Multiquip HBC25A, HBC19A User Manual

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OPERATION AND PARTS MANUAL

MODEL HBC19A MODEL HBC25A

REBAR CUTTER

(PORTABLE ELECTRIC)

Revision #4 (03/30/09)

To find the latest revision of this publication, visit our website at:

www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

HBC19A/HBC25A REBAR CUTTER

Table of Contents .................................................... 2

Parts Ordering Procedures ..................................... 3

Safety ...................................................................... 4

Rules and Regulations ......................................... 5-6

Specifications .......................................................... 7

General Information ................................................ 8

Components ............................................................ 9

Operation ......................................................... 10-11

Maintenance..................................................... 12-13

Explanation of Codes in Remarks Column ........... 14

Suggested Spare Parts ......................................... 15

COMPONENT DRAWINGS

Nameplate and Decals ..................................... 16-17

HBC19A Rebar Cutter Assembly ..................... 18-21

HBC25A Rebar Cutter Assembly ..................... 22-25

Tools ................................................................. 26-27

Wiring Diagram ..................................................... 28

TABLE OF CONTENTS

Terms and Conditions Of Sale — Parts ................ 29

Specification and part number are subject to change without notice.

PAGE 2 — HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09)

PARTS ORDERING PROCEDURES

Ordering parts has never been easier!

Choose from three easy options:

January 1

Effective:

, 2006

Best Deal!

Order via Internet (Dealers Only):

Order parts on-line using Multiquip’s SmartEquip website!

N View Parts Diagrams

N Order Parts N Print Speciﬁcation Information

Goto www.multiquip.com and click on

Order Par ts

Order via Fax (Dealers Only):

All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)

Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.

to log in and save!

Order via Phone:

If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.

com.

To obtain an MQ Account, contact your District Sales Manager for more information.

Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*

Note: Discounts Are Subject To Change

Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*

Note: Discounts Are Subject To Change

Domestic (US) Dealers Call:

1-800-427-1244

International Customers should contact their local Multiquip Representatives for Parts Ordering information.

When ordering parts, please supply:

R Dealer Account Number R Dealer Name and Address R Shipping Address (if different than billing address) R Return Fax Number R Applicable Model Number R Quantity, Part Number and Description of Each Part

NOTICE

All orders are treated as Standard Orders and will

ship the same day if received prior to 3PM PST.

R Specify Preferred Method of Shipment: UPS/Fed Ex DHL

N Priority One Tr uck  N Ground N Next Day N Second/Third Day

www.multiquip.com

WE ACCEPT ALL MAJOR CREDIT CARDS!

HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 3

SAFETY

FOR YOUR SAFETY AND SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.

This manual has been developed to provide complete instructions for the safe and efficient operation of this equipment.

Before using this equipment ensure that the operating individual has read and understood all instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

HAZARD SYMBOLS

Potential hazards associated with the operation of this equipment will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.

WARNING — Respiratory Hazards

ALWAYS wear approved respiratory

protection when required.

CAUTION — Rotating Parts Hazards

NEVER operate equipment with covers or

guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.

The three Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER, WARNING, or CAUTION.

DANGER

You WILL be

INJURED

KILLED

SERIOUSLY

if you DO NOT follow these

directions.

WARNING

You CAN be KILLED or

SERIOUSLY INJURED

if you DO NOT follow these directions.

CAUTION

CAUTION — Accidental Starting Hazards

ALWAYS place the equipment ON/OFF

switch in the OFF position when the equipment is not in use.

CAUTION — Eye and Hearing Hazards

ALWAYS wear approved eye and hearing

protection.

CAUTION — Equipment Damage Hazards

Other important messages are provided throughout this manual to help prevent damage to your equipment, other property, or the surrounding environment.

You CAN be

INJURED

if you DO NOT follow

these directions.

PAGE 4 — HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09)

WARNING — Read This Manual

Failure to follow instructions in this manual may lead to serious injury or even operated by trained and qualified personnel only! This equipment is for industrial use only.

GENERAL SAFETY



DO NOT operate or service this equipment before reading this entire manual.



This equipment should not be operated by persons under 18 years of age.



NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.



NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication.



NEVER operate this equipment under the influence of drugs or alcohol.

DEATH

! This equipment is to be

RULES AND REGULATIONS



DO NOT wear loose clothing or jewelry. Contain long hair. Keep hair, clothing, and gloves away from moving parts. Rotating parts can cause injury if contacted.



ALWAYS keep work area clean and free of foreign matter and debris. Also keep work area well lit.



NEVER operate the equipment in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe

death.



