Multiquip HS81A User Manual
OPERATION AND PARTS MANUAL
SideWinder
MODEL HS81A
CUT-OFF SAW
Revision #2 (07/26/10)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Engine exhaust and some of
its constituents, and some dust created
by power sanding, sawing, grinding,
drillingand otherconstruction activities
contains chemicals known to the State
of California to cause cancer, birth
defects and other reproductive harm.
Some examples of these chemicals are:
Leadfromlead-based paints.
Crystallinesilica frombricks.
Cementand othermasonry products.
Arsenicandchromiumfrom chemically
treatedlumber.
Your risk from these exposures varies,
dependingon howoften youdo thistype
of work. To reduce your exposure to
these chemicals: work in aALWAYS
well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed
to filter out microscopic particles.
NOTE PAGE
HS81A CUT-OFF SAW — TABLE OF CONTENTS
MULTIQUIP — HS81A CUT-OFF
SAW
Proposition 65 Warning ............................................. 2
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Message Alert Symbols .............................. 6-7
Rules For Safe Operation .................................... 8-11
Specifications (Saw/Engine) ................................... 12
Decal Placement ..................................................... 13
Controls & Components ..................................... 14-15
Blade Installation Instructions ................................. 16
Water Kit Installation Instructions ............................ 17
Blades ..................................................................... 18
Initial Start-Up/Operation ................................... 19-20
Maintenance ...................................................... 21-25
Troubleshooting (Blade) .......................................... 26
Troubleshooting (Engine) ................................... 27-28
Filter Kits ................................................................. 29
Explanation of Codes in Remarks Column ............. 30
Suggested Spare Parts ........................................... 31
Carburetor Mounting Assembly ......................... 56-57
Carburetor Assembly ......................................... 58-59
Crankshaft and Piston Assembly .......................60-61
Water Kit Assembly ............................................ 62-63
Cart Assembly.................................................... 64-65
Tools ................................................................... 66-67
Recommended Diamond Blades ............................ 68
Terms and Conditions of Sale — Parts ................... 69
COMPONENT DRAWINGS
Muffler Assembly ...............................................32-33
Recoil Start Assembly ........................................ 34-35
Crankcase Assembly ......................................... 36-37
V-belt Cover (Clutch Side) Assembly ................. 38-39
V-Belt Cover (Pulley) Blade Guard Assembly ....40-41
Fuel Tank Assembly ........................................... 42-43
Lifting Handle and Roller Assembly ................... 44-45
Throttle Linkage Assembly ................................ 46-47
Flywheel Cover Assembly .................................. 48-49
Flywheel Assembly ............................................ 50-51
Ignition Assembly ...............................................52-53
Air Filter Assembly ............................................. 54-55
NOTE
Specifications and part
numbers are subject to
change without notice.
PAGE 4 — HS81A CUT-OFF SAW — OPERATION & PARTS MANUAL — REV. #2 (07/26/10)
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
N View Parts Diagrams
N Order Parts
N Print Specification Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
R Dealer Account Number
R Dealer Name and Address
R Shipping Address (if different than billing address)
R Return Fax Number
R Applicable Model Number
R Quantity, Part Number and Description of Each Part
www.multiquip.com
HS81A CUT-OFF SAW — OPERATION & PARTS MANUAL — REV. #2 (07/26/10) — PAGE 5
When ordering parts, please supply:
R Specify Preferred Method of Shipment:
UPS/Fed Ex DHL
N Priority One Tr uck
N Ground
N Next Day
N Second/Third Day
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
HS81A CUT-OFF SAW — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS! HAZARD SYMBOLS
Safety precautions should be followed at all times when operating
this equipment. Failure to read and understand the Safety
Messages and Operating Instructions could result in injury to
yourself and others.
This Owner's Manual has been
NOTE
to the maintenance section of this manual for data relative to its safe
operation.
Before using this SAW, ensure that the operating individual
has read and understands all instructions in this manual.
developed to provide complete
instructions for the safe and efficient
operation of the MULTIQUIP MODEL
HS81A
maintenance information, please refer
CUT-OFF SAW
. For engine
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure
to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous
carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled.
NEVER operate this equipment in a confined
area or enclosed structure that does not
provide ample free flow air.
