Multiquip MVC-64E-EW User Manual

Page 1
OPERATION AND PARTS MANUAL
SERIES
MODEL MVC-64E/EW
PLATE COMPACTOR
(ROBIN GASOLINE ENGINE)
Revision #0 (05/11/06)
To find the latest revision of this
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Page 2
MVC-64E/EW — PROPOSITION 65 WARNING
l
PAGE 2 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 3
NOTE PAGE
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 3
Page 4
MVC-64E/EW — TABLE OF CONTENTS
Multiquip MVC-64E/EW Plate Compactor
Proposition 65 Warning ............................................. 2
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Specifications ............................................................ 6
Dimensions ............................................................... 7
Safety Message Alert Symbols .............................. 8-9
Rules For Safe Operation.....................................10-11
Operation and Safety Decals .................................. 12
General Information ................................................ 13
Components (Plate Compactor) ............................. 14
Components (Engine) ............................................. 15
Inspection ........................................................... 16-17
Initial Start-Up .................................................... 18-19
Operation ................................................................ 20
Maintenance ...................................................... 21-22
Preparation For Long Term Storage ....................... 23
Troubleshooting (Engine) ................................... 24-25
Troubleshooting (Plate Compactor) ........................ 26
Explanation Of Codes In Remarks Column ............ 28
Suggested Spare Parts ........................................... 29
ROBIN EX130D40040 Engine (EPA)
Air Cleaner Assembly.........................................38-39
Camshaft Assembly ........................................... 40-41
Carburetor Assembly .........................................42-43
Crankcase Assembly ......................................... 44-45
Crankshaft and Piston Assembly .......................46-47
Cylinder Head Assembly .................................... 48-49
Fuel Tank Assembly ...........................................50-51
Governor Assembly ........................................... 52-53
Ignition Coil and Flywheel Assembly ................54-55
Muffler Assembly ............................................... 56-57
Recoil Starter Assembly.....................................58-59
Terms and Conditions Of Sale — Parts .................. 60
Component Drawings
Name Plate and Decals ..................................... 30-31
Main Body Assembly .......................................... 32-33
Vibrator Assembly .............................................. 34-35
Water Tank ......................................................... 36-37
l
NOTE
Specifications and part numbers are subject to change without notice.
PAGE 4 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 5
Effective: June 1st, 2005
Ordering parts has never been easier!
PARTS ORDERING PROCEDURES
Choose from three easy options:
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Go to www.multiquip.com and click on
Order Par ts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
If you have an MQ Account, to obtain a Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact your District Sales Manager for more information.
Use the
internet
on
Standard orders
complete part numbers.*
Fax
your order in and qualify for a 3% Discount
on
Standard orders
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
and qualify for a 5% Discount
for all orders which include
for all orders which include
International Customers
their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
When ordering parts, please supply:
❒❒
Dealer Account Number
❒❒
❒❒
Dealer Name and Address
❒❒
❒❒
Shipping Address (if different than billing address)
❒❒
❒❒
Return Fax Number
❒❒ ❒❒
Applicable Model Number
❒❒
❒❒
Quantity, Part Number and Description of Each Part
❒❒
NOTE
www.multiquip.com
Unless otherwise indicated by customer, all orders are treated as within 24 hours. We will make every effort to ship if received prior to 2PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 5
❒❒
Specify Preferred Method of Shipment:
❒❒
Fed Ex/UPS
Next Day
Stock Orders
DHL Priority One Ground
Second/Third Day
Tr u ck
Standard Orders
Air Shipments
must be noted on fax or web order form.
the same day the order is received,
and will ship
Page 6
ELBATSNOITACIFICEPSROTCAPMOC.1
ledoMWE/E46-CVM
ecroFlagufirtneC)gk230,1(.sbl572,2
ycneuqerFnoitarbiV)zH39(mpv006,5
MVC-64E/EW— SPECIFICATIONS
deepSdrawroFmumixaM)nim/
)WxL(eziSetalP )mm053x145(ni8.31x3.12
)HxWxL(snoisnemiDllarevO )mm688x053x978(ni9.43x8.31x6.
)knatretawhtiw(thgieWgnitarepO)gk57(.sbl561
)knatretawtuohtiw(thgieWgnitarepO)gk56(.sbl341
aerAmumixaM )rh/m.qs625(rh/tf.qs856,5
noitcapmoCfo
ledoM04004D031XENIBOR
epyT
psiD.cc621
tnemecal
tuptuOxaM.M.P.R000,4/.P.H3.4
m52(nim/tf28
43
SNOITACIFICEPSENIGNE.2elbaT
elgniS,ekorts4delooc-riA
daehrevO,rednilyC
enignEenilosaGtfahsmaC
enignE
l
leuF
gulPkrapS
noisnemiD
)HxWxL(
yrD
thgieWteN
PAGE 6 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
tuptuOsuounitnoC.M.P.R006,3/.P.H0.3
yticapaCknaTleuF
yticapaCliOebuL)sretil6.0(.stq436.
xorppA
enilosaG
snollag.S.U17..
)sretil7.2(
elibomotuAdedaelnU
SH6-RBKGN
8LRnoipmahC(
)C6
.ni5.21x4.31x96.11
)mm813x143x792(
).gK41(.sbl13
Page 7
MVC-64E/EW— DIMENSIONS
A B C D E F
Figure 1. MVC-64E/EW Plate Compactor Dimensions
SNOISNEMID.3ELBAT
RETTELECNEREFER NOITPIRCSED )mm(.nINOISNEMID
)thgirpUeldnaH(thgieH )mm419(.nI63
htdiW )mm033(.nI31
)thgirpUeldnaH(htgneL )mm536(.nI52
htgneLetalP )mm335(.nI12
)derewoLeldnaH(htgneL )mm419(.nI63
)ylnOrotcapmoC(thgieH )mm536(.nI52
snoisnemiDgnippihS
.nI82x51x72
)117x183x686(
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 7
Page 8
MVC-64E/EW— SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Potential hazards associated with the operation of an
MVC-64E/EW Plate Compactor
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been
NOTE
engine manufacturer's instructions for data relative to its safe operation.
Before using this plate compactor, ensure that the operating individual has read and understands all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
developed to provide complete instructions for the safe and efficient operation of the Multiquip Plate Compactor MVC-64E/EW. Refer to the
Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
HAZARD SYMBOLS
WARNING - Lethal Exhaust Gasses
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.
WARNING - Explosive Fuel
Gasoline is extremely flammable, and its
vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids.
will be referenced with
Lethal Exhaust Gases
Lethal Exhaust Gases
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
DANGER
You WILL be NOT follow directions.
WARNING
You CAN be NOT follow directions.
CAUTION
You CAN be
KILLED
KILLED
INJURED
or
or
if you DO NOT follow directions.
SERIOUSLY
l
SERIOUSLY
injured if you DO
injured if you DO
DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames.
WARNING - Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.