DO NOT overreach. Keep proper footing and balance at all times.



NEVER leave the equipment unattended. When not is use, before servicing, and when changing accessories, always unplug the equipment from the power source.



USE this equipment for its intended purpose only.



KEEP equipment clean for better and safer performance. Keep handles dry, clean, and free from oil and grease.



INSPECT the equipment after each use. Replace any damaged or worn parts immediately. Do not use equipment if defective.



If a malfunction occurs, immediately unplug the equipment from the power source and correct the problem. If problem cannot be corrected, contact the nearest MQ service center.

bodily harm or even



ALWAYS store the equipment in a clean, dry location



NEVER use accessories or attachments that are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.



Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.



Whenever necessary, replace nameplate, operation and safety decals when they become difficult to read.



ALWAYS check the equipment for loosened threads or bolts before starting.



MAINTAIN equipment is a safe operating condition at all times.



KEEP bystanders, children, and visitors away while operating the equipment. Distractions can cause loss of control.

HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 5

out of the reach of children.

EMERGENCIES



ALWAYS know the location of the nearest

fire extinguisher



ALWAYS know the location of the nearest

first aid kit



In emergencies, of the nearest phone or Also know the phone numbers of the nearest

ambulance, doctor

information will be invaluable in case of emergency.

always

and

know the location

keep a phone on the job site

fire department

. This

RULES AND REGULATIONS

ELECTRICAL SAFETY

■

ALWAYS test the

POWER

switch on the equipment before operating. The purpose of this switch is to shut down the power.

■

NEVER use a extension cord that is frayed or damaged where the insulation has been cut.

■

NEVER carry the equipment by its power cord or disconnect it by yanking the cord from the power outlet.

■

ALWAYS make certain that the proper extension cord has been selected for the job. See Extension Cord Gauge Selection Table.

■

NEVER allow power cord to

■

NEVER

■

When connecting the unit to a power receptacle, make

stand in water

lay in wate

while operating the equipment.

sure the receptacle circuit is connected to either a GFCI receptacle or a receptacle protected by a 20 amp circuit breaker.

■

When plugging the unit into a power receptacle, check the nameplate for the correct operating voltage. Operating the rebar bender at the wrong voltage will damage the electrical components. ALWAYS read the nameplate before applying power.

■

This unit is equipped with a 3-prong male power plug. DO NOT use a 2-prong adapter when plugging into a wall outlet. This will defeat the purpose of the ground circuit. If the plug does not fit into the receptacle, contact a qualified electrician to install a 3-conductor wall receptacle (outlet).

■

Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electrical shock if your body is grounded.

■

DO NOT expose the hydraulic power unit to rain or wet conditions. Water entering the power unit will increase the risk of electrical shock.

■

When operating the unit outdoors, be sure to use the appropriate outdoor extension cord. This type of extension cord reduces the risk of electrical shock.

■

ALWAYS remove the AC power cord from the power source before performing any service or maintenance on the unit. This preventative safety measure reduces the possibility of accidental starting.



When operating near an arc welder, it is important the both the unit and the welding equipment be connected to the same earth ground. If they are not, server damage to the unit, particularly to the power cord could occur. Personal injury may also occur.

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4-3 81 81 61 41 21 21 01 01 8

5-4 81 81 41 21 21 01 01 8 8

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01-8 81 41 21 01 8 8 6 6 4

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41-21 61 21 01 8 6 6 6 4 2

61-41 61 21 01 8 6 6 4 4 2

81-61 41 21 8 8 6 4 4 2 2

02-81 41 21 8 6 6 4 4 2 2

PAGE 6 — HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09)

SPECIFICATIONS

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HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 7

GENERAL INFORMATION

The

MQ HBC19A/HBC25A Rebar Cutter

be used as a portable on-site rebar cutter, capable of cutting in-place rebar safely and efficiently with the squeeze of a trigger. Labor time and injuries are greatly reduced from manually cutting rebar. The cutter can virtually handle any rebar cutting job, from slabs and masonry walls to large buildings and bridges.

The rebar cutter contains a built-in hydraulic pump with innovative magnetic particle filtering. All parts are machined to tight tolerances for maximum performance.

is designed to

At approximately 27 to 49 pounds, the cutter is easily carried around job sites. Even overhead work takes minimum effort.

The cutting rod returns to the starting position when the operating switch is released after the rod makes its full cutting stroke. The cutting rod will not move if the cutting stroke is not finished. The operating switched must be held long enough for cutting rod to complete stroke.

