PARTS AND OPERATION MANUAL
MULTIQUIP
Model GLW-180H
D.C. WELDER
A.C. GENERATOR
© COPYRIGHT 2004, MULTIQUIP INC.
Revision #5 (03/14/05)
MULTIQUIP INC
18910 WILMINGTON AVE. 800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244 800-478-1244
FAX: 310-537-3927 FAX: 310-631-5032
E-mail:mq@multiquip.com • www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
..
. PARTS DEPARTMENT:
..
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
WARNING
CALIFORNIA
Proposition 65 Warning
This product contains or produces chemicals known to
the State of California to cause cancer and birth defects
(or other reproductive harm).
PAGE 2 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
DCL160
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700
FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700
FAX: 310-537-3927
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 3
TABLE OF CONTENTS
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Rules For Safe Operation ......................................... 6
Operation and Safety Decals .................................... 7
Specifications ............................................................ 8
General Information .................................................. 9
Multiquip GLW-180H — AC
Generator And Welder
Controls and Indicators ........................................... 10
Instrumentation ....................................................... 11
Installation .......................................................... 12-13
Pre-Setup ........................................................... 14-15
Load Application ..................................................... 16
Operating Instructions (Generator) ........................ 17
Operating Instructions (Welder)......................... 18-19
Maintenance ........................................................... 20
Preparation For Long Term Storage ....................... 21
Wiring Diagram ....................................................... 22
Troubleshooting (Engine) ................................... 23-24
Troubleshooting (Generator/Welder) ................. 25-26
Explanation Of Codes In Remarks Column ............ 28
Suggested Spare Parts ........................................... 29
Generator Assembly .......................................... 30-31
Control Box Assembly ........................................ 32-33
Control Box Assembly ........................................ 34-35
Pipe Frame Assembly ........................................ 36-37
Muffler Assembly ............................................... 38-39
Nameplate and Decals....................................... 40-41
Honda GX340K1 Engine
Cylinder Head Assembly ....................................42-43
Recoil Starter Assembly.....................................44-45
Fan Cover Assembly .......................................... 46-47
Camshaft/Valves Assembly ................................ 48-49
Piston/Rings Assembly.......................................50-51
Air Cleaner Assembly.........................................52-53
Cylinder Barrel (Recoil) Assembly ..................... 54-55
Cylinder Barrel (Electric) Assembly ................... 56-57
Crankcase Cover/Governor Assembly ..............58-59
Flywheel/Fan Assembly .....................................60-61
Coil Assembly..................................................... 62-63
Crankshaft Assembly .........................................64-65
Electric Start Assembly ......................................66-67
Governor Controls Assembly ............................. 68-69
Carburetor Assembly .........................................70-71
Solenoid Assembly ............................................. 72-73
Fuel Cock Assembly ..........................................74-75
Terms and Conditions Of Sale — Parts .................. 76
NOTE
Specification and part number
are subject to change without
notice.
PAGE 4 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
PARTS ORDERING PROCEDURES
■■
■ Dealer account number
■■
■■
■ Dealer name and address
■■
■■
■ Shipping address (if different than billing address)
■■
■■
■ Return fax number
■■
■■
■ Applicable model number
■■
■■
■ Quantity, part number and description of each part
■■
■■
■ Specify preferred method of shipment:
■■
UPS Ground
•
UPS Second Day or Third Day*
•
UPS Next Day*
•
Federal Express Priority One (please provide us with your Federal
•
Express account number)*
Airborne Express*
•
Truck or parcel post
•
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Earn Extra Discounts when
you order by FAX!
All parts orders which include complete part numbers
and are received by fax qualify for the following extra
discounts:
Number of
line items ordered Additional Discount
1-9 items 3%
10+ items** 5%
Get special freight allowances
when you order 10 or more
line items via FAX!**
■■
■
UPS Ground Service at no charge for freight
■■
■■
■
PS Third Day Service at one-half of actual freight cost
■■
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price)
do not count towards the 10+ line items.
Extra Fax DiscountExtra Fax Discount
Extra Fax Discount
Extra Fax DiscountExtra Fax Discount
for Domestic USAfor Domestic USA
for Domestic USA
for Domestic USAfor Domestic USA
Dealers OnlyDealers Only
Dealers Only
Dealers OnlyDealers Only
Now! Direct TOLL-FREE access
to our Parts Department!
Toll-free nationwide:
800-421-1244
Toll-free FAX:
*DISCOUNTS ARE SUBJECT TO CHANGE*
Fax order discount and UPS special programs revised June 1, 1995
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 5
800/6-PARTS-7 • 800-672-7877
RULES FOR SAFE OPERATION
■
CAUTION:
Failure to follow instructions in this manual
may lead to serious injury or even death! This
equipment is to be operated by trained and
qualified personnel only! This equipment is
for industrial use only.
The following safety guidelines should always be used when
operating the GLW-180H Generator/Welder:
GENERAL SAFETY
■
DO NOT operate or service this equipment before reading
this entire manual.
■
This equipment should not be operated by persons under 18
years of age.
■
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
■
This generator is a source of potentially LETHAL high voltage.
Never permit unqualified personnel-especially children to
operate the generator.
■
Always refuel in a well-ventilated area, away from sparks and
open flames.
■
Always use extreme caution when working with flammable
liquids. When refueling, stop the engine and allow it to cool.
DO NOT
could result from fuel vapors, or if fuel is spilled on a hot
engine.
■
This generator is equipped with a
protection. Always complete the grounding path from the
generator to an external grounding source.
■
NEVER operate this generator, or handle any electrical
equipment while standing in
hands are wet, or in the rain. Electrical shock could occur
causing severe bodily harm or even death.
■
Keep electrical cords in good condition. Worn, bare or frayed
wiring can cause electrical shock, leading to
even death.
■
This generator requires an adequate free flow of cooling air.
Never operate the generator in any enclosed or narrow area
where free flow of the air is restricted. If the air flow is restricted
it will cause serious damage to the generator and may cause
injury to people.
■
NEVER touch the hot exhaust manifold, muffler or cylinder.
Allow these parts to cool before servicing generator.
smoke around or near the machine. Fire or explosion
ground terminal
for your
water, while bare foot, while
bodily harm or
Provide adequate ventilation when operating the generator.
DO NOT operate the generator in any enclosed or narrow
space. The generator's GLWsoline engine gives off DEADLY
carbon monoxide GLWs
■
NEVER operate the generator in an explosive atmosphere or
near combustible materials. An explosion or fire could result
causing severe
■
Always make sure that the generator is secure on level ground
so that it cannot slide or shift around, endangering workers.
Also keep the immediate area free of bystanders.
■
When using a concrete vibrator or a similar device that is
immersed in a water based solution, make sure the device is
equipped with short circuit protection.
■
Always use rubber boots and gloves when operating a
concrete vibrator or similar device.
■
Use adequate size connecting cable for extension.
■
Maintain electrical cords in good condition and frequently
replace the entire cable of the concrete vibrator with a new
one.
■
High Temperatures – Allow the machine and engine to cool
before adding fuel or performing service and maintenance
functions. Contact with
burns.
Emergencies
■
Always know the location of the nearest
and
first aid kit
Also know the phone numbers of the nearest
doctor
invaluable in the case of an emergency.
Maintenance Safety
■
NEVER lubricate components or attempt service on a running
machine.
■
Always allow the machine a proper amount of time to cool
before servicing.
■
Keep the machinery in proper running condition.
■
Fix damage to the machine immediately and always replace
broken parts.
■
Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters.
■
DO NOT use food or plastic containers to dispose of
hazardous waste.
■
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source
bodily harm or even death.
. Know the location of the nearest telephone.
and
fire department
.
hot
components can cause serious
fire extinguisher
ambulance
. This information will be
,
PAGE 6 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
OPERATION AND SAFETY DECALS
Machine Safety Decals
The GLW-180H portable generator is equipped with a number of safety decals. These decals are provided for operator safety and
maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals
become unreadable, replacements can be obtained from your dealer.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 7
GLW-180H — SPECIFICATIONS
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Effects of Altitude and Heat
The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambient
conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with a barometric
reading of 29.92 inches and a temperature of 60 degrees fahrenheit.
°°
°
°°
Generally, the engine output power will decrease 3-1/2% for each 1000 feet of altitude above sea level, and 1% for each 10
°°
°
fahrenheit above the standard temperature of 60
°°
F .
F
PAGE 8 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
GLW-180H — GENERAL INFORMATION
WARNING:
Before connecting this generator to
any building’s electrical system, a
licensed electrician must install an
isolation (transfer) switch.
Serious injury or death may result
without this transfer switch.
GLW-180H FAMILIARIZATION
Generator/Welder
The Multiquip Model GLW-180H generator has been designed
as a portable lightweight power source for 60 Hz (singlephase) vibrators, lighting facilities, power tools, submersible
pumps and other industrial and construction machinery.
This generator is powered by a HONDA GLWsoline engine.
The alternator, a brushless revolving-field type, is
permanently aligned to the engine through rigid coupling.
