Multiquip HTN-27K-TCSL User Manual
OPERATION MANUAL
SERIES
MODEL HTN-27K-TCSLMODEL HTN-27K-TCSL
MODEL HTN-27K-TCSL
MODEL HTN-27K-TCSLMODEL HTN-27K-TCSL
MODEL HTN-28K-TCSLMODEL HTN-28K-TCSL
MODEL HTN-28K-TCSL
MODEL HTN-28K-TCSLMODEL HTN-28K-TCSL
RIDE ON TROWEL
(KOHLER GASOLINE ENGINE)
Revision #0 (06/06/07)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.
P/N 21565
Engine exhaust and some of
its constituents, and some dust created
by power sanding, sawing, grinding,
drillingandotherconstructionactivities
contains chemicals known to the State
of California to cause cancer, birth
defects and other reproductive harm.
Some examples of these chemicals are:
Leadfromlead-basedpaints.
Crystallinesilicafrombricks.
Cementandothermasonryproducts.
Arsenicandchromiumfrom chemically
treatedlumber.
Your risk from these exposures varies,
dependingonhowoftenyoudothistype
of work. To reduce your exposure to
these chemicals: work in aALWAYS
well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed
to filter out microscopic particles.
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and
other materials with silica in their composition may give
off dust or mists containing crystalline silica. Silica is a
basic component of sand, quartz, brick clay, granite and
numerous other minerals and rocks. Repeated and/or
substantial inhalation of airborne crystalline silica can
cause serious or fatal respiratory diseases, including
silicosis. In addition, California and some other
authorities have listed respirable crystalline silica as a
substance known to cause cancer. When cutting such
materials, always follow the respiratory precautions
mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and
other materials can generate dust, mists and fumes
containing chemicals known to cause serious or fatal
injury or illness, such as respiratory disease, cancer,
birth defects or other reproductive harm. If you are
unfamiliar with the risks associated with the particular
process and/or material being cut or the composition of
the tool being used, review the material safety data
sheet and/or consult your employer, the material
manufacturer/supplier, governmental agencies such as
OSHA and NIOSH and other sources on hazardous
materials. California and some other authorities, for
instance, have published lists of substances known to
cause cancer, reproductive toxicity, or other harmful
effects.
Control dust, mist and fumes at the source where
possible. In this regard use good work practices and
follow the recommendations of the manufacturers or
suppliers, OSHA/NIOSH, and occupational and trade
associations. Water should be used for dust
suppression when wet cutting is feasible. When the
hazards from inhalation of dust, mists and fumes cannot
be eliminated, the operator and any bystanders should
always wear a respirator approved by NIOSH/MSHA for
the materials being used.
HTN- SERIES • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (06/06/07) — PAGE 3
MQ WHITEMAN — HTN-SERIES
RIDE-ON POWER TROWEL
Proposition 65 Warning ............................................. 2
Silicosis/Respiratory Warnings .................................. 3
Table of Contents ...................................................... 4
Parts Ordering Procedures ....................................... 5
Training Checklist ...................................................... 6
Daily Pre-Operation Checklist ................................... 7
Safety Message Alert Symbols .............................. 8-9
Rules For Safe Operation .................................. 10-13
Operation And Safety Decals .................................. 14
Specifications .......................................................... 15
Engine Specifications .............................................. 16
General Information ................................................ 17
Controls and Indicators ...................................... 18-19
Basic Engine ........................................................... 20
New Machine Setup Instructions ............................ 21
Initial Start-Up ......................................................... 22
Operation ........................................................... 23-24
Maintenance ...................................................... 25-38
Engine Troubleshooting...................................... 39-40
Troubleshooting (Trowel) ................................... 41-42
TABLE OF CONTENTS
Terms And Conditions Of Sale ................................ 44
Specifications and part numbers
NOTE
HTN-SERIES • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (06/06/07) — PAGE 4
are subject to change without
notice.
PAGE 4 — HTN 31V
Effective: January 1st, 2006
Ordering parts has never been easier!
