Multiquip HPHA36C5H User Manual
OPERATION AND PARTS MANUAL
HPHA36C5H
WALK-BEHIND TROWEL
Revision #3 (07/06/10)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P/N 21652
Engine exhaust and some of
its constituents, and some dust created
by power sanding, sawing, grinding,
drillingandotherconstructionactivities
contains chemicals known to the State
of California to cause cancer, birth
defects and other reproductive harm.
Some examples of these chemicals are:
Leadfromlead-basedpaints.
Crystallinesilicafrombricks.
Cementandothermasonryproducts.
Arsenicandchromiumfrom chemically
treatedlumber.
Your risk from these exposures varies,
dependingonhowoftenyoudothistype
of work. To reduce your exposure to
these chemicals: work in aALWAYS
well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed
to filter out microscopic particles.
HPHA36C5H WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 3
HPHA36C5H TROWEL— TABLE OF CONTENTS
MQ - HPHA36C5H TROWEL
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Training Checklist ...................................................... 6
Daily Pre-Operation Checklist ................................... 7
Safety Message Alert Symbols .............................. 8-9
Rules For Safe Operation .................................. 10-11
Operation And Safety Decals .................................. 12
General Information ................................................ 13
Specifications (Trowel) ............................................ 14
Specifications (Engine) ........................................... 15
Controls and Components ................................. 16-17
Basic Engine ........................................................... 18
Assembly and Installation .................................. 19-21
Pre-Inspection .................................................... 22-23
Initial Start-Up ....................................................24-25
Operation ........................................................... 26-27
Options ............................................................... 28-29
Maintenance ...................................................... 30-34
Troubleshooting (Trowel) ...................................35-36
Troubleshooting (Engine) ........................................ 37
Explanation of Codes .............................................. 38
Suggested Spare Parts ........................................... 39
Nameplate and Decals....................................... 40-41
Standard Handle Assembly ...............................42-43
Quick Pitch™ Handle Assembly....................... 44-46
4-Blade Spider Assembly ................................... 48-49
Gearbox & Engine Mounts Assembly ............... 50-52
Engine, 5.5HP Honda Assembly ....................... 54-55
Guard Ring Assembly .......................................56-57
Blades and Arm Adj. Fixture Assembly .............. 58-59
Lifting Bail Assembly (Option) ............................ 60-61
HONDA GX160K1QX2 ENGINE
Air Cleaner Asssembly ....................................... 62-63
Camshaft Asssembly ......................................... 64-65
Carburetor Asssembly .......................................66-67
Control Asssembly ............................................. 68-69
Crankcase Cover Asssembly ............................. 70-71
Crankshaft Asssembly ....................................... 72-73
Cylinder Barrel Asssembly ................................. 74-75
Cylinder Head Asssembly ..................................76-77
Fan Cover Asssembly ........................................ 78-79
Flywheel Asssembly ........................................... 80-81
Fuel Tank Asssembly ......................................... 82-83
Ignition Coil Asssembly ...................................... 84-85
Label Asssembly ................................................ 86-87
Muffler Asssembly .............................................. 88-89
Piston Rings Asssembly ..................................... 90-91
Recoil Starter Asssembly ................................... 92-93
NOTE
PAGE 4 — HPHA36C5H WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
Specification and part number
are subject to change without
notice.
NOTE PAGE
HPHA36C5H WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 5
HPHA36C5H TROWEL— TRAINING CHECKLIST
TRAINING CHECKLIST
This checklist will lists some of the minimum requirements for
machine maintenance and operation. Please feel free to detach
it and make copies. Use this checklist whenever a new operator
is to be trained or it can be used as a review for more experienced
operator’s.
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COMMENTS:
PAGE 6 — HPHA36C5H WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
HPHA36C5H TROWEL— DAILY PRE-OPERATION CHECKLIST
DAILY PRE-OPERATION CHECKLIST
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HPHA36C5H WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 7
HPHA36C5H TROWEL- SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating
this equipment. Failure to read and understand and comply with
the Safety Messages and Operating Instructions could result in
injury to yourself and others.
This Owner's Manual has been
developed to provide complete
instructions for the safe and
NOTE
Before using this WALK-BEHIND TROWEL, ensure that the
operating individual has read and understands all
instructions in this manual.
efficient operation of the MQ
HPHA36C5H TROWEL. For
engine maintenance information,
please refer to the engine
manufacturers instructions for
data relative to its safe operation.
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous
carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled.
NEVER operate this equipment in a confined
area or enclosed structure that does not
provide ample free flow air.
Explosive Fuel
Gasoline is extremely flammable, and its
vapors can cause an explosion if ignited. DO
NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT
overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or
sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas
and away from sparks and flames. NEVER
use fuel as a cleaning agent.
