Multiquip HHMR User Manual

OPERATION MANUAL

Vibratory Trench Roller

P33/24 HHMR

SERIAL NO. 1536704 AND ABOVE

Revision #0 (04/25/07)

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

Foreword:

Practically-oriented development and design and many years of experience in the construction of vibratory trench rollers are your guarantee of a machine complying with the highest standard of quality and reliability. This

operating and maintenance manual encompasses:

• Safety regulations

• Description of the machine

• Operating instructions

• Maintenance instructions

• Troubleshooting table

Use of this operating manual will

• Simplify the process of familiarisation with your machine.

• Prevent malfunctions due to operating errors.

Observance of the maintenance instructions will

• Increase reliability in on-site operation,

• Enhance the service life of the machine,

• Reduce repair costs and downtimes.

Foreword:

On transfer of the machine, please complete:

---------------------------------------------------------------Machine model (Fig. 3)

---------------------------------------------------------------Serial number (Fig. 1)

---------------------------------------------------------------Engine type

12345

---------------------------------------------------------------Engine number (Fig. 2)

Attention:

On machine acceptance, you will receive instruction in the operation and maintenance of the machine by one of our staff or by an authorised dealer. It is vital that you pay particular attention to the instructions relating to safety aspects and hazards which can arise at the machine.

0302

Note:

In the event that the engine number on the sticker is no longer legible due to soiling or damage, this number can also be found on the engine block. The location of the embossed engine number on the engine block can be seen from the Hatz operating and maintenance instructions.

Table of Contents:

1.0 Speciﬁ cations 7

1.1 Main dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

1.2 Noise and vibration speciﬁ cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

2.0 Description 12

2.1 Fields of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

2.2 Modiﬁ cations to the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

3.0 Safety regulations 13

3.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

3.2 Operation of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

3.3 Safety remarks in the operating and maintenance instructions . . . . . . . . . . . . . . . . . . . . . . .14

3.4 Safety signs attached to the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

3.5 Loading the machine for transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

3.6 Starting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

3.6.1 Before starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

3.6.2 Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

3.6.3 Jump starting with jump leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

3.6.4 Starting in enclosed areas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

3.7 Driving the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

3.7.1 Persons in the hazard area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

3.7.2 Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

3.7.3 Negotiating uphill and downhill slopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

3.7.4 Driving in trafﬁ c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

3.7.5 Checking the effects of vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

3.7.6 Parking the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

3.7.7 Parking on uphill and downhill slopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

3.8 Refuelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

3.9 Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

3.9.1 Work on hydraulic lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

3.9.2 Changing hydraulic hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

3.9.3 Work on the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

3.9.4 Work on parts of the electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

3.9.5 Work on the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

3.9.6 Work on the fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

3.9.7 Cleaning work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

3.9.8 After completing maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

3.10 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

4.0 Display and operating elements 19

4.1 Description of the display and operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

4.2 Back-up safety bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

4.3 Engine safety support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

4.4 Address setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Table of Contents:

5.0 Operation with remote control 23

5.1 Precommissioning checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

5.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

5.3 Starting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

5.4 Switching on and reversing the direction of travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

5.5 Driving at high speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

5.6 Driving with vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

5.7 Switching off the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

6.0 Manual control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

6.1 Starting process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

6.2 Driving operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

6.3 High speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

6.4 Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

6.5 Switching off the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

7.0 Jump start device 28

8.0 Loading and transport 28

9.0 Maintenance 29

9.01 General remarks on maintenance and maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . .29

9.02 Running in regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

9.03 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

9.04 Checking the oil level in the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

9.05 Checking the hydraulic oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

9.06 Checking the fuel level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

9.07 Changing the fuel ﬁ lter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

9.08 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

9.09 Changing the transmission oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

9.10 Checking / cleaning / replacing the air ﬁ lter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

9.11 Changing the engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

9.12 Changing the hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

9.12.1 Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

9.12.2 Hydraulic oil change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

9.13 High-pressure line ﬁ lter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

9.14 Changing the suction ﬁ lter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

9.15 Adjusting the stripper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

10.0 Tightening torques for bolts with standard metric thread 37

11.0 Troubleshooting table 38

Speciﬁ cations:

B: 850 mm C: 1200 mm G: 630 mm

Speciﬁ cations:

A: 1520 mm D: 500 mm E: 855 mm

F: 1780 mm

1.1 Main dimensions

Speciﬁcations:

RW 1504 /HF/HK/FK/HFK

Working width: mm 850 630

Overall width mm 850 630 Overall length mm 1770 1770 Overall height mm 1200 1200 Distance between axles mm 850 850 Drum diameter mm 500 500

Weights:

Intrinsic weight: kg 1413 1341 Operational weight: kg 1480 1408 Mean axle load: kg 740 704

