR
)kcehcgnitratS(
tsolrodenesooL
swercs
trapynafoegamaD
trapmetsys
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)yad
)yad
)yad
gnillortnocfonoitcnuF
)yad
Daily Service
Check for leakage of fuel or oil.
Check engine oil.
yreve(sruoh8yrevE
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yreve(sruoh8yrevE
yreve(sruoh8yrevE
sruoh002yrevE .91egapeeS
NOITCEPSNIENIHCAM.5ELBAT
ENGINE OIL
1. Drain the engine oil when the oil is
warm
as shown in
Figure 14.
2. Remove the dipstick and then unscrew the oil plug and allow the oil to drain into a suitable container.
3. Replace engine oil with recommended type oil as listed in Table 3. For engine oil capacity, see Table 2 (engine specifications). DO NOT overfill.
4. Install drain bolt with sealing washer and tighten se­curely.
Check for loose screws including tightness. See Table 6 below (tightening torque ), for retightening.
.6ELBAT
mm6 mm8 mm01 mm21 mm41 mm61 mm81 mm02
lairetaM
T4 07 051 003 005 057 001,1 004,1 000,2
T8-6 001 052 005 008 003,1 000,2 007,2 008,3
T11 051 004 008 002,1 000,2 009,2 002,4 006,5
* )mm01(007~056)mm8(053~003)mm6(001
l
)munimulafositrap-retnuocesacnI(*
.wercsdna
Figure 14. Engine Oil (Draining)
ENGINE AIR CLEANER
retemaiD)mc/gk.ni(EUQROTGNINETHGIT
1. Remove the air cleaner cover and foam filter element as shown in Figure 15.
2. Tap the paper filter element (Figure 15) several times on a hard surface to remove dirt, or blow compressed air [not
2
exceeding 30 psi (207 kPa, 2.1 kgf/cm element from the air cleaner case side.
) through the filter
NEVER
brush off dirt. Brushing will force dirt into the fibers. Replace the paper filter element if it is excessively dirty.
)dednahthgirllaeraenihcamsihthtiwesunisdaerhT(
,tlobhcaenodekramsilairetamfoytilauqdnalairetaM
3. Clean foam element in warm, soapy water or nonflammable solvent. Rinse and dry thoroughly. Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing.
PAGE 20 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
MVC-88VGE/VGEW— MAINTENANCE
Checking and Replacing the V-Belt and Clutch
1. After 200 hours of operation, remove the upper belt cover to
check the V-belt tension. Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts. Loose or worn V-belts reduces power transmission efficiency, causing weak compaction and reduces the life of the belt itself.
CAUTICAUTI
CAUTION
CAUTICAUTI
Whenever the compactor's vibration becomes weak or lost during normal operation regardless of operation hours, check the V-belt and clutch immediately.
Replacing the V-belt
Remove the upper and lower belt covers. Engage an offset wrench (13 mm) or the like to vibrator pulley (lower) fastening bolt. Engage waste cloth or the like at midway of V-belt on the left side and while pulling it back strongly, rotate the offset wrench clockwise so that the V-belt will come off.
Figure 15. Air Cleaner
CHANGING VIBRATOR OIL
1. When changing the vibrator oil, remove the drain plug located at the bottom- right of the vibrator (Figure 8), and simply tip the compactor to drain the oil. Note that the oil will drain more easily while it is hot. Remember to use only 10W-30 motor oil when replacing vibrator oil.
CAUTICAUTI
CAUTION
CAUTICAUTI
NEVER attempt to check the V-belt with the engine running. Severe injury can occur if your hand (Figure 5) gets caught between the V-belt and the clutch. Always use safety gloves.
Reinstalling the V-belt
Engage V-belt to lower vibrator pulley and push the V-belt to left side of upper clutch and, in the same manner as in removal, rotate offset wrench clockwise so that the V-belt goes back on.
Checking Clutch
Check the clutch simultaneously with V-belt checking. With belt removed, check outer drum of the clutch for seizure and "V" groove for wear or damage with your eyes. Clean the "V" groove as necessary. Wear of lining or shoe should be checked frequently. If the shoe is worn, power transmission becomes deficient and slipping will result.