Burn Hazards
DANGERDANGER
DANGER
DANGERDANGER
You WILL be
if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or
you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
You CAN be
these directions.
Potential hazards associated with HPHA36C5H TROWEL
operation will be referenced with Hazard Symbols which appear
throughout this manual, and will be referenced in conjunction
with Safety Message Alert Symbols.
KILLED
INJURED
or
SERIOUSLY INJURED
SERIOUSLY INJURED
if you DO NOT follow
if
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operations. NEVER operate the engine with
heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep
and
clothing
prevent injury.
away from all moving parts to
fingers, hands, hair
PAGE 8 — HPHA36C5H WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
HPHA36C5H TROWEL- SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the engine ON/OFF
switch in the OFF position, when the
trowel is not in use.
Over Speed Conditions
NEVER tamper with the factory settings of the
engine governor or settings. Personal injury
and damage to the engine or equipment can
result if operating in speed ranges above
maximum allowable.
Respiratory Hazard
ALWAYS wear approved respiratory protection.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual
to help prevent damage to your trowel, other property, or the
surrounding environment.
CAUTICAUTI
CAUTION
CAUTICAUTI
This walk-behind trowel, other property, or the
surrounding environment could be damaged
if you do not follow instructions.
HPHA36C5H WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 9
HPHA36C5H TROWEL— RULES FOR SAFE OPERATION
RULES FOR SAFE OPERATION
WARNINGWARNING
WARNING
WARNINGWARNING
Failure to follow instructions in this manual may lead to serious
injury or even death! This equipment is to be operated by
trained and qualified personnel only! This equipment is for
industrial use only.
■
NEVER operate this equipment when not feeling well due to
fatigue, illness or taking medicine.
■
NEVER operate the trowel under the influence or drugs or
alcohol.
■
Replace nameplate, operation and safety decals when they
become difficult to read.
■
ALWAYS check the trowel for loosened hardware such as
nuts and bolts before starting.
The following safety guidelines should always be used when
operating the HPHA36C5H Trowel.
SAFETY
■
DO NOT operate or service this equipment
before reading this entire manual. The
manual must be kept available and accessible
to the operator.
■
This equipment should not be operated by persons under the
minimum statutory age limit.
■
NEVER use this machine for any purpose other than those
described in this manual.
■
NEVER operate the trowel without proper protective clothing,
shatterproof glasses, steel-toed boots and other protective
devices required for the job.
■
NEVER touch the hot exhaust manifold, muffler
or cylinder. Allow these parts to cool before
servicing the trowel.
■
High Temperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact
hot!
with
■
The engine of this trowel requires an adequate free flow of
cooling air. NEVER operate the trowel in any enclosed or
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
components can cause serious burns.
narrow area where free flow
of the air is restricted. If the
air flow is restricted it will
cause serious damage to
the engine and may cause
injury to people. Remember
the engine gives off
DEADLY
gas.
carbon monoxide
■
■
■
NEVER use accessories or attachments which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
■
Manufacturer does not assume responsibility for any accident
due to equipment modifications. Unauthorized equipment
modification will void all warranties. Any modification which
could lead to a change in the original characteristics of the
machine should be made only by the manufacturer who shall
confirm that the machine is in conformity with appropriate
safety regulations.
PAGE 10 — HPHA36C5H WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
■
■
■
ALWAYS use extreme caution when working with flammable
liquids. When refueling, STOP the engine and allow it to cool.
NEVER operate the trowel in an
explosive atmosphere where fumes
are present, or near combustible
materials. An explosion or fire could
result in severe
death.
NEVER
Fire or explosion could result from
vapors
Topping-off to filler port is dangerous, as it tends to spill fuel.
NEVER use fuel as a cleaning agent.
smoke
, or if fuel is spilled on a
bodily harm or even
around or near the machine.
fuel
hot!
engine.
HPHA36C5H TROWEL— RULES FOR SAFE OPERATION
■
NEVER Run engine without air filter. Severe engine damage
may occur. Service air filter frequently to prevent carburetor
malfunction.
■
NEVER place your
while starting or operating this equipment.
■
AVOID wearing jewelry or loose fitting clothing that may snag
on the controls or moving parts as this can cause a serious
injury.
■
ALWAYS keep clear of
operating the trowel.
■
Moving Parts – Shut down the engine before performing
service or maintenance functions. Contact with moving parts
can cause serious injury.
■
ALWAYS check to make sure that the operating area is clear
before starting the engine.
■
NEVER leave the machine
■
ALWAYS be sure the operator is familiar with proper safety
precautions and operations techniques before using trowel.
■
ALWAYS keep the work area well organized.
■
ALWAYS clear the work area of any debris, tools, etc. that
would constitute a hazard while the trowel is in operation.