PARTS ORDERING PROCEDURES
Choose from three easy options:
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
■
View Parts Diagrams
■
Order Parts
■
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the
internet
on
Standard orders
complete part numbers.*
Fax
your order in and qualify for a 2% Discount
on
Standard orders
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
and qualify for a 5% Discount
for all orders which include
for all orders which include
International Customers
their local Multiquip Representatives for
Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
When ordering parts, please supply:
❒❒
❒
Dealer Account Number
❒❒
❒❒
❒
Dealer Name and Address
❒❒
❒❒
❒
Shipping Address (if different than billing address)
❒❒
❒❒
❒
Return Fax Number
❒❒
❒❒
❒
Applicable Model Number
❒❒
❒❒
❒
Quantity, Part Number and Description of Each Part
❒❒
NOTE
www.multiquip.com
All orders are treated as
and will ship the same day if received prior
to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
HTN- SERIES • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (06/06/07) — PAGE 5
❒❒
❒
Specify Preferred Method of Shipment:
❒❒
✓
UPS/Fed Ex
■
■
■ Next Day
■
Standard Orders
Priority One
Ground
Second/Third Day
✓ DHL
✓
Tr u ck
TRAINING CHECKLIST
TRAINING CHECKLIST
This checklist lists some of the minimum requirements for machine operation. Please feel free to make copies for daily use. Use this
checklist when training a new operator or use as a review for more experienced operators.
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.ON NOITPIRCSED ?KO ETAD
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2
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Operator _________________________________________ Trainee __________________________________________
COMMENTS:
PAGE 6 — HTN 31V
HTN-SERIES • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (06/06/07) — PAGE 6
DAILY PRE-OPERATION CHECKLIST
DAILY PRE-OPERATION CHECKLIST
TSILKCEHCNOITAREPO-ERPYLIAD
1
2
3 .leveLtnalooCrotaidaR
4 sedalBfonoitidnoC
5 .noitarepOhctiPedalB
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COMMENTS:
diulFxobraeGleveL
.leveLliOenignE
.
.
HTN- SERIES • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (06/06/07) — PAGE 7
HTN-SERIES — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when
operating this equipment. Failure to read, understand and
comply with the Safety Messages and Operating Instructions
could result in injury to yourself and others.
This Operation Manual has been
developed to provide instructions for the
safe and efficient operation of the HTN Series Ride-On Trowel. For engine
maintenance information, please refer to the
engine manufacturer's instructions for data
relative to its safe operation.
Before using this Ride-On Trowel, ensure that the operating
individual has read, understands, and complies with all
instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
HAZARD SYMBOLS
Lethal Exhaust Gases
Engine exhaust gases contain poisonous
carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled.
NEVER operate this equipment in a confined
area or enclosed structure that does not
provide ample free flow air.
Explosive Fuel
Gasoline is extremely flammable, and its
vapors can cause an explosion if ignited. DO
NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT
overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or
sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas
and away from sparks and flames. NEVER
use fuel as a cleaning agent.
DANGERDANGER
DANGER
DANGERDANGER
You WILL be
if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or
you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
You CAN be
these directions.
Potential hazards associated with trowel operation will be
referenced with Hazard Symbols which appear throughout this
manual, and will be referenced in conjunction with Safety
Message Alert Symbols.
KILLED
INJURED
or
SERIOUSLY INJURED
SERIOUSLY INJURED
if you DO NOT follow
if
Burn Hazards
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operations. NEVER operate the engine with
heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep
and
clothing
prevent injury.
away from all moving parts to
fingers, hands, hair
PAGE 8 — HTN 31V
HTN-SERIES • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (06/06/07) — PAGE 8
HTN-SERIES — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting Respiratory Hazard
Accidental starts can cause severe injury or death. ALWAYS
place the ON/OFF switch in the OFF position. Disconnect and
ground spark plug lead and disconnect negative battery cable
from battery before servicing.
Over Speed Conditions
NEVER tamper with the factory settings of the
engine governor or settings. Personal injury
and damage to the engine or equipment can
result if operating in speed ranges above
maximum allowable.
Other important messages are provided throughout this manual
to help prevent damage to your trowel, other property, or the
surrounding environment.
ALWAYS wear approved respiratory
protection.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Equipment Damage Messages
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
This
Ride-On trowel
surrounding environment could be damaged if you do
not follow instructions.
, other property, or the
HTN- SERIES • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (06/06/07) — PAGE 9
HTN-SERIES — RULES FOR SAFE OPERATION
■
RULES FOR SAFE OPERATION
WARNINGWARNING
WARNING
WARNINGWARNING
Failure to follow instructions in this manual may lead to serious
injury or even death! This equipment is to be operated by
trained and qualified personnel only! This equipment is for
industrial use only.
The following safety guidelines should always be used when
operating the HTN-Series Ride-On Trowel.
SAFETY
■
DO NOT operate or service this equipment
before you read, understand, and comply
with all safety messages in this manual.
The manual must be kept available and
accessible to the operator.
■
This equipment should not be operated by persons under the
minimum statutory age limit.
■
NEVER use this machine for any purpose other than those
described in this manual.
■
NEVER operate the trowel without proper protective clothing,
shatterproof glasses, steel-toed boots and other protective
devices required for the job.
NEVER operate this equipment when not feeling well due to
fatigue, illness or taking medicine.
■
NEVER operate the trowel under the influence of drugs or
alcohol.
■
Replace nameplate, operation and safety decals when they
become difficult to read.
■
ALWAYS check the trowel for loosened hardware such as
nuts and bolts before starting.
■
NEVER touch the hot exhaust manifold, muffler
or cylinder. Allow these parts to cool before
servicing the trowel. Contact with
components can cause serious burns.
■
The engine of this trowel requires an adequate free flow of
cooling air. NEVER operate the trowel in any enclosed or
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
hot!
narrow area where free flow of
the air is restricted. If the air flow
is restricted it will cause serious
damage to the engine and may
cause injury to people.
Remember the engine gives off
DEADLY
gas.
carbon monoxide
■
■
■
■
■
NEVER use accessories or attachments which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
■
Manufacturer does not assume responsibility for any accident
due to equipment modifications. Unauthorized equipment
modification will void all warranties. Any modification which
could lead to a change in the original characteristics of the
machine should be made only by the manufacturer who shall
confirm that the machine is in conformity with appropriate
safety regulations.
PAGE 10 — HTN 31V
HTN-SERIES • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (06/06/07) — PAGE 10
■
Topping-off to filler port is dangerous, as it tends to spill fuel.
NEVER use fuel as a cleaning agent.
ALWAYS use extreme caution when working with flammable
liquids. When refueling, STOP the engine. Allow the engine
to cool before adding fuel or performing service and
maintenance functions.
NEVER operate the trowel in an
explosive atmosphere where fumes
are present, or near combustible
materials. An explosion or fire could
result in severe
death.
NEVER
Fire or explosion could result from
vapors
smoke
, or if fuel is spilled on a
bodily harm or even
around or near the machine.
fuel
hot!
engine.
HTN-SERIES — RULES FOR SAFE OPERATION
■
NEVER run engine without air filter. Severe engine damage
may occur. Service air filter frequently to prevent carburetor
malfunction.
■
NEVER place your
while starting or operating this equipment.
■
AVOID wearing jewelry or loose fitting clothing that may snag
on the controls or moving parts as this can cause a serious
injury.
■
ALWAYS keep clear of
operating the trowel.
■
Moving Parts – Shut down the engine before performing
service or maintenance functions. Contact with moving parts
can cause serious injury.
■
ALWAYS check to make sure that the operating area is clear
before starting the engine.
■
NEVER leave the machine
■
ALWAYS be sure the operator is familiar with proper safety
precautions and operations techniques before using trowel.
feet
or
rotating
hands
inside the guard rings
or
moving parts
unattended
while running.
while
Lifting the Ride-On Trowel
DANGERDANGER
DANGER
DANGERDANGER
Pay close attention to ventilation when
operating the trowel in confined spaces
such as tunnels, buildings or similar areas.
The engine exhaust contains harmful
elements. Ensure proper air flow to move
engine exhaust away from the operator.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
heavy
This ride-on trowel is very
around. Use proper heavy lifting procedures and DO NOT
attempt to lift the ride-on trowel by the guard rings.
and awkward to move
■
ALWAYS keep the work area well organized.
■
ALWAYS clear the work area of any debris, tools, etc. that
would constitute a hazard while the trowel is in operation.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS check to make sure that the operating area is
clear before starting the engine.
■
No one other than the operator is to be in the working area
when the trowel is in operation.
