Multiquip DSGPULW User Manual

OPERATION AND PARTS MANUAL
MODEL DSGPULW
DuoScreed LightWeight
(HONDA GX35SAT GASOLINE ENGINE)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
DSGPULW DUOSCREED — PROPOSITION 65 WARNING
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PAGE 2 — DSGPULW DUOSCREED — OPERATION AND PARTS MANUAL — REV. #6 (12/10/10)
DSGPULW DUOSCREED — SILICOSSIS WARNING
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.
DSGPULW DUOSCREED — OPERATION AND PARTS MANUAL — REV. # 6 (12/10/10) — PAGE 3
DSGPULW DUOSCREED —TABLE OF CONTENTS
Multiquip DS-Series — Vibratory DuoScreed
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Rules For Safe Operation ...................................... 8-9
Operation and Safety Decals .................................. 10
Specifications .......................................................... 11
General Information ................................................ 12
Components (DuoScreed) ...................................... 13
Components (Honda GX35SAT Engine) ................. 14
Assembly Instructions ........................................ 15-17
Starting ................................................................... 18
Application/Operation......................................... 19-22
Maintenance ...................................................... 23-24
Troubleshooting (DuoScreed) ................................. 25
Troubleshooting (Honds GX35SAT Engine) ............ 26
Explanation Of Codes In Remarks Column ............ 28
Suggested Spare Parts ........................................... 29
Nameplate and Decals....................................... 30-31
Main Assembly ................................................... 32-35
Blade Assembly ................................................. 36-37
Honda GX35SAT Engine
Air Cleaner Assembly .........................................38-39
Cam Pulley Assembly ........................................ 40-41
Carburetor Assembly ......................................... 42-43
Crankcase Assembly ......................................... 44-45
Crankshaft and Piston Assembly ......................46-47
Fan Cover and Clutch/Assembly........................ 48-49
Recoil Starter Assembly.....................................50-51
Flywheel and Ignition Coil Assembly .................52-53
Fuel Tank ............................................................ 54-55
Muffler Assembly ...............................................56-57
Engine Top Cover Assembly .............................. 58-59
Labels ................................................................60-61
Terms and Conditions Of Sale — Parts .................. 62
NOTE
PAGE 4 — DSGPULW DUOSCREED — OPERATION AND PARTS MANUAL — REV. #6 (12/10/10)
Specification and part number are subject to change without notice.
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DSGPULW DUOSCREED — PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
N View Parts Diagrams
N Order Parts N Print Specification Information
Goto www.multiquip.com and click on
Order Par ts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact your District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
When ordering parts, please supply:
R Dealer Account Number R Dealer Name and Address R Shipping Address (if different than billing address) R Return Fax Number R Applicable Model Number R Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
R Specify Preferred Method of Shipment: UPS/Fed Ex DHL
N Priority One Tr uck  N Ground N Next Day N Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
DSGPULW DUOSCREED — OPERATION AND PARTS MANUAL — REV. # 6 (12/10/10) — PAGE 5
DSGPULW DUOSCREED — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been developed to provide complete
NOTE
Before using this screed, ensure that the operating individual has read and understands all instructions in this manual.
instructions for the safe and efficient operation of the Multiquip
Model DSGPULW LightWeight (LW) DuoScreed
engine manufacturers instructions for data relative to its safe operation.
Refer to the
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled. NEVER operate this equipment in a confined
area or enclosed structure that does not provide ample free flow air.
Explosive Fuel
GASOLINE is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.
DANGERDANGER
DANGER
DANGERDANGER
You WILL be if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
You CAN be these directions.
Potential hazards associated with the MQ DSGPULW DuoScreed operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
KILLED
INJURED
if you DO NOT follow
or
SERIOUSLY INJURED
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SERIOUSLY INJURED
if
Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
PAGE 6 — DSGPULW DUOSCREED — OPERATION AND PARTS MANUAL — REV. #6 (12/10/10)
DSGPULW DUOSCREED — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the engine ON/OFF switch in
the OFF position when the DuoScreed is not in use.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your DuoScreed, other property, or the surrounding environment.
