MULTIQUIP GLOBUG GBX24S, GLOBUG GBX24B Operation Manual

OPERATION MANUAL
GLOBUG
MODEL GBX24S/GBX24B
LIGHT TOWER
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING
Diesel engine exhaust and some of
PAGE 2 —GBX24S/GBX24B LIGHT TOWER • OPERATION AND PARTS MANUAL — REV. #0 (05/30/19)
REPORTING SAFETY DEFECTS
If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffi c Safety Administration (NHTSA) in addition to notifying Multiquip Inc. at 1-800-421-1244.
If NHTSA receives similar complaints, it may open an investigation, and if it fi nds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Multiquip Inc.
To contact NHTSA, you may either call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153), go to http://www.safercar.gov; or write to:
Administrator
NHTSA
1200 New Jersey Avenue, SE
Washington, DC 20590
You can also obtain information about motor vehicle safety from
http://www.safercar.gov.
GBX24S/GBX24B LIGHT TOWER • OPERATION AND PARTS MANUAL — REV. #0 (05/30/19) — PAGE 3
TABLE OF CONTENTS
GBX24S/GBX24B Light Tower
Proposition 65 Warning ........................................... 2
Reporting Safety Defects ......................................... 3
Safety Information .............................................. 5-12
Specifications ........................................................ 13
Dimensions ....................................................... 14-15
Footcandle Plot ................................................. 16-17
General Information ............................................... 18
Control Panel ......................................................... 19
Components (GBX24S) .................................... 20-21
Components (GBX24B) .................................... 22-23
Setup ................................................................ 24-26
Operation .......................................................... 27-28
Storage .................................................................. 29
Transporting ........................................................... 30
Maintenance ..................................................... 31-36
Troubleshooting ................................................ 37-43
Safety Guidelines — Trailers ............................ 44-57
Block Diagram ....................................................... 58
AC Wiring Diagram ................................................ 59
DC Wiring Diagram ................................................ 60
Dimming And Light Switch Wiring Diagram ........... 61
Engine Wiring Diagram 1 ....................................... 62
Engine Wiring Diagram 2 ....................................... 63
Lights Wiring Diagram (GBX24B) .......................... 64
Lights Wiring Diagram (GBX24S) .......................... 65
Light Tower Wiring Diagram ................................... 66
NOTICE
Specifications and part numbers are subject to change without notice.
PAGE 4 —GBX24S/GBX24B LIGHT TOWER • OPERATION AND PARTS MANUAL — REV. #0 (05/30/19)
SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
SAFETY SYMBOLS
SAFETY SYMBOLS
Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
or NOTICE.
safety messages.
NOTICE
Addresses practices not related to personal injury.
GBX24S/GBX24B LIGHT TOWER • OPERATION AND PARTS MANUAL — REV. #0 (05/30/19) — PAGE 5
GENERAL SAFETY
NOTICE
This equipment should only be operated by trained and
Whenever necessary, replace nameplate, operation and
Manufacturer does not assume responsibility for any accident due to equipment modifi cations. Unauthorized
use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
know the location of the nearest phone or
Also, know the phone
fi re
This information will be invaluable in the
SAFETY INFORMATION
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the infl uence of
drugs or alcohol.
ALWAYS check the equipment for loosened threads or bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
qualifi ed personnel 18 years of age and older.
safety decals when they become diffi cult read.
equipment modifi cation will void all warranties.
 NEVER
to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest
fi re extinguisher.
 ALWAYS know the location of the nearest
fi rst aid kit.
 ALWAYS
keep a phone on the job site. numbers of the nearest ambulance, doctor and department.
case of an emergency.
PAGE 6 —GBX24S/GBX24B LIGHT TOWER • OPERATION AND PARTS MANUAL — REV. #0 (05/30/19)
LIGHT TOWER SAFETY
NOTICE
keep the immediate area surrounding the light
Fix damage to machine and replace any broken parts
store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
use
) for GBX24S and
attempt to replace lamp with the power on.
Always shut down the engine and turn off circuit breakers
use force when installing the lamp. Excessive force
leave any grease or oil residue on lamp surface
when replacing or removing lamp. This can create hot
install and remove
SAFETY INFORMATION
DANGER
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An explosion or fi re could result causing severe
bodily harm or even death.
