How it Works
Multiquip
Loading...
GBP5000H
User Manual
76 pgs1.46 Mb0

Multiquip GBP5000H User Manual

Download
OPERATION AND PARTS MANUAL
MODEL GDP5000H
HIGH CYCLE GENERATOR
Revision #2 (07/23/08)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING
NOTES
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 3
TABLE OF CONTENTS
Here's How To Get Help .......................................... 3
Table Of Contents ................................................... 4
Parts Ordering Procedures ..................................... 5
Rules For Safe Operation ....................................... 6
Operation and Safety Decals .................................. 7
Specifications .......................................................... 8
General Information ................................................ 9
Multiquip GDP-5000H — AC Generator
Controls and Indicators .......................................... 10
Installation .............................................................. 11
Pre-Setup .......................................................... 12-13
Instrumentation ...................................................... 14
Load Application ...............................................15-16
Operating Instructions............................................ 17
Maintenance .......................................................... 18
Preparation For Long Term Storage ...................... 19
Wiring Diagram ...................................................... 20
Troubleshooting (Engine) .................................. 21-22
Troubleshooting (Generator) ............................23-24
Explanation Of Codes In Remarks Column ............ 7
Spare Parts List .................................................... 25
Engine/Generator Assy. .................................... 26-27
Generator Assy. ................................................28-29
Control Box Assy. ..............................................30-31
Muffler Assy.......................................................32-33
Pipe Frame Assy. .............................................. 34-35
Nameplate Assy. .................................................... 36
Honda GX340K1 GasolineHonda GX340K1 Gasoline
Honda GX340K1 Gasoline
Honda GX340K1 GasolineHonda GX340K1 Gasoline EngineEngine
Engine
EngineEngine
Cylinder Head Assy. .......................................... 38-39
Recoil Starter Assy............................................ 40-41
Fan Cover Assy. ................................................ 42-43
Camshaft /Valves Assy. ..................................... 44-45
Piston/Rings Assy.............................................. 46-47
Air Cleaner Assy................................................ 48-49
Cylinder Barrel Assy. (Recoil Starter) ............... 50-51
Cylinder Barrel Assy. (Electric Start) ................. 52-53
Crankcase Governor Assy. ............................... 54-55
Flywheel/Fan Assy. ........................................... 56-57
Coil Assy............................................................ 58-59
Crankshaft Assy. ............................................... 60-61
Electric Starter Assy. ......................................... 62-63
Governor Control Assy. ..................................... 64-65
Carburetor Assy. ............................................... 66-67
Solenoid Assy. ................................................... 68-69
Fuel Cock Assy. ................................................ 70-71
Terms and Conditions Of Sale — Parts ..................72
NOTE
Specification and part number are subject to change without notice.
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
■
View Parts Diagrams
■
Order Parts
■
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact your District Sales Manager for more information.
internet
Use the on
Standard orders
and qualify for a 5% Discount
for all orders which include
complete part numbers.*
Fax
your order in and qualify for a 2% Discount
on
Standard orders
for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers
their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
When ordering parts, please supply:
❒❒
❒
❒❒
Dealer Account Number
❒
❒❒
❒❒
❒
Dealer Name and Address
❒❒
❒❒
Shipping Address (if different than billing address)
❒
❒❒
❒❒
❒
Return Fax Number
❒❒ ❒❒
❒
Applicable Model Number
❒❒
❒❒
❒
Quantity, Part Number and Description of Each Part
❒❒
All orders are treated as
Standard Orders
and will ship the same day if received prior to 3PM PST.
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 5
Specify Preferred Method of Shipment:
❒❒
✓
UPS/Fed Ex
■
Priority One
■
Ground
■ Next Day
■
Second/Third Day
✓ DHL ✓
Tr u c k
RULES FOR SAFE OPERATION
■
CAUTION:
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and
qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the GDP-5000H Generator:
GENERAL SAFETY
■
DO NOT operate or service this equipment before reading this entire manual.
■
This equipment should not be operated by persons under 18 years of age.
■
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
■
This generator is a source of potentially LETHAL high voltage. Never permit unqualified personnel-especially children to operate the generator.
■
Always refuel in a well-ventilated area, away from sparks and open flames.
■
Always use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.
DO NOT
could result from fuel vapors, or if fuel is spilled on a hot engine.
■
This generator is equipped with a protection. Always complete the grounding path from the generator to an external grounding source.
■
NEVER operate this generator, or handle any electrical equipment while standing in
hands are wet, or in the rain. Electrical shock could occur causing severe bodily harm or even death.
■
Keep electrical cords in good condition. Worn, bare or frayed wiring can cause electrical shock, leading to
even death.
■
This generator requires an adequate free flow of cooling air. Never operate the generator in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the generator and may cause injury to people.
smoke around or near the machine. Fire or explosion
ground terminal
for your
water, while bare foot, while
bodily harm or
Provide adequate ventilation when operating the generator. DO NOT operate the generator in any enclosed or narrow space. The generator's gasoline engine gives off DEADLY carbon monoxide gas.
■
NEVER operate the generator in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
■
Always make sure that the generator is secure on level ground so that it cannot slide or shift around, endangering workers. Also keep the immediate area free of bystanders.
■
When using a concrete vibrator or a similar device that is immersed in a water based solution, make sure the device is equipped with short circuit protection.
■
Always use rubber boots and gloves when operating a concrete vibrator or similar device.
■
Use adequate size connecting cable for extension.
■
High Temperatures – Allow the machine and engine to cool before adding fuel or performing service and maintenance functions. Contact with burns.
Emergencies
■
Always know the location of the nearest and
first aid kit
Also know the phone numbers of the nearest
doctor
invaluable in the case of an emergency.
Maintenance Safety
■
NEVER lubricate components or attempt service on a running machine.
■
Always allow the machine a proper amount of time to cool before servicing.
■
Keep the machinery in proper running condition.
■
Fix damage to the machine immediately and always replace broken parts.
■
Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.
■
DO NOT use food or plastic containers to dispose of hazardous waste.
■
DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source
bodily harm or even death.
. Know the location of the nearest telephone.
and
fire department
hot
components can cause serious
fire extinguisher
ambulance
. This information will be
,
■
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing generator.
OPERATION AND SAFETY DECALS
Machine Safety Decals
The GDP-5000H portable generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 7
GDP5000H — SPECIFICATIONS
snoitacificepS.1elbaT
LEDOMH0005-PDG
epyTdleiFgnivloveRepyTsselhsurB,elop-2
tuptuO.xaMWk0.4
tuptuOdetaRWk6.3
egatloVdetaRV042/021
rotareneGelcyC06
1
enignE
rotareneGelcyC08
)HXWXL(noisnemiD mm015X065X007
thgieWteNyrD sbl5.132
esahP)eriw4(esahPelgniS
esahP)eriw4(esahPeerhT
aRMPR0063
epyTrednilycdenilcni52HVOekorts4delooc-riA
leuFenilosaGelibomotuAdedaelnU
tnerruCdetaRA0.51/0.03
ycneuqerFzH06
deepSdetaRMPR0063
rotcaFrewoP%001
tuptuO.xaMAVk5
tuptuOdetaRAVk5
egatloVdetaRV032
tnerruCdetaRA5.21
ycneuqerFzH081
deepSdet
rotcaFrewoP%08
ledoM043XGadnoH
ekortSXeroBmm46Xmm28
ltnemecalpsiDcc733
tuptuOxaM.M.P.R0063/.P.H0.11
tuptuOdetaR.M.P.R0063/.P.H0.8
yticapaCknaTleuFsnollaG.S.U5.x
yticapaCliOebuLstnip4/31
dohteMlortnoCdeepSepyTthgiew-ylFlagufirtneC
do
hteMgnitratStratSlioceR
orppA
Effects of Altitude and Heat
The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambient conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with a barometric reading of 29.92 inches and a temperature of 60 degrees fahrenheit.
°°
°
°°
Generally, the engine output power will decrease 3 1/2% for each 1000 feet of altitude above sea level, and 1% for each 10
°°
°
Fahrenheit above the standard temperature of 60
°°
F
F
GDP-5000H — GENERAL INFORMATION
WARNING:
Before connecting this generator to any
building’s electrical system, a licensed electrician must install an isolation (transfer) switch.
Serious injury or death may result without this transfer switch.
GDP-5000H FAMILIARIZATION Generator
The Multiquip Model GDP-5000H generator has been designed as a portable dual purpose power source for 60 Hz (single phase) lighting facilities, power tools, submersible pumps and other industrial and construction machinery. In addition the Model GDP-5000H has been designed as a power source for 180 Hz, 3-phase concrete vibrators.