NOTE
This DuoScreed, other property, or the surrounding environment could be damaged if you do not follow instructions.
DSGPULW DUOSCREED — OPERATION AND PARTS MANUAL — REV. # 6 (12/10/10) — PAGE 7
DSGPULW DUOSCREED — RULES FOR SAFE OPERATION
DANGER - READ THIS MANUAL!
Failure to follow instructions in this manual may lead to
serious injury
operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the
General Safety:
DO NOT operate or service this equipment before reading this entire manual.
The operator MUST BE familiar with proper safety precautions and operations techniques before using generator.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
or even
DEATH
! This equipment is to be
MQ DSGPULW DuoScreed.
ALWAYS check the machine for loosened threads or bolts
before starting.
NEVER operate the DuoScreed in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
death.
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or generator.
High Temperatures – Allow the engine to cool before performing service and maintenance functions. Contact with can cause serious burns.
The engine of the DuoScreed requires an adequate free flow of cooling air. operate the DuoScreed in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the engine and may cause injury to people. The DuoScreed's engine gives off DEADLY carbon monoxide gas.
NEVER
bodily harm or even
hot!
components
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate this equipment under the influence or drugs or alcohol.
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NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
Always refuel in a well-ventilated area, away from sparks and open flames.
Always use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.
NEVER operate the DuoScreed in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
Topping-off to filler port is dangerous, as it tends to spill fuel. Wipe up any spilled fuel immediately.
smoke around or near
bodily harm or even death.
PAGE 8 — DSGPULW DUOSCREED — OPERATION AND PARTS MANUAL — REV. #6 (12/10/10)
DSGPULW DUOSCREED — RULES FOR SAFE OPERATION
ALWAYS read, understand, and follow
procedures in Operator’s Manual before attempting to operate equipment.
ALWAYS be sure the operator is familiar
with proper safety precautions and operations techniques before using DuoScreed.
Refer to the technical questions or information.
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
NEVER run engine without air cleaner. Severe engine
damage may occur.
ALWAYS service air cleaner frequently to prevent carburetor
malfunction.
ALWAYS store equipment properly when it is not being
HONDA Engine Owner's Manual
for engine
used. Equipment should be stored in a clean, dry location out of the reach of children.
Emergencies
ALWAYS know the location of the nearest
fire extinguisher
.
ALWAYS know the location of the nearest and
first aid kit
.
ALWAYS know the location of the
nearest phone or
the job site,
keep a phone on
in case of emergencies.
ALWAYS have easy access to the phone numbers of the nearest and
Fire Department
Ambulance, Doctor
. This information will
be invaluable in the case of an emergency.
Transporting
ALWAYS shutdown engine before transporting.
Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.
Drain fuel when transporting DuoScreed over long distances or bad roads.
ALWAYS tie-down the DuoScreed during transportation by
securing the DuoScreed with rope.
NEVER attach a forklift or other lifting device to the lifting bar. This bar is only for
manual lifting on the jobsite
.
Maintenance Safety
NEVER lubricate components or attempt service on a running machine.
ALWAYS allow the machine a proper amount of time to cool
before servicing.
Keep the machinery in proper running condition.
Fix damage to the machine immediately and always replace broken parts.
Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use plastic containers to dispose of hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source
DSGPULW DUOSCREED — OPERATION AND PARTS MANUAL — REV. # 6 (12/10/10) — PAGE 9
DSGPULW DUOSCREED — OPERATION AND SAFETY DECALS
Machine Safety Decals
The DUOSCREED is equipped with a number of safety decals. These decals (Figure 1) are provided for operator safety and maintenance information. The illustrations below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
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NOTE
Figure 1. Operation and Safety Decals
PAGE 10 — DSGPULW DUOSCREED — OPERATION AND PARTS MANUAL — REV. #6 (12/10/10)
ALL LW blades will use eccentric position number 1
is for HD blades.
