Multiquip HBC25A, HBC19A User Manual
OPERATION AND PARTS MANUAL
MODEL HBC19A
MODEL HBC25A
REBAR CUTTER
(PORTABLE ELECTRIC)
Revision #4 (03/30/09)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
HBC19A/HBC25A REBAR
CUTTER
Table of Contents .................................................... 2
Parts Ordering Procedures ..................................... 3
Safety ...................................................................... 4
Rules and Regulations ......................................... 5-6
Specifications .......................................................... 7
General Information ................................................ 8
Components ............................................................ 9
Operation ......................................................... 10-11
Maintenance..................................................... 12-13
Explanation of Codes in Remarks Column ........... 14
Suggested Spare Parts ......................................... 15
COMPONENT DRAWINGS
Nameplate and Decals ..................................... 16-17
HBC19A Rebar Cutter Assembly ..................... 18-21
HBC25A Rebar Cutter Assembly ..................... 22-25
Tools ................................................................. 26-27
Wiring Diagram ..................................................... 28
TABLE OF CONTENTS
Terms and Conditions Of Sale — Parts ................ 29
Specification and part number are
subject to change without notice.
PAGE 2 — HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09)
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
N View Parts Diagrams
N Order Parts
N Print Specification Information
Goto www.multiquip.com and click on
Order Par ts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
When ordering parts, please supply:
R Dealer Account Number
R Dealer Name and Address
R Shipping Address (if different than billing address)
R Return Fax Number
R Applicable Model Number
R Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
R Specify Preferred Method of Shipment:
UPS/Fed Ex DHL
N Priority One Tr uck
N Ground
N Next Day
N Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 3
SAFETY
FOR YOUR SAFETY AND SAFETY OF OTHERS!
Safety precautions should be followed at all
times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result
in injury to yourself and others.
This manual has been developed to
provide complete instructions for the
safe and efficient operation of this
equipment.
Before using this equipment ensure that the operating individual has read and understood all instructions in this
manual.
SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
Potential hazards associated with the operation of this
equipment will be referenced with Hazard Symbols which
appear throughout this manual, and will be referenced in
conjunction with Safety Message Alert Symbols.
WARNING — Respiratory Hazards
ALWAYS wear approved respiratory
protection when required.
CAUTION — Rotating Parts Hazards
NEVER operate equipment with covers or
guards removed. Keep fingers, hands, hair
and clothing away from all moving parts to
prevent injury.
The three Safety Messages shown below will inform you
about potential hazards that could injure you or others.
The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three
words: DANGER, WARNING, or CAUTION.
DANGER
You WILL be
INJURED
KILLED
or
SERIOUSLY
if you DO NOT follow these
directions.
WARNING
You CAN be KILLED or
SERIOUSLY INJURED
if you DO NOT follow these directions.
CAUTION
CAUTION — Accidental Starting Hazards
ALWAYS place the equipment ON/OFF
switch in the OFF position when the
equipment is not in use.
CAUTION — Eye and Hearing Hazards
ALWAYS wear approved eye and hearing
protection.
CAUTION — Equipment Damage Hazards
Other important messages are provided throughout this
manual to help prevent damage to your equipment,
other property, or the surrounding environment.
You CAN be
INJURED
if you DO NOT follow
these directions.
PAGE 4 — HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09)
WARNING — Read This Manual
Failure to follow instructions in this manual may lead to
serious injury or even
operated by trained and qualified personnel only! This
equipment is for industrial use only.
GENERAL SAFETY
DO NOT operate or service this equipment
before reading this entire manual.
This equipment should not be operated by
persons under 18 years of age.
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVER operate this equipment under the
influence of drugs or alcohol.
DEATH
! This equipment is to be
RULES AND REGULATIONS
DO NOT wear loose clothing or jewelry. Contain long
hair. Keep hair, clothing, and gloves away from moving
parts. Rotating parts can cause injury if contacted.
ALWAYS keep work area clean and free of foreign matter
and debris. Also keep work area well lit.
NEVER operate the equipment in an
explosive atmosphere or near combustible
materials. An explosion or fire could result
causing severe
death.
DO NOT overreach. Keep proper footing and balance at
all times.
NEVER leave the equipment unattended. When not is
use, before servicing, and when changing accessories,
always unplug the equipment from the power source.
USE this equipment for its intended purpose only.
KEEP equipment clean for better and safer performance.
Keep handles dry, clean, and free from oil and grease.
INSPECT the equipment after each use. Replace any
damaged or worn parts immediately. Do not use
equipment if defective.
If a malfunction occurs, immediately unplug the
equipment from the power source and correct the
problem. If problem cannot be corrected, contact the
nearest MQ service center.
bodily harm or even
ALWAYS store the equipment in a clean, dry location
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult to read.
ALWAYS check the equipment for loosened threads or
bolts before starting.
MAINTAIN equipment is a safe operating condition at
all times.
KEEP bystanders, children, and visitors away while
operating the equipment. Distractions can cause loss of
control.
HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 5
out of the reach of children.