This generator is powered by a HONDA gasoline engine. The alternator, a brushless revolving-field type, is permanently aligned to the engine through rigid coupling.
The generator is mounted on rubber vibration isolators that have a steel base backplate which is attached to the protective steel pipe carrying frame. The protective carrying frame is made of steel tubing and fully wraps around the generator to protect against damage.
This portable generator is supplied with a electrical
box
. To reduce vibration caused by the engine, the control
box is also placed on rubber isolators.
control
Excitation System
The GDP-5000H-series generators use a magnet attached to a flywheel to produce AC voltage from a lamp coil beneath the flywheel. As the magnetic passes the coil it produces approximately 19-22 AC volts.
This voltage (19-22 VAC) is then sent to the control box that contains three rectifying diodes:
z
Excitation (diode 1)
z
Battery (diode 2)
z
Slow Down (diode 3)
The AC voltage will pass through the excitation diode that converts the voltage to DC power.
This DC power is then sent to the excitation windings housed within the main windings commonly called the "stator".
This voltage is then transferred into the rotor through induction. The rotor contains two diodes within it which rectify the DC voltage and send it out through the main windings, as AC voltage.
Engine
The four-cycle air-cooled HONDA gasoline engine is designed to meet every performance requirement of this generator. Reference Table 1, page 8 for engine specifications
Figure 1 (page 11) shows the basic controls and indicators for the GDP-5000H generator.
Control Box
The control box is provided with the following:
z
Three 240V output receptacles (three phase).
z
One 120V output output receptacle (single phase).
z
One 120/240V output output receptacle (single phase).
z
One 120V output receptacle, GFIC (single phase).
z
One main 60 Hz (single phase) circuit breaker.
z
One main 180 Hz (three phase) circuit breaker.
z
AC Voltmeter
z
Ground Terminal
z
Full Power Switch
z
Idle Control Switch
z
Operation Switch
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 9
NOTE
In keeping with Multiquip's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.
GDP-5000H — CONTROLS AND INDICATORS
Figure 1. Controls and Indicators
PAGE 10 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
GDP-5000H — INSTALLATION
Outdoor Installation
Install the generator in a location where it will not be exposed to rain or sunshine. Make sure that the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes.
The installation site must be relatively free from moisture and dust. All electrical equipment should be protected from excessive moisture. Failure to do will result in deterioration of the insulation and will result in short circuits and grounding.
Foreign materials such as dust, sand, lint and abrasive materials have a tendency to cause excessive wear, not only to the engine parts, but also to the alternator parts.
CAUTION :
Pay close attention to ventilation when operating the generator inside confined areas. The engine exhaust contains noxious elements.
Indoor Installation
Exhaust gases from gasoline engines are extremely poisonous. Whenever an engine is installed indoors the exhaust fumes must be vented to the outside. The engine should be installed at least two feet from any outside wall. Using an exhaust pipe which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves.
Eliminate the danger of deadly carbon monoxide gas. Remember that exhaust fumes from any gasoline engine are very poisonous if discharged in a closed room, but harmless if allowed to mix with the outside air. If the generator is installed indoors, you must make provisions for venting the engine exhaust to the outside of the building.
CAUTION :
Preventing electrical shock. Pay close attention to handling when operating concrete vibrators. Always use rubber boots and gloves to insulate the body from a short circuit.
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 11
GDP-5000H — PRE-SETUP
General Inspection Prior to Operation
This generator has been thoroughly inspected prior to
Ground the Tool
Ground the tool (load) in the same manner as the generator.
shipment from the factory. However, be sure to check for damaged parts or components, or loose nuts and bolts, which could have occurred in transit.
Ground
Circuit Breaker
To protect the generator from an overload,
provided for both 60 and 180 phases on the control box. Make sure to switch the circuit breakers to the "OFF" position
The nut and ground terminal on the generator should always
prior to starting the engine.
be used to connect the generator to a suitable ground. The ground path should be of #8 size wire.
Connect the terminal of the ground wire between the lock washer and the nut and tighten the nut fully. Connect their end of the wire to a suitable ground.
Extension Cable
When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and
Ground the Generator
Ground the generator from its ground connector so that the
point of use (load) is held to a minimum. Use the cable selection chart (Tables 2 and 3) as a guide for selecting proper cable size.
resistance to ground is 500 ohms or less.
tnerruC
ni
serepmA
021tA
stloV
sttaWnIdaoLhtgneLelbaCelbawollAmumixaM
042tA
stloV
eriW01#eriW21#eriW41#eriW61#
circuit breakers are
)noitarepoesahpelgnis,zH06(noitceleSelbaC.2elbaT
daoL
5.2003006.tf0001.tf006.tf573.tf052
50060021.tf005.tf003.tf002.tf521
5.
70090081.tf053.tf002.tf521.tf001
0100210042.tf052.tf051.tf001
5100810063.tf051.tf001.tf56
0200420084.tf521.tf57.tf05
olmorftlusernacegamadtnempiuqE:NOITUAC
htgneL).tf(
.egatlovw
05001051002052003
AVk3ni1300.0
AVk2ni1300.0
2
2
2
ni1300.0
2
ni1300.0
2
ni1300.0
2
ni1300.0
2
ni4500.0
2
ni1300.0
)noitarepoesahp-3,zH081(noitceleSelbaC.3elbaT
2
ni4500.0
2
ni1300.0
2
ni5800.0
2
ni4500.0
AVk1ni1300.0
2
2
ni1300.0
2
ni1300.0
2
ni1300.0
2
ni1300.0
PAGE 12 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
2
ni1300.0
GDP-5000H — PRE-SETUP
Lubrication Oil
Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inserted all the way, but without being
Fuel
Close the fuel cock before filling the tank. Fill the fuel tank with clean and fresh unleaded gasoline. Do not fill the tank beyond capacity.
screwed into the filler hole, verify that the oil level is maintained between the two notches on the dipstick.
Pay attention to the fuel tank capacity when replenishing fuel. Refer to the fuel tank capacity listed on page 8
The oil listed in Table 4 is recommended to ensure better
Specification Table 1.
engine performance. Use class SC or higher grade motor oil.
woleB)°51-(C°503-W01EASroW01EAS
liOrotoMdednemmoceR.4elbaT
erutarepmeT
egnaR
F°32~F°401
)C°5-~C°04(
F°5~F°32
)C°51-~C°5-(
03EAS
easro02EAS
liOepyT
03-W01
The fuel tank cap must be closed tightly after filling.
Handle fuel in a safety container. If the container does not have a spout, use a funnel.
CAUTION :
Never fill the fuel tank while the engine is running or in the dark. Gasoline spillage on a hot engine can cause a fire or explosion. If gasoline spillage occurs, wipe up the spilled gasoline completely to prevent fire hazards.
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 13
GDP-5000H — INSTRUMENTATION
Power Outlets
The generator has the following single and 3-phase receptacles.
zz
z
Single Phase
zz
One Duplex NEMA (GFCI) 5-20R (120V, 30 Amp) One Twist Lock NEMA L5-30R (120V, 30 Amp) One Twist Lock NEMA L6-20R (240V, 20 Amp)
zz
z
3- Phase
zz
ThreeTwist Lock NEMA 7410 (240V, 30 Amp)
Full Power Switch
The unit is provided with a full power switch. Figures 2 and 3 show simplified wiring diagrams of the dual voltage system.
When the full power switch is in the 120 volt (up) position, you can take up volts from the single duplex receptacle, single locking type 120 volt receptacle, or a combination of these receptacles as long as the total load does not exceed the generating set capacity.
full rated power
of the generator at 120
CAUTION :
60 Hz Circuit Breaker
This breaker protects the generator from short circuiting or overloading from the 60 Hz single phase load.
The 180 Hz Leakage Breaker
The 180 Hz leakage breaker (Figure 4) is a earth leakage breaker with the following conditions:
z
The circuit is broken when the load side shorts or there is over current.
z
During use it detects when there is defective insulation on the load side and breaks the circuit in response.
Idle Control Switch (both 60 and 180 Hz)
The unit is provided with an automatic idle control for noise suppression and fuel cost reduction. The automatic idle control automatically engages under a no-load condition.
When using a combination of dual
receptacles, total load should not exceed the rated capacity of the generator.
With the automatic idle control switched “ON”, the engine revolutions will automatically drop to about 2500 rpm (low­speed operation) within 3 seconds after the load stops. When the operation is resumed, the engine speed is automatically increased to about 3600 rpm (high-speed operation) as soon
Figure 2. 120 V Simplified Diagram (Switch Up)
NOTE
When the switch is in the 120 V position, the locking type 240 volt receptacle cannot be used.