Explosive Fuel
Gasoline is extremely flammable, and its
vapors can cause an explosion if ignited. DO
NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT
overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or
sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas
and away from sparks and flames. NEVER
use fuel as a cleaning agent.
DANGER
You WILL be
KILLED
NOT follow directions.
WARNING
You CAN be
KILLED
NOT follow directions.
CAUTION
You CAN be
INJURED
or
SERIOUSLY
or
SERIOUSLY
injured if you DO
injured if you DO
if you DO NOT follow directions.
Burn Hazards
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operations. NEVER operate the engine with
heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep
and
clothing
prevent injury.
fingers, hands, hair
away from all moving parts to
PAGE 6 — HS81A CUT-OFF SAW — OPERATION & PARTS MANUAL — REV. #2 (07/26/10)
HS81A CUT-OFF SAW — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the engine ON/OFF
switch in the OFF position, when the saw
is not in use.
Over Speed Conditions
NEVER tamper with the factory settings of the
engine governor or settings. Personal injury
and damage to the engine or equipment can
result if operating in speed ranges above
maximum allowable.
Guards and Covers In Place
NEVER operate the saw without blade guards
and covers in place. Adhere to safety
guidelines ANSI, OSHA, or other applicable
local regulations.
Respiratory Hazard
ALWAYS wear approved respiratory protection.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual
to help prevent damage to your concrete saw, other property, or
the surrounding environment.
Rotating Blade
NOTE
Rotating blade can cut and crush. Keep
hands and feet clear.
This
concrete/asphalt saw
, other
property, or the surrounding
environment could be damaged if
you do not follow instructions.
HS81A CUT-OFF SAW — OPERATION & PARTS MANUAL — REV. #2 (07/26/10) — PAGE 7
HS81A CUT-OFF SAW — RULES FOR SAFE OPERATION
■
WARNING - Read This Manual
Failure to follow instructions in this manual may lead to
Serious Injury
or even
Death
. This equipment is to be
operated by trained and qualified personnel only! This
equipment is for industrial use only.
The following safety guidelines should always be used
when operating the Multiquip HS81A Cut-off Saw.
SAFETY
■
DO NOT operate or service this equipment
before reading this entire manual.
■
This equipment should not be operated by persons under 18
years of age.
■
NEVER operate the saw without proper protective clothing,
shatterproof glasses, steel-toed boots and other protective
devices required by the job.
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool
before servicing the saw.
■
High Temperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact
with
■
The engine of this saw requires an adequate free flow of
cooling air. NEVER operate the saw in any enclosed or narrow
area where free flow of the air is restricted. If the air flow is
hot!
components can cause serious burns.
restricted it will cause serious
damage to the saw's engine
and may cause injury to
people. Remember the
saw's engine gives off
DEADLY
gas.
carbon monoxide
■
NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
■
NEVER operate the saw under the influence or drugs or alcohol.
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
■
Manufacturer does not assume responsibility for any accident
due to equipment modifications. Unauthorized equipment
modification will void all warranties.
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■
ALWAYS check the saw for loosened hardware such as nuts
and bolts before starting.
■
■
■
■
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
ALWAYS use extreme caution when
working with flammable liquids.
When refueling, STOP the engine and
allow it to cool.
NEVER
Fire or explosion could result from
vapors
engine.
NEVER operate the saw in an explosive atmosphere where
fumes are present or near combustible materials. An
explosion or fire could result causing severe
smoke
around or near the saw.
fuel
, or if fuel is spilled on a
hot!
bodily harm
or even death.
ALWAYS move the saw at least 10 feet away from the fueling
point before starting the engine and make sure the gas cap
on the saw and the fuel can are properly tightened.
■
Topping-off to filler port is dangerous, as it tends to spill fuel.
■
NEVER use fuel as a cleaning agent.
PAGE 8 — HS81A CUT-OFF SAW — OPERATION & PARTS MANUAL — REV. #2 (07/26/10)
HS81A CUT-OFF SAW — RULES FOR SAFE OPERATION
General Safety
■
ALWAYS read, understand, and
follow procedures in Operator's
Manual before attempting to operate
this equipment.