. Decal DCL 141
DSGPULW DUOSCREED — SPECIFICATIONS
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DSGPULW DUOSCREED — OPERATION AND PARTS MANUAL — REV. # 6 (12/10/10) — PAGE 11
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DSGPULW DUOSCREED — GENERAL INFORMATION
Introduction
The Multiquip DuoScreed is a hand held vibratory screed designed to strike-off and consolidate concrete slabs. It is comprised of two major components, the power unit (gasoline engine), and the strike-off blade. Generally this screed
operates ideally in concrete with a slump of 2 inches or greater. Its applications include patios, driveways, sidewalks
and floor slabs.
Assembly
There are no tools required to assemble the DuoScreed. The power unit (engine) is connected to the to the blade by means of a spring-loaded clamp. Springs within the clamp assembly prevent vibration from loosening the power unit from the blade.
Handle Adjustments
The handle assembly on the DuoScreed is height adjustable for operator comfort. The handle design used on this screed allows the operator to remain upright at all times and can be quickly adjusted without any tools.
Vibratory System
The vibratory system of the DuoScreed produces low amplitude high frequency vibrations, designed to level and compact concrete. This vibratory system is mounted at an angle to transmit vibration laterally and vertically through the blade to produce a strong, dense slab.
The engine drives a two piece eccentric weight by means of a one-piece flexible shaft. This weight produces a vibratory action which simultaneously allows the DuoScreed to level the slab and consolidate the concrete beneath the surface.
Blades
The DuoScreed can utilize various blade widths. The type of blades are defined as The widths can range anywhere from 6~20 feet (1.82~ 6.00 meters). See Table 1 for more detailed information. Since different length blades will require varying amounts of vibration, the DuoScreed features adjustable eccentric weights. It is also recommended that two power units be used if 18~20 foot (5.48~
6.0 meters) blades are required.
heavy duty
(HD) or
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lightweight
(LW).
The blade of the DuoScreed offer a unique design with two distinct edges and is manufactured from reinforced extruded aluminum alloy. A curled edge is provided for applications that allow the blade to ride on top of forms or rails. A smooth edge is provided for wetscreed applications where the machine rides entirely on concrete. Plastic end caps allow the blade to maneuver around obstructions without marring the surface.
Engine
The Multiquip DuoScreed is equipped with a Honda Model GX35SAT, 1.6 HP, mini 4-cycle gasoline engine. This engine is lightweight and requires no fuel mixing.
Drive System
The Honda 1.6 HP engine drives a flexible shaft that requires no greasing. Its short one piece design runs directly to the vibrator housing and does not bend. This type of design eliminates a major source of friction and reduces the likelihood of shaft failure.
Maneuverability
The HD blades have referenced in Table 1. End caps are provided on each side of the DuoScreed's blades to allow the screed to be easily maneuvered around pipes or obstructions. End caps are not used on the LW blades.
Transport
To transport your DuoScreed simply unclamp the power unit from its base. Additionally, the handles can be folded down for storage. The power unit weighs approximately 29 lbs. (13.0 kg), while the HD blades weigh approximately 2.8 lbs/ ft. (4.2 kg/m) and the LW blades weigh 1.95 lbs/ft (2.9 kg/m) Figure 2 shows the location of the components of the DuoScreed. The function of each component is described on the next page.
end caps
and are available in the lenghts
NOTE
Some blade widths may not be available. Please contact MQ unit sales for available blades.
PAGE 12 — DSGPULW DUOSCREED — OPERATION AND PARTS MANUAL — REV. #6 (12/10/10)
Figure 2. DuoScreed Components
DSGPULW DUOSCREED — COMPONENTS
Figure 1 shows the location of the components of the DuoScreed. The function of each component is described below:
1. START/STOP Switch – When starting the engine, place this switch in the START position. When stopping the engine, place in the STOP position.
2. Recoil Starter – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
3. Oil Cap – Remove this cap to add engine oil.
4. Throttle Control Lever – Move the throttle lever to the
down
position for full throttle (max RPM's), for engine idle,
up
move the throttle lever to the
5. Fuel Cap/ Tank – Remove the fuel tank cap to add unleaded fuel ONLY! DO NOT mix fuel. DO NOT over fill. Tank holds approximately .172 gallons (.65 liters).