The HC19A/HBC25A comes with a return valve that allows the cutter rod to return to the starting position when the cutter blade jams and stops during cutting of a rebar.

PAGE 8 — HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09)

COMPONENTS

HBC19A

HBC25A

Figure 1. HBC19A/HBC25A Components

Figure 1 shows the components of the HBC19A/HBC25A Rebar Cutter. These components are described below.

1. Blade (set of two) - Cuts the rebar that is set on the holder between the blades.

2. Spacing Bolt and Nut - Allows rebar of different diameters to be cut by adjusting the space between the blades.

3. Rebar Holder - Holds the rebar to be cut.

4. Protector - Covers the rebar while cutting to prevent rebar fragments from flying out.

5. ON/OFF Switch - Starts the cutting of the rebar when the trigger switch is squeezed. When released, cutting is stopped. Do not release release switch until the rebar is completely cut.

6. Handle - Used to lift the rebar cutter.

7. Return Valve - Returns the cutter rod to the starting position when the cutter blade jams and stops the cutting of a rebar. This is done by rotating the return valve half a turn in a counterclockwise direction with the hexagonal wrench supplied with the unit.

8. Power Plug - connects to a 150 V, 60 Hz power source.

HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 9

OPERATION

CUTTING PROCEDURE

WARNING

Make sure that the bar is resting fully within the blades and protector is in the upright position. If the rebar is not properly set, the cutting piece or fragments of the rebar may scatter as soon as rebar is cut and the cutter can also be damaged.

1. Adjust the spacing bolt according to the diameter of the rebar being cut. Bolt must allow rebar to be flush, at 90° to the blades.

2. Connect the electric plug from the cutter to a proper power source (115 volts, 60 Hz).

3. Place the rebar in the rebar holder. Rebar must rest fully within the blades. See Figure 2. Position the protector over the surface to be cut.

Figure 2. Rebar Placement

4. Tighten the spacing bolt and jam nut to hold the rebar in place.

WARNING

Do not cut rebar when it is not properly supported by the spacing bolt or if the spacing bolt is not properly adjusted. When cutting, hold the rebar on the spacing bolt side as shown below. If not, the cut piece may fly off and cause serious injury to the operator or bystanders.

NEVER use worn or damaged blades. Replace immediately before using cutter again.

WARNING

Replace damaged (broken and cracked edge) or deformed cutter as soon as possible. Damaged cutter could cause the rebar to be get out of place or cracked during cutting. This may cause a serious accident. Do not cut rebar that is less than 8 inches (200 mm) in length asthis may cause rebar to fly off and result to personal injury.

CAUTION

5. Squeeze the ON/OFF switch to start cutting the rebar. Keep holding the ON/OFF switch until the cuting rod completes cutting cycle. Do not attempt to partially cut through the diameter of the rebar. This will cause damage to the blades and cause the rebar to fly out.

6. At the end of the cutting cycle, release the ON/OFF switch. The cutter rod will retract automatically.

7. If cutter reaches 158° F or higher, stop cutting operation and allow machine to cool before using again.

8. Periodically inspect oil level and electric motor brushes. Refer to Maintenance section for details.

PAGE 10 — HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09)

WARNING

Keep hands and face away from the blades and other rotating or sliding parts during operation.

RETURN VALVE OPERATION

The return valve is used when the cutter blade jams and stops during cutting of the rebar.

1. Rotate the return valve half a turn in the counterclockwise direction with the allen wrench (no. 4) supplied with the unit. See Figure 3 for location.

RETURN VALVE

5-6 MM

(1/4 INCH)

Figure 3. Return Valve

2. The cutter rod will retract and return to its starting position.

3. Once the cutter rod returns to its starting position, tighten the return valve before resuming rebar cutting.

DANGER

OPERATION

Figure 4. Carbon Brush Size

1. Make sure that the power plug is not connected to the power source.

2. For the HBC19A, remove the 2 bolts holding the cover using a 4mm allen-head wrench then remove the cover to access the two carbon brush caps (one on each side). See Figure 5.

REMOVE 2 BOLTS TO REMOVE COVER

During operation of this rebar cutter, there exists the possibility of

electrical shock or burn,

cause

severe bodily harm

electrocution,

which can

or even

DEATH!

To avoid these hazards:

Figure 5. Replacing Carbon Brushes (HBC19A)

NEVER use damaged or worn cables when plugging

the rebar cutter into an AC power receptacle.

WET

HANDS

3. Remove the carbon brush cap of the motor outer frame using a standard screwdriver. See Figures 5 and 6.

NEVER grab or touch a live power cord with wet hands.