WARNINGWARNING
WARNING
WARNINGWARNING
feet
or
rotating
hands
inside the guard rings
or
moving parts
unattended
while running.
while
■
■
Maintenance Safety
■
■
■
■
■
■
Emergencies
■
When placing the trowel inside a truck-bed for transport,
always tie-down the trowel.
ALWAYS use proper lifting techniques when moving the
trowel.
NEVER lubricate components or attempt service on a running
trowel.
ALWAYS allow the trowel a proper amount of time to cool
before servicing.
Keep the trowel in proper running condition.
Fix damage to the trowel immediately and always replace
broken parts.
Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
ALWAYS know the location of
the nearest
fire extinguisher
.
ALWAYS check to make sure that the operating area is
clear before starting the engine.
■
■
No one other than the operator is to be in the working area
when the trowel is in operation.
■
Always observe all applicable compulsory regulations
relevant to environmental protection, especially, fuel storage,
the handling of hazardous substances, and the wearing of
protective clothing and equipment. Instruct the user as
necessary, or, as the user, request this information and
training.
■
ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children.
Transporting
■
ALWAYS shutdown engine before transporting.
■
Tighten fuel tank cap securely and close fuel cock to prevent
fuel from spilling.
■
Drain fuel when transporting trowel over long distances or
bad roads.
■
ALWAYS know the location of the
nearest
In emergencies
nearest phone or
Also know the phone numbers of the nearest
first aid kit
ambulance, doctor
information is invaluable in the case of an
emergency and could keep a serious situation from
becoming a tragic one .
.
always
know the location of the
keep a phone on the job site
and
fire department
.
. This
HPHA36C5H WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 11
HPHA36C5H TROWEL— OPERATION AND SAFETY DECALS
OPERATION AND SAFETY DECALS
The HPHA36C5H walk-behind trowel is equipped with a number of operation, safety and maintenance decals. Should any of these
decals become unreadable, replacements can be obtained from your dealer.
CAUTION
DO NOT LIFT MACHINERY BY GUARD
RING. MAY CAUSE DAMAGE TO
GUARD RING SHOCK MOUNTS
USE LIFT HANDLES ONLY
P/N 1261
P/N 20816
P/N 1736
WARNING!
INJURY COULD RESULT IF FINISHER IS LIFTED
WITHOUT PITCH HANDLE FIRMLY ENGAGE
P/N 20526
WARNING!
DO NOT OPERATE HANDLE UNTIL IT IS
SECURELY FASTENED TO POWER TROWEL
& INSTRUCTIONS HAVE BEEN READ
P/N 20527
I
C
U
K
Q
P
O
P
H
I
T
C
P/N 20815
W
P/N 20820
W
E
O
R
R
T
L
E
PRELOAD TRIM INDICATOR
FINISH
J
COMBO
FINISH
P/N 1735
Symbol indicates that it is mandatory to wear
safety glasses, safety helmet and ear protection.
P/N 11247 (Part of decal kit 12620)
Symbol indicates that it is mandatory to wear
gloves.
P/N 11247 (Part of decal kit 12620)
Radiating heat symbol. Symbol indicates equipment
is hot.
P/N 11246 (Part of decal kit 12620)
Symbol for examining or checking of the machine.
Mostly used for maintenance. Check lubrication
oil in gearbox.
P/N 11246(Part of decal kit 12620)
COMBO
B
NAMEPLATE
Figure 1. HPHA36C5H Trowel Decals
P/N 20814
CONTACT MULTIQUIP
SERVICE DEPT.
Symbol indicates that it is mandatory to
wear safety shoes, with extra protection
(steel toed).
P/N 11247 (Part of decal kit 12620)
This is the symbol for belt drive.
P/N 11246 (Part of decal kit 12620)
This is the symbol for gear drive.
P/N 11246 (Part of decal kit 12620)
PAGE 12 — HPHA36C5H WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
HPHA36C5H TROWEL— GENERAL INFORMATION
Intended Use
Operate the HPHA36C5H Trowel, tools and components in
accordance with the manufacturer's instructions. Use of any
other tools for stated operation is considered contrary to
designated use. The risk of such use lies entirely with the user.
The manufacturer cannot be held liable for damages as a result
of misuse.
Trowel Familiarization
This walk-behind trowel is designed for
concrete slabs.
Take a walk around the trowel. Take notice of all the major
components (see Figure 2) like the engine, blades, Quick Pitch™
handle, etc. Check to ensure there is always oil in the engine.
Read
all the safety instructions carefully. Safety instructions will
be found throughout this manual and on the trowel. Keep all
safety information in good, readable condition. Operators should
be well trained on the operation and maintenance of the trowel.
Before using your trowel, test it on a flat watered down section of
finished concrete that is free of any debris and other objects.
This trial test run will increase your confidence in using the trowel
and at the same time it will familiarize you with the trowel’s
controls. In addition you will understand how the trowel handles
under actual conditions.