6. Handle Bar Adjustment Knobs – Loosen these two knobs to adjust the handle bar to a suitable working position.
7. Handle Bar – Used in the steering of DuoScreed.
8. Hand Grip – When operating the DuoScreed use this hand grip to maneuver the machine.
9. Support Stand Latch – Use this latch to lock support stand in place when DuoScreed is in operation.
10. Support Stand – Use this stand to support the DuoScreed when not in use.
11. Flexible Drive Shaft– Connected to the drive shaft of the engine, provides the vibrational force for the eccentric weights.
position.
12. Shock Mounts – Used to absorb the vibration generated by the DuoScreed. These shock mounts minimize the transfer of vibration to the operator.
13. Spring-Loaded Wing Nuts– Turn these 3 spring loaded wing nuts counterclockwise to release the blade from the aluminum clamping strip, turn clockwise to secure the blade to the clamping strip.
14. Blades – The DuoScreed can be equipped with 2 different type blade styles HD and LW. See Table 1 for details.
15. Eccentric Cover – Encloses the adjustable eccentric weights. Press the spring clip tab inward and slide the cover upward to gain access to the eccentric weights.
16. Locking Nuts – These 3 locking nuts are used in conjunction with the 3 spring loaded wing nuts which secure the blade to the aluminum clamping strip. Important! always cover the two outer nuts with the provided plastic cap. This will prevent concrete and other debris from entering the quick disconnect system.
17. End Caps – Allows the DuoScreed to be maneuvered around pipe or obstructions. End caps are used with HD blades
18. Lifting Bar– This bar is only for manual lifting on the jobsite. Not to be used for manual lifting with a forklift or other lifting device.
19. Gasoline Engine – This DuoScreed uses a HONDA GX35SAT 1.6 HP gasoline engine. Refer to the owners manual for engine information and related topics.
only.
HONDA
DSGPULW DUOSCREED — OPERATION AND PARTS MANUAL — REV. # 6 (12/10/10) — PAGE 13
DSGPULW DUOSCREED — COMPONENTS (HONDA GX35SAT ENGINE)
Figure 2. HONDA GX35SAT Components
1. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.024 - 0.028 inch) Clean spark plug once a week.
2. Muffler – Used to reduce noise and emissions. DO NOT touch muffler while engine is running, let engine cool before performing any maintenance.
3. Spark Arrester – Prevents sparks from leaving the engine exhaust system, which could ignite flammable materials.
4. Starter Grip – Grip this handle to start engine. See engine starting section of this manual.
5. Recoil Starter (pull rope) – Type of engine starting method.
6. Oil Filler Cap – Remove this cap to add engine oil. Engine oil capacity is 0.11 quart (0.1 liters). Use SAE 10W-30.
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7. Fuel Tank – Holds .65 liters (approximately .172 gallon) of
8. Fuel Filler Cap – Remove this cap to add unleaded
9. Priming Bulb – Used in the starting of a cold engine or an
10. Air Cleaner – Prevents dirt and other debris from entering
11. Choke Lever – Used in the starting of a cold engine, or in
unleaded gasoline.
gasoline to the fuel tank. Make sure cap is tighten securely. DO NOT over fill.
engine that has run out of fuel. Press the priming bulb repeatedly until fuel can be seen inside the clear plastic bulb.
the fuel system. Release latch on side of air filter compartment to gain access to filter element.
cold weather conditions. The choke enriches the fuel mixture for starting a cold engine.
PAGE 14 — DSGPULW DUOSCREED — OPERATION AND PARTS MANUAL — REV. #6 (12/10/10)
DSGPULW DUOSCREED — ASSEMBLY INSTRUCTIONS
Assembly Instructions
This section will explain how to assemble the DuoScreed.
It is recommended that you familiarize yourself with the DuoScreed’s
NOTE
1. The DuoScreed is comprised of two major components. The power unit (Honda GX35SAT Engine) and the strike­off blade. This DuoScreed is equipped with a quick disconnect system, with which the power unit can be mounted onto two aluminum clamping strips with ease.
2. The aluminum clamping strip (retaining plate) is located at the base of the power unit. This clamping strip is what holds the blade in place with the aid of three quick disconnect spring loaded wing nuts (Figure 3) that can either be tighten or loosened by hand.
components. For assistance identifying components called out in the text, refer to Figure 1.