NEVER stand in water and touch a live power cord.

POWER

CORD

(POWER ON)

WARNING

Unplug unit from power source before replacing carbon brushes.

REPLACING CARBON BRUSHES

When the carbon becomes less than 5 or 6 mm (1/4 inch) the motor force deteriorates because of low rectification

Figure 6. Replacing Carbon Brushes (HBC25A)

4. Replace the carbon brushes with new ones (two for the HBC19A and one for the HBC25A).

5. Put back the cap after brush is installed.

(Figure 4). The carbon brushes need to be replaced at this time. It is also recommended that the brushes be replaced

6. For the HBC19A, replace cover and tighten 2 bolts.

after 200 hours of use.

USE STANDARD

CARBON BRUSH

CARBON BRUSH CAP

SCREWDRIVER TO REMOVE CAP

HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 11

MAINTENANCE

REPLACING OIL

The rebar cutter uses hydraulic action to operate. If there is insufficient, dirty, or improper oil in the cutter, it will not operate at full capacity. If unit is not operating properly, check oil level and condition. If necessary, replace oil as follows:

1. Loosen oil fill bolt with the supplied open-end wrench Remove oil fill bolt and lay cutter to allow to oil to drain out. See Figure 7.

REMOVE

BOLT

3. Shake the cutter up and down to release any air bubble

4. Overfill with oil again.

5. Replace bolt in fill port and wipe off any excess oil.

6. Connect the cutter power cord to the power source.

Figure 7. Removing Oil Fill Bolt

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Place a 3/16-inch diameter steel rod in bar holder. Squeeze ON/OFF switch to activate the cutter and allow the blade to touch the rod then turn off then release the ON/OFF switch.

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FILL WITH OIL

Figure 8. Oil Fill

7. Turn cutter so that the oil fill port is on the top side once again. Repeat oil fill procedure.

8. Squeeze ON/OFF switch again to continue and finish cutting operation started earlier.

9. When cutting is complete, filling procedure is done.

WARNING

Unplug unit from power source before troubleshooting.

PAGE 12 — HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09)

MAINTENANCE

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HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 13

EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.

NOTICE

The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.

SAMPLE PARTS LIST

NO. PART NO. PART NAME QTY. REMARKS

1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%

2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY

2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY

3 12348 HOSE ..................A/R ...MAKE LOCALLY

4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE

NO. Column

Unique Symbols — All items with same unique

symbol

QTY. Column

Numbers Used — Item quantity can be indicated by a

number, a blank entry, or A/R.

A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.

A blank entry generally indicates that the item is not sold separately. Other entries will be clariﬁed in the “Remarks” Column.

REMARKS Column

Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.

Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.

Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.

NOTICE

When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.

PART NO. Column

Numbers Used — Part numbers can be indicated by a

number, a blank entry, or TBD.

TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.

A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clariﬁed in the “Remarks” Column.

Serial Number Break — Used to list an effective serial number range where a particular part is used.

Indicated by:

“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”

Speciﬁc Model Number Use — Indicates that the part is used only with the speciﬁc model number or model number variant listed. It can also be used to show a part is NOT used on a speciﬁc model or model number variant.

Indicated by:

“XXXXX ONLY” “NOT USED ON XXXX”

“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.

“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.

PAGE 14 — HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09)

HBC19A/25A REBAR CUTTER

1 to 3 Units

Qty. P/N Description

2 6415710 ............ BRUSH CAP (FOR HBC19A)

2 6402520 ............ BRUSH CAP (FOR HBC25A)

2 6415730 ............ CARBON BRUSH (FOR HBC19A)

2 6402510 ............ CARBON BRUSH (FOR HBC25A)

2 H9T4495400 ...... BLADE, SET OF 2 (FOR HBC19A)

2 H9T4495500 ...... BLADE, SET OF 2 (FOR HBC25A)

SUGGESTED SPARE PARTS

HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 15

HBC19A/HBC25A — NAMEPLATE AND DECALS

OPERATING INSTRUCTIONS

1. Place rebar in rebar holder. Rebar must rest fully within the blades.

2 Adjust spacing bolt so it holds rebar flush against

stationary cutting block.

3. Tighten spacing bolt and jam nut to hold rebar in place.

4. Place protective cover in the upright position.

5. Press and hold ON/OFF switch to begin cutting procedure.

6. Continue holding ON/OFF switch until cutting rod completes cutting cycle.

7. Cutter rod will retract automatically at end of cutting cycle.

8. Never use worn or damaged blades. Replace as needed.

9. Periodically inspect oil level and electric motor brushes.

HBC19A

MODEL SERIAL NO.