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 21
MVC-88VGE/VGEW— PREPARATION FOR LONG -TERM STORAGE
Plate Compactor Storage
For storage of the plate compactor for over 30 days, the following is required:
Drain the fuel tank completely or add STA-BIL to the fuel.
Run the engine until the fuel is completely consumed.
Completely drain the oil from the engine crankcase and follow procedures described in the Manual for engine storage.
Completely drain the compactor's hydraulic oil from the vibrating case.
Clean entire plate compactor, especially the bottom plate removing all dirt and foreign matter.
Cover plate compactor and engine with plastic covering or equivalent and store in a clean, dry place.
ROBIN
engine Owner's
l
PAGE 22 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
MVC-88VGE/VGEW—TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a
If the problem cannot be remedied, please leave the unit as
is and consult Multiquip's Service Department. breakdown, please take a remedial action following the diagnosis based on the
Engine
, and
Compactor
Troubleshooting (Tables 7, and 8) information.
MOTPMYSESUACELBISSOPNOITULOS
?gnigdirbgulpkrapS
."gulpkrapstaKRAPS
ontub,elbaliavasileuf",tratsottluciffiD
?noitalusni
dna,elbaliavasileuf",tratsottluciffiD
."gulpkrapsehttatneserpsiKRAPS
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ifedoteudtiucrictrohS
?paggulpkrapsreporpmI.pagreporp
?detrohssihctiwsFFO/NO
?evitcefedliocnoitingI.liocnoitingiecalpeR
GNITOOHSELBUORTENIGNE.7ELBAT
ronoitalusni,pagkcehC
.gulpkrapsecalper
gulpkrapstneic
otteS
?yrtridstniop,pagkrapsreporpmI
trohsronrownoitalusniresnednoC
.nrowfiecalper
.hctiws
.stniopnaelc
,noitalusnigulpkrapskcehC
ecalper
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dnapa
gkrapstcerrocteS
.resnednocecalpeR
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"lamrons
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fiD
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"wolsinoisserpmocdnatneserpsi
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udroretaW.metsysleufhsulF
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?enilleufniriA.enilleufdeelB
?metsysleufnits
?nrowrednilycro/dna
?knatleufnielbaliavatonleuF .leuffoepyttcerrochtiwlliF
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?gnitiucrictroh
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tongulpkrapsro/dnadaehrednilyC
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.yrassecenfiecalper,revelkcoc
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 23
MVC-88VGE/VGEW—TROUBLESHOOTING (ENGINE/COMPACTOR)
)DEUNITNOC(GNITOOHSELBUORTENIGNE.7ELBAT
MOTPMYSESUACELBISSOPNOITULOS
?naelctonrenaelcriA renael
sinoisserpmoc"rewopnikaeW"
.erifsimtonseoddnareporp
feD .gulpkrapsecalperronaelC
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.serifsimtubreporp
.staehrevoenignE
.setautculfdeepslanoitatoR
?gulpkrapsytriD .gulpkrapsecalperronaelC
yttcerroC leuffoepyttcerrochtiwecalpeR
?ytridsnifgnilooC.snifgniloocnaelC
?roterubracnilevelreporpmI
?gulpkrapSevitce
?metsysleufniretaW
?evitcefedliocnoitingI.lioc
?reporpmieulavtaehgulpkrapS
?leuffoep
errocdetsujdaronrevoG.ronrevogtsujdA
?yltc
?evitcefedgnirpsronrevoG.gnirpsronrevogecalpeR
?detcirtserwolfleuF
.rotaerubrac
.gulpkraps
criaecalperronaelC
dliub-er,tnemtsujdataolfkcehC
etsysleufhsulF
noitingiecalpeR
.sgolcroskael
ecalperdna,m
.leuffoepyttcerrochtiw
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ro
fmetsysleuferitnekcehC
dnatsudhtiwdeggolcmsinahcemlioceR
.noitcnuflamretratslioceR
?trid
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MOTPMYSESUACELBISSOPNOITULOS
?wolootdeepsenignE .MPRtcerrocotdeepsen
?spilshctulC.hctulcecalperrokcehC
?spilstleb-V.tleb-VecalperrotsujdA
.kaewsinoitarbivdna,wolootdeepslevarT
iaFgniraeB.gniraebecalpeR
?rotarbivnilioevissecxE .level
?gnisuohrotarbivninoitcnuflaM
?erul
?tuptuOenignEtneiciffusnI .cte,noisserpmoc,enignekcehC
.retawdna
GNITOOHSELBUORTROTCAPMOCETALP.8ELBAT
igneteS
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shtiwylbmessaliocernaelC
pao
reporpotllifdnaliossecxeniarD
retnuocdnasraeg,cirtneccekcehC
PAGE 24 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
NOTE PAGE
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 25
MVC-88VGE/VGEW— EXPLANATION OF CODES IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
SAMPLE PARTS LIST
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%
2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY
2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY
3 12348 HOSE ..................A/R ...MAKE LOCALLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
Unique Symbols — All items with same unique
symbol
QTY. Column
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks” Column.