The generator is mounted on rubber vibration isolators that
have a steel base backplate which is attached to the
protective steel pipe carrying frame. The protective carrying
frame is made of steel tubing and fully wraps around the
generator to protect aGLWinst damage.
This portable generator is supplied with a electrical
box
. To reduce vibration caused by the engine, the control
box is also placed on rubber isolators.
control
Excitation System
All GLW-series generators use a magnet attached to a
flywheel to produce AC voltage from a lamp coil beneath
the flywheel. As the magnet passes the coil it produces
approximately 19-22 AC volts.
This voltage (19-22 VAC) is then sent to the control box that
contains three rectifying diodes:
z
Excitation (diode 1)
z
Battery (diode 2)
z
Slow Down (diode 3)
The AC voltage will pass through the excitation diode that
converts the voltage to DC power.
This DC power is then sent to the excitation windings housed
within the main windings commonly called the "stator".
This voltage is then transferred into the rotor through
induction. The rotor contains two diodes within it which rectify
the DC voltage and send it out through the main windings,
as AC voltage.
Engine
The four-cycle air-cooled HONDA GLWsoline engine is
designed to meet every performance requirement of this
generator. Reference Table 1, page 8 for engine
specifications.
Figure 1 (page 10) shows the basic controls and indicators
for the GLW-180H generator.
Control Box
The control box has the following: (all outputs are 60 Hz,
single phase)
z
One 120V output receptacle.
z
One 120V output receptacle (GFCI protected).
z
One main 40 amp circuit breaker.
z
AC Voltmeter
z
Idle Control Switch
z
Operation Switch
z
Output Terminals (Welding)
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 9
Idle Control Switch
DO NOT use the idle control switch in conjunction with AC
electro-magnetic switches relays etc. Using the idle control switch
with these devices will cause the idle control device not to actuate.
If any of these devices are being used, leave the idle control
switch in the
When running capacitor start motors such as submersible
pumps, the idle control switch should
Disconnect the pump or tool from the power source by
switching OFF the main circuit breaker.
OFF
position.
NOT BE USED.
NOTE
In keeping with Multiquip's policy of
constantly improving its products, the
specifications quoted herein are subject
to change without prior notice.
GLW-180H — CONTROLS AND INDICATORS
Figure 1. Controls and Indicators
PAGE 10 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
GLW-180H — INSTRUMENTATION
CAUTION :
When using a combination of dual
receptacles, total load should not exceed
the rated capacity of the generating.
The definitions below describe the controls and functions of the
of the GLW-180 H Generator/Welder.
1. Ground Terminal Equipment – If required ground
equipment (power tools etc,) to this ground terminal. This
ground is not
2. 120 VAC Twist Lock Receptacle – This unit is supplied
with one
EARTH
Twist Lock
output receptacle.
3. 120 VAC GFCI Receptacle – This unit is supplied with
one
Duplex
NEMA (GFCI) 5-20R (120V, 20 Amp) output
receptacle.
4. AC Voltmeter – This voltmeter indicates (with a mark) the
rated 60 Hz, 120 VAC
addition the voltmeter can also be used as a diagnostic
tool.
ground.
NEMA L5-30R (120V, 30 Amp)
single phase output voltage
7. Current Regulator – Use this dial to adjust the welder's
output to the desired setting.
8. Idle Control Switch – This unit is provided with an
automatic idle control for noise suppression and reduced
fuel consumption. The automatic idle control automatically
enGLWges under a no-load condition.
With the automatic idle control switched “ON”, the engine
revolutions will automatically drop to about 2500 rpm (lowspeed operation) within 3 seconds after the load stops.
When the operation is resumed, the engine speed is
automatically increased to about 3600 rpm (high-speed
operation) as soon as the load is connected.
9. Current Regulator Selector Switch – Two position switch,
left
amps),
(max.-180).
10. DC Output Terminals – Connect the welder's (+) and (-)
welding cables to these terminals.
11. Fuel Tank – The fuel GLWuge is located on the fuel tank
. In
and allows easy monitoring of the fuel level.
12. Chassis Ground – Connect earth ground (
to this lug. See Figure 3.
position selects minimum current output (min.-130
right
position selects maximum current output
ground rod
)
If the voltmeter indicator (needle) is below the rated voltage,
engine problems may exist (low/high RPM's). To prevent
damage to the generator or power tools turn the generator
OFF and consult your authorized Multiquip service dealer.
5. Circuit Breaker – This single-pole, 40 amp breaker is
provided to protect both 120 VAC output receptacles from
overload.
6. Operation Switch – Must be in the up position (
normal operation. To turn-off generator place this switch in
OFF
the down position (
).
ON
) for
CAUTION :
NEVER turn the load ON or OFF by
connecting and disconnecting the load
power cord from the generator's AC output
receptacle. ALWAYS turn the circuit
breaker OFF to remove power from the
120 AC recepracles (load).
CAUTION :
When AC power is required, ALWAYS
place the current regulator dial in the
power using range
Figure 2. Current Regulator Switch
AC Power Range
.
AC
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 11
GLW-180H — INSTALLATION
Outdoor Installation
Install the generator in a location where it will not be exposed to
rain or sunshine. Make sure that the generator is on secure level
ground so that it cannot slide or shift around. Also install the
generator in a manner so that the exhaust will not be discharged
in the direction of nearby homes.
The installation site must be relatively free from moisture and
dust. All electrical equipment should be protected from excessive
moisture. Failure to do will result in deterioration of the insulation
and will result in short circuits and grounding.
Foreign materials such as dust, sand, lint and abrasive materials
have a tendency to cause excessive wear, not only to the engine
parts, but also to the alternator parts.
CAUTION :
Pay close attention to ventilation when
operating the generator inside confined
areas. The engine exhaust contains
noxious elements.
Indoor Installation
Exhaust GLWses from GLWsoline engines are extremely
poisonous. Whenever an engine is installed indoors the
exhaust fumes must be vented to the outside. The engine
should be installed at least two feet from any outside wall.
Using an exhaust pipe which is too long or too small can
cause excessive back pressure which will cause the engine
to heat excessively and possibly burn the valves
CAUTION :
Generator Grounding
To guard aGLWnist electrical shock and possible damage to
the equipment, it is important to provide a good
ground.
Article 250 (Grounding) of the National Electrical Code (NEC)
provides guide lines for proper grounding and specifies that
the cable ground shall be connected to the grounding system
of the building (Figure 3) as close to the point of cable entry
as practical.
NEC articles 250-91a and 250-95 set the following grounding
requirements:
1. Use one of the following wire types to connect the
generator to earth ground.
a. Copper - 10 AWG (5.3 mm2) or larger.
b. Aluminum - 8 AWG (8.4 mm2) or larger.
2. When grounding the generator (Figure 3) connect the
ground cable between the lock washer and the nut on
the generator and tighten the nut fully. Connect the other
end of the ground cable to earth ground.
3. NEC article 250-83c specifies that the earth ground rod
should be buried a minimum of 8 ft. into the ground.
An
electric shock
vibrators are used. Pay close attention to
handling when operating vibrators and
always use rubber boots and gloves to
insulate the body from a short circuit.
is apt to happen when
EARTH
Eliminate the danger of deadly carbon monoxide GLWs.
Remember that exhaust fumes from any GLWsoline engine
are very poisonous if discharged in a closed room, but
harmless if allowed to mix with the outside air. If the generator
is installed indoors, you must make provisions for venting
the engine exhaust to the outside of the building.
PAGE 12 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
When connecting the generator to
any buildings electrical system
ALWAYS consult with a licensed
electrician.
NOTE
Grounding
GLW-180H — INSTALLATION
Figure 3. Generator Ground Rod Application
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 13
GLW-180H — PRE-SETUP
General Inspection Prior to Operation
This generator has been thoroughly inspected and accepted
prior to shipment from the factory. However, be sure to check
for damaged parts or components, or loose nuts and bolts,
which could have occurred in transit.
Ground
The nut and ground terminal on the generator should always
be used to connect the generator to a suitable ground. The
ground path should be of #8 size wire.
Connect the terminal of the ground wire between the
lock washer and the nut at the base of the generator
and tighten the nut fully. Connect the other end of the
ground wire to a
grounding rod
as shown in Figure 3.
Circuit Breaker
To protect the generator from an overload,
amp circuit breaker is provided on the control box. Make
sure to switch this circuit breaker to the "OFF" position prior
to starting the engine.
Extension Cable
When electric power is to be provided to various tools or loads at
some distance from the generator, extension cords are normally
used. Cables should be sized to allow for distance in length and
amperage so that the voltage drop between the generator and
point of use (load) is held to a minimum. Use the cable selection
chart (Table 2 ) as a guide for selecting the proper extension
cable size.
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PAGE 14 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
GLW-180H — PRE-SETUP
Lubrication Oil
Fill the engine crankcase with lubricating oil through the filler
hole, but do not overfill. Make sure the generator is level.
With the dipstick inserted all the way, but without being screw
Fuel
Close the fuel cock before filling the tank. Fill the fuel tank
with clean and fresh unleaded GLWsoline. DO NOT fill the
tank beyond capacity.
into the filler hole, verify that the oil level is maintained
between the two notches on the dipstick.