HBC25A

WARNING

Toprevent injury from flying fragments.

1.Always wear safety goggles and full face shield.

2.Keep bystanders away from machine whencutting.

Keephands clear while

3.Use extreme caution when cutting pieces

machineis operating.

8”length or shorter.

4.Steel bar must be fully seated within cutterblades before cutting.

5.Always adjust and tighten spacing bolt beforecutting.

6.Keep fingers away from cutting edges duringoperation.

7.To prevent electrical shock, do not use

cutterwhen damp.

PAGE 16 — HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09)

HBC19A/HBC25A — NAMEPLATE AND DECALS

NO. PART NO. PART NAME QTY. REMARKS

1 8006660 SAFETY WARNING DECAL 1 2 8006670 OPERATING INSTRUCTIONS DECAL 1 3 8006680 MQ LOGO 1

4 NAMEPLATE ........................................................ 1 ......... CONTACT MQ PARTS DEPT.

5 8001180 BOX WARNING DECAL 1

HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 17

HBC19A — REBAR CUTTER ASSEMBLY

5 2

NOTES

ITEM 50, SPRING HOLDER REPLACED BY O-RING

S/N 300281 AND ABOVE

PAGE 18 — HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09)

HBC19A — REBAR CUTTER ASSEMBLY

NO. PART NO. PART NAME QTY. REMARKS

1 7513090 BOLT HB6 X 22 2

2 030208200 SPRING WASHER SW6 ...................................... 8 ..........REPLACES H9SW060100

3 7600030 WASHER WM6 8 4 4500720 HANDLE BRACKET A 1 5 H9HB062000 BOLT HB6 X 20 2 6 6415810 DUST COVER 1 7 6415820 PAN-HEAD SCREW M4 x 16 1 8 6415880 SWITCH 1

9 6415750 HANDLE SET (PAIR) .......................................... 1 .......... SET OF 2 (LEFT AND RIGHT)

10 6415910 STRAIN RELIER 10 1 11 6415930 CORD CLAMP WASHER 1 12 6415830 PAN-HEAD SCREW M4 x 18WR 2 14 6415840 PAN-HEAD SCREW M5 X 25 2 15 6415010 HANDLE SHAFT 2 16 6301430 ELECTRIC SUPPLY CORD 1 17 6415040 NUT M6 2 18 6415030 SPRING WASHER 6 2 19 6415020 WASHER 6 2 20 4500730 HANDLE BRACKET R 1 21 4500740 HANDLE BRACKET L 1 22# 6415800 HALF OPEN COVER 1 23# 6415860 BOLT M5 X 16 2 24# 6415870 SPRING WASHER 5 2 25# 6415740 MOTOR HOUSING SET 1 26# 6415710 BRUSH CAP 2 27# 6415730 CARBON BRUSH 155 (SET) 1 29 7513160 BOLT HB6 X 85 4 30# 6415510 STATOR 115V 1 31# 6415770 O-RING 30 1 32# 6415760 BALL BEARING 6200DDW 1 33# 6415940 WASHER 1 34# 6415790 BOLT M5 X 55 2 35# 6415610 ARMATURE 115V 1 36 H9B6202RU0 BEARING 6202RU 1 37 H9MHS15257 OIL SEAL MHS15257 1 38 3214000 PUMP CASE 1 39 H9SB101500 BOLT SB 10 X 15 (DRAINING/REFILLING) 1 40 H9SEALW100 SEAL WASHER (DRAINING/REFILLING) 1 41 7411070 STOP RING H28 (RTW28) 1 42 H9T4344700 NEEDLE HOLDER 2 43 H9B12410A0 NEEDLE BEARING 1 44 H9B6080000 BEARING 608 1 45 4601570 LINER B 1 46 H9T4344800 MAGNET 3 47 6505300 O-RING S-4 1

HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 19

HBC19A — REBAR CUTTER ASSEMBLY

5 2

NOTES

ITEM 50, SPRING HOLDER REPLACED BY O-RING

S/N 300281 AND ABOVE

PAGE 20 — HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09)