REMARKS Column
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
l
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
Serial Number Break — Used to list an effective serial number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
PAGE 26 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
MVC-88VGE/VGEW — SUGGESTED SPARE PARTS
MVC-88VGE/VGEW 1 TO 5 UNITS WITH ROBIN EX170D54011 ENGINE
1 to 5 Units
Qty. P/N Description
3 ......... 070100332 ............. V-BELT
5 ......... 0650149670 ........... SPARK PLUG
1 ......... 2825011118 ........... ROPE, RECOIL STARTER
5 ......... 2773261107 ........... ELEMENT, AIR CLEANER
1 ......... 0430430060 ........... CAP, FUEL TANK
1 ......... 0641360010 ........... FUEL FILTER, FUEL TANK
4 ......... 939010140 ............. SHOCK ABSORBER
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 27
NAME PLATE AND DECALS
MVC-88VGE/VGEW— NAME PLATE AND DECALS
l
PAGE 28 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
MVC-88VGE/VGEW— NAME PLATE AND DECALS
NAME PLATE AND DECALS
NO PART NO PART NAME QTY. REMARKS
1 920207690 DECAL, READ OWNERS MANUAL ....... 1 ........ NPA-769
2 920203290 DECAL, CAUTION ................................. 1 ........ NPA-329
3 920208450 DECAL, LIFTING ................................... 1 ........ NPA-845
4 920203060 DECAL, CAUTION (START ENG/VIBR) . 1 ........ NPA-306
5 920208350 DECAL, V- BELT RPF-3330 ................... 1 ........ NPA-835
6 920201580 DECAL, MQ LOGO ................................2 ........ NPA-158
7 920105070 DECAL, MIKASA LOGO (NAME) .......... 1 ........ NPA-507
8 920201950 DECAL, MOTOR OIL ..............................1 ........ NPA-195
9 920101410 DECAL, MIKASA LOGO (TRIANGLE) ...1 ........ NPA-141
10 NAMEPLATE, SERIAL NO. ...................1 ........ CONTACT MQ PARTS DEPT. W/MODEL & S/N
11 920203330 EAR PROTECTION LABEL ................... 1 ........ NPA-333
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 29
BODY ASSY.
MVC-88VGE/VGEW— BODY ASSY.
102
103
35
36
37
38
101
102 103
96
46
97
95
93
92
107
94
105
104
92
93
95
106
108
97
104
105
91
96
32
33
31
23
PAGE 30 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
l
39
25
24
24
21
41
25
40
42
32
33
57
54
55
23
56
43
12
52
51
47
45
48
49
54
55 56
54
55 56
53
MVC-88VGE/VGEW— BODY ASSY.
BODY ASSY.