Engine
This trowel is available with a 5.5 HP
Refer to the engine owner’s manual for instructions regarding
the operation and maintenance of your engine. Please contact
your nearest Multiquip Dealer for a replacement should the
original manual disappear or otherwise become unusable.
floating
HONDA
and
finishing
gasoline engine.
Centrifugal Stop Switch
In the event of a trowel runaway condition (operator releases
the handle), a
and bring the trowel to a halt.
Blades
The blades of the trowel finish the concrete as they are rotated
around the surface. This trowel comes equipped with four
combination
pattern and attached to vertical rotating shaft by means of a
spider assembly.
Moving the HPHA36C5H Walk-Behind Trowel
NEVER attempt to
the assistance of another person to help lift the trowel .
This walk-behind trowel is designed to be moved and handled
in several ways. The easiest way to lift the trowel is to use the
auxiliary lifting tube
page 24. When using the auxiliary tube, always use
persons
Some models have a
chain can be attached to the lifting bail, allowing a crane to lift
the trowel up onto a slab of concrete. Use a lifting device of
adequate lifting capacity to lift the trowel.
centrifugal stop switch
blades per rotor equally spaced in a radial
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
lift
the trowel by yourself. ALWAYS get
that is attached to the main handle. See
to lift the trowel.
lifting bail
(option) installed. A strap or
will stop the engine
two
Drive System
Power is transferred from the engine to the gearbox input shaft
via a V-belt pulley drive system. The pulley engages using a
centrifugal clutch.
Gearbox
gearbox
The
spider
to the
of the trowel and is equipped with two shafts (input and output).
Spider
The vertical output shaft of the gearbox connects to a cast hub
called the
that are used for attachment of blades or other accessories.
Remember as the gearbox output shaft rotates so does the spider
assembly.
is located beneath the engine and transfers power
assembly. The gearbox controls the rotational speed
spider
. The spider has 4 arms that extend outward
HPHA36C5H WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 13
Training
For proper training, please use the “TRAINING CHECKLIST”
located in the front of this manual (Page 6). This checklist will
provide an outline for an experienced operator to provide training
to a new operator.
Side View
HPHA36C5H TROWEL— SPECIFICATIONS (TROWEL)
Figure 2. HPHA36C5H Trowel Dimensions
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NOTE:
1. Sound pressure is a weighted measure. Measured at the
operators ear position while the walk-behind trowel is
operating at full throttle on concrete in a manner most often
experienced in “
may vary depending upon the condition of the concrete.
Hearing protection is always recommended.
normal
” circumstances. Sound pressure
2. The vibration level indicated is the maximum RMS (Root
Mean Square) value obtained at the handle grip while
operating the walk-behind trowel on curing concrete in a
manner most often experienced in “
Values were obtained from all three axes of motion. The
values shown represent the maximum RMS value from
these measurements.
snoitacificepSleworTH5C63AHPH.1elbaT
)mm1.729(5.63
)mm4.987,1(5.07
2
)
normal
” circumstances.
PAGE 14 — HPHA36C5H WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
HPHA36C5H TROWEL— SPECIFICATIONS (ENGINE)
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HPHA36C5H WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 15
HPHA36C5H TROWEL— CONTROLS AND COMPONENTS
Figure 3. HPHA36C5H Walk-Behind Trowels
PAGE 16 — HPHA36C5H WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
HPHA36C5H TROWEL— CONTROLS AND COMPONENTS
(Figures 3) shows the location of the basic controls or
components, for the HPHA36C5H trowel. Listed below is a brief
explanation of each control or component
1. Quick Pitch™ Control Handle – To adjust the pitch of
the blades, grasp the handle then squeeze and move the
handle forward or backward to achieve the desired blade
pitch.
2. Handlebar Adjuster – Change the angle/height of the
handle bars by loosening the star wheel, adjust handlebars
to desired location, tighten the starwheel firmly to hold the
handlebars in that position.
3. Hand Grip/Handle Bar – When operating the trowel, place
both hands on each grip to maneuver the trowel. Replace
hand grips when they become worn or damaged.
4. Throttle Control Lever – Operator control for the speed
of the engine. Push the hand grip away from the operator to
increase engine speed (high), pull toward the operator to
decrease engine speed (low or idle).
5. Engine – This trowel is powered by a Honda GX160, 5.5
HP, air-cooled, 4-stroke gasoline engine
6. V-Belt Cover – Remove this cover to gain access to the Vbelt. NEVER operate the trowel with this cover removed.
13. Main Tube - When disassembling components inside the
tube exercise extreme CAUTION!
Tube is spring-loaded, severe injury could result if not
disassembled correctly.
14. Guard Ring – NEVER put hands or feet inside guard ring.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
7. Centrifugal Safety Stop Switch – In the event the operator
loses control of the trowel, this switch will shut-down the
engine.