Drive system:

Engine/Type: Hatz 2G40 Hatz 2G40 Output: kW/PS 13.2 / 18 13.2 / 18 At rpm: 2700 2700 No. of cylinders/cooling: 2 / air cooled 2 / air cooled Battery: V 12 12

Ah 72 72 Drive mode: hydrostatic hydrostatic Driven drums: 4 4

Drum width 850 mm Drum width 630 mm

Vibration system:

Centrifugal force:

Amplitude: Vibration forwards: mm

Frequency: Vibration forwards: Hz

Drive mode: hydrostatic hydrostatic Vibrating drums: 4 4

Brakes:

Service brake: hydrostatic hydrostatic Parking brake: hydromechanical hydromechanical

Vibration forwards: kN Vibration reverse: kN

Vibration reverse: mm

Vibration reverse: Hz

82 82

2,2 2,2

30 30

Speciﬁcations:

RW 1504 /HF/HK/FK/HFK

Steering:

Steering mode: lever steering lever steering Steering actuation: hydrostatic hydrostatic

Filling capacities:

Fuel: I 25 25 Hydraulic oil: I 47 47 Transmission oil (per drive): l 1.1 1.1

Driving characteristics:

Speed (forwards/reverses): With vibration: m/min 0-16 0-16

Without vibration: m/min 0-16 0-16 High speed: m/min 0-35 0-35

Maximum climbing ability:

With vibration: % 45 45 Without vibration: % 55 55

Special equipment:

Drums: Standard proﬁ le Cam height 15 mm Cam height 15 mm Drums: Special proﬁ le Cam height 18 mm Cam height 18 mm

Drum width 850 mm Drum width 630 mm

1010

Speciﬁ cations:

1.2 Noise and vibration speciﬁ cations

The noise and vibration speciﬁ cations listed below in accordance with the EC Machine Directive in the draft (93/68/EEC) were determined under operating conditions typical for the machinery in question with vibration over a speciﬁ ed travel surface (DIN 45635).

In operational application, deviating values may result depending on the prevailing operating conditions.

Noise speciﬁ cation

The noise emission speciﬁ cation stipulated in accordance with Annex 1, Section 1.7.4.f of the EC Machine Directive is as follows:

- Sound pressure level at the operator position: LpA = 86.9 dB(A)

- Sound power level: LWA = 102.7 dB(A)

These noise emission values were determined in accordance with ISO 6081 for the sound pressure level (LpA) and ISO 3744, DIN 45635, for the sound power level (LWA).

Vibration speciﬁ cation

The vibration speciﬁ cations stipulated in accordance with Annex 1, Section 2.2 / 3.6.3. a of the EC Machine Directive are as follows:

Hand-arm vibration values

The weighted effective acceleration value, determined in accordance with ISO 8662 Part 1, DIN 45675, Part 9, is approx. 10.3 m/sec˛.

Technical modiﬁ cations reserved

Rammax RW 1504

1111

Description:

2.0 Description

Many years of experience in the development and design of vibratory trench rollers created the basis for the new development of the infrared-controlled model RW 1504-HF.

The enormous degree of operating convenience, which provides both for manual and infrared control, permits the user to make even more ﬂ exible use of the machine.

The hard-wearing, compact design offers a high degree of security even in the most difﬁ cult terrain. Using the remote control facility, it is possible to control, start and switch off the machine up to 15 metres away from the operator.

Steering, vibration and travel drive in the RW 1504-HF are performed hydrostatically. The machine is enormously maintenance friendly (with the exception of the diesel engine). There are no V-belts, toothed belts, lubricating nipples or clutches with shift facility. This modern vibratory trench roller features offers easy access to the servicing points at the diesel engine, one-handed operation and sound absorption, 8 strippers and an operating hourmeter.

2.1 Fields of application

The vibratory trench roller RW 1504-HF is designed especially for trench compaction work. The complete lateral clearance of the drums guarantees compaction right up to the trench wall even in extremely tight and narrow trenches. The ﬁ elds of application for this modern vibratory roller include wet, clay soil of the type encountered in canal building, pipe-laying, road substructure work and backﬁ ll work. The infrared control facility also permits passage through trench sheeting and bracing, and underneath cross struts. In case of hazardous site missions, it is possible for the operator to control the machine from a safe distance and thus avoid exposure to personal danger.

2.2 Modiﬁcations to the machine

For reasons of safety, users are prohibited from making their own modiﬁ cations or conversions to the machine. This machine must only be equipped using original spare parts designed for use with the machine and in compliance with the requirements of the manufacturer. The installation or utilisation of special equipment or special parts can impair driving safety.

The manufacturer will accept no liability for damage caused as a result of the use of non-original parts or special equipment.

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