CAUTION - Respiratory Hazard
ALWAYS wear approved
protection when required.
respiratory
PAGE 8 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 9
MVC-64E/EW— SAFETY MESSAGE ALERT SYMBOLS
CAUTION - Rotating Parts
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
CAUTION - Accidental Starting
ALWAYS place the power source, circuit
breakers or ON/OFF switch in the OFF position, when the compactor is not in use.
CAUTION - Sight and Hearing Hazards
ALWAYS wear approved eye and
hearing protection.
CAUTION - Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your plate compactor, other property, or the surrounding environment.
This plate compactor, other
NOTE
property, or the surrounding environment could be damaged if you do not follow instructions.
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 9
Page 10
MVC-64E/EW — RULES FOR SAFE OPERATION
NEVER touch the hot exhaust
CAUTION - Read Manual!
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the
Compactor.
GENERAL SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
MQ Mikasa Model MVC-64E/EW Plate
manifold, muffler or cylinder. Allow these parts to cool before servicing engine or mixer.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with
hot!
The engine section of this mixer requires an adequate free flow of cooling air. in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the compactor or engine and may cause injury to people. Remember the plate compactor's engine gives off
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
components can cause serious burns.
DEADLY
NEVER
carbon monoxide gas.
operate the compactor
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate this equipment under the influence of
drugs
or
alcohol
.
l
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.
NEVER operate the plate compactor in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
smoke
around or near the
bodily
harm or even death.
Topping-off to filler port is dangerous, as it tends to spill fuel.
Maintain this equipment in a safe operating condition at all times.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location out of the reach of children.
PAGE 10 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 11
MVC-64E/EW— RULES FOR SAFE OPERATION
NEVER run engine without air filter. Severe engine damage
may occur.
ALWAYS service air cleaner frequently to prevent carburetor
malfunction.
ALWAYS be sure the operator is familiar with proper safety
precautions and operations techniques before using compactor.
ALWAYS read, understand, and follow procedures in
Operator’s Manual before attempting to operate equipment.
Refer to the technical questions or information.
Loading and Unloading (Crane)
Before lifting, make sure that machine parts (lifting bale and vibration insulator) are not damaged and screws are not loosened or lost.
ALWAYS make sure crane or lifting device has been properly secured to the lifting bale on the compactor.
Robin Engine Owner's Manual
for engine
TRANSPORTING
MAINTENANCE
ALWAYS shutdown engine before transporting. Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling. Drain fuel when transporting compactor over long
distances or bad roads.
NEVER lubricate components or attempt service on a running compactor.
ALWAYS allow the plate compactor a proper amount of time to cool before servicing.
Keep the compactor in proper running condition. Fix damage to the plate compactor immediately and
always replace broken parts. Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of hazardous waste.
EMERGENCIES
NEVER lift the compactor while the engine is running.
Use adequate lifting cable (wire or rope) of sufficient strength.
Use one point suspension hook and lift straight upwards.
NEVER allow any person or animal to stand underneath the machine while lifting.
Try not to lift compactor to unnecessary heights.
ALWAYS know the location of the nearest
extinguisher
In emergencies nearest phone or
and first aid kit.
always
know the location of the
keep a phone on the job site
fire
.
Also know the phone numbers of the nearest
ambulance, doctor
and
fire department
. This information will be invaluable in the case of an emergency.
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 11
Page 12
MVC-64E/EW— OPERATION AND SAFETY DECALS
Machine Safety Decals
The MVC-64E/EW Plate Compactor is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
CAUTION !
"
READ OWNER’S SERVICE MANUAL BEFORE OPERATING OR
SERVICING THIS MACHINE.
"
ALWAYS KEEP UNAUTHORIZED, INEXPERIENCED,
UNTRAINED PEOPLE AWAY FROM THIS MACHINE.
"
MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL
BEFORE THIS MACHINE IS STARTED. BE SURE ENGINE IS TURNED OFF AND SPARK PLUGS ARE DISCONNECTED BEFORE SERVICING THE MACHINE OR COMING IN CONTACT WITH ANY MOVING PART. IF EQUIPMENT IS POWERED BY AN ELECTRIC MOTOR, DISCONNECT ELECTRICAL PLUG.
NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING.
"
ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL
BEFORE ADDING FUEL OR OIL.
P/N: 920203290
NPA-329
*
Serial No. Model No.
CONTACT
PARTS DEPT.
l
P/N 9202039890
Figure 2. Operation and Safety Decals
NPA-989
*
PAGE 12 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 13
MVC-64E/EW — GENERAL INFORMATION
Definition of Plate Compactor
The Mikasa MVC-64E/EW is a walk-behind, plate compactor designed for the compaction of sand, mixed soils and asphalt. This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface. Its applications include compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.
The MVC-64E/W is small and lightweight. It can be easily handled by one person in confined areas. It has an accessible front-mounted vibrator assembly. The sealed belt cover keeps dirt and rocks away from the belt.
Vibratory Plate
The vibratory plate of the compactor produces low amplitude high frequency vibrations, designed to compact granular soils and asphalt.
The resulting vibrations cause forward motion. The engine and handle are vibration isolated from the vibrating plate.
Frequency/Speed
The compactor's vibrating plate has a frequency of 5,600 vpm (vibrations per minute). The travel speed of the compactor is approximately 82 ft./minute (25 meters/minute).
Engine
The Mikasa MVC-64E/EW Plate Compactor is equipped with a ROBIN EX130D40040 gasoline engine.
Controls
Before starting the MVC-64E/EW Plate Compactor identify and understand the function of the controls and components as indicated Figure 3.
WARNING
To avoid injuries and damage to the equipment, read and understand contents of operation manual before operating equipment.
ALWAYS
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 13
Page 14
MVC-64E/EW — COMPONENTS (PLATE COMPACTOR)
Figure 3. MVC-64E/EW Plate Compactor Components
Figure 3 shows the location of the components and general maintenance parts. The function of each component is described below:
1. Water Tank Cap (for MVC-64EW only) – Remove this cap to add water to the water tank.
2. Fuel Tank Cap – Remove this cap to add fuel.
3. Lifting Bail – When lifting of the compactor is required either by forklift, crane etc., tie rope or chain around this lifting point.
4. Handle Bar – When operating the compactor use this handle bar to maneuver the compactor.
5. Gasoline Engine – This plate compactor uses a ROBIN EX130D40040 ROBIN engine. Refer to the ROBIN owner's manual for engine information.
l
6. Belt Cover – Remove this cover to gain access to the V­belts. NEVER run the compactor without the V-belt cover. If the V-belt cover is not installed, the possibility exist that your hand may get caught between the V-belt and clutch, thus causing serious injury and bodily harm.
7. Vibrating Plate – A flat, open plate made of durable cast iron construction used in the compacting of soil.
8. Vibration Case – Encloses the eccentric, gears and counter weights.
9. Water Shut-Off Valve (for MVC-64EW only) – Turn this valve downward to let water flow from the water tank to the water tube.