8. Auxiliary Lifting Tube - Use this tube to lift the trowel onto
a slab. Tube is to be inserted into socket located in front of
the gearbox.
9. Trowel Arm – Rigid hexagonal rod the blades are attached
to. NEVER operate the trowel with a bent, broken or out of
adjustment trowel arm. If the blades show uneven wear
patterns or some blades wear out faster than others, the
trowel arm may need to be adjusted. Use the trowel arm
adjustment tool P/N 1817 to adjust the trowel arms.
10. Trowel Lifting Point – Insert the auxiliary lifting tube here.
See page 24.
11. Pitch Control (standard models) - Turn this "Star Wheel"
clockwise to increase blade pitch, and counter-clockwise
to decrease blade pitch.
12. Blades – This trowel is equipped with combination blades.
These blades are versatile and should take care of most
troweling needs. In addition float discs can be attached to
the trowel arms that will allow the trowel to float on "wet"
concrete.
HPHA36C5H WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 17
HPHA36C5H TROWEL— BASIC ENGINE
Figure 4. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 4) must be checked for proper lubrication and
filled with fuel prior to operation. Refer to the manufacturer's engine
manual for instructions & details of operation and servicing. The
engine shown above is a HONDA engine.
1. Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop
the flow of fuel.
6. Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions. The choke enriches the fuel/air
mixture.
7. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
DANGER
NOTE
Adding fuel to the tank should be done only
when the engine is stopped and has had an
opportunity to cool down. In the event of a fuel
spill, DO NOT attempt to start the engine until
the fuel residue has been completely wiped
up, and the area surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed.
3. Engine ON/OFF Switch –
OFF
starting,
4. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.
position stops engine operation.
ON
position permits engine
8. Spark Plug – Provides spark to the ignition system. Set
spark plug gap according to engine manufacturer's
instructions.
9. Muffler – Used to reduce noise and emissions.
10. Fuel Tank – Holds unleaded gasoline. For additional
information refer to engine owner's manual.
11. Oil Drain Plug – Remove this plug to remove oil from the
engine's crankcase.
12. Dipstick/Oil Filler Cap – Remove this cap to determine if
the engine oil is low. Add oil through this filler port as
recommended in Table 3.
Operating the engine without an air
filter, with a damaged air filter, or a
filter in need of replacement will
allow dirt to enter the engine, causing
rapid engine wear.
PAGE 18 — HPHA36C5H WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
HPHA36C5H TROWEL — ASSEMBLY AND INSTALLATION
Assembly and Installation
Before the trowel can be put into operation, there are some
components that must be installed. This section provides general
instructions on how to install those components. Instruction sheet
P/N 20485 provides further details for the handle assembly.
Handle Tube Installation (All Models)
1. Install the
handle tube
to the gearbox as shown in (Figure 5).
The mounting hardware should be contained in the shipping
container with the handle.
Figure 5. Handle Tube Installation
2. On Quick-Pitch™ models, pivot the
pitch handle
back
(full pitch) (Figure 6). This will relax the spring inside the
handle tube. On either model, spread the handle bar ends
just enough to engage the teeth on the handle tube. Attach
the hand wheel assembly, position handlebar to desired
location, and tighten hand wheel firmly.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Figure 6. Handlebar Installation
Throttle Cable Installation
1. Place the throttle lever (Figure 7) to the idle position.
Figure 7. Throttle
2. Feed the throttle cable through the cable housing.
3. Connect the throttle cable to the engine. (Figure 8). There
should be a piece of wire installed on the trowel to show
where to route the throttle cable. When connecting the cable
housing, make sure that no more than
1/4" (6.4mm)
of the
cable housing protrudes past the housing clamp on the
engine.
THROTTLE
CABLE END
The Quick-Pitch™ handle is spring loaded, personal injury
or damage could result from improper handling or
installation. Be careful when installing this component.
ENGINE
THROTTLE
LEVER
SWIVEL STOP
SCREW
Considerable force may be
NOTE
required when moving the QuickPitch™ pitch handle forward or
backward.
CABLE
HOUSING
CLAMP
CABLE HOUSING
Figure 8. Throttle Cable Connection
HPHA36C5H WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 19
HPHA36C5H TROWEL — ASSEMBLY AND INSTALLATION
4. Tighten cable clamp screw and swivel stop screw.
5. After the cable has been installed on the engine, adjust
and tighten operator position of the handle to lock the
throttle cable at the proper length.
6. Adjust cable tension loosening the lock nut on the throttle
cable receiver (Figure 9), loosening or tightening the
adjuster nut below it, then retightening the lock nut.
Figure 9. Throttle Adjust
7. These are general instructions. Installation of the throttle
cable may vary for different engine configurations. Please
look for more detailed instructions inside the box containing
the handle. These more detailed instructions should provide
adequate guidance for installation.