When the switch is in the 240 volt (down) position, you can take up to half of the rated power of the generating set at 120 volts from the duplex receptacle and up to half of the rated power of the set at 120 volts from the locking type 120 volt receptacle; or full rated power of the set at 240 volts from the locking type 240 volt receptacle.
as the load is connected.
Fuel Gauge
The fuel gauge is located on the fuel tank and allows easy monitoring of the fuel level.
AC Voltmeter
This voltmeter indicates output voltage for both 60 and 180 Hz phases. In addition this voltmeter can also be used as a diagnostic tool.
If the voltmeter indicator (needle) is elow the rated voltage, engine problems may exist (low/high RPM's). To prevent damage to the generator or power tools turn the generator OFF and consult your authorized Multiquip service dealer.
Figure 3. 120/240V Simplified Diagram (Sw Dn.)
PAGE 14 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
GDP-5000H — LOAD APPLICATION
Single Phase Load — 60 Hz
CAUTION:
Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment.
Generally, the wattage listed on the nameplate of the equipment is its rated output. Equipment may require 130— 150% more wattage than the rating on the nameplate, as the wattage is influenced by the efficiency, power factor and starting system of the equipment.
NOTE
If wattage is not given on the equipment's name plate, approximate wattage may be determined by multiplying nameplate voltage by the nameplate amperage.
WATTS = VOLTAGE x AMPERAGE
To determine the running wattage for your load, multiply the running wattage as indicated by steps 1, 2, and 3 below:
An inadequate size connecting cable which cannot carry the required load can cause a voltage drop which can burn out the appliance or tool and overheat the cable.
The idle control is operated at minimum load capacity of 100W. If the load capacity is less than 100W, throw the idle control switch to the OFF position.
CAUTION:
Three Phase Load — 180 Hz
Motors and motor-driven equipment draw much greater current for starting than during operation.
Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious injury or death may result without this transfer switch.
1. INCANDESCENT LOADS Lights, heaters and similar appliances. Total the running wattage and multiply by 1. Example: 29 light bulbs @ 100W each = 2.9 KW use a 3 KW generator.
2. SMALL MOTORS Drills and other small power tools. Total the running wattage and multiply by 2. Example: A 1 inch drill runs at 1 KW use a 2 KW generator.
3. LARGE MOTORS Submersible pumps, table saws etc. Total the running wattage and multiply by 3. Example: A conveyor belt runs at 8 KW use a 24 KW generator.
180 cycle, three phase, 230V, motor-in-head vibrators can be operated with this generator. When operating more than one concrete vibrator, the ON/OFF switch of each concrete vibrators shall be turned on one at a time.
If they are switched on simultaneously, the circuit breaker may trip or the engine may be overloaded.
NOTE
If output (kVA) is not given on the vibrators nameplate, approximate output may be determined by multiplying voltage by amperage by .
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 15
GDP-5000H — LOAD APPLICATION
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
z
Always use a vibrator with short circuit protection.
z
Always use rubber boots and gloves when operating the vibrator.
z
Use adequate size connecting cable for extension.
z
Maintain electrical cords in good condition and frequently replace the entire cable of the vibrator with a new one.
Earth Leakage Breaker (180 Cycle)
The 180 Hz leakage breaker (Figure 4) is an earth leakage breaker, so please use it after carefully reading the following:
WARNING:
Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation
(transfer) switch. Serious injury or death may result without
this transfer switch.
How to Use
Always conduct the following in order that the earth leakage breaker will operate safely. Also, if the leakage breaker should for some reason actuate, first stop the generator and then repair or eliminate the source of the earth leakage before resetting the leakage breaker. When setting up the generator perform the following:
Ground the Generator
Ground the generator from its ground connector so that resistance to ground is 500 ohms or less.
Ground the Tool
Ground the tool (load) in the same manner as the generator.
Figure 4. Earth Leakage Breaker
Test Operation
For safety’s sake, the operation of the earth leakage breaker should be tested periodically according to the following
NOTE
Before operating generator press earth leakage test button.
The earth leakage breaker's earth leakage detection sensitivity is 30 mA, and the actuation time is 0.1 sec.
procedure:
1. Start the engine and set it to high speed.
2. Turn the leakage breaker ON.
3. During normal operation, press the earth leakage indicator
4. Push the indicator button back in when resetting
NOTE
Simply because the generator is equipped with a earth leakage breaker does not mean that grounding of the load can be neglected, please be sure to properly ground load equipment.
test button on the front of the generator and observe that indicator button pops out and the leakage breaker trips.
.
PAGE 16 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
GDP-5000H — OPERATING INSTRUCTIONS
Before Starting
1. Be sure to disconnect the electrical load and switch
both main circuit breakers (60 and 180 Hz) to the “OFF” position prior to starting the engine.
2. Never start the engine with the main circuit breaker “ON”.
3. Check the lubricating oil level prior to starting the engine.
Make sure the generator is level. The oil level must be maintained between two notches on the dipstick.
4. When there is not enough lubricating oil, fill the crankcase
with high grade motor oil. Use a high quality detergent oil classified SC, SD or SE. (See Table 4 on page 13)
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
z
NEVER start the engine when the oil level is below the lower mark on the dipstick.
z
Check the fuel level on the fuel gauge. When fuel is low, fill the fuel tank with clean fresh unleaded automotive gasoline.
z
If gasoline spillage occurs, completely wipe up the spilled gasoline.
Starting
1. Open the fuel cock located below the fuel tank. The fuel
starts to flow when the fuel cock is turned downward.
2. Place the idle control switch in the “ON” (up) position.
Warm up
1. When the engine starts, open the choke slowly.
2. Run the engine at low speed for 3 minutes without load until the engine warms up.
3. Turn the idle control switch to the "OFF" (down) position and check the voltage by referring to the voltmeter on the control box.
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
1. Check the generator for abnormal noise and smells. Then connect the load to the receptacles of the generator.
2. Switch both main circuit breakers (60 and 180 Hz) to the “ON” position and turn the idle control switch to the “ON” (down) position for normal (load) engine operation.
Operation
Check the voltage by referring to the voltmeter on the control box. When the voltmeter indicates 120 volts, 120 volts from the 120V receptacles and 240 volts from the 240V receptacle can be obtained at the same time. Refer to Figure 1, Controls and Indicators, item 7 on page 10.
DO NOT change the engine speed control
lever which has been set at the factory prior to shipping.
3. Close the choke. Adjust the opening of the choke valve according to operating conditions. When the engine is warm or the air temperature is high, close the choke valve halfway or open it all the way.
4. Confirm that both main circuit breakers (60 and 180 Hz) on the generator control box are in the “OFF” position.
5. Set the operation switch to the “ON” position and grasp the starting knob and slowly pull it out. The resistance becomes hardest at a certain position, corresponding to the compression point. Rewind the rope a little from that point and pull out sharply.
6. If the engine fails to start, repeat the procedure.
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
z
DO NOT pull the starter rope all the way to the end.
z
DO NOT release the starter rope after
pulling. Allow it to rewind as soon as possible.
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 17
Stopping the Engine
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
1. Remove the load from the generator. Place the circuit breaker in the “OFF” position (See Figure. 3 on page 9). Run the engine (no-load) with the idle control switch set to the ON position for three to five minutes, then stop the engine.
2. Turn the START/STOP switch to the “STOP” position.
3. Never stop the engine suddenly while running at high speed.
4. After the engine has stopped, close the fuel cock.
NEVER stop the engine suddenly while running at high speeds.
GDP-5000H — MAINTENANCE
General Inspection
At least daily or prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks.
Engine Side (Refer to the Engine Instruction Manual)
Check Oil Level
Check the crankcase oil level prior to each use, or when the fuel tank is filled. Make sure the generating set is level. The oil level must be between the two notches on the dipstick.
Changing Oil
Change oil after the first 20 hours of operation. Drain and refill the engine crankcase every 50 operating hours or once a week thereafter. Drain crankcase oil into a suitable container while engine is still warm. Replace the drain plug tightly. Add oil through the filler hole.
Air Cleaner
Every 50 hours: Remove air cleaner element (std. or heavy duty types), and wash in kerosene or liquid detergent and hot water. Wrap foam element in a cloth and squeeze dry.Wipe heavy duty paper element dry with toweling. Saturate element with kerosene; squeeze excess from foam element. Wipe excess from heavy duty paper element.
Service Daily
If engine is operating in very dusty and dry grass conditions. A clogged air cleaner will result in high fuel consumption, loss of power and excessive carbon build-up in the combustion chamber.
Cleaning the Fuel Strainer
Clean the fuel strainer if it contains dust or water. Remove dust or water in the strainer cap and wash it in gasoline. Securely fasten the fuel strainer cap so that fuel will not leak. Check the fuel strainer every 200 hours of operation or once a month.