10. Water Tank (for MVC-64EW only) – Holds 10.6 quarts (10 liters) of water, removable no tools required.
PAGE 14 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 15
MVC-64E/EW— COMPONENTS (ENGINE)
Figure 4. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the ROBIN engine service manual for instructions and details for proper operation and servicing.
1. Muffler – Used to reduce noise and emissions.
WARNING
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
2. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
3. Fuel Tank – Holds unleaded gasoline. For additional
information refer to ROBIN engine owner's manual.
4. Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
DANGER
5. Throttle Lever – Used to adjust engine RPM speed (lever advanced forward
FAST
6. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
7. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
8. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel.
9. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark plug once a week.
10. Engine ON/OFF Switch – ON position permits engine starting, OFF position stops engine operations.
11. Oil Drain Plug – Remove this plug to drain engine oil from the crankcase.
12. Oil Dipstick/ Filler Cap– Remove the filler cap dipstick when checking the engine oil level. Add engine oil through this filler port. See Table 5 for recommended type engine oil.
SLOW
, lever back toward operator
).
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 15
NOTE
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
Page 16
MVC-64E/EW — INSPECTION
Before Starting
1. Read safety instructions at the beginning of manual.
2. Clean the compactor, removing dirt and dust. Particularly, the bottom of the plate, engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If the air filter is dirty, blow through the air filter cartridge from the inside, moving a jet of dry compressed air up and down until all dust is removed. Otherwise replace air filter with a new one.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness. Loosened screws or bolts due to vibration, could lead to unexpected accident.
Engine Oil Check
1. To check the engine oil level, place the plate compactor on secure level ground with the engine stopped.
2. Remove the filler cap/dipstick from the engine oil filler hole (Figure 5) and wipe it clean.
NOTE
Gasoline Check
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel.
The Oil Alert system will automatically stop the engine before the engine falls below safe limits. Always be sure to check the engine oil level prior to starting the engine.
epyTliO.4elbaT
nosaeS erutarepmeT epyTliO
remmuS rehgiHroC°52 03-W01EAS
llaF/gnirpS C°01~C°52 02/03-W01EAS
retniW rewoLroC°0 01-W01EAS
Vibrator Oil Check
1. Place the MVC-64E/W plate compactor horizontally on a flat surface. Make sure the compactor is level when checking the oil in the vibrator assembly.
2. Check vibrator oil level by removing the plug (vibrator oil gauge) as shown in Figure 7. The oil level should be up to the oil plug. If oil is required, replace using only SAE 10W-30 motor oil.
Figure 5. Engine Oil Dipstick
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 6), fill to the edge of the oil filler hole with the recommended oil type (Table 4).
l
UPPER LIMIT
Figure 7. Vibrator Oil Plug
LOWER LIMIT
Figure 6. Engine Oil Dipstick
PAGE 16 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 17
MVC-64E/EW — INSPECTION
V-Belt Check
2. The V-belt tension is proper if the V-belt bends 10 to 15 mm
CAUTION
NEVER attempt to check the V-belt with the engine running.
Severe injury can occur of your hand (Figure 8) gets caught between the V-belt and the clutch. Always use safety gloves.
CLUTCH PULLEY
3. A loose V-belt will decrease the power transmission output,
VIBRATOR PULLEY
Figure 8. V-Belt Hazard
4. If the V-belt becomes worn or loose, replace it .
(Figure 10) when depressed with finger at midway between the clutch and vibration pulley shafts.
Figure 10. V-Belt Tension
causing reduced compaction and premature wear of the belt.
1. To check the V-belt tension, remove the bolts that secure the
belt cover to the frame as shown in Figure 9.
Figure 9. V-Belt Cover Removal
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 17
Page 18
MVC-64E/EW — INITIAL START-UP
CAUTION
DO NOT attempt to operate the
equipment until the Safety, General Information and Inspection sections of this manual have been
thoroughly understood
This section is intended to assist the operator with the
start-up
section be read carefully before attempting to use the equipment in the field.
Starting the Engine
1. Place the engine
of the equipment. It is extremely important that this
position.
read and
.
fuel valve lever
(Figure 11) to the "ON"
initial
3. Place the if starting a
4. Place the if starting a
choke lever
cold
Figure 13. Engine Choke Lever (Closed)
choke lever
warm engine
(Figure 13) in the "
engine.
(Figure 14) in the "
or the
CLOSED
temperature is warm.
OPEN
" position
" position
Figure 11. Engine Fuel Valve Lever (ON Position)
2. Move the position, about 1/3 of the way toward the fast position.
throttle lever
(Figure 12) away from the slow
l
Figure 12. Throttle Lever (1/3 Start Position)
Figure 14. Engine Choke Lever (Open)
5. Place the position.
Figure 15. Engine ON/OFF Switch (ON Position)
engine ON/OFF switch
(Figure 15) in the "
ON
"
PAGE 18 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 19
MVC-64E/EW— INITIAL START-UP
6. Grasp the starter grip (Figure 16) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
ALWAYS run engine at equipment.
Stopping The Engine
Normal Shutdown
1. Move the throttle lever to the IDLE position (Figure 19) and run the engine for three minutes at low speed.
Figure 16. Starter Grip
7. If the engine has started, slowly return the choke lever (Figure 17) to the started repeat steps 1 through 6.
“OPEN”
position. If the engine has not
2. After the engine “OFF” position (Figure 20).
CAUTION
Figure 19. Throttle Lever (Idle)
full speed
cools
, turn the engine ON/OFF switch to the
while operating
Figure 17. Choke Lever (Open)
8. Before the equipment is placed into operation, run the engine for several minutes. Check for fuel leaks, and noises that would associate with a lose component.
3. Place the
To begin operation, place the throttle lever (Figure 18) in the
9.
RUN" position
"
.
position.
Emergency Shutdown
Figure 18. Throttle Lever (Run)
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 19
1. Move the throttle lever quickly to the the engine ON/OFF switch in the
Figure 20. Engine ON/OFF Switch (OFF)
fuel shut-off lever
Figure 21. Fuel Valve Lever (OFF)
(Figure 21) in the OFF
IDLE
position, and place
OFF
position.
Page 20
MVC-64E/EW— OPERATION
Operation
CAUTION
Make sure to follow all safety rules referenced in the safety section of this manual before operating compactor. Keep work area clear of debris and other objects that could cause damage to the compactor or bodily injury.
1. Once the engine has started, move the engine throttle lever
fast
quickly to the
2. With the throttle lever in the fast position, the engine speed should be around 2,300 RPM, therefore engaging the cen­trifugal clutch.
NOTE
position.
Always move the throttle lever quickly without hesitation, because increasing the engine speed slowly causes the clutch to slip.
5. Compactor traveling speed may drop on soils which contain clay, however there may be cases where traveling speed drops because the compaction plate does not leave the ground surface easily due to the composition of the soil. To rectify this problem do the following:
z
Check the bottom plate to see if clay or equivalent material has been lodged in the plate mechanism. If so, wash with water and remove.
z
Remember the compactor does not work as efficiently on clay or soils that have a high moisture content level.
z
If the soil has a high moisture level, dry soil to appropriate moisture content level or carry out compaction twice.