WARNING
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
CAUTION
NEVER lubricate components or attempt service on a
running machine.
ALWAYS ensure light tower is on level ground before use
so that it cannot slide or shift around, endangering workers. Always keep immediate area free of bystanders.
ALWAYS make sure trailer is leveled with all outriggers
extended before raising tower. Outriggers must remain extended while tower is up.
ALWAYS keep area behind trailer clear of people while raising and lowering mast.
NEVER remove safety pin or pull mast locking pin while tower is in a raised position!
CHECK the mast and winch cables for wear. If any
problem occurs when lowering or raising the tower, STOP immediately! Contact a trained technician for assistance.
NEVER pivot or retract mast while unit is operating.
NEVER use the light tower mast as a crane. DO NOT
lift anything with the mast.
 ALWAYS
tower clean, neat, and free of debris.
ALWAYS keep the machine in proper running condition.
immediately.
 ALWAYS
 To prevent the light tower from overturning, NEVER
in winds that exceed 45 MPH (72 km/h
34 MPH (55 km/h) for GBX24B.
LAMP SAFETY
WARNING
NEVER
when changing the lamp.
CAUTION
NEVER
could cause the lamp to break, causing bodily harm.
NOTICE
NEVER
spots, reducing the service life of the lamp.
ALWAYS make sure lamp surface is clean and dry.
ALWAYS replace with MQ recommended type lamp.
ALWAYS have a trained technician
a lamp, or replace any damaged fi xture wiring.
ALWAYS lower the light tower when not in use, or if high
winds or electrical storms are expected.
GBX24S/GBX24B LIGHT TOWER • OPERATION AND PARTS MANUAL — REV. #0 (05/30/19) — PAGE 7
ENGINE SAFETY
NOTICE
run engine without an air fi lter or with a dirty air
fi lter. Severe engine damage may occur. Service air fi lter
tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making
Wet stacking is a common problem with diesel engines which are operated for extended periods with light or no load applied. When a diesel engine operates without suffi cient load (less than 40% of the rated output), it will not operate at its optimum temperature. This will allow unburned fuel to accumulate in the exhaust system, which can foul the fuel injectors, engine valves and exhaust system, including turbochargers, and reduce
it must be able to provide fuel and air in the proper ratio and at a high enough engine temperature for the engine
Wet stacking does not usually cause any permanent
damage and can be alleviated if additional load is applied to relieve the condition. It can reduce the system performance and increase maintenance. Applying an increasing load over a period of time until the excess fuel is burned off and the system capacity is reached usually can repair the condition. This can take several
State Health Safety Codes and Public Resources Codes specify that in certain locations, spark arresters must be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or fl ames from the engine exhaust. Spark arresters are qualifi ed and rated by the United States Forest Service for this purpose. In order to comply with local laws regarding spark arresters, consult the engine distributor or the
SAFETY INFORMATION
DANGER
The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled.
The engine of this equipment
requires an adequate free fl ow of cooling air. NEVER operate this equipment in any enclosed or narrow area where free fl ow of the air is restricted. If the air fl ow is restricted it will cause injury to people and property and serious damage to the equipment or engine.
WARNING
DO NOT place hands or fingers inside engine
compartment when engine is running.
NEVER operate the engine with heat shields or
guards removed.
Keep fi ngers, hands hair and clothing away
from all moving parts to prevent injury.
DO NOT remove the radiator cap while the engine is hot.
High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the generator.
DANGEROUS
GAS FUMES
 NEVER
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
NEVER
the engine start diffi cult.
the operating performance.
In order for a diesel engine to operate at peak effi ciency,
to completely burn all of the fuel.
DO NOT remove the coolant drain plug
while the engine is hot. Hot coolant will gush out of the coolant tank and severely scald any persons in the general area of the generator.
DO NOT remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the generator.
CAUTION
NEVER touch the hot exhaust manifold,
muffl er or cylinder. Allow these parts to cool before servicing equipment.
hours to burn off the accumulated unburned fuel.
local Health and Safety Administrator.