EMERGENCIES
ALWAYS know the location of the nearest
fire extinguisher
ALWAYS know the location of the nearest
first aid kit
In emergencies,
of the nearest phone or
Also know the phone numbers of the nearest
ambulance, doctor
information will be invaluable in case of emergency.
.
.
always
and
know the location
keep a phone on the job site
fire department
. This
.
RULES AND REGULATIONS
ELECTRICAL SAFETY
■
ALWAYS test the
POWER
switch on the equipment before
operating. The purpose of this switch is to shut down the
power.
■
NEVER use a extension cord that is frayed or damaged
where the insulation has been cut.
■
NEVER carry the equipment by its power cord or
disconnect it by yanking the cord from the power outlet.
■
ALWAYS make certain that the proper extension cord
has been selected for the job. See Extension Cord
Gauge Selection Table.
■
NEVER allow power cord to
■
NEVER
■
When connecting the unit to a power receptacle, make
stand in water
lay in wate
r.
while operating the equipment.
sure the receptacle circuit is connected to either a GFCI
receptacle or a receptacle protected by a 20 amp circuit
breaker.
■
When plugging the unit into a power receptacle, check
the nameplate for the correct operating voltage.
Operating the rebar bender at the wrong voltage will
damage the electrical components. ALWAYS read the
nameplate before applying power.
■
This unit is equipped with a 3-prong male power plug.
DO NOT use a 2-prong adapter when plugging into a
wall outlet. This will defeat the purpose of the ground
circuit. If the plug does not fit into the receptacle, contact
a qualified electrician to install a 3-conductor wall
receptacle (outlet).
■
Avoid body contact with grounded surfaces such as
pipes, radiators, ranges and refrigerators. There is an
increased risk of electrical shock if your body is
grounded.
■
DO NOT expose the hydraulic power unit to rain or wet
conditions. Water entering the power unit will increase
the risk of electrical shock.
■
When operating the unit outdoors, be sure to use the
appropriate outdoor extension cord. This type of
extension cord reduces the risk of electrical shock.
■
ALWAYS remove the AC power cord from the power
source before performing any service or maintenance
on the unit. This preventative safety measure reduces
the possibility of accidental starting.
When operating near an arc welder, it is important the
both the unit and the welding equipment be connected
to the same earth ground. If they are not, server damage
to the unit, particularly to the power cord could occur.
Personal injury may also occur.
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21-01 61 41 01 8 8 6 6 4 4
41-21 61 21 01 8 6 6 6 4 2
61-41 61 21 01 8 6 6 4 4 2
81-61 41 21 8 8 6 4 4 2 2
02-81 41 21 8 6 6 4 4 2 2
PAGE 6 — HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09)
SPECIFICATIONS
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HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 7
GENERAL INFORMATION
GENERAL INFORMATION
The
MQ HBC19A/HBC25A Rebar Cutter
be used as a portable on-site rebar cutter, capable of cutting in-place rebar safely and efficiently with the squeeze
of a trigger. Labor time and injuries are greatly reduced
from manually cutting rebar. The cutter can virtually handle
any rebar cutting job, from slabs and masonry walls to large
buildings and bridges.
The rebar cutter contains a built-in hydraulic pump with
innovative magnetic particle filtering. All parts are machined
to tight tolerances for maximum performance.
is designed to
At approximately 27 to 49 pounds, the cutter is easily carried around job sites. Even overhead work takes minimum
effort.
The cutting rod returns to the starting position when the
operating switch is released after the rod makes its full
cutting stroke. The cutting rod will not move if the cutting
stroke is not finished. The operating switched must be held
long enough for cutting rod to complete stroke.
The HC19A/HBC25A comes with a return valve that allows the cutter rod to return to the starting position when
the cutter blade jams and stops during cutting of a rebar.
PAGE 8 — HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09)
COMPONENTS
HBC19A
HBC25A
1
1
4
4
2
2
3
3
5
5
7
7
8
8
6
6
Figure 1. HBC19A/HBC25A Components
Figure 1 shows the components of the HBC19A/HBC25A
Rebar Cutter. These components are described below.
1. Blade (set of two) - Cuts the rebar that is set on the
holder between the blades.
2. Spacing Bolt and Nut - Allows rebar of different
diameters to be cut by adjusting the space between
the blades.
3. Rebar Holder - Holds the rebar to be cut.
4. Protector - Covers the rebar while cutting to prevent
rebar fragments from flying out.
5. ON/OFF Switch - Starts the cutting of the rebar when
the trigger switch is squeezed. When released, cutting
is stopped. Do not release release switch until the rebar
is completely cut.
6. Handle - Used to lift the rebar cutter.
7. Return Valve - Returns the cutter rod to the starting
position when the cutter blade jams and stops the
cutting of a rebar. This is done by rotating the return
valve half a turn in a counterclockwise direction with
the hexagonal wrench supplied with the unit.
8. Power Plug - connects to a 150 V, 60 Hz power source.
HBC19A/HBC25A REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #4 (03/30/09) — PAGE 9
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