■
ALWAYS wear proper respiratory (mask), hearing and eye
protection equipment when operating the saw.
■
ALWAYS be sure the operator is familiar with proper safety
precautions and operating techniques before using the saw.
■
ALWAYS inspect the blade, flanges and shafts for damage
before installing the blade.
■
ALWAYS use high-speed, reinforced, abrasive blades - 1/8"
(3.17 mm) thick (minimum) or high-speed, diamond blades
specifically rated with a maximum operating speed of at least
5,400 RPM on 14" (350 mm) or 6,200 RPM on 12" (300 mm).
■
ALWAYS use high-speed reinforced, abrasive blades or
high-speed, diamond blades marked with a 1" (25.4 mm)
hole for a 1" (25.4 mm) flange, or a 20 mm hole for a 20 mm
flange.
■
ALWAYS use abrasive blades or high-speed diamond blades
marked for use with gasoline-powered, hand-held, portable,
abrasive cutting-off saws.
■
ALWAYS read all safety materials and instructions that
accompany any blade used with this saw.
■
ALWAYS inspect each blade carefully before using it. If there
are any signs of damage or unusual wear, DO NOT USE
THE BLADE.
■
ALWAYS verify the blade arbor hole matches the saw's
spindle before mounting the blade.
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
ALWAYS hold the saw with both hands when the engine is
running. Use a firm grip with thumbs and fingers encircling
the handles.
ALWAYS keep all parts of the body away from the cutting-off
blades when the engine is running.
ALWAYS keep the handles dry, clean and free of oil or fuel.
ALWAYS carry the saw with the engine stopped and the
muffler away from the body.
ALWAYS instruct bystanders on where to stand while the
saw is in operation.
ALWAYS clear the work area of unnecessary people.
NEVER allow anyone to stand in front of or behind the blade
while the engine is running.
ALWAYS make sure the blade is not contacting any objects
before starting the engine.
ALWAYS check for buried electrical cables before sawing. If
unsure, contact the local utilities.
ALWAYS have all service and maintenance performed by
competent trained service personnel.
ALWAYS clean the saw after each day’s use.
ALWAYS have a copy of this manual at the job site.
ALWAYS
oil.
ALWAYS service air cleaner frequently to prevent carburetor
malfunction.
ALWAYS keep clear of
saw is in operation.
ALWAYS maintain this saw in a
all times
ALWAYS keep any inexperienced and unauthorized people
away from the saw at all times.
ALWAYS store saw properly when it is not being used.
Equipment should be stored in a clean, dry location out of
the reach of children.
stop
the engine before servicing, adding fuel and
rotating
.
or
moving parts
safe
operating condition at
while the
■
ALWAYS mount the blade
the arbor nut.
■
ALWAYS make sure the blade and flanges are clean and
free of dirt and debris before mounting the blade on the saw.
■
ALWAYS use the correct blade for the type of work being
done. Check with blade manufacturer if you do not know if
blade is correct for desired application.
HS81A CUT-OFF SAW — OPERATION & PARTS MANUAL — REV. #2 (07/26/10) — PAGE 9
solidly
and
firmly
. Wrench tighten
NOTE
This saw is designed for certain
applications only. DO NOT use or
modify this saw for any application
other than for which it was designed.
HS81A CUT-OFF SAW — RULES FOR SAFE OPERATION
■
NEVER leave the machine
■
NEVER run the engine without the air filter. Severe engine
damage could occur.
■
NEVER wear jewelry or loose fitting clothing that may snag
on the controls or moving parts, this can cause a serious
injury.
■
NEVER operate this saw without the blade guard, or other
protective guards in place.
■
NEVER stand behind or in front of the blade path while the
engine is running.
■
NEVER use abrasive blades that are less the 1/8" (3.17 mm)
thick.
■
NEVER exceed maximum blade speed shown for each blade
size. Excessive speed could result in blade breakage.
■
NEVER use a damaged saw or blades.
■
NEVER try to stop a moving blade with your hand.
■
NEVER use an abrasive blade that has been dropped.
■
NEVER use carbide-tipped or toothed type blades of any
kind.
■
NEVER use segmented diamond blades unless they are
specifically designed for high-speed, hand-held saws.