Spark Plug
Remove carbon build-up on the spark plug (Figure 5) with a wire brush. Set the spark plug gap to 0.6—0.7 mm (0.024-
0.028 inch). Tighten with a spark plug socket wrench. Clean the spark plug every 50 operating hours or once a week.
Figure 5. Spark Plug Gap
PAGE 18 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
GDP-5000H — PREPARATION FOR LONG -TERM STORAGE
Generator Storage
For storage of the generating set for over 30 days, the following is required:
z
Drain the fuel tank completely.
z
Run the engine until the gasoline in the carburetor is completely consumed.
z
Completely drain the oil from the crankcase and refill with fresh oil.
z
Remove the spark plug, pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil.
z
Slowly rotate the engine a few times with the starter Rope and install a new plug.
z
Pull out the starter rope slowly and stop at the compression point.
z
Clean all external parts of the generating set with a cloth.
z
Cover the generating set and store in a clean, dry place.
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 19
GDP-5000H — WIRING DIAGRAM
PAGE 20 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
GDP-5000H — TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the
diagnosis based on the Engine Troubleshooting (Table 6) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
MOTPMYS MELBORPELBISSOP NOITULOS
?tignihcaersi
?leuFoN leuFddA
?knatleufniretaW .knatleufecalperrohsulF
?deggolcretlifleuF retlifleufecalpeR
?roterubrackcutS .msinahcemtaolfkcehC
gnitratsrooP
)tratstonlliwenignE(
?kcalbsigulpkrapS .tinunoitingirotsinartkcehC.deluofsigulpkrapS
leuffieesotroterubractcepsnI
?etihw-eulbsigulpkrapS
GNITOOHSELBUORTENIGNE.6ELBAT
enilleufkcehC
erastejroterubraC.gnikaelriadetcejni,noisserpmoctneiciffusnI
.)wolfrevo(deggolc
?gulp
?liooN .deriuqersalioddA
?evitcefedsirosnes
?esool
"noisserpmoc
"noisserpmoc"
on"tuptuorewoptneiciffusnI
?esoolsigulpkrapS .gulpkrapsecalpeR
?sgnirnotsipnroW .sgnirnotsipecalpeR
?deggolcretlifria
tuptuorewoptneiciffusnI
?daeh
krapsfopittatneserpkrapsoN
nwodtuhserusserplioroliowoL
?revonruttonlliwenignE .tniojlexayrassecenfidnanotsipdnarednilycecalpeR
stlobgnitcennocdaehrednilyC
?degamadteksagdaehrednilyC .teksagdaehrednilycecalpeR
?taesevlavfonoitcnuflaM .sevlavtaes-eR
,metsysrenaelc-rianinoitcnuflaM
ecafretnimorfnignikaelriA
rednilycdnaroterubracneewteb
.deluoffigulpkrapsecalpeR.nekorbhctiwspotS/tratS
.rosneslioecalpeR"rosneslio"tiucric
.stlobgnitcennocdaehrednilycnethgiT
.retlifriaecalperronaelC
.teksagdaehrednilyc
.nekorbrodekcarcdrocegatlovhgih,nekorbtinunoitingirotsinarT
nwodtuhsliocitamotuakcehC.yrassecenfiliodda,levelliokcehC
ecalpeR.daehrednilycdnaroterubracneewtebstlobnethgiT
?metsysleufninoitcnuflaM
.retlifleufecalperronaelC
.roterubracecalperronaelC
.taolfroterubrackcehC
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 21
GDP-5000H — TROUBLESHOOTING (ENGINE)
)DEUNITNOC(GNITOOHSELBUORTENIGNE.6ELBAT
MOTPMYS MELBORPELBISSOP NOITULOS
tuptuorewoptneiciffusnI
staehrevodna"noisserpmoc"
leufhcumotsnruB
ylsuoinitnocsiroloctsuahxE
"ETIHW"
ylsuoinitnocsiroloctsuahxE
"KCALB"
?stcudorp
?sgnirnroW sgnirecalpeR
?nafgniloocninoitcnuflaM .nafgniloocecalperrokcehC
?deggolcretlifekat-niriA .retlifekat-niriaecalperronaelC
tsuahxefonoitalumuccarevO
?gulpkrapsgnorW .gulpkrapsepytdetseggusserutcafunamhtiwgulpkrapsecalpeR
?ytisocsivgnorwsiliognitacirbuL .ytisocsivtcerrochtiwliognitacirbulecalpeR
?deggolcrennaelcriA .renaelcriaecalperronaelC
ottesneebtonsahevlavekohC
?noitisoptcerroceht
nolaes,evitcefedroterubraC
?nekorbroterubrac
tnemtsujdaroterubracrooP
?hcirootsnurenigne"
.sevlavkcehcdnanaelC
.yrassecenfiecalper,relffumkcehC
.noitisoptcerrocehtotevlavekohctsujdA
.laesroroterubracecalpeR
.roterubractsujdA
PAGE 22 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
GDP-5000H — TROUBLESHOOTING (GENERATOR)
Practically all generator breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the
diagnosis based on the Generator Troubleshooting (Table 7) information shown below and on the preceding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
MOTPMYS MELBORPELBISSOP NOITULOS
egatlovwoL ?wolootdeepsenignE .MPRdetarotdeepsenigneesiaR
?gnikrowtonretemtlovCA .retemtlovcAecalpeR
?noitcnuflam
deepsenignE.egatlovwoL
,)dedaolnu(MPR0563lamron
)eldi(MPR0052
gniriwlanretnixoblortnoC
?liocnoitingievitcefeD fiseriwnoitingiecalpeR.seriwnoitingineergdnaderkcehC
?noitcnuflamgnidniwrotoR .rotorecalperrokcehC
?noitcnuflamgnidniwrotatS .rotatsecalperrokcehC
?noitcnuflamrekaerbegakaeL .2BCro1BCecalperrokcehC
GNITOOHSELBUORTROTARENEG.7ELBAT
.gniriwxoblortnockcehC
.yrassecen
?noitcnuflamhctiwsrewoplluF .tiucrichctiwsrewopllufdnahctiwsrewopllufkcehC
.hgihoottuptuoegatloV ?hgihootdeepsenignE .MPRdetarotdeepsenignerewoL
enignE.hgihoottuptuoegatloV
MPR0563lamrondeeps
)eldi(MPR0052,)dedaolnu(
nonruttonlliwrekaerbtiucriC
"DAOLON"
nonrutlliwrekaerbtiucriC
.yletaidemmispirttub"DEDAOL"
otwolmorfetareleccatonseoD
"DAOLON"hgih
otwolmorfetareleccatonseoD
"EVITCADAOL"hgih
noitcnuflam
?noitiaolrevO .rekaerbecalperrodaolecudeR
?dioneloskcutS .dioneloskcehC
?evitcefed
gniriwlanretnixoblortnoC
?rekaerbtiucricevitcefeD .rekaerbtiucricecalpeR
?detrohssitiucricdaoL .trohsroftiucricdaolkcehC
?hctiwslortnoceldIdaB .hctiwslortnoceldiecalperrokcehC
?noitcnuflamhctiwslortnoceldI .hctiwslortnoceldiecalperrokcehC
?noitcnuflamecivedlortnoceldI .ecivedlortnoceldiecalperrokcehC
gniriwlaretnixoblortnoC
.gniriwxoblortnockcehC
.gniriwxoblortnockcehC
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 23
GDP-5000H — TROUBLESHOOTING (GENERATOR)
MOTPMYS MELBORPELBISSOP NOITULOS
?sgnidniwrotorevitcefeD .rotorecalperrokcehC
)DEUNITNOC(GNITOOHSELBUORTROTARENEG.7ELBAT
onetarelecedtonseoD
."TUPTUOEGATLOV"
sahtubetarelecedtonseoD
."TUPTUOEGATLOV"
?dionelosevitcefeD .dionelosecalperrokcehC
?ecivedlortnoceldievitcefeD .ecivedlortnoceldiecalperrokcehC
?dionelosevitcefeD .ecivedlortnoceldiecalperrokcehC
?noitcnuflamgniriwxoblortnoC .stnenopmocevitcefedynaecalper,gniriwxoblortnockcehC
?dionelosevitcefeD .dionelosecalperrokcehC
?noitcnuflamecivedlortnoceldI .ecivedlortnoceldiecalperrokcehC
PAGE 24 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
NOTES
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 25
GDP-5000H — EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
The contents and part numbers listed in the parts section are subject to change guarantee the availibility of the parts listed.
Sample Parts List:
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ...................... 1 ...... INCLUDES ITEMS W/
2
*
2*12347 WASHER, 3/8 IN. ... 1 ......