HBC19A — REBAR CUTTER ASSEMBLY

NO. PART NO. PART NAME QTY. REMARKS

48 3501420 RETURN VALVE 1

49 H9T4424800 URETHANE RUBBER PACKING ......................... 3 .......... S/N 300280 AND BELOW

49 4500530 PACKING ............................................................. 3 .......... S/N 300281 AND ABOVE

50 H9T43446N1 SPRING HOLDER ............................................... 3 .......... S/N 300280 AND BELOW

50 6505590 O-RING ................................................................ 3 .......... S/N 300281 AND ABOVE

51 H9T43449N1 CHECK VALVE SPRING 3 52 H9T4344500 CHECK VALVE 3 53 H9T4345000 PISTON RETURN SPRING 3 54 3500350 PISTON 3

55 3200940 CYLINDER ........................................................... 1 .......... S/N 300280 AND BELOW

55 3200940A CYLINDER ........................................................... 1 .......... S/N 300281 AND ABOVE

56 H9T43679N1 RELEASE VALVE SPRING 1 57 H9HB040600 BOLT HB4 X 6 2 58 H9HW040100 WASHER HW4 3 59 H9T4367700 STOPPER PLATE 1 60 4005050 VALVE RETURN SPRING 1 61 H9T44078N2 RELEASE VALVE 1 62 H9USI00200 PACKING 1 63 H9T44061N1 CUTTER ROD 1 64 7511010 BOLT HB4 X 8 1 65 H9T43898N1 CUTTER ROD KEY 1 66$ H9HB051500 BOLT HB5 X15 (BLADE-CUTTER ROD) 2 67$ H9HW050000 WASHER HW5 2

68 H9T4495400 BLADE (SET OF 2) ............................................. 1 .......... INCLUDES ITEMS W/ $

69 H9T4389700 CUTTER ROD RETURN SPRING 1 70 H9USH00100 ROD SEAL PACKING 2 71 6505700 O-RING S-95 1 72 3100240 BAR HOLDER 1 73 H9NM1201M0 NUT NM12-1 (SPACING BOLT) 1 74 H9T43902N1 SPACING BOLT 1 75$ 7513030 BOLT HB6 X 18 (BLADE-BAR HOLDER) 2 76$ H9HW060100 WASHER HW6 (BLADE-BAR HOLDER) 2 77 H6SW100100 WASHER SW10 1 78 H9T4390100 BOLT (OIL LEVELER SACK) 1 79 H9HB082500 BOLT HB8 X 25 (BAR HOLDER) 14 80 H9HW080100 WASHER HW8 14 82 H9T4390000 BUSHING 1 83 H9T43899N1 OIL LEVELER SACK 1 84 3505510 PROTECTIVE COVER 1

A 6013530 MOTOR ASSEMBLY ........................................... 1 .......... INCLUDES ITEMS W/ #

HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 21

HBC25A — REBAR CUTTER ASSEMBLY

5 2

NOTES

ITEM 52, SPRING HOLDER REPLACED BY O-RING

S/N 400361 AND ABOVE

PAGE 22 — HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09)

HBC25A — REBAR CUTTER ASSEMBLY

NO. PART NO. PART NAME QTY. REMARKS

1 7513090 BOLT HB6 X 22 2 2 H9SW06100 SPRING WASHER SW6 4 3 7600030 WASHER WM6 4 4 4500750 HANDLE BRACKET A 1 5 H6HB062000 BOLT HB6 X 20 2 6 6415810 DUST COVER 1 7 6415820 PAN-HEAD SCREW M4 X 16 1 8 6415880 SWITCH 1

9 6415750 HANDLE SET (PAIR) .......................................... 1 .......... SET OF 2 (LEFT AND RIGHT)

10 6400770 RUBBER PIN 2 11 6415910 STRAIN RELIER 10 1 12 6415930 CORD CLAMP WASHER 1 13 6415830 PAN-HEAD SCREW M4 X 18WR 2 15 6415840 PAN-HEAD SCREW M5 X 25 2 16 6415010 HANDLE SHAFT 1 17 6301430 ELECTRIC SUPPLY CORD 1 18# 6402520 BRUSH CAP 1 19# 6402510 CARBON BRUSH 1 20 4500760 HANDLE BRACKET (R) 1 21 4500770 HANDLE BRACKET (L) 1 24# 6402450 MOTOR HOUSING SET 1 25 7512100 BOLT HB5 X 40 4 26 7610030 SPRING WASHER SW5 4 29# 7539080 BOLT M6 X 30 2 30# 6402380 MOTOR FLANGE 1 31# 6402420 STATOR 115V 1 32# 6402390 BOLT M5 X 80 1 33# 7105020 BALL BEARING 1 34# 6402320 WASHER 1 35# 6402610 ARMATURE 115V 1 36 H5B60032RC BEARING 6003 2RS 1 37 6504170 OIL SEAL MHS17287 1 38 3210810 PUMP CASE 1 39 H6SB101500 BOLT SB10 X 15 (DRAINING/REFILLING) 1 40 H9SEALW100 SEAL WASHER (DRAINING/REFILLING) 1 41 7513110 BOLT HB6 X 55 4 42 H6HW060100 WASHER HW6 4 43 H5RTW30000 STOP RING H30 (RTW30) 1 44 H5T4438500 NEEDLE HOLDER 2 45 H9B12410A0 NEEDLE BEARING 1 46 H9B6080000 BEARING 608 1 47 4601590 LINER B 1 48 H9T4344800 MAGNET 3 49 6505300 O-RING S-4 1

HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 23

HBC25A — REBAR CUTTER ASSEMBLY

5 2

NOTES

ITEM 52, SPRING HOLDER REPLACED BY O-RING

S/N 400361 AND ABOVE

PAGE 24 — HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09)

HBC25A — REBAR CUTTER ASSEMBLY

NO. PART NO. PART NAME QTY. REMARKS

50 3501420 RETURN VALVE 1

51 H9T4424800 URETHANE RUBBER PACKING ......................... 3 .......... S/N 400360 AND BELOW

51 4500530 PACKING ............................................................. 3 .......... S/N 400361 AND ABOVE

52 H9T43446N1 SPRING HOLDER ............................................... 3 .......... S/N 400360 AND BELOW

52 6505590 O-RING ................................................................ 3 .......... S/N 400361 AND ABOVE

53 H9T43449N1 CHECK VALVE SPRING 3 54 H5T4438400 CHECK VALVE 3 55 H5T4506600 PISTON RETURN SPRING A 3 56 H5T4506700 PISTON RETURN SPRING B 3 57 H5T4438300 PISTON 3

58 3201320 CYLINDER ........................................................... 1 .......... S/N 400360 AND BELOW

58 3201320A CYLINDER ........................................................... 1 .......... S/N 400361 AND ABOVE

59 H5T4420300 RELEASE VALVE SPRING 1 60 H5HB051000 BOLT HB5 X10 3 61 H5HW050100 WASHER HW5 3 62 H5T4419600 STOPPER PLATE 1 63 H5T44195N1 VALVE RETURN SPRING 1 64 H5T44201N2 RELEASE VALVE 1 65 H5USI00200 PACKING 1 66 H5T31153N2 CUTTER ROD D40 1

67 H5T4495500 SP BLADE (SET OF 2) ....................................... 1 .......... INCLUDES ITEMS W/ $

68 H5T44194N1 CUTTER ROD KEY 1 70 7600020 WASHER WM5 4 71$ H5HB062000 BOLT HB8 X 20 4 72$ H5HW080100 WASHER HW8 4 73 H5T4419800 CUTTER ROD RETURN SPRING 1 74 H5USH15257 ROD SEAL PACKING 2 75 6505240 O-RING (S115) 1 76 3100500 BAR HOLDER 1 77 7700070 NUT NM16 1 78 H5T44200N1 SPACING BOLT 1 79 H9T4390100 BOLT (OIL LEVELER SACK) 1 80 H6SW100100 WASHER SW10 1 81 7515040 BOLT HB10 X 30 14 82 H5HW100100 WASHER HW10 14 84 H9T4390000 BUSHING 1 85 9004920 OIL LEVELER SACK 1 86 3505520 PROTECTIVE COVER 1 87 6415040 NUT M6 1 88 6415030 SPRING WASHER 6 1 89 6415020 WASHER 6 1

90 4500540 SHIELD ............................................................... 1 .......... S/N 400301 AND ABOVE

A 6014150 MOTOR ASSEMBLY............................................ 1 .......... INCLUDES ITEMS W/ #

HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 25

ALLEN

WRENCHES

3MM

4MM

5MM

6MM

ALLEN

WRENCHES

HBC19A/HBC25A — TOOLS

14 MM

17 MM

24 MM

19 MM

HYDRAULIC

OIL

4MM

5MM

6MM

8MM

PAGE 26 — HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09)

HBC19A/HBC25A — TOOLS

NO. PART NO. PART NAME QTY. REMARKS

1 ALLEN WRENCH SET, HBC19A ........................ 1 .......... REPLACE LOCALLY

2 ALLEN WRENCH SET, HBC25A ........................ 1 .......... REPLACE LOCALLY

3 8201010 OPEN WRENCH (14mm X17mm), HBC25A 1 4 8201070 OPEN WRENCH (24mm), HBC25A 1 5 8201020 OPEN WRENCH (17mm X19mm), HBC19A 1