PAGE 8 —GBX24S/GBX24B LIGHT TOWER • OPERATION AND PARTS MANUAL — REV. #0 (05/30/19)
FUEL SAFETY
DO NOT start the engine near spilled fuel or combustible
TOWING SAFETY — LIGHT TOWER
 ALWAYS inspect the hitch and coupling for wear. NEVER
Check the tire air pressure on both towing vehicle and
Trailer tires should be infl ated to 50 psi cold.
safety
attach trailer’s safety chains to towing
make sure the vehicle and trailer directional,
backup, brake and trailer lights are connected and
• Secure portable power cables in cable tray with tie
55 MPH
) unless posted otherwise. Recommended off-
)or less
Avoid sudden stops and starts. This can cause skidding, or jack-knifi ng. Smooth, gradual starts and stops will
Trailer should be adjusted to a level position at all times
Raise and lock trailer jack stands in up position when
fl uids. Diesel fuel is extremely fl ammable and its vapors can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open fl ames.
ALWAYS use extreme caution when working with
fl ammable liquids.
DO NOT fi ll the fuel tank while the engine is running
or hot.
DO NOT overfi ll tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from the ignition system.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and fl ames.
DANGER
SAFETY INFORMATION
tow a trailer with defective hitches, couplings, chains, etc.
trailer. Also check the tire tread wear on both vehicles.
 ALWAYS make sure the trailer is equipped with a
chain.
 ALWAYS properly
vehicle.
 ALWAYS
working properly.
 DOT Requirements include the following:
• Connect and test electric brake operation.
wraps.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the
equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
CAUTION
Check with your local county or state safety
towing regulations, in addition to meeting
Department of Transportation (DOT) Safety Towing Regulations, before towing
your light tower.
In order to reduce the possibility of an accident while
transporting the light tower on public roads, ALWAYS make sure the trailer that supports the light tower and the towing vehicle are mechanically sound and in good operating condition.
ALWAYS shutdown engine before transporting.
 The maximum speed for highway towing is
(86 km/h road towing is not to exceed 15 MPH (24 km/h depending on type of terrain.
improve towing.
 Avoid sharp turns to prevent rolling.
when towing.
towing.
Make sure the hitch and coupling of the towing vehicle
are rated equal to, or greater than the trailer “gross vehicle weight rating.”
GBX24S/GBX24B LIGHT TOWER • OPERATION AND PARTS MANUAL — REV. #0 (05/30/19) — PAGE 9
SAFETY INFORMATION
TRANSPORTING SAFETY
Loading and Tie-Down on Flatbed Truck
When loading onto fl atbed truck, make sure that front jackstand of light tower is retracted and in the horizontal position so that the foot does not make contact with the
Make sure that the two side (left and right) and two rear jackstands are in the vertical postion, slightly extended,
Straps and chains should be routed through the transport tie-down points located beneath each corner of the cabinet to allow even application of force to the front
secure the unit by running a strap or chain over
the tongue of the light tower. This may cause severe
POINT
REAR JACK
CAUTION
Before lifting, make sure that light tower parts are not damaged and screws are not loosened or lost.
ALWAYS make sure lifting device has been properly secured to lifting hook of the equipment.
NEVER lift the equipment while engine is running.
Use adequate lifting cable (wire or rope) of suffi cient
strength.
Use one point suspension hook and lift straight upwards.
FRONT
If lifting through pockets, make sure forks of forklift are inserted in pockets as far as possible before lifting.
LIFTING BALE
GBX
REAR
NOTICE
deck fl oor.
FRONT JACKSTAND RETRACTED
TONGUE
SIDE JACK
STAND
TRANSPORT TIE-DOWN
GBX
so that each foot makes contact with the deck fl oor.
and rear of the machine.
 DO NOT
damage to the unit.
STAND
Place chock blocks underneath wheel to prevent rolling
while parked.
Place support blocks underneath the trailer’s bumper
to prevent tipping while parked.
Use the trailer’s swivel jack to adjust the trailer height to
a level position while parked.
NEVER allow any person or animal to stand underneath
the equipment while lifting.
DO NOT lift equipment to unnecessary heights.
PAGE 10 —GBX24S/GBX24B LIGHT TOWER • OPERATION AND PARTS MANUAL — REV. #0 (05/30/19)
ELECTRICAL SAFETY
DANGER
of 34 MPH.