■
NEVER place 1 inch (25.4 mm) arbor hole blades on 20 mm
flanges.
■
NEVER use the side of a cutting-off blade as a grinder.
■
NEVER cock, jam or wedge the blade in the cut.
■
NEVER operate the saw if the blade does not stop rotating
when the throttle trigger is released.
■
NEVER start cutting until you have a clear work area and
secure footing.
■
NEVER allow other persons to be near the saw when starting,
refueling, or when the saw is operating.
■
NEVER allow bystanders or animals in the work area while
using a cutting-off machine.
■
NEVER touch a dry cutting diamond blade immediately after
use. These blades require several minutes to cool after each
cut.
■
NEVER use damaged or worn blade flanges. Discard any
damage or worn saw parts.
unattended
while running.
Diamond Blade Safety
■
■
■
■
■
■
■
■
■
Saw Transportation Safety
■
■
■
■
Use appropriate steel centered diamond blades
manufactured for use on concrete saws.
WARNING
ALWAYS inspect diamond blades before each use. The
blade should exhibit no cracks,
dings, or flaws in the steel
centered core and/or rim. Center
(arbor) hole must be undamaged
and true.
Examine blade flanges for
damage, excessive wear and
cleanliness before mounting
blade. Blade should fit snugly on the shaft and against the
inside/outside blade flanges.
Ensure the blade is marked with an operating speed greater
than the blade shaft speed of the saw.
Only cut the material that is specified by the diamond blade.
Read the specifications of the diamond blade to ensure the
proper tool has been matched to the material being cut.
ALWAYS keep blade guards in place. Exposure of the
diamond blade must not exceed 180 degrees.
Ensure that the diamond blade does not come into contact
with the ground or surface during transportation. DO NOT
drop the diamond blade on ground or surface.
The engine governor is designed to permit maximum
engine speed in a no-load condition. Speeds that exceed
this limit may cause the diamond blade to exceed the
maximum safe allowable speed.
Ensure that the blade is mounted correctly for proper
operation.
NEVER transport the saw with the blade mounted.
ALWAYS use caution when
saw.
ALWAYS tie-down the saw when transporting.
ALWAYS use caution and follow the instructions when
loading and unloading the saw.
lifting
and
transporting
this
■
NEVER allow blade exposure from the guard to be more
than 180 degrees.
■
NEVER operate this saw without both hands on the handles.
PAGE 10 — HS81A CUT-OFF SAW — OPERATION & PARTS MANUAL — REV. #2 (07/26/10)
HS81A CUT-OFF SAW — RULES FOR SAFE OPERATION
EMERGENCIES
■
ALWAYS know the location of
the nearest
■
ALWAYS know the location of the
nearest
■
In emergencies
nearest phone or
Also know the phone numbers of the nearest
ambulance, doctor,
information will be invaluable in the case of an
emergency.
fire extinguisher
first aid kit
.
always
keep a phone on the job site
and
.
know the location of the
.
fire department
. This
HS81A CUT-OFF SAW — OPERATION & PARTS MANUAL — REV. #2 (07/26/10) — PAGE 11
HS81A CUT-OFF SAW — SPECIFICATIONS
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Table 2. HS81A Power Source Specifications
Engine Type Two-Stroke, Single Cylinder, Air cooled
Displacement 4.92 cu. in. (80.7 cc.)
Maximum Spindle Speed 5,100 RPM
Engine Speed 10,000 RPM
)mm838x754x0721(
Idle Speed 2,500 RPM
Dimensions (LxWxH)
Fuel Tank Capacity .23 Gallons (.9 Liters)
Fuel/Oil Mix Ratio See Figure 13
Starting Method Recoil Start
Ty pe
Ignition
Gap .014 in. (.35 mm)
Manufacturer Champion/NGK
Spark Plugs
Carburetor
Type RCJ7Y/BPR6A
Gap .02 in (.5 mm)
Manufacturer Walbro
Model WJ85
Ty pe
31.5 x 8.7 x15.75 in.