3. Firmly gasp the compactor's handle bar with both hands , the compactor will begin moving forward.
4. Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury.
l
PAGE 20 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 21
MVC-64E/EW — MAINTENANCE
CAUTION
Inspection and other services should
always
be carried out
on hard and level ground with the engine shut down.
Inspection and Maintenance Service Tables.
1. To make sure your plate compactor is always in good
working condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7.
WE/E46-HVM.5ELBATNOITCEPSNIENIHCAM
METINOITAREPOFOSRUOH
straPdegamaD)yadyreve(sruoh8yrevE
swercStsoLroesooL)yadyreve(sruoh8yrevE
tnoCfonoitcnuF
traP
kcehCliOrotarbiVsruoh001yrevE
metsySgnillor
tnemecalpeRliOrotarbiVsruoh003yrevE
)yadyreve(sruoh8yrevE
CAUTION
These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number hours plate compactor is in use, and particular working conditions.
CAUTION
Fuel piping and connections should be replaced every 2 years.
Daily Service
z
Check for leakage of fuel or oil.
z
Remove soil and clean the bottom of compaction plate.
z
Check engine oil, see page 16.
z
Check for loose screws including tightness. See Table 7 below (tightening torque ), for retightening:
.7ELBAT
retemaiD)mc/gk.ni(EUQROTGNINETHGIT
mm6 mm8 mm01 mm21 mm41 mm61 mm81 mm02
lairetaM
kcehC)hctulc(tleb-Vsruoh002yrevE
T4 07 051 003 005 057 001,1 004,1 000,2
T8-6 001 052 005 008 003,1 000,2 007,2 008,3
T11 051 004 008 002,1 000,2 009,2 002,4 006,5
ECNANETNIAMENIGNE.6elbaT
TSRIF
)3(NOITPIRCSEDNOITAREPOEROFEB
liOenignE
renaelCriA
stloB&stuNllA
gulPkrapS
sniFgnilooCKCEHCX
retserrAkrapSNAELC X
knaTleuFNAELC X
retliFleuFKCEHC X
deepSeldITSUJ
ecnaraelCevlaVTSUJDA-KCEHC )2(X
senilleuFKCEHC )2()yrassecenfiecalper(sraey2yrevE
KCEHCX
EGNAHCX
KCEHCX
EGNAHC)1(X
fInethgit-eR
yrasseceN
NAELC-KCEHCX
ECALPER X
DA-KCEHC )2(X
neuqerferomecivreS)1( YTSUD .saera
nidesunehwylt
resebdluohssmetiesehT)2(
RO
X
3YREVE
HTNOM
SHTNOM
RO
.SRH01
.SRH52
serudecorpecivresroflaunaMNIBORehtotrefeR.tneiciforp
rpenimretedotnoitarepofosruohgol,esulaicremmocroF)3(
6YREVE
YREVE
SHTNOM
RAEY
RO
RO
01
.SRH05
.slavretniecnanetniamrepo
RO
.SRH0
yllacinahcemeradnaslootreporpehtevahuoysselnu,relaedcivresruoyybdeciv
* )mm01(007~056)mm8(053~003)mm6(001
YREVE
SRAEY2
.SRH002
.wercsdna
ENGINE OIL
1. Drain the engine oil when the oil is Figure 22.
2. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.
3. Replace engine oil with recommended type oil as listed in Table 4. Engine oil capacity is .634 quarts (.6 liters). DO NOT overfill.
4. Install drain bolt with sealing washer and tighten se­curely.
)munimulafositrap-retnuocesacnI(*
)dednahthgirllaeraenihcamsihthtiwesunisdaerhT(
,tlobhcaenodekramsilairetamfoytilauqdnalairetaM
warm
as shown in
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 21
Page 22
Figure 22. Engine Oil (Draining)
Spark Plug
1. Remove and clean the spark plug (Figure 23).
MVC-64E/EW — MAINTENANCE
Changing Vibrator Oil
1. When changing the vibrator oil, remove the drain plug (Figure 7), and simply tip the compactor to drain the oil. Note that the oil will drain more easily while it is hot. Remember to use only 10W-30 motor oil when replacing vibrator oil.
Checking and Replacing the V-Belt and Clutch
1. After 200 hours of operation, remove the upper belt cover to check the V-belt tension. Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts. Loose or worn V-belts reduces power transmission efficiency, causing weak compaction and reduces the life of the belt itself.
2. Adjust the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm). This unit has electronic ignition, which requires no adjustments.
Figure 23. Spark Plug Gap
Engine Air Cleaner
1. Remove the air cleaner cover and foam filter element as shown in Figure 24.
2. Wash the foam filter element in kerosene or diesel fuel. Then saturate it in a mixture of 3 parts kerosene or diesel fuel and 1 part engine oil. Completely squeeze the ele­ment to remove the mixture and reinstall it back into the air cleaner.
l
NEVER attempt to check the V-belt with the engine running.
Severe injury can occur if your hand (Figure 8) gets caught between the V-belt and the clutch. Always use safety gloves.
Whenever the compactor's vibration becomes weak or lost during normal operation regardless of operation hours, check the V-belt and clutch immediately.
z
Replacing the V-belt
Remove the upper and lower belt covers. Engage an offset wrench (13 mm) or the like to vibrator pulley (lower) fastening bolt. Engage waste cloth or the like at midway of V-belt on the left side and while pulling it back strongly, rotate the offset wrench clockwise so that the V-belt will come off.
z
Reinstalling the V-belt
Engage V-belt to lower vibrator pulley and push the V-belt to left side of upper clutch and, in the same manner as in removal, rotate offset wrench clockwise so that the V-belt goes back on.
CAUTION
CAUTION
z
Checking Clutch
Check the clutch simultaneously with V-belt checking. With belt removed, check outer drum of the clutch for seizure and "V" groove for wear or damage with your eyes. Clean the "V" groove as necessary. Wear of lining or shoe should be checked with running check. If the shoe is worn, power transmission becomes deficient and slipping will result.
Figure 24. Air Cleaner
PAGE 22 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 23
MVC-64E/EW— PREPARATION FOR LONG -TERM STORAGE
Compactor Storage
For storage of the compactor for over 30 days, the following is required:
z
Drain the fuel tank completely.
z
Run the engine until the fuel in the injection system is completely consumed.
z
Completely drain the oil from the engine crankcase and follow procedures described in the Owner's Manual for engine storage.
z
Completely drain the compactor's oil from the vibrating case.
z
Clean entire plate compactor, especially the bottom plate removing all dirt and foreign matter.
z
Cover plate compactor and engine with plastic covering or equivalent and store in a clean, dry place.