3 12348 HOSE ................... A/R .... MAKE LOCALLY
4 12349 BEARING ............... 1 ......S/N 2345B AND ABOVE
NO. Column
Unique Symbols - All items with same unique symbol
(*, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
without notice
WASHER, 1/4 IN. .............
. Multiquip does not
NOT SOLD SEPARATELY MQ-45T ONLY
*
QTY. Column
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks” Column.
REMARKS Column
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit
unique symbol will be included when this item is purchased. Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
number range where a particular part is used. Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use
used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
- All items on the parts list with the same
- Used to list an effective serial
- Indicates that the part is
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
PAGE 26 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
“Make/Obtain Locally”
purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately”
purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
- Indicates that the part can be
- Indicates that an item cannot be
GDP-5000H 1 TO 3 UNITS WITH HONDA GX340K1 ENGINE
1 to 3 Units
Qty. P/N .............................Description
4 0601812597 .............. RECEPTACLE
4 0601830737 .............. SWITCH FULL POWER
1 0601830738 .............. SWITCH OPERATION
2 06011830727............ SWITCH IDLE CONTROL
1 0601807480 .............. CIRCUIT BREAKER
2 0601802651 .............. CIRCUIT BREAKER
1 0602125031 .............. FUEL GAUGE
1 0810106004 .............. CAP FUEL TANK
1 0810107103 .............. FILTER FUEL
1 3015419604 .............. SHOCK MOUNT
4 1665419004 .............. SHOCK MOUNT
1 16950ZB4015 ........... FUEL COCK
1 9807955846 .............. SPARK PLUG
1 15510ZE2043 ........... OIL SENSOR
1 15600735003............ CAP OIL FILLER
2 28400ZE3W01ZB ..... RECOIL ASSY.
2 17211899000............ ELEMENT AIR CLEANER
1 16100ZE3F11 ........... CARBURETOR ASSY.
GDP-5000H — SPARE PARTS LIST
NOTE
Part numbers on this Suggested Spare Parts List may supercede/ replace the P/N shown in the text pages of this book.
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 27
ENGINE\GENERATOR ASSY .
GDP-5000H — ENGINE/GENERATOR ASSY.
PAGE 28 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
GDP-5000H — ENGINE/GENERATOR ASSY.
ENGINE\GENERATOR ASSY .
NO PART NO PART NAME QTY REMARKS
1 GENERATOR ASSEMBLY 1 SEE PAGE 29-30 2 CONTROL BOX ASSEMBLY 1 SEE PAGE 31-32 3 GX340K1EDN2 ENGINE, HONDA 1 SEE PAGE 40-73 4 7852310003 MUFFLER ASSEMBLY 1 SEE PAGE 34-35 5 7855413204 PIPE FRAME ASSEMBLY 1 SEE PAGE 36-37 6 NAME PLATE AND DECALS 1 SEE PAGE 38
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 29
GENERATOR ASSY .
GDP-5000H — GENERATOR ASSY.
PAGE 30 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
GDP-5000H — GENERATOR ASSY.
GENERATOR ASSY .
NO PART NO PART NAME QTY. REMARKS
1 7851000203 ROTOR ASSY ............................. 1 .....................INCLUDES ITEM W/
1-1
*
1-2
*
1-3 1-4 1-5 2 7851017204 SET BOLT ROTOR 1 3 0801086104 SET WASHER 1
4 030210250 SPRING WASHER ...................... 1 ..................... REPLACES 0040010000
5 7851341203 ARMATURE ASSY 1 6 7851315502 END BRACKET 1
7 011208025 BOLT HEX HEAD ........................ 4 ..................... REPLACES 0017108025
8 7851315402 END BRACKET 1 9 7851350003 FIELD ASSY EXCITER 1
10 011606025 BOLT HEX HEAD ........................ 4 ..................... REPLACES 0017106025
11 1961319004 GROMMET 1 12 1961313003 GUIDE PANEL AIR 1
13 0011305100 BOLT HEX HEAD ........................ 4 .....................REPLACES 0017105012
14 7851334204 COVER 1 15 7851316804 SET BOLT STATOR 4
16 031108160 SPRING WASHER ...................... 4 ..................... REPLACES 0041208000
17 030208200 PLAIN WASHER.......................... 4 .....................REPLACES 0040008000
18 7851331103 COVER 1 19 0310300090 SEAL 1
20 001305100 BOLT HEX HEAD ........................ 4 ..................... REPLACES 0017105012
0601820037 RECTIFIER ................................. 1 ..................... S10VB60
*
0601822640 SURGE ABSORBER .................. 1 ..................... TNR15G471K
*
0071206304 BEARING 1
*
FIELD ASSY ................................ 1 .....................NOT SOLD SEPERATELY
ARMATURE EXCITER................ 1 .....................NOT SOLD SEPERATELY
*
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 31
CONTROL BOX ASSY.
GDP-5000H — CONTROL BOX ASSY.
PAGE 32 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
GDP-5000H — CONTROL BOX ASSY.
CONTROL BOX ASSY.
NO PART NO PART NAME QTY. REMARKS
1 7851810203 CONTROL BOX 1 2 0601850220 GROMMET 1
3 0601823853 IDLE CONTROL UNIT ................ 1 ..........ND-80
4 0027204010 MACHINE SCREW 2
0030004000 NUT HEX ..................................... 2 ..........REPLACES 0207004000
5 0601823204 RECTIFIER .................................. 4 ..........S5VB60
6 0027203016 MACHINE SCREW 4
7 0601842415 RESISTOR ..................................1 ..........GG40W 7 ohms
8 0027204008 MACHINE SCREW 2 9 7851820212 CONTROL PANEL 1
10 0601800267 AC VOLTMETER .........................1 .......... REPLACES 0601800279
11 0601802651 CIRCUIT BREAKER .................... 1 .......... KM-2 250V 15A
12 4341817004 BRACKET 1 13 0021004010 MACHINE SCREW 2 14 0601811032 RECEPTACLE 1
15 0601811031 RECEPTACLE ............................. 1 ..........REPLACES 0601811035
16 0601812597 RECEPTACLE 1 17 0021004010 MACHINE SCREW 6
0030004000 NUT HEX ..................................... 6 ..........REPLACES 0207004000
18 0601830737 FULL POWER SWITCH 1
19 0601832005 CAP .............................................. 1 ..........REPLACES 0601832006
20 0601802937 CIRCUIT BREAKER ....................1 ..........EY-33C 230V 12.5A 30mA
21 0021004070 MACHINE SCREW 2
0030004000 NUT HEX ..................................... 2 ..........REPLACES 0207004000
22 0601812594 RECEPTACLE 1 23 0021004010 MACHINE SCREW 6
0030004000 NUT HEX ..................................... 6 ..........REPLACES 0207004000
24 0601830738 OPERATION SWITCH 1 25 0601830727 IDLE CONTROL SWITCH 1
26 0601832005 CAP .............................................. 2 ..........REPLACES 0601832006
27 0601815109 GROUNDING 28 0601815465 TERMINAL BOARD 1 29 0027204020 MACHINE SCREW 2
30 0601820083 RECTIFIER ..................................3 .......... S25VB60
31 0027204020 MACHINE SCREW 3 32 0017105010 BOLT HEX HEAD 6 33 0017106016 BOLT HEX HEAD 3
34 011206020 BOLT HEX HEAD ........................ 1 ..........REPLACES 0017106020
35 7850296000 WIRE HARNESS 1
TERMINAL 1
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 33
MUFFLER ASSY .
GDP-5000H — MUFFLER ASSY.
PAGE 34 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
GDP-5000H — MUFFLER ASSY.
MUFFLER ASSY .
NO PART NO PART NAME QTY. REMARKS
1 7852310003 MUFFLER 1 2 18320ZC2000 PROTECTOR 1 3 18325ZB4000 PROTECTOR 1 4 18329ZB4000 SEAL 2 5 18355ZB4630 ARRESTOR 1 6 90183671003 TAPPING SCREW 1
7 0105050616 BOLT HEX HEAD ...................... 5 ......... REPLACES 0017106012
8 18333ZB4800 GASKET 1 9 957000802000 BOLT HEX HEAD 2 10 7855469004 BRACKET 1
11 011008020 BOLT HEX HEAD ...................... 1 ...........REPLACES 0017108020
12 011008020 BOLT HEX HEAD ...................... 1 ...........REPLACES 0017108020
13 7905469004 BRACKET 1
14 011206020 BOLT HEX HEAD ...................... 1 ...........REPLACES 0017106020
15 0105050616 BOLT HEX HEAD ...................... 4 ...........REPLACES 0017106012
1
1 7852310003 FFLER 1
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 35
PIPE FRAME ASSY.