Pay attention to the fuel tank capacity when replenishing
fuel. Refer to the fuel tank capacity listed on page 8
The oil listed in Table 3 is recommended to ensure better
Specification Table 1.
engine performance. Use class SC or higher grade motor
oil.
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The fuel tank cap must be closed tightly after filling.
Handle fuel in a safety container. If the container does not have
a spout, use a funnel.
CAUTION :
Never fill the
fuel tank
while the engine is
running or in the dark. GLWsoline spillage
on a hot engine can cause a fire or
explosion. If GLWsoline spillage occurs,
wipe up the spilled GLWsoline completely
to prevent fire hazards.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 15
GLW-180H — LOAD APPLICATION
Single Phase Load
Always be sure to check the nameplate on the generator
and equipment to insure the wattage, amperage and
frequency requirements are satisfactorily supplied by the
generator for operating the equipment.
Generally, the wattage listed on the nameplate of the
equipment is its rated output. Equipment may require 130—
150% more wattage than the rating on the nameplate, as
the wattage is influenced by the efficiency, power factor and
starting system of the equipment.
NOTE
If wattage is not given on the equipment's
name plate, approximate wattage may be
determined by multiplying nameplate
voltage by the nameplate amperage.
WATTS = VOLTAGE x AMPERAGE
To determine the running wattage for your load, multiply the
running wattage as indicated by steps 1, 2, and 3 below:
CAUTION:
An inadequate size connecting cable which cannot carry
the required load can cause a voltage drop which can burn
out the appliance or tool and overheat the cable.
The idle control is operated at minimum load capacity of
100W. If the load capacity is less than 100W, throw the idle
control switch to the OFF position.
Motors and motor-driven equipment draw
much greater current for starting than
during operation.
1. INCANDESCENT LOADS
Lights, heaters and similar appliances.
Total the running wattage and multiply by 1.
Example:
29 light bulbs @ 100W each = 2.9 KW
use a 3 KW generator.
2. SMALL MOTORS
Drills and other small power tools.
Total the running wattage and multiply by 2.
Example:
A 1 inch drill runs at 1 KW
use a 2 KW generator.
3. LARGE MOTORS
Submersible pumps, table saws etc.
Total the running wattage and multiply by 3.
Example:
A conveyor belt runs at 8 KW
use a 24 KW generator.
PAGE 16 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
GLW-180H — GENERATOR OPERATING INSTRUCTIONS
Before Starting
1. Be sure to disconnect the electrical load and switch the
main circuit breaker to the “OFF” position prior to starting
the engine.
2. Never start the engine with the main circuit breaker “ON”.
3. Check the lubricating oil level prior to starting the engine.
Make sure the generator is level. The oil level must be
maintained between two notches on the dipstick.
4. When there is not enough lubricating oil, fill the crankcase
with high grade motor oil. Use a high quality detergent
oil classified SC, SD or SE. (See Table 3 on page 15)
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
z
NEVER start the engine when the oil level
is below the lower mark on the dipstick.
z
Check the fuel level on the fuel GLWuge.
When fuel is low, fill the fuel tank with
clean fresh unleaded automotive
GLWsoline.
z
If GLWsoline spillage occurs, completely
Starting
1. Place the idle control switch in the “ON” (up) position.
2. Close the choke. Adjust the opening of the choke valve
according to operating conditions. When the engine is
warm or the air temperature is high, close the choke
valve halfway or open it all the way.
3. Confirm that the main circuit breaker on the generator
control box is “OFF”.
wipe up the spilled GLWsoline.
Warm up
1. When the engine starts, open the choke slowly.
2. Run the engine at low speed for 3 minutes without load
until the engine warms up.
3. Turn the idle control switch to the "OFF" (down) position
and check the voltage by referring to the voltmeter on
the control box.
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
1. Check the generator for abnormal noise and smells. Then
connect the load to the receptacles of the generator.
2. Switch the main circuit breaker to the “ON” position and
turn the idle control switch to the “ON” (down) position
for normal (load) engine operation.
Operation
Check the voltage by referring to the voltmeter on the control
box. When the voltmeter indicates 120 volts, 120 volts from
the 120V receptacles and 240 volts from the 240V receptacle
can be obtained at the same time. Refer to Figure 1, Controls
and Indicators, item 4 on page 10.
Stopping the Engine
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
DO NOT change the engine speed control
lever which has been set at the factory prior
to shipping.
4. Set the operation switch to the “ON” position and grasp
the starting rope and slowly pull it out. The resistance
becomes hardest at a certain position, corresponding
to the compression point. Rewind the rope a little from
that point and pull out sharply.
5. If the engine fails to start, repeat the procedure.
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
z
DO NOT pull the starter rope all the way
to the end.
z
DO NOT release the starter rope after
pulling. Allow it to rewind as soon as
possible.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 17
1. Remove the load from the generator. Place the circuit
breaker in the “OFF” position. Refer to Figure 1, item 5
on page 10. Run the engine (no-load) with the idle control
switch set to the ON position for three to five minutes,
then stop the engine.
2. Turn the START/STOP switch to the “STOP” position.
3. Never stop the engine suddenly while running at high
speed.
4. Close the fuel cock.
NEVER stop the engine suddenly while
running at high speeds.
GLW-180H — WELDER OPERATING INSTRUCTIONS
Welding Cables and Polarities
Connect the welding cables (Figure 4) to the welder's output
terminals located on the control panel. The output terminals
have (+) and (-) polarities. Select the appropriate polarities
according to the application (See Welding Application, Table 5).
NOTE
Attach terminal connectors at the end
of each cable. NEVER connect
exposed wires (Figure 5) directly to the
terminal. Exposed wiring may cause
shocks or di-electric breakdown from
poor contact.
Figure 4. Welding Cable Connection
(Correct)
YTIRALOPDOHTEMGNIDLEWSNOITACILPPALACIPYT
...
)+(
ytiraloPthgiartS
ytiraloPesreveR
...
)+(
nidraugeR:etoN
.rekameriwehtmorfsnoitcurtsni
Figure 5. Welding Cable Connection
(Incorrect)
snoitacilppAgnidleW.4elbaT
)lateMesaB(gnidnuorG
redloHredleW...)-(yol
redloHredleW...)+(
setalpniht
)lateMesaB(gnidnuorGleetssselniatsfognidlewcrA
larenegrofslairetamleetsgnidleW
.setalpssenkcihtdna,serutcurts
lareppocrofgnidlewcrA
fognidlewCRA,gnidlewpu-dliuB
ehtwollof,scitretcarahcVCehtniytiralopehtfonoitcelesehtg
PAGE 18 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
GLW-180H — WELDER OPERATING INSTRUCTIONS
Welding Cables
The required cable welding size is governed by this simple
rule: The longer the welding cable, or the greater the welding
Duty Cycle
The duty cycle for the generator/welder is based on 10 minute
intervals. See Table 6 below.
current, the thicker (copper strands) the calbe must be.
Select a welding cable with adequate thickness according
to the cable length and welding amperage (current) as listed
in Table 5.
seziSelbaCredleW.5elbaT
tuptuOredleW
tnerruC
001
htgneLelbaCeziSelbaC
053.oN
0013.oN
5213.oN
0513.oN
0023.oN
0523.oN
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
1. Connect the welding cables (electrodes) to the
0033.oN
053.oN
0013.oN
5213.o
051
0513.oN
0022.oN
0521.oN
N
generator's output terminals (Figure 4). For
welding current (min-130 amps), use an eyelet terminal
connector with a 5/64" to 1/8" diameter, for
welding current (110 - max amps), use an eyelet terminal
connector with a 3/32" to 5/32" diameter
2. Set the current
panel (Figure X) to the desired setting. The
is for
gnidleW
tnerruC
ytuD
%elcyC
NEVER
switch
low
current, the
elcyCytuD.6elbaT
ro011
sseL
00108060504
switch the
521541061081
current range selector
during any welding operation.
minimum
maximum
regulator control switch
on the control
inner
outer
scale is
high
current output.
scale
0031.oN
053.oN
0013.oN
5213.oN
002
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
0512.oN
0021.oN
0520/1.oN
0030/1.oN
Figure 6. Current Regulator/Range Switches
To prevent serious accidents, ALWAYS turn
off the generator/welder ( operation switch)
and set the main circuit breaker to the OFF
position.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 19
3. Set the current
low
or
high
range control switch
. DO NOT change the position of this switch
while welding.
(Figure 7) to either
GLW-180H — MAINTENANCE
General Inspection
At least daily or prior to each use, the generating set should
be cleaned and inspected for deficiencies. Check for loose,
missing or damaged nuts, bolts or other fasteners. Also check
for fuel or oil leaks.
Engine Side (Refer to the Engine Instruction Manual)
Check Oil Level
Check the crankcase oil level prior to each use, or when the
fuel tank is filled. Make sure the generating set is level. The
oil level must be between the two notches on the dipstick.