 Backfeed to a utility system can cause electrocution
connect the generator to a building’s electrical system without a transfer switch or other approved device. All installations should be
cables or cords when
connecting equipment to generator. Inspect for cuts in
Make sure power cables are securely connected. Incorrect connections may cause electrical shock and
The light tower is equipped with a ground terminal for
complete the grounding path
make sure that electrical circuits are properly grounded to a suitable earth ground (ground rod) per the National Electrical Code (NEC) and local codes
Severe injury or death by
can result from operating an ungrounded
The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. Turn generator and all circuit breakers OFF before performing maintenance on the generator.
NEVER insert any objects into the output receptacles during operation. This is extremely dangerous. The possibility exists of electrical shock, electrocution or
death.
NEVER operate light tower
or handle any electrical equipment while standing in water, while barefoot, while hands are wet or in the rain. A dangerous electrical
shock could occur, causing severe bodily harm or even death.
SAFETY INFORMATION
and/or property damage. NEVER
performed by a licensed electrician in
GBX
accordance with all applicable laws and electrical codes. Failure to do so could result in electrical shock or burn, causing serious injury or even death.
Power Cord/Cable Safety
DANGER
 NEVER let power cords or cables lay in water.
 NEVER use damaged or worn
the insulation.
NEVER grab or touch a live power
cord or cable with wet hands. The possibility exists of electrical shock,
electrocution or death.
ALWAYS make sure the
area above the light tower is open and clear of overhead power lines and other obstructions. The tower extends in excess of 30 feet (9 meters). Contact with overhead power lines or other obstructions
GBX
could result in equipment damage, electrical shock,
electrocution and even death.
Similar to boom equipment, light tower may become
energized with high voltage. DO NOT operate the light tower within a radial distance of 17 feet (5.1 meters) from high voltage power lines. If light tower becomes energized with high voltage, contact with the equipment could result in electrocution.
NEVER operate GBX24S light tower in winds in excess of 45 MPH.
damage to the light tower.
Grounding Safety
DANGER
your protection. ALWAYS from the light tower to an extrnal grounding source.
 ALWAYS
before operating generator.
electrocution
generator.
 NEVER use gas piping as an electrical ground.
NEVER operate GBX24B light tower in winds in excess
GBX24S/GBX24B LIGHT TOWER • OPERATION AND PARTS MANUAL — REV. #0 (05/30/19) — PAGE 11
SAFETY INFORMATION
BATTERY SAFETY
ENVIRONMENTAL SAFETY
use food or plastic containers to dispose of
pour waste, oil or fuel directly onto the ground,
DANGER
DO NOT drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open fl ames,
sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come into contact with a fl ame or spark, an explosion could occur.
WARNING
ALWAYS wear safety glasses when handling
the battery to avoid eye irritation. The battery contains acids that can cause injury to the eyes and skin.
Use well-insulated gloves when picking up the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration of combustible gasses.
NOTICE
 Dispose of hazardous waste properly.
Examples of potentially hazardous waste are used motor oil, fuel and fuel fi lters.
 DO NOT
hazardous waste.
 DO NOT
down a drain or into any water source.
If the battery liquid (dilute sulfuric acid) comes into
contact with clothing or skin, rinse skin or clothing immediately with plenty of water.
If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.