NO PART NO PART NAME QTY. REMARKS
12 416454360 RUBBER PLATE 25X25X8 1 21 416115973 VIBRATING PLATE 1 23 939010140 SHOCK ABSORBER 50D-45H 4 24 020310080 NUT M10 4 25 030210250 WASHER, LOCK M10 4 31 416115980 BASE 1 32 001221025 BOLT 10X25 T 4 33 030210250 WASHER, LOCK M10 4 35 911221701 ENGINE ASSY. EX170D54011 1 36 001220845 BOLT 8X45 T 4 37 030208200 WASHER, LOCK M8 4 38 031108160 WASHER, FLAT M8 4 39 404412290 ENGINE NUT 1 40 416452780 ENGINE NUT (W/BOLT) 1 41 031108160 WASHER, FLAT M8 1 42 022710809 NYLON NUT M8 1 43 959404350 EARTH WIRE 1 45 416338990 CLUTCH ASSY. 1 46 2062600113 KEY 4.77 X 4.77 X 35 1 47 416452800 COLLAR 19.05-25-15.6 1 48 952400130 WASHER 1 49 009110004 SOCKET HEAD BOLT 5/16X24 1 51 070100332 V-BELT RPF-3330 1 52 416115950 BELT COVER (INSIDE) 1 53 416010020 BELT COVER 1 54 001220825 BOLT 8X25 T 4 55 030208200 WASHER, LOCK M8 5 56 031108160 WASHER, FLAT M8 1 57 001220820 BOLT 8X20 T 1
91 416910070 VIB. PROOF HANDLE ............................ 1 ......... INCLUDES ITEMS W/ #
92 416452730 COLLAR 13-20-44 2 93 404433430 RUBBER 20X32X28.5/52H 2 94 416452360 HANDLE STOPPER 2 95 952405600 WASHER 12.5 X 35 X 4.5 2 96 001211253 BOLT 12X65 H 2 97 030212300 WASHER, LOCK M12 2 101 416115940 GUARD HOOK 1 102 001221025 BOLT 10X25 T 4 103 030210250 WASHER, LOCK M10 4 104# 416459340 RUBBER 2 105# 009120407 BOLT, SUNK HEAD 10X20T 2 106# 416217070 GRIP, HANDLE 1 107# 416118520 VIB. PROOF HANDLE 1 108# 416459320 NUT, VIB. PROOF HANDLE 2
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 31
VIBRATOR ASSY.
MVC-88VGE/VGEW— VIBRATOR ASSY.
l
PAGE 32 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
MVC-88VGE/VGEW— VIBRATOR ASSY.
VIBRATOR ASSY.
NO PART NO PART NAME QTY. REMARKS
A 416910030 VIBRATOR ASSY .................................. 1 ........... INCLUDES ITEMS W/ #
61# 416115991 VIBRATING CASE 1 62# 953400270 PLUG 1/4X14 10L 1 63# 953405260 PACKING 1/4 1 64 001221640 BOLT 16X40 T 4 65 030216400 WASHER, LOCK M16 4 66 031116260 WASHER, FLAT M16 4 68# 416215530 ECCENTRIC ROTATOR 1 69# 040306211 BEARING 6211C3 2 70# 416338900 CASE COVER (R) 1 71# 416338910 CASE COVER (L) 1 72# 416338920 BELT COVER GUARD 1 73# 060403060 OIL SEAL TC-35488 1 74# 050101000 O-RING G-100 2 75# 001220825 BOLT 8X25 T 8 76# 030208200 WASHER, LOCK M8 8 78# 416454430 PULLEY A1-28-81-20 1 79# 951405240 KEY 7X7X19 R 1 80# 952404250 WASHER 11X40X4 1 81# 001221025 BOLT 10X25 T 1 82# 030210250 WASHER, LOCK M10 1
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 33
SPRINKLER ASSY. (OPTION)
MVC-88VGE/VGEW— SPRINKLER ASSY. (OPTION)
122
123
121
114
123
124
112
113
l
l
116
111
119
118
120
115
117
PAGE 34 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
118
MVC-88VGE/VGEW— SPRINKLER ASSY. (OPTION)
SPRINKLER ASSY. (OPTION)
NO PART NO PART NAME QTY. REMARKS
111 416910010 WATER TANK (W/CAP ONLY) ...... 1 ............... REPLACES 416116010, INCLUDES ITEMS W/#
112 033910050 WASHER 14.5X30X1.6 1 113 953406390 PACKING 13X28X2 1 114 954403241 COCK PT1/4 1 115 416338930 SPRINKLING PIPE 1 116 416338940 PIPE HOLDER (L) 1 117 416452750 PIPE HOLDER (R) 1 118 001220825 FLANGE BOLT 8X25 2 119 416453780 PACKING 8X19X2T 3 120 416452790 STAY, PIPE HOLDER 1 121# 954300342 CAP, WATER TANK (NBR) 1 122# 001241030 BOLT 10X30 1 123# 033910010 WASHER 10.5X21X2 2 124# 022910180 NYLON NUT M10 1
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 35
MVC-88VGE/VGEW— TRANSPORT WHEEL ASSY. (OPTION)
TRANSPORT WHEEL ASSY. (OPTION )
l
PAGE 36 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
MVC-88VGE/VGEW— TRANSPORT WHEEL ASSY. (OPTION)
TRANSPORT WHEEL ASSY. (OPTION )
NO PART NO PART NAME QTY. REMARKS
1 416116160 WHEEL SHAFT 1 2 959404310 WHEEL 150X42 2 3 031120320 WASHER, FLAT M20 2 4 025203030 SPLIT COTTER PIN 3X30 2 5 416454150 ROLLER 2 6 025403025 SPRING PIN 3X25 3
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 37
AIR CLEANER ASSY.