ROBIN
engine
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 23
Page 24
MVC-64E/EW — TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine Troubleshooting (Table 8) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
GNITOOHSELBUORTENIGNE.8ELBAT
MOTPMYSESUACELBISSOPNOITULOS
?gnigdirbgulpkrapS
."gulpkrapstaKRAPS
inoisserpmocdnatneserpsi
ontub,elbaliavasileuf",tratsottluciffiD
?noitalusni
dna,elbaliavasileuf",tratsottluciffiD
."gulpkrapsehttatneserpsiKRAPS
?gnitiucric
?epytleufgnorW
kraps,elbaliavasileuf",tratsottluciffiD
"lamrons
udroretaW.metsysleufhsulF
?gulpkrapsnotisopednobraC .gulpkrapsecalperronaelC
ifedoteudtiucrictrohS
?paggulpkrapsreporpmI.pagreporp
?detrohssihctiwsFFO/NO
?evitcefedliocnoitingI.liocnoitingiecalpeR
sronekorberiwgulpkrapS
?metsysleufnits
gulpkrapstneic
?yrtridstniop,pagkrapsreporpmI
trohsronrownoitalusniresnednoC
?gnitiucrictroh
.gulpkraps
.nrowfiecalper
otteS
,gniriwhctiwskcehC
.hctiws
.stniop
.resnednocecalpeR
.gniriw
ecalperronoitalusni,pagkcehC
,noitalusnigulpkrapskcehC
ecalper
naelc
dnapagkrapstcerrocteS
gulpkrapsevitcefedecalpeR
ecalperdna,metsysleufhsulF
.leuffoepyttcerrochtiw
?ytridrenaelcriA .renaelcriaecalperronaelC
?dedurtorprokcutsevlavtsuahxe/noitcuS.sevlavtaes-eR
l
fiD
.roterub
ractatneserpleufoN
kraps,elbaliavasileuf",tratsottlucif
"wolsinoisserpmocdnatneserpsi
gnirnotsiP
?ylreporpdenethgit
?degamad
?deggolcretlifleuF.retlifleufecalpeR
htaerbpacknatleuF .packnatleufecalperronaelC
?enilleufniriA.enilleufdeelB
?nrowrednilycro/dna
tongulpkrapsro/dnadaehrednilyC
teksaggulpkrapsro/dnateksagdaeH
?knatleufnielbaliavatonleuF.leuffoepyttcerrochtiwlliF
?ylreporpnepotonseodkcocleuF
?deggolcelohre
.notsip
ednilyceuqroT
.gulpkraps
.steksag
rodnasgnirnotsipecalpeR
dnastlobdaehr
gulpkrapsdnadaehecalpeR
leu
fnesoolottnacirbulylppA
.yrassecenfiecalper,revelkcoc
PAGE 24 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 25
MVC-64E/EW — TROUBLESHOOTING (ENGINE)
)DEUNITNOC(GNITOOHSELBUORTENIGNE.8ELBAT
MOTPMYSESUACELBISSOPNOITULOS
?naelctonrenaelcriArenaelc
.erifsimtonseoddna
.serifsimtub
.staehrevoenignE
epslanoitatoR
.setautculfde
reporpsinoisserpmoc"rewopnikaeW"
eD .gulpkrapsecalperronaelC
iretaW
reporpsinoisserpmoc"rewopnikaeW"
?gulpkrapsytriD .gulpkrapsecalperronaelC
edliocnoitingI.liocnoitingiecalpeR
?ytridsnifgnilooC.snifgniloocnaelC
tcirtserwolfleuF
?roterubracnilevelreporpmI
?gulpkrapSevitcef
?gulpkrapSevitcefeD
?metsysleufn
?evitcef
?reporpmieulavtaehgulpkrapS
?leuffoepyttcerroC leuffoepyttcerrochtiwecalpeR
?yltcerrocdetsujdaronrevoG.ronrevogtsujdA
?evitcefedgnirpsronrevoG.gnirpsronrevogecalpeR
?de
gulpkraps
.sgolcro
riaecalperronaelC
dliub-er,tnemtsujdataolfkcehC
.rotaerubrac
ecalperdna,metsysleufhsulF
.leuffoepyttcerrochtiw
foepyttcerrochtiwecalpeR
.
skaelrofmetsysleuferitnekcehC
hcemlioceR
.noitcnuflamretratslioceR
?trid
?esoolgnirpslairpS.gnirpslairpsecalpeR
dnatsudhtiwdeggolcmsina
.retawdna
paoshtiwylbmessaliocernaelC
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 25
Page 26
MVC-64E/EW — TROUBLESHOOTING (PLATE COMPACTOR)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Compactor Troubleshooting (Table 9) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
GNITOOHSELBUORTROTCAPMOCETALP.9ELBAT
MOTPMYSESUACELBISSOPNOITULOS
?wolootdeepsenignE .MPRtcerrocotdeepsen
?spilshctulC.hctulcecalperrokcehC
.kaew
.draw
roflevarttonseoD
sinoitarbivdna,wolootdeepslevarT
?spilstleb-V.tleb-VecalperrotsujdA
?rotarbivnilioevissecxE .level
?gnisuohrotarbivninoitcnuflaM
?spilstleb-V.tleb-VecalpeR
?spilshctulC .seohsdnasgnirpshctulckcehC
?dekcolrotarbiV
igneteS
reporpotllifdnaliossecxeniarD
.sthgiew
)sthgiewretnuocdnasraeg
retnuocdnasraeg,cirtneccekcehC
,cirtn
ecce(gnisuohrotarbivkcehC
l
PAGE 26 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 27
NOTE PAGE
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 27
Page 28
MVC-64E/EW— EXPLANATION OF CODES IN REMARKS COLUMN
How to read the marks and remarks used in this parts book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
NOTE
If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available.
Items Found In the “Items Number” Column
All parts with same symbol in the number column,
>
, belong to the same assembly or kit.
, #, +, %, or
*
NOTE
The contents of this catalog are subject to change without notice
.
l
PAGE 28 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 29
MVC-64E/EW— SUGGESTED SPARE PARTS
MQ MIKASA MVC-64E/EW PLATE COMPACTOR WITH ROBIN EX130D40040 GASOLINE ENGINE
1 to 3 Units
Qty. P/N Description
3 .......... 070100312 ........... V-BELT
4 .......... 939010214 ........... SHOCK ABSORBER
3 .......... 0650140150 ......... SPARK PLUG
1 .......... 0430430060 ......... FUEL CAP
1 .......... 5825011118 ......... STARTER ROPE
3 .......... 2773261107 ......... ELEMENT, AIR FILTER
1 .......... 0641360010 ......... FUEL FILTER
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 29
Page 30
NAME PLATE AND DECALS
MVC-64E/EW— NAME PLATE AND DECALS
l
PAGE 30 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 31
MVC-64E/EW— NAME PLATE AND DECALS
NAMEPLATE AND DECALS
NO. PART NO. PART NAME QTY. REMARKS
1 PLATE, MODEL/SERIAL NUMBER ..................... 1 ................ CONTACT PARTS DEPT.
2 920203290 DECAL, READ OWNERS MANUAL ..................... 1 ................NPA-329
3 920203989 DECAL, BELT GUARD WARNING ....................... 1 ................NPA-989
4 920101410 DECAL: MIKASA MARK 120X60 ......................... 1 ................ WATER TANK
5 920201580 DECAL: MQ MARK 71X55 ................................... 1 ................ MQ/WATER TANK
6 920105070 DECAL: MIKASA MARK 125MM ......................... 1 ................ WATER TANK
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 31
Page 32
MAIN BODY ASSY. (NEW STYLE)
MVC-64E/EW — MAIN BODY ASSY.
l
PAGE 32 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 33
MVC-64E/EW — MAIN BODY ASSY.