(800 x 220 x 400 mm)
Electronic
Speed Controlled
Diaphragm/
Semi-Fixed Jet
EPA Approved
PAGE 12 — HS81A CUT-OFF SAW — OPERATION & PARTS MANUAL — REV. #2 (07/26/10)
HS81A CUT-OFF SAW — DECAL PLACEMENT
P/N DCL 230
Machine Operation And Safety Decals
The HS81A CUT-OFF SAW is equipped with a number of
operation and safety decals (Figure 1). Should any of these
decals become unreadable, replacements can be obtained from
your dealer.
P/N DCL 231
P/N DCL 234A
P/N DCL 232
P/N DCL 161
Figure 1. Safety Decals
HS81A CUT-OFF SAW — OPERATION & PARTS MANUAL — REV. #2 (07/26/10) — PAGE 13
HS81A CUT-OFF SAW — CONTROLS & COMPONENTS
3
1
2
4
12
11
9
10
Figure 2. HS81A Cut-off Saw Components 1
Figures 2 and 3 shows the location of the basic controls or
components for the Multiquip Model HS81A Cut-off Saw. Listed
below is a brief explanation of each control or component.
1. Air Filter – Prevents dirt and debris from entering the engine
air intake. Check filter periodically and keep cleaned or
replace when necessary. NEVER run engine with a dirty
air filter.
2. Muffler – Used to reduce noise and emissions. NEVER!
touch muffler when engine is running. Allow engine to cool
down. This component gets extremely hot!
3. Guard Adjustmet Knob – Allows for the adjustment of
the blade guard. Turn this knob clockwise to tighten,
counter-clockwise to loosen.
4. Pulley Lock Pin Hole – Insert a phillips head screw driver
or similar tool into this hole to prevent the pulley from rotating.
5. V-belt Tensioning Cam – Allows for the adjustment of the
V-belt. To tighten V-belt turn clockwise, to slacken turn
counterclockwise.
8
7. Roller Wheel – Allows for easy free movement of the saw
when cutting on a flat surface.
8. V-belt Cover (Clutch) – Unscrew these 2 nuts to remove
the clutch V-belt cover. NEVER operate the saw with this
cover removed. It may be necessary to remove the pulley
cover first before this cover can be removed.
9. Decompression Valve – Push inward when starting
engine.
10. Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions. The choke enriches the fuel
mixture.
11. Rear Handle – When starting engine, place right foot onto
rear handle base. For normal operation always place one
hand on the rear handle and the other hand on the upper
handle. Always use two hands when operating the saw.
7
6
5
6. V-belt Cover (Pulley) – Unscrew these 3 nuts to remove
the pulley V-belt cover. NEVER operate the saw with this
cover removed.
PAGE 14 — HS81A CUT-OFF SAW — OPERATION & PARTS MANUAL — REV. #2 (07/26/10)
12. Engine ON/OFF Switch – ON position permits engine
starting, OFF position stops engine operation.
HS81A CUT-OFF SAW — CONTROLS & COMPONENTS
13
21
13. Blade Guard – Covers saw blade.
14. Front Handle – When lifting or carrying of the saw is
required, use this handle.
15. Throttle Lock Lever – Using your thumb, press this lever
downward and squeeze the trigger lever to lock the throttle
in place. This will allow the saw blade to rotate at maximum
speed without having to hold the trigger lever. Squeeze the
trigger lever again to unlock the throttle.
16. Variable Throttle Lever – To obtain a variable blade
speed, press this lever downward then squeeze the throttle
trigger.
20 19
Figure 3. HS81A Cut-off Saw Components 2
14
18
18. Fuel Filler Cap – Remove this cap to add mixed fuel
19. Recoil Starter (pull rope) – Manual-starting method. Pull
20. Blade Shaft Nut – Loosen to remove the cutting blade
21. Cutting Blade – Use appropriate type blades for desired
15
16
22
17
(requires a 25:1 mixture) to the fuel tank. This saw uses a
2-stroke engine. Make sure fuel cap is tightened securely.
DO NOT over fill. See Figure 13 for correct fuel to oil mixture.
the starter grip until resistance is felt, then pull briskly and
smoothly.
from the outer and inner flanges.
cutting application.
17. Throttle Trigger Lever – Squeeze this lever to start the
saw blade rotation. Release the trigger lever to stop the
saw blade rotation. This lever is to be used in conjunction
with either the throttle lock or variable throttle levers.