CAUTION
ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the generator.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
PAGE 12 —GBX24S/GBX24B LIGHT TOWER • OPERATION AND PARTS MANUAL — REV. #0 (05/30/19)
SPECIFICATIONS
Table 1. GBX24S/B Light Tower Specifications
Model GBX24S GBX24B
Voltage 120 VAC 120 VAC
Light Tower
Light
Mast
Trailer
Generator
Frequency 60 Hz 60 Hz
Max. Current 22 A 22 A
Wind Stability 45 mph (20 m/s) 34 mph (15 m/s)
Type LED Spot 600 W (X4) Balloon 2400 W LED
Dimming Control 40 - 100% 40 - 100%
Lumens 399,000 lm 399,000 lm
Ambient Temperature 14 to 104°F (-10 to 40°C) 14 to 104°F (-10 to 40°C)
Format 5 Stages Telescopic 5 Stages Telescopic
Height 23 ft (7 m) 23 ft (7 m)
Rotation 359° 359°
Operation Method Manual Manual
Tire 23.6 in. Dia. (600 mm) x 2 Air Tire 23.6 in. Dia. (600 mm) x 2 Air Tire
Tire Inflation Pressure 50 psi (344.7 kPa) 50 psi (344.7 kPa)
Outrigger Rear: Sliding Type 2, Towbar: 1 Rear: Sliding Type 2, Towbar: 1
Jack 4 4
Power 3 kVA 3 kVA
Output 4600 W 4600 W
Stowed
Dimensions
Working
Weight Operating 1,410 lb (640 kg) 1,366 lb (620 kg)
Model Kubota Z482-E4BG
Type 2 Cylinder, Liquid-cooled
EPA Certification Tier 4F
Fuel Type Diesel
Output Power 6.1 HP (4.6 kW)
Fuel Capacity 45 gal (170 L)
Oil Capacity 0.66 gal (2.5 L)
Starting Method Electric Start
Engine Protection High Temp / Low Oil
(2670 x 2455 x 2,880 - 7670 mm)
57.6 x 47.2 x 87 in
(1465 x 1200 x 2210 mm)
105.1 x 96.6 x 113.4 - 302 in (2,670 x 2,455 x 2,880 - 8,270 mm)
Table 2. Engine Specifications
67.7 x 47.2 x 88.5 in
(1720 x 1200 x 2250 mm)
105.1 x 96.6 x 113.4 - 325.5 in
GBX24S/GBX24B LIGHT TOWER • OPERATION AND PARTS MANUAL — REV. #0 (05/30/19) — PAGE 13
DIMENSIONS
A
C
Figure 1. GBX24S Dimensions
Table 3. GBX24S Dimensions
Reference
Letter
A 105.1 (2,670)
B 96.6 (2,455)
C 113.4 - 302 (2,880 - 7,670)
Dimension
in. (mm)
B
PAGE 14 —GBX24S/GBX24B LIGHT TOWER • OPERATION AND PARTS MANUAL — REV. #0 (05/30/19)
DIMENSIONS
A
C
B
Figure 2. GBX24B Dimensions
Table 4. GBX24B Dimensions
Reference
Letter
A 105.1 (2,670)
B 96.6 (2,455)
C 1113.4 - 325.5 (2,880 - 8,270)
GBX24S/GBX24B LIGHT TOWER • OPERATION AND PARTS MANUAL — REV. #0 (05/30/19) — PAGE 15
Dimension
in. (mm)
FOOTCANDLE PLOT
Figure 3. GBX24B Footcandle Plot
PAGE 16 —GBX24S/GBX24B LIGHT TOWER • OPERATION AND PARTS MANUAL — REV. #0 (05/30/19)
FOOTCANDLE PLOT
Figure 4. GBX24S Footcandle Plot
GBX24S/GBX24B LIGHT TOWER • OPERATION AND PARTS MANUAL — REV. #0 (05/30/19) — PAGE 17
GENERAL INFORMATION
The Multiquip models GBX24S (4-Spot LED) and GBX24B (LED balloon) are compact, mobile light towers that provide exceptional clear lighting for multiple applications found in: construction, emergency response, special events, security, and general large projection lighting challenges.
The GBX24S utilizes four powerful 600W LED lamps that are supported by industrial grade enclosures that withstand high impact and inclement weather. The LED assembly has a service life of 40,000 hours; and at full power, projects 399,000 lumens. An additional dimmer feature allows the operator to adjust the lamp projection that best supports the application. The four lamps are adjustable to infinite angles and direction for optimum lighting orientation.
The GBX24B is designed with a powerful 2400W LED balloon lamp. The LED assembly has a service life of 40,000 hours; and at full power, projects 399,000 lumens of fully diffused lighting. An additional dimmer feature allows the operator to adjust the balloon output that best supports the application. The balloon utilizes an integrated fan that automatically inflates the unit in 20 seconds.
Both models are supported by a DOT/NHSTA qualified trailer that provides 4 adjustable jack stands, and a retractable tow bar. A five-section, anodized, aluminum mast assembly raises to a maximum height of 23 feet. The light tower cabinet assembly supports the 6.1 HP(4.6 kW) diesel engine, 3 kVA generator, control panel, and fuel tank. A lockable flip-up rear hatch provides easy access to the engine/generator and fuel tank.