■
NEVER allow passengers or riders on the trowel during
operation.
■
Always observe all applicable compulsory regulations
relevant to environmental protection, especially, fuel storage,
the handling of hazardous substances, and the wearing of
protective clothing and equipment. Instruct the user as
necessary, or, as the user, request this information and
training.
■
ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of
the reach of children.
The HTN-Series Ride-On Power Trowel is designed to be moved
and handled several ways.
The easiest way to lift the trowel is to utilize the lift loops that are
welded to the frame. These lift loops are located to the left and
right sides of the operator’s seat.
A strap or chain can be attached to these lift loops, allowing a
forklift or crane to lift the trowel up onto and off of a slab of concrete.
The strap or chain should have a minimum 2,000 pounds (1000kg) lifting capacity and the lifting gear must be capable of lifting
at least this amount.
DANGERDANGER
DANGER
DANGERDANGER
NEVER stand under or allow anyone
else to stand under the trowel while it
is being lifted.
HTN- SERIES • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (06/06/07) — PAGE 11
HTN-SERIES — RULES FOR SAFE OPERATION
Transporting
■
ALWAYS shutdown engine before transporting.
■
Tighten fuel tank cap securely and close fuel petcock to
prevent fuel from spilling.
■
Drain fuel when transporting trowel for long distances or over
bad roads.
■
When placing the trowel on a truck-bed for transport,
tie-down the trowel.
■
If the trowel is being transported via a trailer, make sure the
trailer complies with all local and state safety transportation
laws. Refer to the following "
for basic towing techniques.
Towing Safety Precautions"
always
■
■
■
■
■
■
■
Use chock-blocks at each wheel when parked to prevent
trailer from rolling.
Use the trailer's swivel jack to adjust the trailer height to a
level position while parked.
Avoid sudden stops and starts. This can cause the trailer to
skid or jack-knife. Smooth, gradual starts and stops will
improve towing.
Avoid sharp turns.
Trailer should be adjusted to a level position at all times
when towing.
Raise and lock trailer wheel stand in the "UP" position when
transporting.
DOT requirements include the following:
Towing Safety Precautions
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Conform to
Towing Regulations
roads.
To reduce the possibility of an accident while transporting the
trowel on public roads, always make sure the trailer that supports
the trowel and the towing vehicle are in good operating condition
and both units are mechanically sound.
The following list of suggestions should be used when towing
your trowel:
■
Make sure the hitch and coupling of the towing vehicle are
rated equal to, or greater than the trailer "gross vehicle weight
rating" (GVWR) of 6,000 lbs.
■
ALWAYS inspect the hitch and coupling for wear. NEVER
tow a trailer with defective hitches, couplings, chains, etc.
■
Check the tire air pressure on both towing vehicle and trailer.
Trailer tires should be inflated to 50 psi cold
the tire tread wear on both vehicles.
■
ALWAYS make sure the trailer is equipped with "Safety
Chains ".
■
ALWAYS attach trailer's safety chains to towing vehicle
properly.
■
ALWAYS make sure the vehicle and trailer directional,
backup, brake, and trailer lights are connected and working
■
DO NOT exceed the recommended highway speed when
towing. Unless posted otherwise, do not exceed 45 MPH
highway, and 10 MPH off-road.
Department of Transportation (DOT) Safety
before transporting trowel on public
. Also check
PAGE 12 — HTN 31V
HTN-SERIES • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (06/06/07) — PAGE 12
Connect and test electric brake operation.
Secure portable power cables in cable tray with tie wraps.
Battery
The battery contains acids that can cause injury to the eyes and
skin. To avoid eye irritation,
shielding. Use well insulated gloves when picking the battery
up. Use the following guidelines when handling the battery.
■
DO NOT drop the battery. Any impact to
the battery may cause it to explode.
■
DO NOT expose the battery to open flames,
sparks, lit cigarettes etc. The battery
contains combustible gases and liquids. If
these gases and liquids come in contact
with a flame or spark an explosion can occur.
■
ALWAYS keep the battery charged. If the
battery is not charged a buildup of combustible gas will occur.
■
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
■
ALWAYS disconnect the
performing service on the trowel.
■
ALWAYS recharge the battery in a vented air environment
to avoid risk of a dangerous concentration of combustible
gases.
■
In case the battery liquid, (dilute sulfuric acid), comes in contact
with
with plenty of water.
■
In case the battery liquid, (dilute sulfuric acid), comes in contact
with your
then contact the nearest doctor or hospital and seek medical
attention.
always
clothing or skin
eyes
, rinse eyes immediately with plenty of water,
, rinse skin or clothing immediately
wear safety glasses or face
negative battery terminal
before
HTN-SERIES — RULES FOR SAFE OPERATION
Maintenance Safety
■
ALWAYS shut down the engine and disconnect battery before
performing service or maintenance functions. Contact with
moving parts can cause serious injury.
■
Securely support any trowel components that must be raised.
■
NEVER lubricate components or attempt service on a running
trowel.
■
ALWAYS allow the trowel a proper amount of time to cool
before servicing.
■
Keep the trowel in proper running condition.
■
Make sure that there is no buildup of concrete, grease, oil or
debris on the machine.
■
Repair damage to the trowel immediately and always replace
broken parts.
■
Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters.
■
DO NOT use plastic food containers to dispose of hazardous
waste.
■
DO NOT pour waste oil or fuel directly onto the ground, down
a drain or into any water source.
Emergencies
■
■
■
ALWAYS know the location of
the nearest
ALWAYS know the location of the
nearest
Know the phone numbers of the nearest
ambulance, doctor
that a phone or radio is readily available at the
jobsite. If this is not possible, know the location of
the nearest phone. This information will be
invaluable in the event of an emergency.
fire extinguisher
first aid kit
.
and
.
fire department
. Ensure
■
NEVER store trowel with fuel in the tank for any extended
period of time. Always clean up spilled fuel immediately.
HTN- SERIES • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (06/06/07) — PAGE 13
HTN-SERIES — OPERATION AND SAFETY DECALS
P/N35168
Machine Safety Decals
The HTN-SERIES Ride-On Power Trowel is equipped with a number of operation and safety decals. These decals are provided for
operator safety and maintenance information. Should any of these decals become unreadable, replacements can be obtained from
your dealer.
WARNING
To avoid injury,
you MUST read
and understand
operator’s manual
before using this
machine.
This machine to
be operated by
qualified
personnel only.
Ask for training
as needed.
P/N 35137
WHITEMAN
P/N35137
P/N 1499 RED TEXT
P/N 10818 WHITE TEXT 24” x 3”
BELT DRIVE
CLOCKWISE
SERIES
P/N 20923
WARNING
P/N: 21455
GEAR DRIVE
CHECK
GEAR DRIVE
CHECK
P/N 2814 (WHITE)
COUNTER
CLOCKWISE
LIFTING POINTLIFTING POINT
LUBRICATION
MODEL
SERIAL NO.
CONTACT
SERVICE
DEPARTMENT
ROTATING BLADE
HAZARD
Keep hands
and feet clear
of guard rings.
Stop engine
before servicing.
P/N 35168
P/N 36099 (ISO Blue)
P/N35168
HOT
LUBRICATION
P/N 20953
P/N 20936
DANGER
DO NOT DISASSEMBLE
SPRING INSIDE IS
UNDER COMPRESSION
P/N 2634
Engine exhaust and some of
its constituents,and somedust created
by power sanding, sawing, grinding,
drillingand otherconstructionactivities
contains chemicals known to the State
of California to cause cancer, birth
defects and other reproductive harm.
Someexamples of thesechemicals are:
Leadfromlead-based paints.
Crystallinesilica frombricks.
Cementand othermasonryproducts.
Arsenicandchromium fromchemically
treatedlumber.
Yourrisk from these exposures varies,
dependingon howoftenyou dothistype
of work.To reduce your exposure to
these chemicals: work in aALWAYS
well ventilated area, and work with
approved safety equipment, such as
dust masksthat are specially designed
2634
to filterout microscopic particles.
P/N 20525
P/N 11811
DECAL ENGINE
SPEED PLATE
E
HIGH
N
G
I
N
E
S
P
E
E
D
W
LO
LUBRICATION
P/N: 11246
P/N: 13118
LUBRICATION
PAGE 14 — HTN 31V
HTN-SERIES • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (06/06/07) — PAGE 14
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