ROBIN EX170D54011 ENGINE — AIR CLEANER ASSY.
272
250
270
A
520
850
580
l
220
210
200
260
570
PAGE 38 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
ROBIN EX170D54011 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
A 2773261500 AIR CLEANER AY. ....................................... 1 ...... INCLUDES ITEMS W/ #
200# 2773263008 BASE CP CLEANER 1 210# 2773261008 PACKING CLEANER 1 220# 2773260408 GASKET, CLEANER 1 250# 2773264008 COVER CP CLEANER 1 260# 2773260908 LABEL, THROTTLE 1 270# 2773274108 WING NUT(P) 1 272# 2773274008 WING NUT 1 272# 2773274308 WING NUT 1 520# 2773261107 CLEANER ELEMENT 1 570 0023806000 FLANGE NUT 2 580 0110060050 FLANGE BOLT 1 850 0851080000 RUBBER PIPE, 8X11XM 1
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 39
CYLINDER BARREL ASSY.
ROBIN EX170D54011 ENGINE — CAMSHAFT ASSY.
l
PAGE 40 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
ROBIN EX170D54011 ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2773160101 CAMSHAFT .............................................. 1 ................. INCLUDES ITEMS W/%
25 2773510103 PIN, CAMSHAFT 1 27 0240060010 O-RING 1 34% 2773860103 PIN, SPRING 1 35
% 2773640103 RELEASE LEVER 1 % 2773650103 CLIP 1
37 38
% 2773870103 RETURN SPRING 1
150 2773560111 CHAIN, TIMING 1 160 2773691103 TENSIONER 1 163 2773710103 SPRING, TENSIONER 1 166 2773690203 PIN, TENSIONER 1 170 2773691313 CHAIN, GUIDE 1
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 41
CARBURETOR ASSY.
EX-170D40050 — CARBURETOR ASSY.
210
210-8
210-11
210-2
210-1
210-32
210-14 210-24
210-18
210-3 210-62
210-5
210-45
210-302 210-303
210-44
210-22 210-20
210-19
210-15
l
210-16
550-1
550-2
540
224
CARBURETOR
REFERENCE
ONLY
210-104
210-28
PAGE 42 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
210-17 210-12
EX-170D40050 — CARBURETOR ASSY.
CARBURETOR ASSY.
NO PART NO PART NAME QTY. REMARKS
210 2776230220 CARBURETOR ASSY. .................................... 1....... INCLUDES ITEMS W/
210-1
*
210-2
*
210-3
*
210-5
*
210-8
*
210-11
*
210-12
*
210-14
*
210-15
*
210-16
*
210-17
*
210-18
*
210-19
*
210-20
*
210-22
*
210-24
*
210-28
*
210-32
*
210-44
*
210-45
*
210-62
*
210-104 210-302 210-303 224 2774380101 CHOKE LEVER 1 540 27732902J1 INSULATOR 1 550-1 27735902J3 GASKET (1), INSULATOR 1 550-2 27735903J3 GASKET (2), INSULATOR 1
* * *
2776253508 THROTTLE VALVE 1 2096235108 SCREW 1 2776252508 CHOKE VALVE 1 2466242008 PILOT JET 1 2776252008 CHOKE LEVER 1 2776253108 THROTTLE SHAFT 1 2276245108 BOLT 1 2776250008 NEEDLE 1 2776251508 FLOAT PIN 1 2776250608 FLOAT BODY 1 2146245008 PACKING 1 2146254008 FLOAT CHAMBER PACKING 1 2266250608 FLOAT ASSY. 1 2776244008 MAIN NOZZLE 1 2266241208 MAIN JET 1 2266270108 CLIP 1 2776236008 BOLT 1 2466239008 SEAL, THROTTLE 1 2486241008 AIR JET 1 1066241008 AIR JET (PILOT) 1 2366268008 SEAL 1 2366254108 PACKING 1 2776211018 PACKING 1 2776210018 CUP 1
*
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 43
CRANKCASE ASSY.