MAIN BODY ASSY. (NEW STYLE)
NO PART NO PART NAME QTY. REMARKS
1 418117711 VIBRATORY PLATE 1 2 418216491 BASE 1 3 939010254 SHOCK ABSORBER D45-H41 4 4 959404350 EARTH WIRE 1 5 020310080 NUT M10 8 6 030210250 WASHER, LOCK M10 8 7 031110160 WASHER, FLAT M10 4 11 911221304 ENGINE, ROBIN EX130D40040 1 12 418457690 BOLT, ENGINE 1 13 413436870 ENGINE NUT, REAR 1 14-1 001220840 BOLT 8X40T 2 14-2 030208200 WASHER, LOCK M8 2 14-3 031108160 WASHER, FLAT M8 2 16 031108160 WASHER, FLAT M8 1 17 022710809 NYLON NUT M8 1 18 404418150 SPACER 18X25X8 CLUTCH 1 19 460446780 CLUTCH ASSY. 1 20 0320050150 KEY 1 21 952400130 WASHER 9304 1 22-1 001220825 BOLT 8X25 H, SW 1 22-2 030208200 WASHER, LOCK 1 23 070100312 V-BELT RPF-3310 1 25 418216470 BELT COVER 1 26-1 001221035 BOLT 10X35 H, SW, PW 1 26-2 030210250 WASHER, LOCK 1 26-3 031110160 WASHER, FLAT 1 27 418216480 BELT COVER, IN. 1 28-1 001221053 BOLT 10X65 SW, PW 1 28-2 030210250 WASHER, LOCK 1 28-3 031110160 WASHER, FLAT 1 29 418343420 COVER SEAL, E/G 1 31 020308060 NUT M8 2 32 030208200 WASHER, LOCK 2 33 031108160 WASHER, FLAT 2 41 413216250 HANDLE LONG 1 45 404433430 RUBBER 20X32X28.5/52H 2 46 952403450 WASHER 11X35X4.5 2 47-1 001221020 BOLT 10X55 H,SW 2 47-2 030210250 WASHER, LOCK 2 49 413436720 RUBBER, HANDLE 2 50 001520845 SOCKET HEAD BOLT 8X45 T 2 51 020308060 NUT M8 2
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 33
Page 34
VIBRATOR ASSY.
MVC-64E/EW— VIBRATOR ASSY.
l
PAGE 34 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 35
MVC-64E/EW— VIBRATOR ASSY.
VIBRATOR ASSY.
NO PART NO PART NAME QTY. REMARKS
61 418117730 VIBRATING CASE 1 62 001221445 BOLT 14X45 T 4 63 030214350 WASHER, LOCK M14 4 64 031114260 WASHER, FLAT M14 4 65 418456950 CASE COVER/PULLEY 1 66 060403020 OIL SEAL TC-30458 1 67 418456960 CASE COVER/SHUT-OFF 1 68 418456970 PACKING 2 69 002400820 BOLT 8X20 SW, PW 8 70 418456990 COVER SEAL, VIB. 1 71 418343400 ECC. ROTOR SHAFT 1 72 040306307 BEARING 6307C3 2 72 040406307 BEARING 6307C4 2 73 418456980 PULLEY, VIB. 1 74 951401920 KEY 7X7X30 1 75 952403450 WASHER 11X35X4.5 1 77 002211030 BOLT 10X30 H, SW 1 78 953400270 PLUG 1/4X14 10L 1 79 953405260 PACKING 1
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 35
Page 36
WATER TANK ASSY.
MVC-64E/EW— WATER TANK ASSY.
l
PAGE 36 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 37
MVC-64E/EW— WATER TANK ASSY.
WATER TANK ASSY.
NO PART NO PART NAME QTY. REMARKS
91 418216510 HOOK 1 92 002211025 BOLT 10X25 H, SW 3
101 418910010 WATER TANK, GREEN ............................. 1 ................. INCLUDES ITEM
101 418910020 WATER TANK, ORANGE ........................... 1 ................. INCLUDES ITEM W/
102*954300342 CAP, WATER TANK 1 103 104 105 107 954403241 COCK PT1/4, BH-1211 AL. 1 108 959403790 NUT PS-1/4 1 110 416338940 PIPE HOLDER, L 1 111 418343430 SPRINKLING PIPE 1 112 001220825 BOLT 8X25 T 1 113 031108160 WASHER, LOCK M8 2 114 020308060 NUT M8 1 115 418457010 RUBBER CAP 1
001241030 BOLT 10X30 U 1
*
033910010 WASHER 10.5X21X2 SUS. 2
*
022910180 NYLON NUT M10 SUS. 1
*
W/
* *
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 37
Page 38
AIR CLEANER ASSY.
EX-130D40040 — AIR CLEANER ASSY.
l
PAGE 38 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 39
EX-130D40040 — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO PART NO PART NAME QTY. REMARKS
510 2773261500 AIR CLEANER ASSY. ............................... 1 ................. INCLUDES ITEMS W/
200*2773263008 BASE, CLEANER 1 210 220*2773260408 GASKET, CLEANER 1 250*2773264008 COVER, CLEANER 1 260*2773260908 LABEL, THROTTLE 1 270*2773274108 WING, NUT 1 272*2773274008 WING, NUT 1 520*2773261107 CLEANER, ELEMENT 1 570 0023806000 FLANGE NUT 2 580 0110060050 FLANGE BOLT 1 850 0851080000 RUBBER PIPE 1
2773261008 PACKING, CLEANER 1
*
*
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 39
Page 40
CAMSHAFT ASSY.
EX-130D40040 — CAMSHAFT ASSY.
l
PAGE 40 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 41
EX-130D40040 — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2773160111 CAMSHAFT .............................................. 1 ................. INCLUDES ITEMS W/%
25 2773510103 PIN, CAMSHAFT 1 27 0240060010 O-RING 1 34% 2773860103 PIN, SPRING 1
% 2773640103 RELEASE LEVER 1
35 37
% 2773650103 CLIP 1 % 2773870203 RETURN SPRING 1
38 150 2763560111 CHAIN, TIMING 1 160 2773691103 TENSIONER 1 163 2773710103 SPRING, TENSIONER 1 166 2773690203 PIN, TENSIONER 1 170 2773691313 CHAIN, GUIDE 1
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 41
Page 42
CARBURETOR ASSY.