PAGE 18 —GBX24S/GBX24B LIGHT TOWER • OPERATION AND PARTS MANUAL — REV. #0 (05/30/19)
CONTROL PANEL
10
9
8
7
6
5
1
2
3
4
Figure 5. GBX24S/GBX24B Control Panel
1. Fuses — Provide circuit protection.
a. Fuse 1 (5 A) - protects the starter circuit
b. Fuse 2 (5 A) - protects the circuit of preheating
engine
c. Fuse 3 (10 A) - protects the ECU
d. Fuse 4 (20 A) - protects the motor winch case
e. Fuse 5 (20 A) - protects the engine key switch and
component wiring
f. Fuse 6 (30 A) - protects the circuit of the engine
heater
2. Glow Lamp — Lights to indicate engine error.
3. Ignition Key Switch — Starts the engine.
4. Actuator Switch — When turned, raises or lowers the lampstand.
5. Lamp Breaker — 25A circuit breaker protects lamps from overload. When there is an overload, breaker trips. When problem is corrected, press the breaker to reset.
6. Lamp Switch — When pressed, turns all the lamps on or off.
7. Dimming Control Switch — When pressed, changes the brightness of the lamp from 100% down to 40%.
8. Dimming Meter — Indicates the percentage of the lamps' brightness.
9. Hour Meter — Indicates the number of hours that the machine has been in use.
10. Panel Lamp — Lights the panel.
GBX24S/GBX24B LIGHT TOWER • OPERATION AND PARTS MANUAL — REV. #0 (05/30/19) — PAGE 19
18
17
COMPONENTS (GBX24S)
1
19
2
15
16
13
14
3
4
5
6
7
9
12
8
10
11
Figure 6. GBX24S Components
PAGE 20 —GBX24S/GBX24B LIGHT TOWER • OPERATION AND PARTS MANUAL — REV. #0 (05/30/19)
COMPONENTS (GBX24S)
Refer to Figure 6 for the location of the components listed below.
1. Lamp— 600 Watt LED lamp with industrial grade, impact and weather resistant shell enclosure. Lamp Arm — Holds the lamp and permits multiple directional adjustments.
2. Lamp Arm — Holds the lamp and permits multiple directional adjustments.
3. Main Lamp Power Cable — Connects the lamp assemblies to the power output of the generator.
4. Mast Handle — Aids the operator in rotating the mast to the desired direction. Mast lock must be disengaged to rotate the mast.
5. Lifting Eye — Use this center of gravity lifting point when required to transport the unit via a supportive chain or strap. NEVER stand underneath the GBX24S while it is being lifted.
6. Rear Hatch — Lockable and provides immediate access to the engine, generator, fuel tank, and 12V battery.
7. Forklift Pockets — For the ease of light tower transportation via a forklift.
8. Locking Pin — These pins must be securely in place once the jackstands are positioned to ensure the overall security of the jackstands and outrigger sections.
12. Safety Chain — A safety chain is provided to be included in the proper process of preparing the light tower for towing.
13. Ground Terminal — Connects to ground.
14. Control Panel — The singular control station to start/ stop the engine, monitor the engine safeguards, view the hour meter, control the lamp dimmer, adjust the lamp stand position, and access the main circuit breakers.
15. Winch Handle — Opposing operating handles that controls the mast sections in travel.
16. Mast Winch — A self-locking, mechanical hoist that controls the mast sections to effectively raise and lower the entire assembly. Always be on the lookout for overhead obstructions. Keep immediate area free of bystanders and debris when raising the mast.
17. Mast — 5-stage telescopic mast assembly that is mechanically raised to a maximum height of 23 feet, and pivots 359 degrees.
18. Actuator — Permits the adjustment of the lamp stand via the control panel.
19. Lamp Stand — Secures the 4 LED lamps and is electrically adjustable via the control panel.
9. Outriggers — Should always be deployed and locked in place during operation.
10. Jackstand — Two jackstands and outrigger assemblies are provided to properly secure the unit including on uneven surfaces and to withstand windy operating conditions.
11. Tires — The GBX24S utilizes two ST175/80 R-13 5-lug pneumatic tires. Replace with only recommended type tire. NEVER allow the rear tires to go flat.
GBX24S/GBX24B LIGHT TOWER • OPERATION AND PARTS MANUAL — REV. #0 (05/30/19) — PAGE 21
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