ROBIN EX170D54011 ENGINE — CRANKCASE ASSY.
l
PAGE 44 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
ROBIN EX170D54011 ENGINE — CRANKCASE ASSY.
CRANKCASE ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2771010241 CRANKCASE CP, W/OIL SENSOR ............. 1 ........ INCLUDES ITEMS W/
30 40 50 75 80 0401140030 PLUG 2 90$ 0211140020 GASKET 2
210 2771100221 MAIN BEARING COVER CP ....................... 1 ........ INCLUDES ITEMS W/
220% 0440250210 OIL SEAL 1 230% 0600250140 BALL BEARING 1 250 27745004H1 GOVERNOR GEAR 1 260 2774190103 GOVERNOR SLEEVE 1 270 2776360113 OIL GAUGE 1 275 2776500103 FILLER, PLUG 1 280$ 0213160020 GASKET 1 281 0213160020 GASKET 1 300 0010408350 FLANGE BOLT 6 700 2771501103 PIPE KNOCK 2
960 2779900107 GASKET SET .............................................. 1 ........ INCLUDES ITEMS W/ $, ITEMS 620
0440250200 OIL SEAL 1
*
0600280021 BALL BEARING 1
*
2771501103 PIPE KNOCK 2
*
0440060020 OIL SEAL 1
*
AND 690 IN CYLINDER HEAD ASSY, AND ITEM 340 IN MUFFLER ASSY
*
%
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 45
CRANKSHAFT/PISTON ASSY.
EX-170D40050 — CRANKSHAFT/PISTON ASSY.
l
PAGE 46 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
EX-170D40050 — CRANKSHAFT/PISTON ASSY.
CRANKSHAFT/PISTON ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2772090141 CRANKSHAFT 1 50 0180140020 FLANGE NUT 1 70 0323030010 WOODRUFF KEY 1 80 2062600113 KEY 1 90 0200080050 WASHER 1 100 0011308200 BOLT & WASHER ASSY. 1
310 2772250110 CONNECTING ROD ASSY. ...................... 1 ................. INCLUDES ITEMS W/
320*2772300103 CONNECTING ROD BOLT 2 350 2772330103 PISTON PIN 1 360 27723401J3 PISTON STD. 1 360 27723403H3 PISTON, 0.25 O.S. 1 360 27723404H3 PISTON, 050 O.S. 1 370 2772350117 PISTON RING SET STD. 1 370 2772350217 PISTON RING SET, 0.25 O.S. 1 370 2772350317 PISTON RING SET, 0.5 O.S. 1 380 0565160010 CLIP 2
*
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 47
CYLINDER ASSY.
EX-170D40050 — CYLINDER HEAD ASSY.
l
PAGE 48 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
EX-170D40050 — CYLINDER HEAD ASSY.
CYLINDER ASSY.
NO PART NO PART NAME QTY. REMARKS
20# 2371420203 VALVE GUIDE 2 26# 2771601001 STEM SEAL 1 30 2793360103 VALVE, SPRING 2 40 2693370103 SPRING RETAINER 2 60# 0105080250 STUD 2 70# 0105060351 STUD 2 80 27733401H3 INTAKE VALVE 1 90 27733501H3 EXHAUST VALVE 1 95 13210KA031 COLLET VALVE 4 200 2773500201 PIN, ROCKER 1 200-1 2773500203 PIN (ONLY), ROCKER 1 200-2 0031305000 CLIP 104#
220 2773610100 ROCKER, ARM ASSY. IN ............................ 1 ........ INCLUDES ITEMS W/ +
225 2773620200 ROCKER, ARM EX ...................................... 1 ........INCLUDES ITEMS W/ $
230+ 0149050020 ADJUSTING SCREW 1 231$ 0149050020 ADJUSTING SCREW 1 240+ 0170050030 NUT 1 241$ 0170050030 NUT 1 290 0110060020 FLANGE BOLT 1
610 2771300111 CYLINDER HEAD ........................................ 1 ........ INCLUDES ITEMS W/ #
620 2771500123 GASKET HEAD 1 630 0110080240 FLANGE BOLT 4 631 0010408350 FLANGE BOLT 1 680 2771550101 ROCKER, COVER 1 690 2771600113 GASKET, LOCKER COVER 1 710 0110060020 FLANGE BOLT 4
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 49
FUEL TANK ASSY.