GDP-5000H — PIPE FRAME ASSY.
PAGE 36 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
GDP-5000H — PIPE FRAME ASSY.
PIPE FRAME ASSY.
NO PART NO PART NAME QTY. REMARKS
1 7855410202 PIPE FRAME 1 2 7855413204 BRACKET 1
3 011106015 BOLT HEX HEAD ...................... 3 ............ REPLACES 0017106015
4 7855411203 BASE 1 5 3015419604 RUBBER SUSPENSION 2
6 020108060 NUT HEX ................................... 4 ............ REPLACES 0207008000
7 1665419004 RUBBER SUSPENSION ........... 2 ............ REPLACES 1725419214
8 020108060 NUT HEX ................................... 4 ............ REPLACES 0207008000
9 011208030 BOLT HEX HEAD ...................... 2 ............ REPLACES 0017108030
10 0017108045 BOLT HEX HEAD 2
020108060 NUT HEX ................................... 2 ............ REPLACES 0207008000
11 7915455103 COVER 1 12 7855455003 COVER 1 13 0017106016 BOLT HEX HEAD 6 14 7915456004 STOPPER 1 15 0017106016 BOLT HEX HEAD 2
16 7905512002B FUEL TANK ................................ 1 ............ REPLACES 7905512002
17 0810106004 CAP FUEL TANK 1 18 0810107103 FUEL FILTER 1 19 0602125031 FUEL GAUGE 1 20 7855525514 RUBBER CUSHION 2 21 7855525604 COLLAR 2
22 011208030 BOLT HEX HEAD ...................... 2 ............ REPLACES 0017108030
23 011008020 BOLT HEX HEAD ...................... 2 ............ REPLACES 0017108020
24 16950ZB4015 FUEL COCK .............................. 1 ............ SEE PAGE 70 FOR COMPONENTS
25 950014521040 HOSE 1 26 0605515096 HOSE BAND 2
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 37
NAMEPLATE AND DECALS
GDP-5000H — NAMEPLATE AND DECALS.
PAGE 38 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
GDP-5000H — NAMEPLATE AND DECALS.
NAMEPLATE AND DECALS
NO PART NO PART NAME QTY. REMARKS
1 0820610804 DECAL: CAUTION ..................... 1 ........... DCS01
2 0820610404 DECAL: WARNING! ................... 1 ...........S-3627
3 7900636004 DECAL: 3600 RPM ONLY .......... 1 ...........S-4461
4 7900638204 DECAL: OPER. INSTRUC. ........ 1 ........... S-4607
5 8700611804 DECAL: WARNING! ................... 1 ...........S-4984
6 8700611904 DECAL: DANGER! ..................... 1 ........... S-4985
7 0800628504 DECAL: GROUND ..................... 1 ...........S-1123
8 7850630003 DECAL: GDP-5000H ................. 1 ...........S-5059
9 NAMEPLATE 1 ORDER FROM MULTIQUIP SERVICE DEPT. BY
MODEL & SERIAL NUMBER
10 1980680004 DECAL: FUEL COCK ................ 1 ...........S-3704
SEE PAGE 7 FOR DECAL ILLUSTRATIONS
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 39
CYLINDER HEAD ASSY.
HONDA GX340K1 ENGINE — CYLINDER HEAD
PAGE 40 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
HONDA GX340K1 ENGINE — CYLINDER HEAD
CYLINDER HEAD ASSY.
NO PART NO PART NAME QTY. REMARKS
1 122AOZF6W00 HEAD COMP., CYLNDER ...........1 .......... INCLUDES ITEM W/
2
*
3
*
4
*
5 12251ZE3W00 GASKET, CYLINDER HEAD 1 6 12310ZE2010 COVER COMP., HEAD 1 7 12391ZE2010 PACKING, HEAD COVER 1 8 18330ZE3700 PIPE, EX. 1 9 18333ZE3800 GASKET, EX. PIPE 1 10 90014ZE2000 BOLT, HEAD COVER 1 11 90042ZE3700 BOLT, STUD, 8X98 2 12 90047ZE2000 BOLT, STUD, 8X47 2 13 90441ZE2010 WASHER COMP., HEAD COVER 1 14 9405008000 NUT, FLANGE, 8MM 2 15 9430112200 PIN, DOWEL, 12X20 2 16 957251008000 BOLT, FLANGE, 10X80 4 17 9807955846 PLUG, SPARK (BPR5ES NGK) 1
1
12204ZE2325 GUIDE, IN. VALVE (OVER SIZE) 1
12205ZE2315 GUIDE, EX. VALVE (OVER SIZE) 1
12216ZE2300 CLIP, VALVE GUIDE 2
9807955855 PLUG, SPARK (W16EPRU ND) 1
*
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 41
RECOIL ST AR TER ASSY.
HONDA GX340K1 ENGINE — RECOIL STARTER
PAGE 42 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
HONDA GX340K1 ENGINE — RECOIL STARTER
RECOIL ST AR TER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 28400ZE3W01ZB STARTER ASSY, RECOIL 1 INCLUDES ITEMS W/ 2
*
3
*
4
*
5
*
6
*
7
*
8
*
9
*
10 11 12 13 14 957010600800 BOLT, FLANGE, 6X8 3
28410ZE3W01ZB CASE COMP., RECOIL STARTER 1
28421ZE3W01 PULLEY, RECOIL STARTER 1
28422ZE2W01 RATCHET, STARTER 2
28441ZE2W01 SPRING, FRICTION 1
28442ZE2W01 SPRING, STARTER RETURN 1
28443ZE2W01 SPRING, RATCHET 2
28444ZE2W01 RETAINER, SPRING 1
28445ZE2W01 HOLDER, SPRING 1
28461ZE2W01 GRIP, STARTER 1
*
28462ZE3W01 ROPE, RECOIL STARTER 1
*
28469ZE2W01 GRID REINFORCEMENT 1
*
90004ZE2W01 SCREW, CENTER 1
*
*
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 43
FAN COVER ASSY.
HONDA GX340K1 ENGINE — FAN COVER
PAGE 44 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
HONDA GX340K1 ENGINE — FAN COVER
FAN COVER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 19610ZE3700ZB COVER COMP., FAN 1 2 19631ZE3W00 SHROUD 1 3 81329567020 GROMMET, DRAIN HOLE 1 4 90013883000 BOLT, FLANGE, 6X12 6 5 90654SA4003 CLIP 2
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 45
CAMSHAFT/VALVES ASSY.
HONDA GX340K1 ENGINE — CAMSHAFT/VALVES
PAGE 46 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
HONDA GX340K1 ENGINE — CAMSHAFT/VALVES
CAMSHAFT/VALVES ASSY.
NO PART NO PART NAME QTY. REMARKS
1 14100ZE3010 CAMSHAFT ASSY. .............................. 1 ........ INCLUDES ITEMS/W
2 14410ZE3013 ROD, PUSH 2 3 14431ZE2000 ARM, VALVE ROCKER 2 4 14441ZE2000 LIFTER, VALVE 2 5 14451ZE1003 PIVOT, ROCKER ARM 2 6
*
7 14711ZE3000 VALVE, IN 1 8 14721ZE3000 VALVE, EX. 1 9 14751ZE2003 SPRING, VALVE 2 10 14771ZE2000 RETAINER, IN. VALVE SPRING 1 11 14773ZE2000 RETAINER, EX. VALVE SPRING 1 12 14775ZE2010 SEAT, VALVE SPRING 2 13 14781ZE2000 ROTATOR, VALVE 1 14 14791ZE2010 PLATE, PUSH ROD GUIDE 1 15 90012ZE0010 BOLT, PIVOT 2 15 90206ZE1000 NUT, PIVOT ADJUSTING 2
14568ZE1000 SPRING, WEIGHT RETURN 1
*
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 47
PISTON/RINGS ASSY .
HONDA GX340K1 ENGINE — PISTON/RINGS
PAGE 48 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
HONDA GX340K1 ENGINE — PISTON/RINGS
PISTON/RINGS ASSY .
NO PART NO PART NAME QTY. REMARKS
1 13010ZE3003 RING SET, PISTON (STD) 1
13011ZE3003 RING SET, PISTON (0.25) 1
13012ZE3003 RING SET, PISTON (0.50) 1
13013ZE3003 RING SET, PISTON (0.75) 1 2 13101ZE3W00 PISTON (STD) 1
13102ZE3W00 PISTON (0.25) 1
13103ZE3W00 PISTON (0.50) 1
13104ZE3W00 PISTON (0.75) 1 3 13111ZF6000 PIN, PISTON 1
4 13200ZE3010 ROD ASSY., CONNECTING ............ 1 .. INCLUDES ITEM W/
5
*
6 90601ZE3000 CLIP, PISTON PIN, 18MM 2
90001ZE8000 BOLT, CONNECTING ROD 2
*
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 49
AIR CLEANER ASSY.