HS81A CUT-OFF SAW — OPERATION & PARTS MANUAL — REV. #2 (07/26/10) — PAGE 15
22. Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.02 inch (0.5 mm). Clean spark plug
once a month.
HS81A CUT-OFF SAW — BLADE INSTALLATION INSTRUCTIONS
Figure 4. Tool Kit
Blade Installation Procedure
STEP 1
For proper installation, first remove the
outer
flange , and
inner
“dual-arbor” flange .
blade shaft nut
,
The Multiquip
(Figure 4) that assists you with day to day operations.
need these tools for the assembly of your saw.
Item
common bolt/screw and nut head sizes of your saw.
Item
allen screws.
STEP 3
Chose the proper
your cutting blade arbor) and place this selected side to the
blade shaft
Side Winder
is a versatile screwdriver/wrench that accommodates
is the wrench necessary to accommodate various
blade arbor
.
Cut-Off Saw comes with a Tool Kit
You will
side of the
inner flange
(to match
Figure 5. Inner and Outer Flanges (Removal)
STEP 2
A dual sided, “dual-arbor”
a 20 mm or 1-inch arbor hole for operator safety and convenience.
outer flange
The
Figure 6. Inner and Outer Flanges (Placement)
PAGE 16 — HS81A CUT-OFF SAW — OPERATION & PARTS MANUAL — REV. #2 (07/26/10)
inner flange
fits on top of the cutting blade.
accommodates either
Figure 7. Selecting the Proper Blade Arbor
STEP 4
Match the arbor side to the dimension of your blade arbor and
“sandwich” between the inner and outer flanges. Tighten the
blade shaft nut
securely to hold the blade in place.
Figure 8. Securing the Cutting Blade
HS81A CUT-OFF SAW — WATER KIT INSTALLATION INSTRUCTIONS
Contents of Water Kit
The contents of the Water Kit cannot be purchased seperately.
See Water Kit Assembly in Parts Section of this manual for
Water Kit part number.
Figure 9. Water Kit Parts
Hose Clamp
Socket Head Cap Screw w/ Washer
Quick Disconnect Fitting
Water Hose
Hex Key Tool (Included with Tool Kit)
Plastic Ties
Wet
Air Filter Canister
Water Kit Installation Procedure
Connect the
single end of the
Snap fit the
Blade Guard
Front Handle.
Loop the
and fasten the clamp to the
(Sold Seperately)
Quick Disconnect Fitting
Water Hose
Water Hose
. Orient the
Hose Clamp
Outlets to the
Water Hose
around the
Roller Bar Support Arm
.
Water Hose
to the
Holes
in the
through the
using the Socket Head Cap Screw w/ Washer , and
Figure 10. Water Kit Assembly Points
Figure 11. Wet Air Filter Canister
HS81A CUT-OFF SAW — OPERATION & PARTS MANUAL — REV. #2 (07/26/10) — PAGE 17
Hex Key Tool
Use the
the hose fittings and water hose to the saw.
When using the Water Kit option for your saw, the Dry
Filter Canister
Canister
Section of this manual).
Plastic Ties
(See Air Filter Kit Assembly in Parts
.
as preferred to further secure
MUST be replaced with the Wet
Air Filter
Air
HS81A CUT-OFF SAW — BLADES
PREPARATION / PRE-INSPECTION
1. Read and fully understand this manual,
the safety instructions in particular, and
the engine manufacturer's manual
supplied with the saw.
2. Select the correct blade for each application. If abrasive
blades are used, MAKE CERTAIN they are designed for
use on a concrete floor saw. They must be reinforced and
have a hole for the driving pin. When wet cutting with an
abrasive blade, MAKE CERTAIN the blade is intended for
wet cutting. Water will destroy a dry cut abrasive blade.
Some diamond blades require water cooling and failure to
do so will destroy them almost immediately. Other diamond
blades can be used with or without water.
3. Handle all blades with care and NEVER use a damaged
blade. NEVER use an abrasive blade that has been
dropped.
BLADES
Saw blades, or cutting disks, are available in either an abrasive
design or as diamond blades. Either blade will work on the
HS81A CUT-OFF SAW , however, diamond blades are recommended.