Changing Oil
Change oil after the first 20 hours of operation. Drain and
refill the engine crankcase every 50 operating hours or once
a week thereafter. Drain crankcase oil into a suitable container
while engine is still warm. Replace the drain plug tightly. Add
oil through the filler hole.
Air Cleaner
Every 50 hours: Remove air cleaner element (std. or heavy
duty types), and wash in kerosene or liquid detergent and
hot water. Wrap foam element in a cloth and squeeze dry.
Wipe heavy duty paper element dry with toweling. Saturate
element with kerosene; squeeze excess from foam element.
Wipe excess from heavy duty paper element.
Service Daily
If engine is operating in very dusty and dry grass conditions.
A clogged air cleaner will result in high fuel consumption,
loss of power and excessive carbon buildup in the
combustion chamber.
Cleaning the Fuel Strainer
Clean the fuel strainer if it contains dust or water. Remove
dust or water in the strainer cap and wash it in GLWsoline.
Securely fasten the fuel strainer cap so that fuel will not
leak. Check the fuel strainer every 200 hours of operation or
once a month.
Spark Plug
Remove carbon build-up on the spark plug (Figure 5) with a
wire brush. Set the spark plug GLWp to 0.6—0.7mm (0.024-
0.028 inch). Tighten with a spark plug socket wrench. Clean
the spark plug every 50 operating hours or once a week.
Figure 5. Spark Plug GLWp
PAGE 20 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
GLW-180H — PREPARATION FOR LONG -TERM STORAGE
Generator Storage
For storage of the generating set for over 30 days, the
following is required:
z
Drain the fuel tank completely.
z
Run the engine until the GLWsoline in the carburetor is
completely consumed.
z
Completely drain the oil from the crankcase and refill
with fresh oil.
z
Remove the spark plug, pour 2 or 3 cc of SAE 30 oil
into the cylinder and crank slowly to distribute the oil.
z
Slowly rotate the engine a few times with the starter
Rope and install a new plug.
z
Pull out the starter rope slowly and stop at the
compression point.
z
Clean all external parts of the generating set with a cloth.
z
Cover the generating set and store in a clean, dry place.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 21
GLW-180H — WIRING DIAGRAM GENERATOR/ ENGINE
GENERATOR
ENGINE
PAGE 22 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
GLW-180H — TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the
diagnosis based on the Engine Troubleshooting (Table 7)
information shown below and on the proceeding page. If the
problem cannot be remedied, please leave the unit just as it
is and consult our company's business office or service
plant.
MOTPMYS MELBORPELBISSOP NOITULOS
?tignihcaersi
?leuFoN leuFddA
?knatleufniretaW .knatleufecalperrohsulF
?deggolcretlifleuF retlifleufecalpeR
?roterubrackcutS .msinahcemtaolfkcehC
gnitratsrooP
?dersigulpkrapS .tinunoitingirotsinartkcehC.deluofsigulpkrapS
leuffieesotroterubractcepsnI
?etihw-eulbsigulpkrapS
GNITOOHSELBUORTENIGNE.7ELBAT
enilleufkcehC
erastejroterubraC.gnikaelriadetcejni,noisserpmoctneiciffusnI
.)wolfrevo(deggolc
?gulp
?liooN .deriuqersalioddA
?gnitratsnopu
?esool
"noisserpmoc
"noisserpmoc"
on"tuptuorewoptneiciffusnI
?esoolsigulpkrapS .gulpkrapsecalpeR
?sgnirnotsipnroW .sgnirnotsipecalpeR
tuptuorewoptneiciffusnI
?daeh
krapsfopittatneserpkrapsoN
sknilbpmalmralaerusserpliO
?revonruttonlliwenignE .tniojlexayrassecenfidnanotsipdnarednilycecalpeR
stlobgnitcennocdaehrednilyC
?degamadteksagdaehrednilyC .teksagdaehrednilycecalpeR
?taesevlavfonoitcnuflaM .sevlavtaes-eR
renaelc-rianinoitcnuflaM
?deggolcretlifria,metsys
ecafretnimorfnignikaelriA
rednilycdnaroterubracneewteb
/tratS
.stlobgnitcennocdaehrednilycnethgiT
.retlifriaecalperronaelC
.teksagdaehrednilyc
.deluoffigulpkrapsecalpeR.nekorbhctiwspotS
."rosneslio"tiucricnwodtuhscitamotuAkcehC
.nekorbrodekcarcdrocegatlovhgih,nekorbtinunoitingirotsinarT
ecalpeR.daehrednilycdnaroterubracneewtebstlobnethgiT
?metsysleufninoitcnuflaM
.retlifleufecalperronaelC
.roterubracecalperronaelC
.taolfroterubrackcehC
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 23
GLW-180H — TROUBLESHOOTING (ENGINE)
)DEUNITNOC(GNITOOHSELBUORTENIGNE.7ELBAT
MOTPMYS MELBORPELBISSOP NOITULOS
tuptuorewoptneiciffusnI
staehrevodna"noisserpmoc"
leufhcumotsnruB
ylsuoinitnocsiroloctsuahxE
"ETIHW"
ylsuoinitnocsiroloctsuahxE
"KCALB"
?stcudorp
?ytisocsiv
?sgnirnroW sgnirecalpeR
?nafgniloocninoitcnuflaM .nafgniloocecalperrokcehC
?deggolcretlifekat-niriA .retlifekat-niriaecalperronaelC
tsuahxefonoitalumuccarevO
?gulpkrapsgnorW .gulpkrapsepytdetseggusserutcafunamhtiwgulpkrapsecalpeR
gnorwsiliognitacirbuL
?deggolcrennaelcriA .renaelcriaecalperronaelC
tesneebtonsahevlavekohC
?noitisoptcerrocehtot
nolaes,evitcefedroterubraC
?nekorbroterubrac
tnemtsujdaroterubracrooP
?hcirootsnurenigne"
.sevlavkcehcdnanaelC
.yrassecenfiecalper,relffumkcehC
.ytisocsivtcerrochtiwliognitacirbulecalpeR
.noitisoptcerrocehtotevlavekohctsujdA
.laesroroterubracecalpeR
.roterubractsujdA
PAGE 24 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
GLW-180H — TROUBLESHOOTING (GENERATOR)
Practically all generator breakdowns can be prevented by
proper handling and maintenance inspections, but in the event
of a breakdown, please take a remedial action following the
diagnosis based on the Generator Troubleshooting (Table 8)
information shown below and on the preceding page. If the
problem cannot be remedied, please leave the unit just as it
is and consult our company's business office or service
plant.
MOTPMYS MELBORPELBISSOP NOITULOS
egatlovwoL ?wolootdeepsenignE .MPRdetarotdeepsenigneesiaR
?gnikrowtonretemtlovCA .retemtlovCAecalpeR
?noitcnuflam
deepsenignE.egatlovwoL
,)dedaolnu(MPR0563lamron
)eldi(MPR0052
gniriwlanretnixoblortnoC
?liocnoitingievitcefeD fiseriwnoitingiecalpeR.seriwnoitingineergdnaderkcehC
?noitcnuflamgnidniwrotoR .rotorecalperrokcehC
?noitcnuflamgnidniwrotatS .rotatsecalperrokcehC
?noitcnuflamrekaerB .1BCecalperrokcehC
GNITOOHSELBUORTROTARENEG.8ELBAT
.gniriwxoblortnockcehC
.yrassecen
?noitcnuflamhctiwsrewoplluF .tiucrichctiwsrewopllufdnahctiwsrewopllufkcehC
.hgihoottuptuoegatloV ?hgihootdeepsenignE .MPRdetarotdeepsenignerewoL
enignE.hgihoottuptuoegatloV
MPR0563lamrondeeps
)eldi(MPR0052,)dedaolnu(
nonruttonlliwrekaerbtiucriC
"DAOLON"
nonrutlliwrekaerbtiucriC
.yletaidemmispirttub"DEDAOL"
otwolmorfetareleccatonseoD
"DAOLON"hgih
otwolmorfetareleccatonseoD
"EVITCADAOL"hgih
noitcnuflam
?daolrevO .rekaerbecalperrodaolecudeR
?dioneloskcutS .dioneloskcehC
?evitcefed
gniriwlanretnixoblortnoC
?rekaerbtiucricevitcefeD .rekaerbtiucricecalpeR
?detrohssitiucricdaoL .trohsroftiucricdaolkcehC
?hctiwslortnoceldIdaB .hctiwslortnoceldiecalperrokcehC
?noitcnuflamhctiwslortnoceldI .hctiwslortnoceldiecalperrokcehC
?noitcnuflamecivedlortnoceldI .ecivedlortnoceldiecalperrokcehC
gniriwlaretnixoblortnoC
.gniriwxoblortnockcehC
.gniriwxoblortnockcehC
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 25
GLW-180H — TROUBLESHOOTING (GENERATOR)
MOTPMYS MELBORPELBISSOP NOITULOS
?sgnidniwrotorevitcefeD .rotorecalperrokcehC
)DEUNITNOC(GNITOOHSELBUORTROTARENEG.8ELBAT
onetarelecedtonseoD
."TUPTUOEGATLOV"
sahtubetarelecedtonseoD
."TUPTUOEGATLOV"
Practically most welder breakdowns can be prevented by
proper handling and maintenance inspections, but in the event
of a breakdown, please take a remedial action following the
?dionelosevitcefeD .dionelosecalperrokcehC
?ecivedlortnoceldievitcefeD .ecivedlortnoceldiecalperrokcehC
?dionelosevitcefeD .ecivedlortnoceldiecalperrokcehC
?noitcnuflamgniriwxoblortnoC .stnenopmocevitcefedynaecalper,gniriwxoblortnockcehC
?dionelosevitcefeD .dionelosecalperrokcehC
?noitcnuflamecivedlortnoceldI .ecivedlortnoceldiecalperrokcehC
diagnosis based on the Welder Troubleshooting (Table 9)
information shown below . If the problem cannot be remedied,
please leave the unit just as it is and consult our company's
business office or service plant.