HONDA GX340K1 ENGINE — AIR CLEANER
PAGE 50 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
HONDA GX340K1 ENGINE — AIR CLEANER
AIR CLEANER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 15721ZB4000 TUBE BREATHER 1 2 17211899000 ELEMENT, AIR CLEANER 1 3 17212ZB4003 SEPARATOR, AIR CLEANER 1 4 17220ZB4003 CASE COMP., AIR CLEANER 1 5 17222ZC2000 STAY, AIR CLEANER 1 6 17231899000 COVER COMP., AIR CLEANER 1 7 17235899000 CLIP A, AIR CLEANER WIRE 2 8 17236899000 CLIP B, AIR CLEANER WIRE 2 9 17252899000 SEAL, AIR CLEANER 1 10 17367413690 FILTER, DRAIN TUBE 1 11 9405005000 NUT, FLANGE, 5 MM 6 12 9405006000 NUT, FLANGE, 6 MM 3
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 51
HONDA GX340K1 ENGINE — CYLINDER BARREL
CYLINDER BARREL ASSY. (RECOIL STARTER)
PAGE 52 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
HONDA GX340K1 ENGINE — CYLINDER BARREL
CYLINDER BARREL ASSY. (RECOIL STARTER)
NO PART NO PART NAME QTY. REMARKS
1 12000ZE3816 BARREL ASSY., CYLINDER 1 2 15510ZE2043 SWITCH ASSY., OIL LEVEL 1 3 16541ZE3000 SHAFT, GOVERNOR ARM 1 4 90131883000 BOLT, DRAIN PLUG 2 5 90446KE1000 WASHER, 8.2X17X0.8 1 6 9410912000 WASHER, DRAIN PLUG 2 7 91201ZE3004 OIL SEAL 1 8 91203952771 OIL SEAL 1 9 91353671004 ORING, 14 MM 1 10 9405010000 NUT, FLANGE, 10 MM 1 11 9425108000 PIN, LOCK, 8 MM 1 12 957010601200 BOLT, FLANGE, 6X12 2 13 961006202000 BEARING, RADIAL BALL 6202 1
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 53
HONDA GX340K1 ENGINE — CYLINDER BARREL
CYLINDER BARREL ASSY. (ELECTRIC START)
PAGE 54 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
HONDA GX340K1 ENGINE — CYLINDER BARREL
CYLINDER BARREL ASSY. (ELECTRIC START)
NO PART NO PART NAME QTY. REMARKS
1 12000ZE3826 BARREL ASSY., CYLINDER 1 2 15510ZE2043 SWITCH ASSY., OIL LEVEL 1 3 16541ZE3000 SHAFT, GOVERNOR ARM 1 4 90131883000 BOLT, DRAIN PLUG 2 5 90446KE1000 WASHER, 8.2X17X0.8 1 6 9410912000 WASHER, DRAIN PLUG 2 7 91201ZE300 OIL SEAL 1 8 91203952771 OIL SEAL 1 9 91353671004 ORING, 14 MM 1 10 9405010000 NUT, FLANGE, 10 MM 1 11 9425108000 PIN, LOCK, 8 MM 1 12 957010601200 BOLT, FLANGE, 6X12 2 13 961006202000 BEARING, RADIAL BALL 6202 1
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 55
HONDA GX340K1 ENGINE — CRANKCASE COVER/GOVERNOR
CRANKCASE COVER/GOVERNOR ASSY.
PAGE 56 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
HONDA GX340K1 ENGINE — CRANKCASE COVER/GOVERNOR
CRANKCASE COVER/GOVERNOR ASSY.
NO PART NO PART NAME QTY. REMARKS
1+ 06165ZE3000 GOVERNOR KIT ..................................... 1 ...... INCLUDES ITEM W/*
2 11300ZE3020 COVER ASSY., CRANKCASE ................. 1 ...... INCLUDES ITEM W/+
3 11381ZE3800 PACKING, CASE COVER 1
4 15600735700 CAP ASSY., OIL FILLER ......................... 1 ...... INCLUDES ITEM W/#
5 15621896010 PACKING, OIL FILLER CAP 1 6 15625ZE1000 PACKING, OIL FILLER CAP 1 7# 16510ZE3000 GOVERNOR ASSY. 1 8*+ 16511ZE8000 WEIGHT, GOVERNOR 3 9*+ 16512ZE3000 HOLDER, GOVERNOR WEIGHT 1 10*+ 16513ZE2000 PIN, GOVERNOR WEIGHT 3 11*+ 16531ZE2000 SLIDER, GOVERNOR 1 12*+ 16520ZG4910 CAP, OIL FILLER 1 13*+ 90473147000 WASHER, 6X16 1 14*+ 90602ZE1000 CLIP, GOVERNOR HOLDER 1 15 91201ZE3004 OIL SEAL, 35X52X8 1 16+ 9410106800 WASHER, PLAIN, 6 MM 1 17* 90701HC4000 PIN, DOWEL, 8X12 2 18 959000804000 BOLT, FLANGE, 8X40 7 19+ 961006202000 BEARING, RADIAL BALL 6202 1 20+ 961006207000 BEARING, RADIAL BALL 6207 1 21# 15620735700 CAP, OIL FILLER 1
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 57
FL YWHEEL/FAN ASSY .
HONDA GX340K1 ENGINE — FLYWHEEL/FAN ASSY.
PAGE 58 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
HONDA GX340K1 ENGINE — FLYWHEEL/FAN ASSY.
FLYWHEEL/FAN ASSY .
NO PART NO PART NAME QTY. REMARKS
1 19511ZE3000 FAN, COOLING 1 2 28451ZE3W01 PULLEY, STARTER 1 3 31100ZE3721 FLYWHEEL COMP. 1 4 90201ZE3790 NUT, SPECIAL, 16 MM 1 5 90741ZE2000 KEY, SPECIAL WOODRUFF 1
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 59
COIL ASSY .
HONDA GX340K1 ENGINE — COIL ASSY.
PAGE 60 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
HONDA GX340K1 ENGINE — COIL ASSY.
COIL ASSY .
NO PART NO PART NAME QTY. REMARKS
1 30500ZE2013 COIL ASSY., IGNITION 1 2 30700ZE1013 CAP ASSY., NOISE SUPPRESSO 1 3 31510ZE1811 COIL ASSY., LAMP 12V/25W 1 4 31511ZE3000 CLAMP, WIRE 1 5 31512ZE2000 GROMMET, CORD 1 6 36101ZE3800 CORD, STOP SWITCH 1 7 36103ZE1000 HOLDER, STOP SWITCH CORD 1 8 90012888000 BOLT, FLANGE, 6X40 4 9 90013883000 BOLT, FLANGE, 6X12 1 10 90015883000 BOLT, FLANGE, 6X28 2
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 61
CRANKSHAFT ASSY .
HONDA GX340K1 ENGINE — CRANKSHAFT ASSY.
PAGE 62 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
HONDA GX340K1 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY .
NO PART NO PART NAME QTY. REMARKS
1 13310ZE3701 CRANKSHAFT COMP. ..................... 1 ....INCLUDES ITEMS W/
2 13351ZE3010 WEIGHT, BALANCER 1 3
*
4
*
5
*
13352ZE3310 GEAR, BALANCER DRIVE 1
14311ZE3310 GEAR, TIMING 1
961006207000 BEARING, RADIAL BALL, 6207 1
*
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 63
HONDA GX340K1 ENGINE — ELECTRIC STARTER ASSY.
ELECTRIC ST ARTER ASSY.
PAGE 64 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
HONDA GX340K1 ENGINE — ELECTRIC STARTER ASSY.
ELECTRIC ST ARTER ASSY.
NO PART NO PART NAME QTY. REMARKS
1
*
2
*
3
*
4 31201ZE3013 MOTOR UNIT, STARTER ................ 1 ....INCLUDES ITEMS W/
5
*
6
*
7
*
8
*
9
*
10 11 12 13 14 15 16 17 18 19 20 957010803508 BOLT, FLANGE, 8X35 2
31204ZA0003 CONTACTOR ASSY, 1 31206ZE3003 ARMATURE COMP 1
31207ZE3013 CLUTCH COMP, OVER RUNNING . 1 ....INCLUDES ITEMS W/#
31211ZE2003 BRAKET, CENTER 1 31212ZE3003 BRAKET, FR 1 31213ZE2003 GEAR, DRIVE DINION 1 31215ZE2003 BRUSH 2 31218ZE3003 YOKE COMP 1 31219ZE2003 SPRING, BRUSH RETURN 4
*
# 31222ZE3791 GEAR, REDUCTION 1
*
31231ZE2003 HOLDER, BRUSH 1
*
31232ZE3003 WIRE, WATER COVER 1
*
31233ZE2003 INSULATOR 1
*
90110ZE2003 SCREW-WASHER, 4X6 1
*
91601ZE2003 PACKING 1
*
938920501418 SCREW-WASHER, 5X14 1
*
938920503218 SCREW-WASHER, 5X32 4
*
9407206080 NUT-WASHER, 6MM 2
*
*
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 65
HONDA GX340K1 ENGINE — GOVERNOR CONTROLS ASSY.
GOVERNOR CONTROLS ASSY .
PAGE 66 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
HONDA GX340K1 ENGINE — GOVERNOR CONTROLS ASSY.
GOVERNOR CONTROLS ASSY .
NO PART NO PART NAME QTY. REMARKS
1 16550ZE3700 ARM, GOVERNOR 1 2 16555ZE3000 ROD, GOVERNOR 1 3 16561ZE3000 SPRING, GOVERNOR 1 4 16562ZE3700 SPRING, THROTTLE RETURN 1
5 16570ZE3700 CONTROL ASSY. ............................. 1 ....INCLUDES ITEMS W/
6
*
7 90013883000 BOLT, FLANGE, 6X12 1 8 90015ZE5010 BOLT, GOVERNOR ARM 1 9
*
10 9405006000 NUT, FLANGE, 6MM 1
16584883300 SPRING, CONTROL ADJUSTING 1
93500050350A SCREW, PAN, 5X35 1
*
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 67
CARBURETOR ASSY .
HONDA GX340K1 ENGINE — CARBURETOR ASSY.
PAGE 68 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
HONDA GX340K1 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY .
NO PART NO PART NAME QTY. REMARKS
1
*
2
*
3
*
4
*
5 16016ZH7W01 SCREW SET 1 6
*
7
*
8 16100ZE3F10 CARBURETOR ASSY. ..................... 1 ... INCLUDES ITEMS W/
9
*
10 11 16166ZE3701 NOZZLE, MAIN 1 12 16211ZE3700 INSULATOR, CARBURETOR 1 13 16221ZE3800 PACKING, CARBURETOR 1 14 16223ZE3800 PACKING, INSULATOR 1 15
16 16260ZE2722 STAY, MANUAL CHOKE ................... 1 .. INCLUDES ITEMS W/
17# 16261ZE2702 STAY, COMP., SOLENIOD 1 18 19 20 21 22 23 16269ZA0800 PACKING, AIR CLEANER 2 24 25 26 27 29 36135ZV1003 VALVE, DASHPOT CHECK 1 30 31 32 33 34 35 90650SD9003 CLIP, WIRE HARNESS 1 36 37 38 9405006000 NUT, FLANGE, 6MM 2 39 40 41 42 43 9500202070 CLIP B7, TUBE 4 44 950053507510 TUBE, 3.5X75 1 45 950053513010 TUBE, 3.5X130 1 46
16010ZE3701 GASKET SET 1
16011ZA0931 VALVE SET, FLOAT 1
16013ZA0931 FLOAT SET 1
16015ZA0931 CHAMBER SET, FLOAT 1
16024124761 SCREW SET, DRAIN 1
16028ZA0931 SCREW SET 1
16124ZE0005 SCREW, THROTTLE STOP 1
16148141881 CAP, CHOKE DUST 1
*
16230ZE3701 VALVE ASSY., SOLENOID 1
*
# 16262ZE2711 LEVER, CHOKE 1 # 16263ZA0000 JOINT, ROD 1 # 16264ZE2701 ROD, CHOKE 1 # 16265ZE2721 STOPER, CHOKE ROD 1 # 16268ZE2721 SPRING, MANUAL CHOKE 1
# 16400ZE2703 DIAPHRAGM ASSY. 1 # 16611ZE2711 ROD, CHOKE CONTROL 1 # 16613893000 GROMMET, CHOKE ROD 1 # 16615893000 GUIDE, CHOKE ROD 1
# 53149964003 BUSH, ARM PIVOT 1 # 90431ZE2700 WASHER, CHOKE LEVER 1 # 90432ZE2700 SEAL, CHOKE LEVER 2 # 90433ZE2700 WASHER, THRUST 1 # 90434ZE2700 COLLAR, LOVER 1
# 93500050120A SCREW, PAN, 5X12 2
938920501208 SCREW, WASHER 5X12 2
*
# 9410305000 WASHER, PLAIN 5MM 1 # 9454002010 E-RING 2MM 1 # 9454004010 E-RING 4MM 1 # 9454007010 E-RING 7MM 1
99101ZF50920 JET, MAIN, #92 1
*
99101ZF50950 JET, MAIN, #95 1
*
#
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 69
SOLENOID ASSY .
HONDA GX340K1 ENGINE — SOLENOID ASSY.
PAGE 70 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
HONDA GX340K1 ENGINE — SOLENOID ASSY.
SOLENOID ASSY .
NO PART NO PART NAME QTY. REMARKS
1 16268893000 SPRING, CHOKE RETURN 1 2 17850ZD1E30 LEVER COMP., THROTTLE 1 3 36160ZB4003 SOLENOID ASSY. 1 4 93500050080A SCREW, PAN 2 5 90013883000 BOLT, FLANGE, 6X2 1
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 71
FUEL COCK ASSY.
HONDA GX340K1 ENGINE — FUEL COCK ASSY.
PAGE 72 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
HONDA GX340K1 ENGINE — FUEL COCK ASSY.
FUEL COCK ASSY.
NO PART NO PART NAME QTY. REMARKS
1
*
2 16950ZB4015 COCK ASSY., FUEL ......................... 1 ..... INCLUDES ITEMS W/
3
*
4
*
5
*
6
*
7 90854ZB2000 RUBBER, FUEL TUBE 1 8 950014521040 TUBE, FUEL, 4.5X210 1 9 9500202080 CLIP B8, TUBE 2
16173001004 PACKING, FUEL STRAINER CUP 1
16952ZB4005 SCREEN, FUEL STRAINER 1 16958397771 O-RING 1 16959471831 FILTER CUP 1 16967GA6671 CUP, FUEL STRAINER 1
*
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 73
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provi­sions:
1. A Returned Material Authorization must be approved by Multiquip prior to ship­ment.
2. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quanti­ties, and descriptions of the items to be returned.
a. The parts numbers and descriptions
must match the current parts price list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the items were originally purchased.
e. The list must include the name and
phone number of the person request­ing the RMA.
3. A copy of the Return Material Authoriza­tion must accompany the return shipment.
4. Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.
5. Parts must be in new and resalable con-
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for five working
9. Credit on returned parts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a spe­cific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being re­placed by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were pur­chased more than six months prior to the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items. e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
received that is not acceptable.
days from notification, pending instruc­tions. If a reply is not received within five days, the material will be returned to the sender at his expense.
dealer net price at time of the original purchase, less a 15% restocking charge.
which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
purchases only.
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental dam-
ages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufac-
tured by Multiquip. Such warranties made in
connection with the sale of new, complete units
are made exclusively by a statement of war-
ranty packaged with such units, and Multiquip
neither assumes nor authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
Effective: February 22, 2006
PAGE 74 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)
NOTES
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 75
OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877 Carson, CA 90746 Fax (800) 537-3927 310-537-3700 Fax: 310-637-3284 Contact: mq@multiquip.com
Mayco Parts Warranty Department
800-306-2926 Fax: 800-672-7877 800-421-1244, Ext. 279 Fax: 310-537-1173 310-537-3700 Fax: 310-637-3284 310-537-3700, Ext. 279
Service Department Technical Assistance
800-421-1244 Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032 310-537-3700
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5 Tel: (52) 222-225-9900 Hanover Mill, Fitzroy Street, Tel: 0161 339 2223 Momoxpan, Cholula, Puebla 72760 Mexico Fax: (52) 222-285-0420 Ashton-under-Lyne, Fax: 0161 339 3226 Contact: pmastretta@cipsa.com.mx Lancashire OL7 0TL
CANADA
Multiquip
4110 Industriel Boul. Tel: (450) 625-2244 Laval, Quebec, Canada H7L 6V3 Fax: (450) 625-8664
Contact: jmartin@multiquip.com
ON-HAND
WHEN CALLING
Contact: sales@multiquip.co.uk
© COPYRIGHT 2008, MULTIQUIP INC.
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
Loading...
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use