EX-130D40040 — CARBURETOR ASSY.
l
PAGE 42 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 43
EX-130D40040 — CARBURETOR ASSY.
CARBURETOR ASSY.
NO PART NO PART NAME QTY. REMARKS
210 2766230210 CARBURETOR ASSY. .................................... 1....... INCLUDES ITEMS W/
210-1
*
210-3
*
210-5
*
210-8
*
210-11 210-12 210-14 210-15 210-16 210-17 210-18 210-19 210-20 210-22 210-24 210-28 210-44 210-45 210-62 210-79 210-102 210-302 210-303 224 2774380101 CHOKE LEVER 1 540 27732902H3 INSULATOR 1 550 27735902H3 GASKET, INSULATOR 1 560 27735903H3 GASKET, INSULATOR 1
* * * * * * * * * * * * * * * *
* * *
1066253808 THROTTLE VALVE 1 2776252508 CHOKE VALVE 1 2466242008 PILOT JET 1 2776252008 CHOKE LEVER 1 2776253108 THROTTLE SHAFT 1 2276245108 BOLT 1 2776250008 NEEDLE 1 2776251508 FLOAT PIN 1 2776250608 FLOAT BODY 1 2146245008 PACKING 1 2146254008 FLOAT CHAMBER PACKING 1 2266250608 FLOAT ASSY. 1 2766244008 MAIN NOZZLE 1 2526240508 MAIN JET 1 2266270118 CLIP 1 2776236008 BOLT 1 2076241008 AIR JET 1 1066241008 AIR JET (PILOT) 1 2366268008 SEAL, CHOKE 1 2366254108 PACKING 1 2466239008 SEAL, THROTTLE 1 0642006410 RUBBER PACKING 1 0642007810 CUP 1
*
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 43
Page 44
CRANKCASE ASSY.
EX-130D40040 — CRANKCASE ASSY.
l
PAGE 44 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 45
EX-130D40040 — CRANKCASE ASSY.
CRANKCASE ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2771010241 CRANKCASE CP, W/OIL SENSOR ............. 1 ........ INCLUDES ITEMS W/
30 40 50 75 80 0401140030 PLUG 2 90$ 0211140020 GASKET 2
210 2771100131 MAIN BEARING COVER CP ....................... 1 ........ INCLUDES ITEMS W/
220% 0440250210 OIL SEAL 1 230% 0600250140 BALL BEARING 1 250 27745004H1 GOVERNOR GEAR 1 260 2774190103 GOVERNOR SLEEVE 1 270 2776360113 OIL GAUGE 1 275 2776500103 FILLER, PLUG 1 280$ 0213160020 GASKET 1 281 0213160020 GASKET 1 300 0010408350 FLANGE BOLT 6 700 2771501103 PIPE KNOCK 2
960 2769900107 GASKET SET .............................................. 1 ........ INCLUDES ITEMS W/ $, ITEMS 620
0440250200 OIL SEAL 1
*
0600280021 BALL BEARING 1
*
2771501103 PIPE KNOCK 2
*
0440060020 OIL SEAL 1
*
AND 690 IN CYLINDER HEAD ASSY,
AND ITEM 340 IN MUFFLER ASSY
*
%
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 45
Page 46
CRANKSHAFT/PISTON ASSY.
EX-130D40040 — CRANKSHAFT/PISTON ASSY.
l
PAGE 46 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 47
EX-130D40040 — CRANKSHAFT/PISTON ASSY.
CRANKSHAFT/PISTON ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2762020131 CRANKSHAFT 1 50 0180140020 FLANGE NUT 1 70 0323030010 WOODRUFF KEY 1
310 2762250110 CONNECTING ROD ASSY. ...................... 1 ................. INCLUDES ITEMS W/
320*2772300103 CONNECTING ROD BOLT 2 350 2762330103 PISTON PIN 1 360 2762340103 PISTON STD. 1 360 2762340303 PISTON, 0.25 O.S. 1 360 2762340403 PISTON, 050 O.S. 1 370 2762351117 PISTON RING SET STD. 1 370 2762351217 PISTON RING SET, 0.25 O.S. 1 370 2762351317 PISTON RING SET, 0.5 O.S. 1 380 2152500403 CLIP 2
*
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 47
Page 48
CYLINDER ASSY.
EX-130D40040 — CYLINDER HEAD ASSY.
l
PAGE 48 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 49
EX-130D40040 — CYLINDER HEAD ASSY.
CYLINDER ASSY.
NO PART NO PART NAME QTY. REMARKS
20# 2371420103 VALVE GUIDE 2 26# 2771601001 STEM SEAL 1 30 2793360103 VALVE, SPRING 2 40 2693370103 SPRING RETAINER 2 60# 0105080250 STUD 2 70# 0105060351 STUD 2 80 2763340133 INTAKE VALVE 1 90 2763350133 EXHAUST VALVE 1 95 13210KA031 COLLET VALVE 4 200 2773500203 PIN, ROCKER 1 210 0031305000 CLIP 1
220 2773620100 ROCKER, ARM ASSY. IN ............................ 1 ........ INCLUDES ITEMS W/ +
225 2773620200 ROCKER, ARM EX ...................................... 1 ........ INCLUDES ITEMS W/ +
230+ 0149050020 ADJUSTING SCREW 2 240+ 0170050030 NUT 2 290 0110060020 FLANGE BOLT 1
610 2761300111 CYLINDER HEAD ........................................ 1 ........ INCLUDES ITEMS W/#
620 2761500113 GASKET HEAD 1 630 0110080240 FLANGE BOLT 4 631 0010408350 FLANGE BOLT 1 680 2771550101 ROCKER, COVER 1 690 2771600103 GASKET, ROCKER COVER 1 710 0110060020 FLANGE BOLT 4
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 49
Page 50
FUEL TANK ASSY.
EX-130D40040 — FUEL TANK ASSY.
l
PAGE 50 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 51
EX-130D40040 — FUEL TANK ASSY.
FUEL TANK ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2766010201 FUEL TANK, BLACK 1 20 0732005181 LABEL, WARNING 1 23 2769510103 LABEL, MODEL 1 30 0430430060 FUEL TANK, CAP 1 40 0641360010 FUEL FILTER 1 48 0505120020 UNION 1 60 0023806000 FLANGE, NUT 2 63 0110060130 FLANGE, BOLT 1 80 0851060000 RUBBER PIPE, 6DX11D 1 90 X561100030 HOSE CLAMP, 10DX8BX1T 2
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 51
Page 52
GOVERNOR ASSY.
EX-130D40040 — GOVERNOR ASSY.
l
PAGE 52 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 53
EX-130D40040 — GOVERNOR ASSY.
GOVERNOR ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2774230113 GOVERNOR, LEVER 1 20 2774220133 GOVERNOR, SHAFT 1 30 2794270101 GOVERNOR, ROD 1 40 2774280113 ROD, SPRING 1 50 0031305000 CLIP 1 60 0130060240 BOLT & WASHER ASSY 1 70 0186060020 NUT 1 80 2794250223 GOVERNOR, SPRING 1
300 2774600300 SPEED CONTROL ASSY ......................... 1 ................. INCLUDES ITEMS W/
310*2774330301 SPEED CONTROL, LEVER 1 340 350 355 360*0043106250 SCREW 1 365*2374500423 SPRING, ADJUST 1 395*2774390203 CLAMP 1 396*0131050030 SCREW AND WASHER ASSY 1 435*2774600201 SPEED, CONT. BRACKET 1 440*0043104080 SCREW 1 450*0023506000 LOCK NUT 1 480*2674510103 RETURN SPRING 1 485 0110060020 FLANGE, BOLT 2 486*2774370101 LINK ROD 1
2774350103 STOP, PLATE 1
*
0200060170 WASHER 1
*
0217060070 FRICTION, WASHER 1
*
*
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 53
Page 54
IGNITION COIL/FLYWHEEL ASSY.
EX-130D40040 — IGNITION COIL/FLYWHEEL ASSY.
l
PAGE 54 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 55
EX-130D40040 — IGNITION COIL/FLYWHEEL ASSY.
IGNITION COIL/FLYWHEEL ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2767923011 FLYWHEEL 1 11 2777943101 IGNITION COIL 1 30 0011406250 BOLT & WASHER 2 50 27773102H1 WIRE 1 1 60 X660000361 STOP SWITCH ASSY., ON-OFF 1 70 0150040090 TAPPING SCREW 2 80 0241070110 GROMMET 1 100 0650140150 SPARK PLUG 1 110 0655000270 SPARK PLUG CAP 1 700 2777630111 OIL SENSOR 1 705 KU31104311 CONTROL ASSY, OIL SENSOR 1 740 0011406160 BOLT AND WASHER ASSY 2 741 0150040090 TAPPING SCREW 2 770 2147900601 CLAMP 1 775 0110060020 FLANGE BOLT 1
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 55
Page 56
MUFFLER ASSY.
EX-130D40040 — MUFFLER ASSY.
l
PAGE 56 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 57
EX-130D40040 — MUFFLER ASSY.
MUFFLER ASSY.
NO PART NO PART NAME QTY. REMARKS
310 2763010111 MUFFLER 1 320 2773420111 MUFFLER COVER 1 340 2773520113 GASKET, MUFFLER 1 350 9802008280 FLANGE, NUT 2 360 0152060090 TAPPING BOLT 2 361 0110060010 FLANGE BOLT 1 365 0110080150 FLANGE BOLT 1 440 2773700101 DEFLECTOR 1 445 0150040060 TAPPING SCREW 2
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 57
Page 58
RECOIL STARTER ASSY.
EX-130D40040 — RECOIL STARTER ASSY.
l
PAGE 58 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 59
EX-130D40040 — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2765120201 BLOWER, HOUSING CP, BLACK 1 20 0732005140 LABEL, TRADEMARK 1 40 0110060030 FLANGE, BOLT 4 60 2775271111 BAFFLE, CASE 1 1 61 2775270203 BAFFLE, HEAD 2 1 80 0010406160 FLANGE, BOLT 1 81 0110060020 FLANGE, BOLT 1
210 2685020130 RECOIL STARTER ASSY. ...................... 1.................... INCLUDES ITEMS W/
210-1
*
210-2
*
210-3
*
210-4
*
210-5
*
210-6
*
210-11*2685014518 STARTER PULLEY 1 210-35*2705026108 RACHET GUIDE 1 210-49*2275015208 SET SCREW 1 220 0110060010 FLANGE, BOLT 1
2705011508 SPIRAL, SPRING 1 2695012008 REEL 1 5825011118 STARTER ROPE 1 2615010008 STARTER KNOB 1 2705012508 RACHET 2 2275013108 FRICTION SPRING 1
*
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 59
Page 60
Effective: October 1, 2002
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provi­sions:
1. A Returned Material Authorization must be approved by Multiquip prior to ship­ment.
2. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quanti­ties, and descriptions of the items to be returned.
a. The parts numbers and descriptions
must match the current parts price list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the items were originally purchased.
e. The list must include the name and
phone number of the person request­ing the RMA.
3. A copy of the Return Material Authoriza­tion must accompany the return shipment.
4. Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.
l
5. Parts must be in new and resalable
6. The following items are not returnable:
7. The sender will be notified of any
8. Such material will be held for five
9. Credit on returned parts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a spe­cific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell condition, in the original Multiquip pack­age (if any), and with Multiquip part numbers clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being replaced by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items.
e. Electrical components. f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
material received that is not acceptable.
working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
dealer net price at time of the original purchase, less a 15% restocking charge.
which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
purchases only.
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable here under for
damages in excess of the purchase price of the
item with respect to which damages are claimed,
and in no event shall Multiquip be liable for loss
of profit or good will or for any other special,
consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in
connection with the sale of parts or trade acces-
sories nor as to any engine not manufactured
by Multiquip. Such warranties made in connec-
tion with the sale of new, complete units are
made exclusively by a statement of warranty
packaged with such units, and Multiquip nei-
ther assumes not authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
PAGE 60 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
Page 61
NOTE PAGE
MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 61
Page 62
OPERATION & PARTS MANUAL
HERE'S HOW TO GET HELP
OPERATION & PART
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877 Carson, CA 90746 Fax (800) 537-3927 310-537-3700 Fax: 310-637-3284 Contact: mq@multiquip.com
Mayco Parts Warranty Department
800-306-2926 Fax: 800-672-7877 800-421-1244, Ext. 279 Fax: 310-537-1173 310-537-3700 Fax: 310-637-3284 310-537-3700, Ext. 279
Service Department Technial Assistance
800-421-1244 Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032 310-537-3700
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5 Tel: (52) 222-225-9900 Hanover Mill, Fitzroy Street, Tel: 0161 339 2223 Momoxpan, Cholula, Puebla 72760 Mexico Fax: (52) 222-285-0420 Ashton-under-Lyne, Fax: 0161 339 3226 Contact: pmastretta@cipsa.com.mx Lancashire OL7 0TL
CANADA BRAZIL
Multiquip Multiquip
4110 Industriel Boul. Tel: (450) 625-2244 Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055 Laval, Quebec, Canada H7L 6V3 Fax: (450) 625-8664 Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055
Contact: jmartin@multiquip.com Contact: cnavarro@multiquip.com.br, srentes@multiquip.com.br
ON-HAND
WHEN CALLING
Contact: sales@multiquip.co.uk
© COPYRIGHT 2005, MULTIQUIP INC.
Multiquip Inc., Mikasa, and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are based on the Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
MVC-64E/EW Plate Compactor.
Your Local Dealer is:
Loading...