MOTPMYS MELBORPELBISSOP NOITULOS
GNITOOHSELBUORTREDLEW.9ELBAT
?seriwdetcennocsidroesooL .yrassecenfiecalper,seriwkcehcyllausiV
?rotarenegevitcefeD .yrassecenfiecalper,rotarenegkcehC
?tcatnocrotcatnocrooP .noitcennocrofkcehcdnaeriwdaelehtlluP
"GNICRA"oN
?5eRro4eRrefitcerevitcefeD .refitcerecalpeR
?yssAdleiFreticxeevitcefeD .yssAdleiFecalpeR
?2eRro1eRrefitcerevitcefeD .refitcerecalpeR
?deepsenignereporpmI .deepsenignetsujdA
woldna"GNIHCRA"kaeW
.egatlovtuotuo
?elbacgnidlewreporpmI .htgneldnayticapactnerructneiciffushtiwselbacgnidlewesU
?lortnoctnerrucreporpmI .spma081-05ottsujdaeR
PAGE 26 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
NOTE PAGE
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 27
GLW-180H — EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts
book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.
Items Found In the “Items Number” Column
All parts with same symbol in the number column,
■
, belong to the same assembly or kit.
If more than one of the same reference number is
listed, the last one listed indicates newest (or latest)
part available.
, #, +, %, or
*
NOTE
NOTE
The contents of this catalog are
subject to change without notice
PAGE 28 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
.
GLW-180H 1 TO 5 UNITS WITH HONDA
GX340K1EDN2 ENGINE
1 to 5 Units
Qty. P/N Description
5 ............ 9807955846 ......... SPARK PLUG
1 ............ 15510ZE2W01 ..... OIL LEVEL SWITCH
1 ............ 15600735700 ...... DIPSTICK
1 ............ 28400ZEZW01ZB RECOIL STARTER
5 ............ 17211899000 ...... ELEMENT AIR
1 ............ 16100ZEZF00 ..... CARBURETOR ASSY.
1 ............ 16950ZB4015 ....... FUEL COCK ASSY.
2 ............ 0810107103 .......... FUEL FILTER
2 ............ 0810106004 .......... CAP, FUEL TANK
1 ............ 0601805327 .......... CIRCUIT BREAKER
1 ............ 0601823204 .......... RECTIFIER
1 ............ 0601812597 .......... RECEPTACLE
1 ............ 0601811031 .......... RECEPTACLE, 125V, 30A
GLW-180H — SUGGESTED SPARE PARTS
NOTE
Part numbers on this Suggested
Spare Parts List may supercede/
replace the P/N shown in the text
pages of this book.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 29
GENERATOR ASSY.
GLW-180H — GENERATOR ASSY.
PAGE 30 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
GLW-180H — GENERATOR ASSY.
GENERATOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 1971005003 ROTOR ASSY. 1
*1-1 FIELD ASSY. 1
*1-2 ARMATURE ASSY., EXCITER 1
1-3 0601820037 RECTIFIER ........................................... 1 ............. S10VB60
1-4 0601822640 SURGE ABSORBER ............................. 1 ............. TNR15G471K
1-5 0071206304 BEARING .............................................. 1 ............. 6304DDU
1-6 3051070003 FAN 1
2 1971018004 SET BOLT ROTOR 1
3 0801086104 SET WASHER BEARING 1
4 0040010000 SPRING WASHER 1
5 1971345003 ARMATURE ASSY. 1
6 1971315502 END BRACKET 1
7 0012308025 HEX HEAD BOLT 4
8 7851315402 END BRACKET 1
9 D2137000103 FIELD ASSY. EXCITER 1
10 0017106025 HEX HEAD BOLT 4
11 1961324003 GROMMET 1
12 1971336004 COVER 1
13 7911316004 SET BOLT STATOR 4
14 0040008000 SPRING WASHER 4
15 0041208000 PLAIN WASHER 4
16 1961844513 FIN 2
17 0601820012 RECTIFIER ........................................... 1 ............. SR30MA- 6S
18 0601820013 RECTIFIER ........................................... 1 ............. SR30MA- 6R
19 0017105016 HEX HEAD BOLT 8
20 1031890004 INSULATOR WASHER 8
21 0017108035 HEX HEAD BOLT 4
22 0019008016 HEX HEAD BOLT 2
23 0207208000 HEX NUT 2
24 1001843504 CONNECTION PLATE 6
25 D1153500114 COVER 2
26 0017105010 HEX HEAD BOLT 4
27 D1153500603 COVER 2
28 D1153500503 COVER 2
29 1971331003 COVER 1
30 1031863104 GROMMET 1
31 0027105010 MACHINE SCREW 4
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 31
CONTROL BOX ASSY.
GLW-180H — CONTROL BOX
ASSY.
PAGE 32 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
GLW-180H — CONTROL BOX
CONTROL BOX ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 1971811002 CONTROL BOX 1
1-1 0226900215 EDGE COVER 1
2 0601823204 RECTIFIER ........................................... 3 ............. S5VB60
3 0027103016 MACHINE SCREW 3
4 0800235101 SLOW DOWN UNIT............................... 1 ............. NC- 54
5 0027104020 MACHINE SCREW 2
6 0601804211 CURRENT TRANSFORMER ................. 1 ............. MCT-100Y
7 0027104010 MACHINE SCREW 2
8 1971885003 DC REACTOR ....................................... 1 ............. L2
9 0017106016 HEX HEAD BOLT 4
10 1971880003 AC REACTOR ....................................... 1 ............. L1
11 0017106016 HEX HEAD BOLT 4
12 1971811404 HEAT INSULATOR PANEL 1
13 0017105016 HEX HEAD BOLT 2
14 0801831204A OUT PUT TERMINAL 2
15 0801880004 INSULATOR WASHER 2
16 0039510000 HEX NUT 4
17 0042710000 PLAIN WASHER 4
18 0045110000 WAVE WASHER 4
19 0037810000 WING NUT 2
20 1971865103 OUTPUT TERMINAL COVER 1
1971866004 RUBBER SHEET 1
21 0805088004 RUBBER WASHER 2
22 0805088304 COLLAR 2
23 0017106020 HEX HEAD BOLT 2
0207006000 HEX NUT 2
24 1971805204 COVER 1
25 0017105016 HEX HEAD BOLT 2
26 1971811103 CONTROL PANEL 1
27 1970501002 NAME PLATE ........................................ 1 ............. N-5646
28 0601803021 CURRENT RANGE SELECTOR ............ 1 ............. SW1
ASSY.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 33
CONTROL BOX ASSY.
GLW-180H — CONTROL BOX ASSY.
PAGE 34 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
GLW-180H — CONTROL BOX ASSY.
CONTROL BOX ASSY.
NO. PART NO. PART NAME QTY. REMARKS
29 8705945004 SEAL 1
30 0027106016 MACHINE SCREW 3
31 1971835004 RHEOSTAT ............................................ 1 ............. VR 100W 48 OHM
32 0021104010 MACHINE SCREW 3
33 0801800202 KNOB 1
34 0050402525 SPRING PIN 1
35 0601800258 AC VOLTMETER ................................... 1 ............. 8283 0 ~120V, 240V
36 0601805306 CIRCUIT BREAKER .............................. 1 ............. CB KM51 40A
37 3011816004 CIRCUIT BREAKER BRACKET 1
38 0027104010 MACHINE SCREW 2
39 0601812597 RECEPTACLE ....................................... 1 ............. CON2 5- 20R
40 0601811031 RECEPTACLE ....................................... 1 ............. CON1 L5- 30R REPL. 0601811035
41 0027104010 MACHINE SCREW 4
0207004000 HEX NUT 4
42 0601815109 GROUND TERMINAL ............................ 1 ............. T- 381
43 0601830727 IDLE CONTROL SWITCH ..................... 1 ............. SW2 ET115A12
44 0601830738 OPERATION SWITCH ........................... 1 ............. ET210K12
45 0017105016 HEX HEAD BOLT 4
46 1971811303 CONTROL BOX PANEL 1
47 0017105016 HEX HEAD BOLT 7
48 1971811203 CONTROL BOX COVER 1
49 0017105016 HEX HEAD BOLT 5
50 0017108020 HEX HEAD BOLT 4
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 35
PIPE FRAME ASSY.