Pitch Cable Installation
1. Expose the pitch cable to maximum by adjusting the handle
pitch to the "no pitch" position. On the standard model turn
the pitch control counter-clockwise, (Figure 11). On the
Quick-Pitch™ model, pivot the pitch handle forward or no
pitch, (Figure 12).
Figure 11. "No Pitch" Position (Standard)
Safety Stop Switch Wire
Locate the
tube (Figure10) and connect it to the
Test the safety stop switch to insure proper operation.
safety stop switch wire
protruding from the handle
tail wire
on the engine.
Figure 12. "No Pitch" Position (Quick-Pitch™)
2. Lock the spring in the compressed position, by releasing
the blade pitch adjustment trigger, (Quick-Pitch™ model).
3. Remove one brass set nut from the blade pitch cable end
as shown in (Figure 13).
4. Thread the second brass set nut towards the cable as far
as possible.
Figure 10. Engine Safety Stop Wire Connection
PAGE 20 — HPHA36C5H WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
HPHA36C5H TROWEL — ASSEMBLY AND INSTALLATION
Pre-load Adjustment (Quick-Pitch™ Models Only)
1. After the Quick-Pitch™ handle has been installed on the
trowel, spring pre-load adjustment will be required.
2. Locate the adjustment screw on the underside of the handle
tube (Figure 15).
Figure 13. Blade Pitch Cable
5. Insert the cable end through the yoke eyelet (Figure 14)
Tighten the first brass set nut by hand to remove all the
slack from the cable.
6 Using a wrench, tighten the second brass set nut up against
the yoke boss. This will lock the cable in place.
7. Use a wrench and finish tightening the first brass set nut up
against the yoke boss.
3. A
assist the user in the adjustment of the spring.
4. Align the
YOKE
COMBO
5. Test the pitch control operation and adjust if necessary.
THREAD CABLE END
THROUGH YOKE EYELET
TIGHTEN SECOND
BRASS SET NUT
AGAINST YOKE BOSS
USE A WRENCH TO
TIGHTEN FIRST BRASS
SET NUT AGAINST YOKE BOSS
Figure 15. Pre-load Adjustment
decal
has been placed on the side of the handle tube to
arrow
on the adjustment screw with the letter "J"
on the
decal
.
Figure 14. Cable Yoke Attachment
HPHA36C5H WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 21
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
ALWAYS wear approved eye and
hearing protection before operating the
trowel.
HPHA36C5H TROWEL— PRE-INSPECTION
3. Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 17), fill to the edge of the oil filler
hole with the recommended oil type (Table 3). Maximum oil
capacity is 1.16 US Qt. (1.1 liters).
NEVER place hands or feet inside the
guard rings while the engine is running.
ALWAYS shut the engine down before
performing any kind of maintenance
service on the trowel.
Before Starting
1. Read safety instructions at the beginning of manual.
2. Clean the trowel, removing dirt and dust, particularly the
engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry
compressed air.
5. Check fastening nuts and bolts for tightness.
Engine Oil Check
1. To check the engine oil level, place the trowel on secure
level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole
(Figure 16) and wipe clean.
NOTE
Reference manufacturer engine
manual for specific servicing
instructions.
Figure 17. Engine Oil Dipstick (Oil Level)
epyTliO.4elbaT
nosaeS erutarepmeT epyTliO
remmuS rehgiHroC°52 03-W01EAS
llaF/gnirpS C°01~C°52 02/03-W01EAS
retniW rewoLroC°0 01-W01EAS
Fuel Check
DANGER
Motor fuels are highly flammable and can
be dangerous if mishandled. DO NOT
smoke while refueling. DO NOT attempt to
refuel the trowel if the engine is
running
Figure 16. Engine Oil Dipstick (Removal)
1. Remove the gasoline cap located on top of fuel tank.
PAGE 22 — HPHA36C5H WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
.
hot
or
HPHA36C5H TROWEL— PRE-INSPECTION
2. Visually inspect to see if fuel level is low. If fuel is low, replenish
with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel.
CONTROLS
Safety Stop Switch
This trowel has been equipped with a centrifugal safety stop
switch.
Gearbox Oil
1. Determine if the
gearbox
oil is low by checking the oil
sight/fill plug. Oil level should be showing. See Figure 18.
GEARBOX
OIL SIGHT/
FILL PLUG
DRAIN
PLUG
Figure 18. Gearbox
The switching mechanism of this switch should operate freely
and should
the OFF position, the engine should not star t or run. The purpose
of this switch is to stop the engine in a runaway situation, (i.e. the
operator releasing the handle during operation).
2. Fill with type ISO 680 (P/N 10139) gearbox lubricant as
required. Gearbox capacity is 26 oz.
switches should be tested every time the engine is started. See
page 25 for procedures to check the operation of the Safety Stop
Switch.