EX-170D40050 — FUEL TANK ASSY.
l
PAGE 50 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
EX-170D40050 — FUEL TANK ASSY.
FUEL TANK ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2776010201 FUEL TANK 1 20 0732005181 LABEL, WARNING 1 23 2779510103 LABEL, MODEL 1 30 0430430060 FUEL TANK, CAP 1 40 0641360010 FUEL FILTER 1 48 0505120020 UNION 1 60 0023806000 FLANGE, NUT 2 63 0110060130 FLANGE, BOLT 1 80 0851960000 RUBBER PIPE, 6DX11D 1 90 0561100030 HOSE CLAMP, 10DX8BX1T 2
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 51
GOVERNOR ASSY.
EX-170D40050 — GOVERNOR ASSY.
60
50
70
10
30
40
485
480
80
450
440
355
340
350
310
322
360
365
440
396
395
435
l
20
PAGE 52 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
EX-170D40050 — GOVERNOR ASSY.
GOVERNOR ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2774230123 GOVERNOR, LEVER 1 20 2774220133 GOVERNOR, SHAFT 1 30 2774270111 GOVERNOR, ROD 1 40 2774280123 ROD, SPRING 1 50 0031305000 CLIP 1 60 0130060240 BOLT & WASHER ASSY 1 70 0186060020 NUT 1 80 2794250263 GOVERNOR, SPRING 1 310 2774330601 SPEED CONTROL, LEVER 1 322 2774370101 LINK ROD CP 1 340 2774350203 STOP, PLATE 1 350 2774450103 FRICTION PLATE W/ LOCK 1 355 0217060070 FRICTION, WASHER 1 360 0043106250 SCREW 1 365 2374500423 SPRING, ADJUST 1 395 2774390203 CLAMP 1 396 0131050030 SCREW AND WASHER ASSY 1 435 2774600201 SPEED, CONT. BRACKET 1 440 0043104080 SCREW 2 450 0023506000 LOCK NUT 1 480 2674510103 RETURN SPRING 1 485 0110060020 FLANGE, BOLT 2
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 53
ELECTRIC DEVICE ASSY.
EX-170D40050 — IGNITION COIL/FLYWHEEL ASSY.
70
741
705
60
700
740
10
30
50
11
100
120
1
10
l
PAGE 54 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
EX-170D40050 — IGNITION COIL/FLYWHEEL ASSY.
ELECTRIC DEVICE ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2777923011 FLYWHEEL 1 11 2777943101 IGNITION COIL 1 30 0011406250 BOLT & WASHER 2 50 27773102H1 WIRE 2 1 60 0660000361 STOP SWITCH ASSY., ON-OFF 1 70 0150040090 TAPPING SCREW 2 100 0650149670 SPARK PLUG 1 110 0655000270 SPARK PLUG CAP 1 120 2795520103 GROMMET, PLUG CAP 1 700 2777630111 OIL SENSOR CP 1 705 KU31104311 FLOAT C/U CP 1 740 0011406160 BOLT AND WASHER ASSY 2 741 0152050010 TAPPING SCREW 1
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 55
MUFFLER ASSY.
EX-170D40050 — MUFFLER ASSY.
l
PAGE 56 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
EX-170D40050 — MUFFLER ASSY.
MUFFLER ASSY.
NO PART NO PART NAME QTY. REMARKS
310 2763010121 MUFFLER 1 320 2773420111 MUFFLER COVER 1 340 2773520203 GASKET, MUFFLER 1 350 9802008280 FLANGE, NUT 2 360 0152060090 TAPPING BOLT 2 361 0110060010 FLANGE BOLT 1 365 0110080150 FLANGE BOLT 1 440 27737001H1 DEFLECTOR 1 445 0150040060 TAPPING SCREW 2
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 57
RECOIL STARTER ASSY.
EX-170D40050 — RECOIL STARTER ASSY.
l
PAGE 58 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
EX-170D40050 — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2775120201 BLOWER, HOUSING CP 1 20 0732005140 LABEL, TRADEMARK 1 40 0110060030 FLANGE, BOLT 4 60 2775271111 BAFFLE, CASE 1 1 61 2775270203 BAFFLE, HEAD 2 1 80 0010406160 FLANGE, BOLT 1 81 0110060020 FLANGE, BOLT 1
210 2695020130 RECOIL STARTER ASSY. ...................... 1 .................... INCLUDES ITEMS W/
210-1
*
210-2
*
210-3
*
210-4
*
210-5
*
210-6
*
210-7
*
210-11*2695014518 STARTER PULLEY 1 210-35*2705026108 RACHET GUIDE 1 210-49*2275015208 SET SCREW 1 220 0110060010 FLANGE, BOLT 1
2705011508 SPIRAL, SPRING 1 2695012008 REEL 1 2825011118 STARTER ROPE 1 2615010008 STARTER KNOB 1 2705012508 RACHET 2 2275013108 FRICTION SPRING 1 2275013508 RETURN SPRING 2
*
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 59
TOOL KIT
EX-170D40050 — TOOL KIT ASSY.
10
l
PAGE 60 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
EX-170D40050 — TOOL KIT ASSY.
TOOL KIT
NO PART NO PART NAME QTY. REMARKS
10 27790301H0 TOOL KIT 1
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 61
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provisions:
A Returned Material Authorization 1. must be approved by Multiquip prior to shipment.
To obtain a Return Material Authorization, 2. a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned.
The parts numbers and descriptions a. must match the current parts price list.
The list must be typed or computer b. generated.
The list must state the reason(s) c. for the return.
The list must reference the sales d. order(s) or invoice(s) under which the items were originally purchased.
The list must include the name e. and phone number of the person requesting the RMA.
A copy of the Return Material Authorization 3. must accompany the return shipment.
Freight is at the sender’s expense. All 4. parts must be returned freight prepaid to Multiquip’s designated receiving point.
l
Parts must be in new and resalable 5. condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
The following items are not returnable:6.
Obsolete parts. (If an item is in the a. price book and shows as being replaced by another item, it is obsolete.)
Any parts with a limited shelf life b. (such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
Any line item with an extended c. dealer net price of less than $5.00.
Special order items.d.
Electrical components.e.
Paint, chemicals, and lubricants.f.
Decals and paper products.g.
Items purchased in kits.h.
The sender will be notified of any material 7. received that is not acceptable.
Such material will be held for five 8. working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
Credit on returned parts will be issued 9. at dealer net price at time of the original purchase, less a 15% restocking charge.
In cases where an item is accepted, for 10. which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
Credit issued will be applied to future 11. purchases only.
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.
Effective: February 22, 2006
PAGE 62 — MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11)
NOTE PAGE
MVC-88VGE/VGEW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (01/11/11) — PAGE 63
HERE’S HOW TO GET HELP
©
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Offi ce MQ Parts Department
18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com
Service Department Warranty Department
Tel. (800) 421-1244 Fax (800) 537-3927
800-427-1244 310-537-3700
Fax: 800-672-7877 Fax: 310-637-3284
800-421-1244 310-537-3700
Technical Assistance
800-478-1244 Fax: 310-943-2238
Fax: 310-537-4259 800-421-1244
310-537-3700
Fax: 310-537-1173
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Offi ce
Carr. Fed. Mexico-Puebla KM 126.5 Momoxpan, Cholula, Puebla 72760 Mexico Contact: pmastretta@cipsa.com.mx
Tel: (52) 222-225-9900 Fax: (52) 222-285-0420
Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinfi eld, Cheshire SK16 4UJ Contact: sales@multiquip.co.uk
Tel: 0161 339 2223 Fax: 0161 339 3226
CANADA
Multiquip
4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: jmartin@multiquip.com
COPYRIGHT 2011, MULTIQUIP INC.
Multiquip Inc are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks
Tel: (450) 625-2244 Tel: (877) 963-4411 Fax: (450) 625-8664
Your Local Dealer is:
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