GLW-180H — PIPE FRAME ASSY.
PAGE 36 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
GLW-180H — PIPE FRAME ASSY.
PIPE FRAME ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 1975401012 PIPE FRAME 1
2 1975401103 BASE 1
3 3015419604 RUBBER SUSPENSION 2
4 0207008000 HEX NUT 4
5 1725419214 RUBBER SUSPENSION 2
6 0207008000 HEX NUT 4
7 0017108030 HEX HEAD BOLT 2
0207008000 HEX NUT 2
8 0017108045 HEX HEAD BOLT 2
0207008000 HEX NUT 2
9 7915455103 COVER 1
10 7855455003 COVER 1
11 0017106016 HEX HEAD BOLT 6
12 1975401304 STOPPER 1
13 0017106016 HEX HEAD BOLT 2
14 1975511002 TEAL/MINT GREEN FUEL TANK 1
14 1975511002MQ0 ORANGE/RED FUEL TANK 1
15 0810106004 CAP, FUEL TANK 1
16 0810107103 FUEL FILTER 1
17 7855525514 RUBBER CUSHION 2
18 7855525604 COLLAR 2
19 0017108030 HEX HEAD BOLT 2
20 0017108020 HEX HEAD BOLT 2
21 16950ZB4015 FUEL COCK .......................................... 1 ............. REPLACES 0605511087
22 9500014519040 HOSE .................................................... 1 ............. REPLACES 0605513140
23 0605515096 HOSE BAND 8 2
24 1975401203 HEAT INSULATOR PANEL 1
25 0017108020 HEX HEAD BOLT 1
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 37
MUFFLER ASSY.
GLW-180H — MUFFLER ASSY.
PAGE 38 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
GLW-180H — MUFFLER ASSY.
MUFFLER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 7852310003 MUFFLER 1
2 18320ZC2000 MUFFLER PROTECTOR ....................... 1 ............. 0602302001
3 18325ZB4000 MUFFLER PROTECTOR ....................... 1 ............. 0602302002
4 18329ZB4000 SEAL ..................................................... 2 ............. 0602302003
5 18355ZB4630 SPARK ARRESTOR .............................. 1 ............. 0602313060
6 90183671003 TAPPING SCREW ................................. 1 ............. 0602322060
7 0017106012 HEX HEAD BOLT 5
8 18333ZB4800 GLWSKET ............................................. 1 ............. 0602320175
9 957000802000 HEX HEAD BOLT .................................. 2 ............. 0602322061
10 7855469004 BRACKET 1
11 0017108020 HEX HEAD BOLT 1
12 0017108020 HEX HEAD BOLT 1
13 7905469004 BRACKET 1
14 0017106020 HEX HEAD BOLT 1
15 0017106016 HEX HEAD BOLT 2
16 7905468004 BRACKET ............................................. 1 ............. UP TO S/N. 4734153
7905468014 BRACKET ............................................. 1 ............. FROM S/N.4734154
17 0017106012 HEX HEAD BOLT 2
18 0017106016 HEX HEAD BOLT 2
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 39
NAMEPLATE ASSY.
GLW-180H — NAMEPLATE ASSY.
PAGE 40 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
GLW-180H — NAMEPLATE ASSY.
NAMEPLATE ASSY.
NO PART NO PART NAME QTY. REMARKS
1 0800628504 DECAL : GROUND 1 S-1123
2 1980680004 DECAL : FUEL COCK 1 S-3704
3 7900638204 DECAL : OPERATING INSTRUCTIONS 1 S-4607
4 TBD DECAL : CURRENTRANGE CONTROL 1
5 TBD DECAL : MQ GLW-180 1
6 0820610804 DECAL : CAUTION 1 DSC01
7 0820610404 DECAL : WARNING 1
8 7900636004 DECAL : OPERATE AT 3600 RPM ONLY 1
9 8700611804 DECAL : WARNING 1 S-4984
10 8700611904 DECAL : DANGER 1 S-4985
SEE DECAL ILLUSTRATIONS ON PAGE 7.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 41
HONDA GX340K1 ENGINE — CYLINDER HEAD
CYLINDER HEAD ASSY.
HONDA GX240K1 ENGINE — CYLINDER HEAD
PAGE 42 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
HONDA GX340K1 ENGINE — CYLINDER HEAD
CYLINDER HEAD ASSY.
NO PART NO PART NAME QTY. REMARKS
1 122AOZF6W00 HEAD COMP., CYLNDER ........... 1 .......... INCLUDES ITEM W/
2
*
3
*
4
*
5 12251ZE3W00 GLWSKET, CYLINDER HEAD 1
6 12310ZE2010 COVER COMP., HEAD 1
7 12391ZE2010 PACKING, HEAD COVER 1
8 18330ZE3700 PIPE, EX. 1
9 18333ZE3800 GLWSKET, EX. PIPE 1
10 90014ZE2000 BOLT, HEAD COVER 1
11 90042ZE3700 BOLT, STUD, 8X98 2
12 90047ZE2000 BOLT, STUD, 8X47 2
13 90441ZE2010 WASHER COMP., HEAD COVER 1
14 9405008000 NUT, FLANGE, 8MM 2
15 9430112200 PIN, DOWEL, 12X20 2
16 957251008000 BOLT, FLANGE, 10X80 4
17 9807955846 PLUG, SPARK (BPR5ES NGK) 1
1
12204ZE2325 GUIDE, IN. VALVE (OVER SIZE) 1
12205ZE2315 GUIDE, EX. VALVE (OVER SIZE) 1
12216ZE2300 CLIP, VALVE GUIDE 2
9807955855 PLUG, SPARK (W16EPRU ND) 1
*
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 43
RECOIL STARTER ASSY.
HONDA GX340K1 ENGINE — RECOIL STARTER
PAGE 44 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
HONDA GX340K1 ENGINE — RECOIL STARTER
RECOIL STARTER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 28400ZE3W01ZB STARTER ASSY, RECOIL 1 INCLUDES ITEMS W/
2
*
3
*
4
*
5
*
6
*
7
*
8
*
9
*
10
11
12
13
14 957010600800 BOLT, FLANGE, 6X8 3
28410ZE3W01ZB CASE COMP., RECOIL STARTER 1
28421ZE3W01 PULLEY, RECOIL STARTER 1
28422ZE2W01 RATCHET, STARTER 2
28441ZE2W01 SPRING, FRICTION 1
28442ZE2W01 SPRING, STARTER RETURN 1
28443ZE2W01 SPRING, RATCHET 2
28444ZE2W01 RETAINER, SPRING 1
28445ZE2W01 HOLDER, SPRING 1
28461ZE2W01 GRIP, STARTER 1
*
28462ZE3W01 ROPE, RECOIL STARTER 1
*
28469ZE2W01 GRID REINFORCEMENT 1
*
90004ZE2W01 SCREW, CENTER 1
*
*
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 45
FAN COVER ASSY.
HONDA GX340K1 ENGINE — FAN COVER
PAGE 46 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
HONDA GX340K1 ENGINE — FAN COVER
FAN COVER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 19610ZE3700ZB COVER COMP., FAN 1
2 19631ZE3W00 SHROUD 1
3 81329567020 GROMMET, DRAIN HOLE 1
4 90013883000 BOLT, FLANGE, 6X12 6
5 90654SA4003 CLIP 2
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 47
CAMSHAFT/VALVES ASSY.
HONDA GX340K1 ENGINE — CAMSHAFT/VALVES
PAGE 48 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
HONDA GX340K1 ENGINE — CAMSHAFT/VALVES
CAMSHAFT/VALVES ASSY.
NO PART NO PART NAME QTY. REMARKS
1 14100ZE3010 CAMSHAFT ASSY. .............................. 1 ........ INCLUDES ITEMS/W
2 14410ZE3013 ROD, PUSH 2
3 14431ZE2000 ARM, VALVE ROCKER 2
4 14441ZE2000 LIFTER, VALVE 2
5 14451ZE1003 PIVOT, ROCKER ARM 2
6
*
7 14711ZE3000 VALVE, IN 1
8 14721ZE3000 VALVE, EX. 1
9 14751ZE2003 SPRING, VALVE 2
10 14771ZE2000 RETAINER, IN. VALVE SPRING 1
11 14773ZE2000 RETAINER, EX. VALVE SPRING 1
12 14775ZE2010 SEAT, VALVE SPRING 2
13 14781ZE2000 ROTATOR, VALVE 1
14 14791ZE2010 PLATE, PUSH ROD GUIDE 1
15 90012ZE0010 BOLT, PIVOT 2
16 90206ZE1000 NUT, PIVOT ADJUSTING 2
14568ZE1000 SPRING, WEIGHT RETURN 1
*
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 49
PISTON/RINGS ASSY.
HONDA GX340K1 ENGINE — PISTON/RINGS
PAGE 50 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
HONDA GX340K1 ENGINE — PISTON/RINGS
PISTON/RINGS ASSY.