6 HYDRAULIC OIL W/ OILER (150 ml), HBC19A .. 1 .......... SUPPLIED WITH UNIT

6 H9OILIS046 HYDRAULIC OIL W/ OILER (1 liter), HBC19A .... 1 .......... REPLACEMENT PART

6 HYDRAULIC OIL W/ OILER (150 ml), HBC25A .. 1 .......... SUPPLIED WITH UNIT

6 H5OILIS032 HYDRAULIC OIL W/ OILER (1 liter), HBC25A .... 1 .......... REPLACEMENT PART

7 H9J2387000 CYLINDER RING (TOOL), HBC19A ................... 1 .......... NOT PROVIDED W/ UNIT

7 9004040 CYLINDER RING (TOOL), HBC25A ................... 1 ..........NOT PROVIDED W/ UNIT

8 8101050 WOODEN BOX, HBC25A 1 8 8101060 WOODEN BOX, HBC19A 1

HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 27

HBC19A/HBC25A — WIRING DIAGRAM

ON/OFF SW

HBC25A

BRUSHES

HBC19A

ARMATURE

STATOR

BLACK

BLUE

WHITE

120V

60 Hz

BLACK

ON/OFF SW

WHITE

BRUSHES

ARMATURE

STATOR

BLUE

120V

60 Hz

BLACK

PAGE 28 — HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09)

TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 30 days.

FREIGHT POLICY

All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit will be allowed, subject to the following provisions:

A Returned Material Authorization 1. must be approved by Multiquip prior to shipment.

To obtain a Return Material Authorization, 2. a list must be provided to Multiquip Parts Sales that deﬁnes item numbers, quantities, and descriptions of the items to be returned.

The parts numbers and descriptions a. must match the current parts price list.

The list must be typed or computer b. generated.

The list must state the reason(s) c. for the return.

The list must reference the sales d. order(s) or invoice(s) under which the items were originally purchased.

The list must include the name e. and phone number of the person requesting the RMA.

A copy of the Return Material Authorization 3. must accompany the return shipment.

Freight is at the sender’s expense. All 4. parts must be returned freight prepaid to Multiquip’s designated receiving point.

Parts must be in new and resalable 5. condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.

The following items are not returnable:6.

Obsolete parts. (If an item is in the a. price book and shows as being replaced by another item, it is obsolete.)

Any parts with a limited shelf life b. (such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.

Any line item with an extended c. dealer net price of less than $5.00.

Special order items.d.

Electrical components.e.

Paint, chemicals, and lubricants.f.

Decals and paper products.g.

Items purchased in kits.h.

The sender will be notiﬁed of any material 7. received that is not acceptable.

Such material will be held for five 8. working days from notiﬁcation, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.

Credit on returned parts will be issued 9. at dealer net price at time of the original purchase, less a 15% restocking charge.

In cases where an item is accepted, for 10. which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.

Credit issued will be applied to future 11. purchases only.

PRICING AND REBATES

Prices are subject to change without prior notice. Price changes are effective on a speciﬁc date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.

Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of proﬁt or good will or for any other special, consequential or incidental damages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.

Effective: February 22, 2006

HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 29

OPERATION AND PARTS MANUAL

HERE’S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

UNITED STATES

Multiquip Corporate Ofﬁce MQ Parts Department

18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com

Mayco Parts Warranty Department

Tel. (800) 421-1244 Fax (800) 537-3927

800-427-1244 310-537-3700

Fax: 800-672-7877 Fax: 310-637-3284

800-306-2926 310-537-3700

Service Department Technical Assistance

800-421-1244 310-537-3700

Fax: 800-672-7877 Fax: 310-637-3284

Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032

800-421-1244, Ext. 279 310-537-3700, Ext. 279

Fax: 310-537-1173

MEXICO UNITED KINGDOM

MQ Cipsa Multiquip (UK) Limited Head Ofﬁce

Carr. Fed. Mexico-Puebla KM 126.5 Momoxpan, Cholula, Puebla 72760 Mexico Contact: pmastretta@cipsa.com.mx

Tel: (52) 222-225-9900 Fax: (52) 222-285-0420

Hanover Mill, Fitzroy Street, Ashton-under-Lyne, Lancashire OL7 0TL Contact: sales@multiquip.co.uk

Tel: 0161 339 2223 Fax: 0161 339 3226

CANADA

Multiquip

4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: jmartin@multiquip.com

Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and speciﬁcations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change speciﬁcations, design or the information published in this publication at any time without notice and without incurring any obligations.

Tel: (450) 625-2244 Fax: (450) 625-8664

Your Local Dealer is:

Multiquip HBC25A, HBC19A User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual