Specification and part number
are subject to change without
notice.
As a continuing effort to
update our parts book, contact
the MULTIQUIP literature
department for the latest
revision of your "Operation
and Parts Manual"
Safety precautions should be followed at all times when operating
this equipment. Failure to read and understand the Safety
Messages and Operating Instructions could result in injury to
yourself and others.
This Owner's Manual has been
developed to provide complete
instructions for the safe and efficient
NOTE
Before using this plate compactor, ensure that the operating
individual has read and understands all instructions in this
manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform
you about potential hazards that could injure you or others.
The Safety Messages specifically address the level of
exposure to the operator, and are preceded by one of
three words: DANGER, WARNING, or CAUTION.
DANGERDANGER
DANGER
DANGERDANGER
You WILL be
NOT follow directions.
KILLED
operation of the
40G Plate Compactor.
engine manufacturers instructions
for data relative to its safe operation.
or
SERIOUSLY
MQ Model MVC-
Refer to the
injured if you DO
HAZARD SYMBOLS
Potential hazards associated with the operation of the
Model MVC-40G Plate Compactor.
Hazard Symbols which appear throughout this manual, and
will be referenced in conjunction with Safety Message Alert
Symbols.
Engine exhaust gases contain
poisonous carbon monoxide. This gas
is colorless and odorless, and can
cause death if inhaled. NEVER operate
this equipment in a confined area or
enclosed structure that does not provide ample free flow
air.
Gasoline is extremely flammable, and
its vapors can cause an explosion if
ignited. DO NOT start the engine near
spilled fuel or combustible fluids.
DO NOT fill the fuel tank while the engine is running or
hot. DO NOT overfill tank, since spilled fuel could ignite if
it comes into contact with hot engine parts or sparks from
the ignition system. Store fuel in approved containers, in
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operations. Never
operate the engine with heat shields or heat
guards removed.
WARNING - Respiratory Hazards
ALWAYS wear approved
protection when required.
respiratory
MVC-40G — SAFETY MESSAGE ALERT SYMBOLS
CAUTION - Rotating Parts Hazards
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.
CAUTION - Accidental Starting Hazards
ALWAYS place the power source, circuit
breakers or ON/OFF switch in the OFF
position, when the generator is not in use,
unless connected to transfer switch.
CAUTION - Eye and Hearing Hazards
ALWAYS wear approved eye and
hearing protection.
CAUTION - Equipment Damage Hazards
Other important messages are provided throughout this
manual to help prevent damage to your light tower, other
property, or the surrounding environment.
WARNING - Read Manual
Before attempting to operate
the plate compactor, and to
avoid serious injury to
personnel, always read and
understand operation manual.
Failure to read and understand
operation manual could
result in serious harm or even
death!
DANGER - Refueling Hazard
DO NOT refuel plate copmpactor if compactor is placed
inside truck bed with PLASTIC LINER. Possibility exists
of explosion or fire due to
Failure to follow instructions in this
manual may lead to serious injury or
even death! This equipment is to be
operated by trained and qualified
personnel only! This equipment is for
industrial use only.
The following safety guidelines should always be used when
operating the
GENERAL SAFETY
■
DO NOT operate or service this equipment before reading
this entire manual.
■
This equipment should not be operated by persons under
18 years of age.
■
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
MQ Mikasa Model MVC-40G Plate Compactor.
NEVER touch the hot exhaust
manifold, muffler or cylinder. Allow
these parts to cool before servicing
engine or mixer.
■
High Temperatures – Allow the
engine to cool before adding fuel or
performing service and maintenance functions. Contact
hot!
with
■
The engine section of this mixer requires an adequate
free flow of cooling air.
in any enclosed or narrow
area where free flow of the
air is restricted. If the air
flow is restricted it will
cause serious damage to
the compactor or engine
and may cause injury to
people. Remember the
plate compactor's engine gives off
monoxide gas.
components can cause serious burns.
NEVER
operate the compactor
DEADLY
carbon
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
■
ALWAYS use extreme caution when
working with flammable liquids. When
■
NEVER operate this equipment when not
feeling well due to fatigue, llness or taking
medicine.
■
NEVER operate this equipment under the
influence of
drugs
or
alcohol
.
l
refueling, stop the engine and allow it to
cool. DO NOT
machine. Fire or explosion could result
from fuel vapors, or if fuel is spilled on a
hot engine.
■
NEVER operate the plate compactor in
an explosive atmosphere or near
combustible materials. An explosion or
fire could result causing severe
harm or even death.
■
■
ALWAYS wear proper respiratory (mask),
hearing and eye protection equipment when
operating the plate compactor.
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■
Manufacture does not assume responsibility for any
accident due to equipment modifications.
Topping-off to filler port is dangerous, as it tends to spill
fuel.
■
Maintain this equipment in a safe operating condition at
all times.
■
ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children.
smoke
around or near the
bodily
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
The Mikasa MVC-40G is a one direction (forward) walk behind,
plate compactor designed for the compaction of sand, mixed
soils and asphalt. This plate compactor is a powerful compacting
tool capable of applying a tremendous force in consecutive high
frequency vibrations to a soil surface. Its applications include
compacting for road, embankments and reservoirs as well as
backfilling for gas pipelines, water pipelines and cable installation
work.
The MVC-40G is small and lightweight. It can be easily handled
by one person in confined areas. It has an accessible frontmounted vibrator assembly. The sealed belt cover keeps dirt
and rocks away from the belt.
Vibratory Plate
The vibratory plate of the compactor produces low amplitude
high frequency vibrations, designed to compact granular soils
and asphalt.
The resulting vibrations cause forward motion. The engine and
handle are vibration isolated from the vibrating plate.
Frequency/Speed
The compactor's vibrating plate has a frequency of 6,200 vpm
(vibrations per minute). The travel speed of the compactor is
approximately 82 ft./minute (25 meters/minute).
Engine
The MQ Mikasa MVC-40G Plate Compactor is equipped with a
air-cooled, 4-stroke ROBIN EH09-2D gasoline engine. When
adding fuel, always use unleaded gasoline.
Controls
Before starting the MVC-40G Plate Compactor identify and
understand the function of the controls and components as
indicated Figure 3.
Figure 3 shows the location of the components and general
maintenance parts. The function of each component is described
below:
1.Hand Lift Handle – When lifting of the compactor by
personnel is required, use this hand lift handle. DO NOT
attach a crane or heavy lifting device to this handle to lift
the compactor.
2.Lifting Bale – When lifting of the compactor is required
either by forklift, crane etc., tie rope or chain around this
lifting point.
3.Handle Bar – When operating the compactor use this
handle bar to maneuver the compactor.
4.Belt Cover – Remove this cover to gain acess to the Vbelts. NEVER run the compactor without the V-belt cover. If
the V-belt cover is not installed, the possibility exist that
your hand may get caught between the V-belt and clutch,
thus causing serious injury and bodily harm.
5.Vibrating Plate – A flat, open plate made of durable cast
iron construction used in the compacting of soil.
6.Vibration Case – Encloses the eccentric, gears and
counter weights.
7.Gasoline Engine – This plate compactor uses a 4-stroke,
air cooled ROBIN EH09-2D gasoline engine. Refer to the
ROBIN owner's manual for engine information.
The engine (Figure 4) must be checked for proper lubrication and
filled with fuel prior to operation. Refer to the ROBIN engine service
manual for instructions and details for proper operation and servicing.
1.Throttle Lever – Used to adjust engine RPM. Push lever
SLOW
upwards for
2.Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly
3.Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Release clips on side of air filter cannister
to gain access to filter element.
, and down for
FAST
.
9.Carburetor – Regulates fuel flow.
10.Oil Dipstick/ Filler Cap– Remove the filler cap dipstick
when checking the engine oil level. Add engine oil through
this filler port. See Table 4 for recommended type engine
oil.
11.Oil Drain Plug – Remove this plug to drain engine oil from
the crankcase.
12.Muffler – Used to reduce noise and emissions. ALWAYS
allow a sufficient amount of time for the muffler to cool before
touching.
Warning - Hot Surface
4.Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop
the flow of fuel.
5.Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions. The choke enriches the fuel
mixture.
6.Fuel Tank – Holds .40 gals (1.5 liters)unleaded gasoline.
For additional information refer to ROBIN engine owner's
manual.
7.Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
8.Start/Stop Switch – Place this switch in the "ON" position
(1) to start the engine. Place in the "OFF" position (0) to
stop the engine.
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operating. NEVER operate the engine with the
muffler removed.
13.Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch)
Clean spark plug once a week.
Operating the engine without an air
NOTE
filter, with a damaged air filter, or a
filter in need of replacement will
allow dirt to enter the engine,
causing rapid engine wear.
MVC-40G — INSPECTION
Before Starting
1.Read safety instructions at the beginning of manual.
2.Clean the compactor, removing dirt and dust. Particularly, the
bottom of the plate, engine cooling air inlet, carburetor and
air cleaner.
3.Check the air filter for dirt and dust. If the air filter is dirty, blow
through the air filter cartridge from the inside, moving a jet of
dry compressed air up and down until all dust is removed.
Otherwise replace air filter with a new one.
4.Check carburetor for external dirt and dust. Clean with dry
compressed air.
5.Check fastening nuts and bolts for tightness. Loosened
screws or bolts due to vibration, could lead to unexpected
accident.
Engine Oil Check
1.To check the engine oil level, place the plate compactor on
secure level ground with the engine stopped.
2.Remove the filler cap/dipstick from the engine oil filler hole
(Figure 5) and wipe it clean.
NOTE
Motor fuels are highly flammable and can
be dangerous if mishandled. DO NOT
smoke while refueling. DO NOT attempt to
refuel the compactor if the engine is
running or in the dark
The Oil Alert system will
automatically shut-down the
engine if the engine oil level falls
below safe operating limits.
Always be sure to check the
engine oil level prior to starting
the engine.
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Danger - Flammable Fuel
hot!
.
,
Adding fuel to the tank should be done only
when the engine is stopped and has had an
opportunity to cool down. In the event of a fuel
spill, DO NOT attempt to start the engine until
the fuel residue has been completely wiped
Figure 5. Engine Oil Dipstick
3.Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
4.If the oil level is low (Figure 6), fill to the edge of the oil filler
hole with the recommended oil type (Table 4).
UPPER LIMIT
LOWER LIMIT
up, and the area surrounding the engine is
dry.
Fuel Check
1.Remove the gasoline cap located on top of fuel tank.
2.Visually inspect to see if fuel level is low. If fuel is low,
replenish with unleaded fuel.
3.When refueling, be sure to use a strainer for filtration. DO
2.The V-belt tension is proper if the V-belt bends 10 to 15 mm
Caution - V-Belt check
NEVER attempt to check the V-belt with the engine running.
Severe injury can occur if your hand (Figure 7) gets caught
between the V-belt and the clutch. Always use safety gloves.
CLUTCH
PULLEY
VIBRATOR
PULLEY
Figure 7. V-Belt Hazard
1.To check the V-belt tension, remove the bolts that secure
the belt cover to the frame as shown in Figure 8.
3.A loose V-belt will decrease the power transmission output,
4.If the V-belt becomes worn or loose, replace it .
Vibrator Oil Check
(Figure 9) when depressed with finger at midway between
the clutch and vibration pulley shafts.
Figure 9. V-Belt Tension
causing reduced compaction and premature wear of the
belt.
l
Figure 8. V-Belt Cover Removal
1.Place the MVC-40Gplate compactor horizontally on a flat
surface. Make sure the compactor is level when checking the
oil in the vibrator assembly.
2.Check vibrator oil level by removing the plug (vibrator oil gauge)
as shown in Figure 10. The oil level should be up to the oil plug.
If oil is required, replace using only SAE 10W-30 motor oil.
until the Safety, General Information and
Inspection sections of this manual have been
read and thoroughly understood
.
MVC-40G — INITIAL START-UP
This section is intended to assist the operator with the
start-up
this section be read carefully before attempting to use the
compactor in the field.
Starting the Engine
1.Place the engine
2.Place the
of the plate compactor. It is extremely important that
fuel valve lever
position.
Figure 11. Engine Fuel Valve Lever (ON Position)
engine ON/OFF switch
position.
(Figure 11) in the "ON"
(Figure 12) in the "
initial
ON
"
4.Place the
(idle)
5.Grasp the starter grip (Figure 15) and slowly pull it out. The
resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly
and smoothly for starting.
Make sure to follow all safety rules referenced in the safety
section of this manual before operating compactor. Keep work
area clear of debris and other objects that could cause
damage to the compactor or bodily injury.
1.Once the engine has started, move the engine throttle lever
fast
quickly to the
2.With the throttle lever in the fast position, the engine speed
should be around 2,300 RPM, therefore engaging the centrifugal clutch.
NOTE
position.
Always move the throttle lever
quickly without hesitation, because
increasing the engine speed slowly
causes the clutch to slip.
5.Compactor traveling speed may drop on soils which contain
clay, however there may be cases where traveling speed
drops because the compaction plate does not leave the
ground surface easily due to the composition of the soil. To
rectify this problem do the following:
z
Check the bottom plate to see if clay or
equivalent material has been lodged in the plate
mechanism. If so, wash with water and remove.
z
Remember the compactor does not work as
efficiently on clay or soils that have a high
moisture content level.
z
If the soil has a high moisture level, dry soil to
appropriate moisture content level or carry out
compaction twice.
3.Firmly gasp the compactor's handle bar with both hands , the
compactor will begin moving forward.
4.Slowly walk behind the compactor and be on the lookout for
any large objects or foreign matter that might cause damage
to the compactor or bodily injury.