(Figure 19)
Figure 19. Centrifugal Safety Stop Switch
always
be kept in this condition. With the switch in
Safety stop
V-belt Check
A worn or damaged V-belt can adversely affect the performance
of the trowel. If a V-belt is defective or worn simply replace the V-
NOTE
belt as outlined in the maintenance section of this manual.
Blade Check
Check for worn or damaged blades. Check to see if one blade is
worn out while the others look new. If this is the case there could
be a blade pitch problem. Refer to the maintenance section of
this manual for blade pitch adjustment procedure. Replace any
worn blades.
NEVER!
disable or disconnect the
safety stop switch. It is provided for
operator safety. Injury may result if it
is disabled, disconnected or
improperly maintained.
HPHA36C5H WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 23
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
The trowel is
proper heavy lifting procedures and DO NOT
by the guard rings.
LIFTING THE TROWEL ONTO THE SLAB.
heavy
and
awkward
to move around. Use
HPHA36C5H TROWEL — INITIAL START-UP
This section is intended to assist the operator with the initial
start-up of the walk-behind trowel. It is extremely important that
this section be read carefully before attempting to use the trowel
lift the trowel
in the field.
DO NOT use your trowel until this section is thoroughly
understood.
Auxiliary Lifting Tube
Remove the auxiliary lifting tube located on top of the main handle.
Insert the tube into the socket located on the opposite side of the
gearbox (Figure 20) from the handle.
Make sure that the hole in the tube engages with the pin in the
socket. With one person lifting from the main handle, and another
lifting from the auxiliary lifting tube pick up the machine to move
onto a slab.
DO NOT attempt to operate the trowel until the Safety,
General Information and Inspection sections of this manual
have been read and thoroughly understood. Depending
on engine manufacturer, operating steps may vary. See
engine manufactures operating manual. The following startup procedure makes reference to a HONDA 5.5 HP Engine
(Manual Start).
Starting the Engine
1. Place the engine
position.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
fuel valve lever
(Figure 21) to the "ON"
Figure 20. Lifting the Trowel
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
The trowel must be stabilized by the person carrying the
operator’s handle
the handle may swing around and
damage to the trowel and bodily injury.
Lifting Bail (Option)
The lift bail is optional on new trowels. It provides an optimal lift
point for moving the trowel.
up onto a building with a crane. See “
section in this manual for ordering information.
Using a
recommended, and is safe for the machine. Extra care should be
taken when lifting the machine off the ground, though. Serious
damage to the machine or personal injury could be caused by
dropping a trowel.
crane
PAGE 24 — HPHA36C5H WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
(Figure 20). If it is not stabilized properly
flip
the trowel, thus causing
2. Move the throttle lever (Figure 22) to the "idle" position.
Lift bails
to move a machine with a lift bail is highly
can be used to lift a trowel
Optional Equipment
”
Figure 21. Engine Fuel Valve Lever
Figure 22. Throttle (Idle Position)
HPHA36C5H TROWEL — INITIAL START-UP
3. Place the
centrifugal safety stop switch
"ON" position.
Figure 23. Centrifugal Safety Stop Switch
4. Place the
Choke Lever
position
(Figure 23) in the
(Figure 24) in the "
CLOSED
6. If the engine has started, slowly return the choke lever
OPEN
(Figure 24) to the
position. If the engine has not started
repeat steps 1 through 5.
Before the trowel is placed into operation, run the engine for
7.
several minutes. Check for fuel leaks, and noises that would
associate with a loose guard ring and/or covers.
8. Test the Safety Stop Switch.
a. With the engine at idle, move the safety stop switch lever
to "OFF" (Figure 23). The engine should shut off.
b. CLEAR THE AREA AROUND THE TROWEL. Move
the safety stop switch lever back to the "ON" position,
restart the engine and let idle. Stand behind the handle
and spin the handle to the right, simulating a runaway
"
situation. (See Figure 26). Centrifugal force should
throw the safety switch outward to the "OFF" position
thus shutting off the engine.
Figure 24. Engine Choke Lever
5. Grasp the starter grip (Figure 25) and slowly pull it out. The
resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly
and smoothly for starting.
Figure 25. Starter Grip
HPHA36C5H WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 25
.
Figure 26. Testing the Centrifugal Safety Stop Switch
9. To begin troweling, push the throttle lever (Figure 27) toward
the "
RUN
" position.
Figure 27. Throttle (Run Position)
HPHA36C5H TROWEL — OPERATION
The following steps are intended as a basic guide to machine
operation, and are not to be considered a complete guide to
concrete finishing. We suggest that all operators (experienced
and novice) read “
Concrete Institute, Detroit, Michigan
section of this manual for more information.
Slabs on Grade
” published by the
. Read the “Training”
American
PITCHING THE BLACES
Quick Pitch Handle
To pitch the blades upward using the
pitch handle
lock and pull the
Pushing the
, (Figure 28) simply squeeze the trigger
pitch handle
pitch handle
toward the operator.
toward the engine will cause
"Quick-Pitch
™"
Maneuvering the Trowel
Get into the operator’s position behind the handle. With a
1.
secure foothold and a firm grasp on the handles slowly
increase the engine speed until the desired blade speed is
obtained.
2. To maneuver the trowel, gently lift up on or press down on the
main trowel handle. To move the machine to the operator’s
left,
down
3. The best method for finishing concrete is to slowly walk
backwards (Figure 30) with the trowel, guiding the trowel
from side to side. This will cover all footprints on wet concrete.
the blades to lay flat.
4. Remember that if you let go of the trowel, just step away and
let the trowel come to a complete stop before trying to recover
the trowel. See (Figure 26) to see the area around the trowel
to keep clear of.
lift up
on the handle, to move machine to the right,
on the handle.
push
Figure 28. Quick-Pitch™ T- Handle
Standard Handle
To pitch the blades upward using the "
(Figure 29) simply turn the
star-wheel
Standard
" handle,
clockwise. Turning the
star wheel counter clockwise will cause the blades to lay flat.
Figure 29. Standard Handle
PAGE 26 — HPHA36C5H WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
HPHA36C5H TROWEL — OPERATION
(Figure 30) below illustrates a typical walk-behind trowel
application. Practice maneuvering the trowel. The trick is to let
the trowel do the work.
Continue to practice maneuvering the trowel. Try to practice as if
you were finishing a slab of concrete. Practice edging and
covering a large area. Remember a good finishing technique is
to work backwards. Be careful when moving backwards so that
hazards can be avoided. The best way to get accustomed to the
trowel is repeated use.
Figure 30. Maneuvering The Trowel
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
feet
or
hands
NEVER place your
while starting or operating this equipment.
HPHA36C5H WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 27
inside the guard rings
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
ALWAYS keep clear of
operating this equipment.
rotating
or
moving
parts while
HPHA36C5H TROWEL — OPTIONS
Blades
Blades should be changed when
NOTE
they fail to finish concrete in a
satisfactory manner.
Blades are a vital part of finishing concrete. This trowel, or
finisher
built to stringent quality standards out of the finest trowel steel. If
you need replacement blades, consult your parts list for part
numbers and order them from your Multiquip parts dealer or
importer.
Combo Blades
This trowel was equipped with combination
31) blades as original equipment. These blades have been
designed for optimum performance in both the floating and
finishing operations. These blades are versatile and should take
care of most troweling needs.
, has been designed to finish concrete and the blades are
float/finish
(Figure
Clip-On Float Blades (Optional)
These blades will clip (Figure 33) on to an existing installed blade,
allowing your finisher to float on “wet” concrete so that the
troweling operation can begin as early as possible. They are
easily removable, so that after the floating operation, when the
concrete is sufficiently cured, they can be removed to expose the
finish blades for continued troweling.
Float Discs (Optional)
These round discs (Figure 34) attach to the spiders and allow the
machine to “float” on “wet” concrete. The disc design allows early
floating and easy movement from wet to dry areas. They are also
very effective in embedding large aggregates and surface
hardeners.
Figure 33. Clip-On Float Blade
Figure 31. Combination Blade
Finish Blades (Optional)
These blades (Figure 32) have been specifically designed for
finish operations with this trowel. They will provide a premium
surface finishing capability from your trowel. They should only be
used after the concrete has set to the point where the trowel does
not sink into the concrete when placed on it.
Figure 32. Finish Blade
PAGE 28 — HPHA36C5H WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
Figure 34. Float Disk
HPHA36C5H TROWEL — OPTIONS
Grinding Attachments
Available grinding attachments are used for grinding surface
imperfections or joints. These attachments allow greater utilization
of your trowel. (Figure 35) illustrates a typical grinding disk
assembly, complete with hub and stone mounting plate.
Trowel Arm Adjustment Tool
If blades show uneven wear patterns or some tend to wear out
faster than others, the trowel arms may need to be adjusted.
Whiteman makes a special tool (Figure 37) that will adjust all of
the trowel arms consistently. The Trowel Arm Fixture P/N is 1817.
Figure 35. Grinding Disk
Lifting Bail
There is a heavy duty, center balance type lifting bail (Figure 36)
made specifically for your trowel. These bails are ideal for lifting
and transporting your trowel. They are designed to lift the finisher
and balance it on it’s center of gravity, providing great stability
while lifting. This option is not available on electric trowel models.
Figure 37. Trowel Arm Adjustment Fixture
Figure 36. Lifting Bail
HPHA36C5H WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 29
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