NO PART NO PART NAME QTY. REMARKS
1 13010ZE3003 RING SET, PISTON (STD) 1
13011ZE3003 RING SET, PISTON (0.25) 1
13012ZE3003 RING SET, PISTON (0.50) 1
13013ZE3003 RING SET, PISTON (0.75) 1
2 13101ZE3W00 PISTON (STD) 1
13102ZE3W00 PISTON (0.25) 1
13103ZE3W00 PISTON (0.50) 1
13104ZE3W00 PISTON (0.75) 1
3 13111ZF6000 PIN, PISTON 1
4 13200ZE3010 ROD ASSY., CONNECTING ............ 1 .. INCLUDES ITEM W/
5
*
6 90601ZE3000 CLIP, PISTON PIN, 18MM 2
90001ZE8000 BOLT, CONNECTING ROD 2
*
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 51
AIR CLEANER ASSY.
HONDA GX340K1 ENGINE — AIR CLEANER
PAGE 52 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
HONDA GX340K1 ENGINE — AIR CLEANER
AIR CLEANER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 15721ZB4000 TUBE BREATHER 1
2 17211899000 ELEMENT, AIR CLEANER 1
3 17212ZB4003 SEPARATOR, AIR CLEANER 1
4 17220ZB4003 CASE COMP., AIR CLEANER 1
5 17222ZC2000 STAY, AIR CLEANER 1
6 17231899000 COVER COMP., AIR CLEANER 1
7 17235899000 CLIP A, AIR CLEANER WIRE 2
8 17236899000 CLIP B, AIR CLEANER WIRE 2
9 17252899000 SEAL, AIR CLEANER 1
10 17367413690 FILTER, DRAIN TUBE 1
11 9405005000 NUT, FLANGE, 5 MM 6
12 9405006000 NUT, FLANGE, 6 MM 3
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 53
HONDA GX340K1 ENGINE — CYLINDER BARREL
CYLINDER BARREL ASSY. (RECOIL STARTER)
PAGE 54 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
HONDA GX340K1 ENGINE — CYLINDER BARREL
CYLINDER BARREL ASSY. (RECOIL STARTER)
NO PART NO PART NAME QTY. REMARKS
1 12000ZE3816 BARREL ASSY., CYLINDER 1
2 15510ZE2043 SWITCH ASSY., OIL LEVEL 1
3 16541ZE3000 SHAFT, GOVERNOR ARM 1
4 90131883000 BOLT, DRAIN PLUG 2
5 90446KE1000 WASHER, 8.2X17X0.8 1
6 9410912000 WASHER, DRAIN PLUG 2
7 91201ZE3004 OIL SEAL 1
8 91203952771 OIL SEAL 1
9 91353671004 ORING, 14 MM 1
10 9405010000 NUT, FLANGE, 10 MM 1
11 9425108000 PIN, LOCK, 8 MM 1
12 957010601200 BOLT, FLANGE, 6X12 2
13 961006202000 BEARING, RADIAL BALL 6202 1
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 55
HONDA GX340K1 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY. (ELECTRIC START)
PAGE 56 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
HONDA GX340K1 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY. (ELECTRIC START)
NO PART NO PART NAME QTY. REMARKS
1 12000ZE3826 BARREL ASSY., CYLINDER 1
2 15510ZE2043 SWITCH ASSY., OIL LEVEL 1
3 16541ZE3000 SHAFT, GOVERNOR ARM 1
4 90131883000 BOLT, DRAIN PLUG 2
5 90446KE1000 WASHER, 8.2X17X0.8 1
6 9410912000 WASHER, DRAIN PLUG 2
7 91201ZE300 OIL SEAL 1
8 91203952771 OIL SEAL 1
9 91353671004 ORING, 14 MM 1
10 9405010000 NUT, FLANGE, 10 MM 1
11 9425108000 PIN, LOCK, 8 MM 1
12 957010601200 BOLT, FLANGE, 6X12 2
13 961006202000 BEARING, RADIAL BALL 6202 1
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 57
HONDA GX340K1 ENGINE — CRANKCASE COVER/GOVERNOR ASSY.
CRANKCASE COVER/GOVERNOR ASSY.
PAGE 58 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
HONDA GX340K1 ENGINE — CRANKCASE COVER/GOVERNOR ASSY.
CRANKCASE COVER/GOVERNOR ASSY.
NO PART NO PART NAME QTY. REMARKS
1+ 06165ZE3000 GOVERNOR KIT ..................................... 1 ......INCLUDES ITEM W/*
2 11300ZE3020 COVER ASSY., CRANKCASE ................. 1 ...... INCLUDES ITEM W/+
3 11381ZE3800 PACKING, CASE COVER 1
4 15600735700 CAP ASSY., OIL FILLER ......................... 1 ...... INCLUDES ITEM W/#
5 15621896010 PACKING, OIL FILLER CAP 1
6 15625ZE1000 PACKING, OIL FILLER CAP 1
7# 16510ZE3000 GOVERNOR ASSY. 1
8*+ 16511ZE8000 WEIGHT, GOVERNOR 3
9*+ 16512ZE3000 HOLDER, GOVERNOR WEIGHT 1
10*+ 16513ZE2000 PIN, GOVERNOR WEIGHT 3
11*+ 16531ZE2000 SLIDER, GOVERNOR 1
12*+ 16520ZG4910 CAP, OIL FILLER 1
13*+ 90473147000 WASHER, 6X16 1
14*+ 90602ZE1000 CLIP, GOVERNOR HOLDER 1
15 91201ZE3004 OIL SEAL, 35X52X8 1
16+ 9410106800 WASHER, PLAIN, 6 MM 1
17* 90701HC4000 PIN, DOWEL, 8X12 2
18 959000804000 BOLT, FLANGE, 8X40 7
19+ 961006202000 BEARING, RADIAL BALL 6202 1
20+ 961006207000 BEARING, RADIAL BALL 6207 1
21# 15620735700 CAP, OIL FILLER 1
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 59
FLYWHEEL/FAN ASSY.
HONDA GX340K1 ENGINE — FLYWHEEL/FAN ASSY.
PAGE 60 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
HONDA GX340K1 ENGINE — FLYWHEEL/FAN ASSY.
FLYWHEEL/FAN ASSY.
NO PART NO PART NAME QTY. REMARKS
1 19511ZE3000 FAN, COOLING 1
2 28451ZE3W01 PULLEY, STARTER 1
3 31100ZE3721 FLYWHEEL COMP. 1
4 90201ZE3790 NUT, SPECIAL, 16 MM 1
5 90741ZE2000 KEY, SPECIAL WOODRUFF 1
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 61
COIL ASSY.
HONDA GX340K1 ENGINE — COIL ASSY.
PAGE 62 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
HONDA GX340K1 ENGINE — COIL ASSY.
COIL ASSY.
NO PART NO PART NAME QTY. REMARKS
1 30500ZE2013 COIL ASSY., IGNITION 1
2 30700ZE1013 CAP ASSY., NOISE SUPPRESSO 1
3 31510ZE1811 COIL ASSY., LAMP 12V/25W 1
4 31511ZE3000 CLAMP, WIRE 1
5 31512ZE2000 GROMMET, CORD 1
6 36101ZE3800 CORD, STOP SWITCH 1
7 36103ZE1000 HOLDER, STOP SWITCH CORD 1
8 90012888000 BOLT, FLANGE, 6X40 4
9 90013883000 BOLT, FLANGE, 6X12 1
10 90015883000 BOLT, FLANGE, 6X28 2
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 63
CRANKSHAFT ASSY.
HONDA GX340K1 ENGINE — CRANKSHAFT ASSY.
PAGE 64 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
HONDA GX340K1 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO PART NO PART NAME QTY. REMARKS
1 13310ZE3701 CRANKSHAFT COMP. ..................... 1 ....INCLUDES ITEMS W/
2 13351ZE3010 WEIGHT, BALANCER 1
3
*
4
*
5
*
13352ZE3310 GEAR, BALANCER DRIVE 1
14311ZE3310 GEAR, TIMING 1
961006207000 BEARING, RADIAL BALL, 6207 1
*
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 65
HONDA GX340K1 ENGINE — ELECTRIC STARTER ASSY.
ELECTRIC STARTER ASSY.
PAGE 66 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
HONDA GX340K1 ENGINE — ELECTRIC STARTER ASSY.
ELECTRIC STARTER ASSY.
NO PART NO PART NAME QTY. REMARKS
1
*
2
*
3
*
4 31201ZE3013 MOTOR UNIT, STARTER ................ 1 ....INCLUDES ITEMS W/
5
*
6
*
7
*
8
*
9
*
10
11
12
13
14
15
16
17
18
19
20 957010803508 BOLT, FLANGE, 8X35 2
31204ZA0003 CONTACTOR ASSY, 1
31206ZE3003 ARMATURE COMP 1
31207ZE3013 CLUTCH COMP, OVER RUNNING . 1 .... INCLUDES ITEMS W/#
31211ZE2003 BRAKET, CENTER 1
31212ZE3003 BRAKET, FR 1
31213ZE2003 GEAR, DRIVE DINION 1
31215ZE2003 BRUSH 2
31218ZE3003 YOKE COMP 1
31219ZE2003 SPRING, BRUSH RETURN 4
*
# 31222ZE3791 GEAR, REDUCTION 1
*
31231ZE2003 HOLDER, BRUSH 1
*
31232ZE3003 WIRE, WATER COVER 1
*
31233ZE2003 INSULATOR 1
*
90110ZE2003 SCREW-WASHER, 4X6 1
*
91601ZE2003 PACKING 1
*
938920501418 SCREW-WASHER, 5X14 1
*
938920503218 SCREW-WASHER, 5X32 4
*
9407206080 NUT-WASHER, 6MM 2
*
*
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 67
HONDA GX340K1 ENGINE — GOVERNOR CONTROLS ASSY.
GOVERNOR CONTROLS ASSY.
PAGE 68 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
HONDA GX340K1 ENGINE — GOVERNOR CONTROLS ASSY.
GOVERNOR CONTROLS ASSY.
NO PART NO PART NAME QTY. REMARKS
1 16550ZE3700 ARM, GOVERNOR 1
2 16555ZE3000 ROD, GOVERNOR 1
3 16561ZE3000 SPRING, GOVERNOR 1
4 16562ZE3700 SPRING, THROTTLE RETURN 1
5 16570ZE3700 CONTROL ASSY. ............................. 1 .... INCLUDES ITEMS W/
6
*
7 90013883000 BOLT, FLANGE, 6X12 1
8 90015ZE5010 BOLT, GOVERNOR ARM 1
9
*
10 9405006000 NUT, FLANGE, 6MM 1
16584883300 SPRING, CONTROL ADJUSTING 1
93500050350A SCREW, PAN, 5X35 1
*
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 69
CARBURETOR ASSY.
HONDA GX340K1 ENGINE — CARBURETOR ASSY.
PAGE 70 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
HONDA GX340K1 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
NO PART NO PART NAME QTY. REMARKS
1
*
2
*
3
*
4
*
5 16016ZH7W01 SCREW SET 1
6
*
7
*
8 16100ZE3F10 CARBURETOR ASSY. ..................... 1 ... INCLUDES ITEMS W/
9
*
10
11 16166ZE3701 NOZZLE, MAIN 1
12 16211ZE3700 INSULATOR, CARBURETOR 1
13 16221ZE3800 PACKING, CARBURETOR 1
14 16223ZE3800 PACKING, INSULATOR 1
15
16 16260ZE2722 STAY, MANUAL CHOKE ................... 1 .. INCLUDES ITEMS W/
17# 16261ZE2702 STAY, COMP., SOLENIOD 1
18
19
20
21
22
23 16269ZA0800 PACKING, AIR CLEANER 2
24
25
26
27
29 36135ZV1003 VALVE, DASHPOT CHECK 1
30
31
32
33
34
35 90650SD9003 CLIP, WIRE HARNESS 1
36
37
38 9405006000 NUT, FLANGE, 6MM 2
39
40
41
42
43 9500202070 CLIP B7, TUBE 4
44 950053507510 TUBE, 3.5X75 1
45 950053513010 TUBE, 3.5X130 1
46
16010ZE3701 GLWSKET SET 1
16011ZA0931 VALVE SET, FLOAT 1
16013ZA0931 FLOAT SET 1
16015ZA0931 CHAMBER SET, FLOAT 1
16024124761 SCREW SET, DRAIN 1
16028ZA0931 SCREW SET 1
16124ZE0005 SCREW, THROTTLE STOP 1
16148141881 CAP, CHOKE DUST 1
*
16230ZE3701 VALVE ASSY., SOLENOID 1
*
# 16262ZE2711 LEVER, CHOKE 1
# 16263ZA0000 JOINT, ROD 1
# 16264ZE2701 ROD, CHOKE 1
# 16265ZE2721 STOPER, CHOKE ROD 1
# 16268ZE2721 SPRING, MANUAL CHOKE 1
# 16400ZE2703 DIAPHRAGM ASSY. 1
# 16611ZE2711 ROD, CHOKE CONTROL 1
# 16613893000 GROMMET, CHOKE ROD 1
# 16615893000 GUIDE, CHOKE ROD 1
# 53149964003 BUSH, ARM PIVOT 1
# 90431ZE2700 WASHER, CHOKE LEVER 1
# 90432ZE2700 SEAL, CHOKE LEVER 2
# 90433ZE2700 WASHER, THRUST 1
# 90434ZE2700 COLLAR, LOVER 1
# 93500050120A SCREW, PAN, 5X12 2
938920501208 SCREW, WASHER 5X12 2
*
# 9410305000 WASHER, PLAIN 5MM 1
# 9454002010 E-RING 2MM 1
# 9454004010 E-RING 4MM 1
# 9454007010 E-RING 7MM 1
99101ZF50920 JET, MAIN, #92 1
*
99101ZF50950 JET, MAIN, #95 1
*
#
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 71
SOLENOID ASSY.
HONDA GX340K1 ENGINE — SOLENOID ASSY.
PAGE 72 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
HONDA GX340K1 ENGINE — SOLENOID ASSY.
SOLENOID ASSY.
NO PART NO PART NAME QTY. REMARKS
1 16268893000 SPRING, CHOKE RETURN 1
2 17850ZD1E30 LEVER COMP., THROTTLE 1
3 36160ZB4003 SOLENOID ASSY. 1
4 93500050080A SCREW, PAN 2
5 90013883000 BOLT, FLANGE, 6X2 1
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 73
FUEL COCK ASSY.
HONDA GX340K1 ENGINE — FUEL COCK ASSY.
PAGE 74 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
HONDA GX340K1 ENGINE — FUEL COCK ASSY.
FUEL COCK ASSY.
NO PART NO PART NAME QTY. REMARKS
1
*
2 16950ZB4015 COCK ASSY., FUEL ......................... 1 ..... INCLUDES ITEMS W/
3
*
4
*
5
*
6
*
7 90854ZB2000 RUBBER, FUEL TUBE 1
8 950014521040 TUBE, FUEL, 4.5X210 1
9 9500202080 CLIP B8, TUBE 2
16173001004 PACKING, FUEL STRAINER CUP 1
16952ZB4005 SCREEN, FUEL STRAINER 1
16958397771 O-RING 1
16959471831 FILTER CUP 1
16967GLW6671 CUP, FUEL STRAINER 1
*
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 75
Effective: July 1, 2000
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions reGLWrding handling of orders not
meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit
will be allowed, subject to the following
provisions:
1. A Returned Material Authorization must
be approved by Multiquip prior to shipment.
2. To obtain a Return Material Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers,
quantities, and descriptions of the items to
be returned.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which
the items were originally purchased.
e. The list must include the name and
phone number of the person
requesting the RMA.
3. A copy of the Return Material
Authorization must accompany the return
shipment.
4. Freight is at the sender’s expense. All
5. Parts must be in new and resalable
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for 5 working
9. Credit on returned parts will be issued at
10. In cases where an item is accepted for
11. Credit issued will be applied to future
PRICING AND REBATES
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
condition, in the original Multiquip package
(if any), and with Muiltiquip part numbers
clearly marked.
a. Obsolete parts. (If an item is listed
in the parts price book as being
replaced by another item, it is
obsolete.)
b. Any parts with a limited shelf life
(such as GLWskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
received that is not acceptable.
days from notification, pending
instructions. If a reply is not received
within 5 days, the material will be returned
to the sender at his expense.
dealer net price at time of the original
purchase, less a 15% restocking charge.
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
purchases only.
Prices are subject to change without prior
notice. Price changes are effective on a specific
date and all orders received on or after that date
will be billed at the revised price. Rebates for
price declines and added charges for price
increases will not be made for stock on hand at
the time of any price change.
Multiquip reserves the right to quote and sell
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $20.00 to $50.00 surcharge will be added to
the invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable here under for
damages in excess of the purchase price of the
item with respect to which damages are claimed,
and in no event shall Multiquip be liable for loss
of profit or good will or for any other special,
consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in
connection with the sale of parts or trade
accessories nor as to any engine not
manufactured by Multiquip. Such warranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes not
authorizes any person to assume for it any
other obliGLWtion or liability whatever in
connection with the sale of its products. A part
from such written statement of warranty, there
are no warranties, express, implied or statutory,
which extend beyond the description of the
products on the face hereof.
PAGE 76 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
NOTE PAGE
TERMS AND CONDITIONS OF SALE — PARTS
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 77
PARTS AND OPERATION MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700
FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700
FAX: 310-537-3927
Manufactured for MULTIQUIP INC.
by
DENYO MANUFACTURING CO., JAPAN
MULTIQUIP INC.
POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 800-421-1244
FAX: 310-537-3927
E-MAIL: mq@multiquip.com
WWW: multiquip.com
Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX
Atlanta • Boise • Dallas • Houston • Newark
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