Ask your dealer about your specific cutting application.
SAW BLADE INSPECTION
WARNING
2. Edge of the Steel Core - Check the diameter edge for
discoloration (blue oxidation) indicating an overheating
condition caused by insufficient cooling water/air.
Overheating of blades may lead to loss of core tension and/
or increase the possibility for blade failure. Make sure the
steel core's width is uniform about the rim of the blade, and
not succumbing to an "under-cutting" condition brought
about by highly abrasive material or improper under-cutting
core protection
3. Directional Arrow - Ensure that the blade is oriented
properly on the blade shaft for sawing. Reference the
directional arrow on the blade and place it so the direction
of rotation "downcuts" with the turn of the shaft.
4. Diamond Segment or Rim - Ensure there are no cracks,
dings, or missing portions of the diamond segment/rim. DO
NOT
of the rim.
cause damage to your saw or injury to the user or others in
the operating area.
Figure 12. Diamond Blade
use a blade that is missing a segment or a portion
Damaged and /or missing segments/rims may
Failure to thoroughly inspect the diamond
blade (Figure 12) for operational safety
could result in damage to the blades or
the saw and may cause injury to the user
or others in the operating area.
1. Stress Relief Holes (Gullets) - Check the steel core for
cracks that may have propagated from the slots and/or
gullets. Cracks indicate extreme fatigue failure and if sawing
continues, catastrophic failure will occur.
PAGE 18 — HS81A CUT-OFF SAW — OPERATION & PARTS MANUAL — REV. #2 (07/26/10)
5. Specifications - Ensure that the blade specifications, size,
6. Arbor Hole - It is essential that the arbor hole diameter
7. MAX RPM - This RPM reference is the maximum safe
and diameter properly match up to sawing operations.
Utilizing a blade not matched properly to the task may result
in poor performance and/or blade damage.
properly matches the blade, and that it is free from distortion.
Correct blade flanges (collars) must be used. The inside
face of the flanges must be clean and free of debris. An outof-round arbor condition will cause damage to the blade
and the saw.
operating speed for the blade selected. NEVER exceed the
max RPM on the diamond blade. Exceeding the maximum
RPM is dangerous and may cause poor performance and
may damage the blade.
HS81A CUT-OFF SAW — INITIAL START-UP/OPERATION
INITIAL START-UP
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
ALWAYS wear approved eye and hearing
protection before operating the saw.
NEVER place hands or feet inside the belt
guard or blade guard while the engine is
running. ALWAYS shut the engine down
before performing any kind of maintenance
service on the saw.
DO NOT attempt to operate the saw until
the Safety, General Information and
Inspection sections of this manual have
been read and thoroughly understood.
Depending on engine manufacturer,
operating steps may vary. See engine
manufactures operating manual.
NEVER operate the saw in a
confined area or enclosed
area structure that does not
provide ample
free flow of air
.
2-STROKE
MOTOR OIL
2.6 FL.OZ
FUEL TO OIL
MIXTURE RATIO
25:1 (4%)
UNLEADED GAS
GAL. (LITERS)
1 (3.78)
2 (7.57)
5 (18.92)
UNLEADED
FUEL
90 OCTANE
PREMIUM
UNLEADED
GASOLINE
2-STROKE OIL
OZ. (ML)
5.2 (154)
10.4 (308)
26 (769)
NUMBER OF
BOTTLES
2
4
10
Figure 13. Fuel to Oil Mixture
DO NOT
use automotive motor oil when
adding oil to fuel. For optimum performance
NOTE
and proper lubrication, the manufacture
recommends that the fuel to oil ratio mixture
be 25:1
A single bottle ( 2.6 fl. oz) of smokeless 2-stroke motor oil
be purchased separately
. However you can purchase from
cannot
Multiquip a case (P/N 00325) of 48 individual bottles or a 6 pack
(P/N 003256PAK).
Starting
Explosive Fuel
Fuel Check
Motor fuels are highly flammable and can be
dangerous if mishandled. DO NOT smoke
while refueling. DO NOT attempt to refuel the
saw if the engine is
hot! or running
.
1. Remove the fuel cap located on the side of the saw.
2. Visually inspect to see if fuel level is low. If fuel is low,
replenish with fuel oil mixture as shown in Figure 13.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel.
This saw uses a 2-stroke engine which
octane
NOTE
requires a mixture of no less than 90
premium
unleaded gasoline and smoke
free 2-stroke motor oil. See Figure 13.
HS81A CUT-OFF SAW — OPERATION & PARTS MANUAL — REV. #2 (07/26/10) — PAGE 19
1. Place the engine ON/OFF switch in the ON position
2. Using your thumb, press down on the throttle lock lever,
while squeezing the throttle trigger. This will lock the throttle
half-throttle
in the
position.
3. Pull the choke lever all the way out to the CLOSED position.
4. Pull the
decompression button
outward.
5. Place the saw on level ground. Make sure the saw blade is
free to rotate and will not come into contact with any foreign
objects.
6. Hold the front handle firmly with the left hand and put your
right foot onto the base of the rear handle.
The CLOSED position of the choke lever
enriches the fuel mixture for starting a COLD
NOTE
engine. The OPEN position provides the
correct fuel mixture for normal operation after
starting, and for restarting a warm engine.
HS81A CUT-OFF SAW — INITIAL START-UP/OPERATION
7. Grasp the
becomes the hardest at a certain position, corresponding to
the compression point. Pull the starter grip briskly and smoothly
for starting.
8. If the engine has started, slowly return the choke lever to the
"OPEN"
1 through 9.
9. Squeeze the throttle lever trigger to release it from the
throttle position.
10. Before the saw is placed into operation, run the engine for
several minutes. Check for fuel leaks, and noises that would
associate with a loose guards and/or covers.
OPERATION
ALWAYS cut with the saw at FULL THROTTLE. Attempting to
cut with the saw at less than full throttle could cause the blade to
bind or stop abruptly in the slab resulting in serious injury to the
operator or others in the area.
starter grip
position. If the engine has not started repeat steps
and slowly pull it out. The resistance
half-
WARNING
NOTE
4. When the end of the cut has been reached, raise the blade
out of the cut .
5. If cutting is complete, turn the engine off and wait for the blade
to stop rotating.
Shut-down
1. Let the engine idle for 3-5 minutes.
2. Place the engine ON/OFF switch to the OFF position
3. Wait for the blade to stop spinning before handling the saw.
4. DO NOT touch the cutting blade it is very
cool, severe burn condition exists.
Mark the cutting line clearly and always
saw in a STRAIGHT LINE ONLY.
hot!
, allow it to
WARNING
ALWAYS keep clear of
this equipment.
2. To begin sawing, lower the rotating blade allowing it to cut to
the preset depth.
3. When blade has reached full cutting depth, slowly walk
behind the saw at a rate that will allow the engine to operate
without losing optimum RPM.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
rotating
DO NOT try to cut faster than the blade will allow.
Cutting too fast will cause the blade to rise up
out of the cut. Improper cutting rate can decrease
the life of the engine and blades.
or
moving
parts while operating
PAGE 20 — HS81A CUT-OFF SAW — OPERATION & PARTS MANUAL — REV. #2 (07/26/10)
V-Belt Changing Procedure
N
HS81A CUT-OFF SAW — MAINTENANCE
Figure 14. Belt Guard Cover Removal
Figure 15. Re-Installing Cover Guard
Remove the 2 hex nuts
gain access to the V-belt on the clutch side. Remove V-belt
cover
Remove the 2 hex nuts
knob
the Cover Guard
.
to gain access to the V-belt on the spindle side. Remove
and hex screw and washer to
and hex screw and guard adjustment
.
Using the provided wrench, loosen the three nuts
the tension on the V-belt, then turn the V-belt Tensioning Cam
until the V-belt is completely slacked.
Figure 16. V-Belt Tensioning
Remove the V-belt from the
Install the new V-belt around both pulleys. It is essential that the
drive V-belt is properly positioned around both the clutch and
spindle pulleys.
Figure 17. Drive V-Belt
HS81A CUT-OFF SAW — OPERATION & PARTS MANUAL — REV. #2 (07/26/10) — PAGE 21
clutch and spindle pulleys
to reduce
.
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