3. Determine whether you will be using the DuoScreed on
forms
unit will be mounted screed the wing nuts should be located above the smooth edge of the blade. If the DuoScreed will be used on forms (Figure 3) the wing nuts should be located above the curled edge of the blade.
4. Loosen each of the three wing nuts about 1/4 inch (8 mm). It is not necessary to completely remove the wing nuts from the aluminum clamping strip.
5. Locate the two red indicator arrows (Figure 4) on the top of the blade. The power unit should be placed squarely between the two markers.
or as a
wet screed
. This will decide how the power
.
If the DuoScreed will be used as a wet
Figure 3. Blade Quick Disconnect System
DSGPULW DUOSCREED — OPERATION AND PARTS MANUAL — REV. # 6 (12/10/10) — PAGE 15
DSGPULW DUOSCREED — ASSEMBLY INSTRUCTIONS
Figure 4. Blade Mounting Diagram
6. Place the front of the power unit over the blade (Figure 3) until the front of the clamp is seated within the front blade collar.
7. Ease the power unit back to allow the rear clamp to seat itself within the rear blade collar. It may be necessary to further loosen the wing nuts to allow the clamp to fit around the blade collar.
8. Securely hand tighten each of the three wing nuts. The wing nuts are spring loaded to prevent them from coming loose during operation.
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9. Two handle bar adjustment knobs (Figure 5) are located at the base of the steering handle bar. Loosen these two knobs to adjust the height of the steering handle bar to a suitable working position.
10. The DuoScreed is now ready for operational use.
Figure 5. Handle Bar Adjustment Knob
PAGE 16 — DSGPULW DUOSCREED — OPERATION AND PARTS MANUAL — REV. #6 (12/10/10)
DSGPULW DUOSCREED — ASSEMBLY INSTRUCTIONS
Eccentric Weight Adjustment
There are two eccentric weights (Figure 6) that are supplied with the DuoScreed. These weights are located inside the eccentric weight compartment, which is located at the bottom of the unit.
Figure 6. Eccentric Weight Location
These weights determine the amount of vibration that will travel down the blade. Depending on the type of blade that is used, will determine the position of the two eccentric weights. Reference Figure 7 in determining how your eccentric weights should be positioned.
1. To gain access to the eccentric weight compartment, press the spring clip tab on the eccentric cover and slide the cover upward to remove.
2. Loosen the eccentric locking wing nut.
3. Use the chart in Figure 7 to determine what position your eccentric weights should be in (position 1, 2 or 3).
Example:
A 16 ft. (5.0 meters) blade will place the eccentric weights in position 3. Please note that
all LW blades widths use position 1.
Figure 7. Eccentric Weight Positions
DSGPULW DUOSCREED — OPERATION AND PARTS MANUAL — REV. # 6 (12/10/10) — PAGE 17
DSGPULW DUOSCREED — STARTING
Engine Pre-Check
1. Fill the fuel tank (Figure 8 ) with unleaded gasoline. DO NOT over fill. Topping-off to filler port is dangerous, as it tends to spill fuel. Wipe up any spilled fuel immediately.
Figure 8. Fuel Tank
1. Place the engine in a level position.
2. Check the engine oil level by unscrewing the engine oil dip stick (Figure 9) from its holder.
3. If oil is not observed at the edge of the oil filler hole, fill with oil until oil is present at edge of oil filler hole. Remember to add oil slowly to avoid overflowing, as the engine oil tank capacity is small.
2. Press the priming bulb (Figure 11) repeatedly until fuel can be seen inside the clear plastic bulb.
3. Set the engine START/STOP switch (Figure 12) to the
START position.
Figure 11. Priming Bulb Location
Figure 9. Engine Oil Dipstick/Oil Filler Hole
4. Reinstall the engine oil dipstick securely.
Starting The Engine
1. To start a cold engine, move the choke lever (Figure 10) to the CLOSED position. If restarting a warm engine leave the choke lever in the OPEN position.
Figure 10. Choke Lever
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Figure 12. Engine START/STOP Switch
4. Pull the starter rope (Figure 13) lightly until you feel resis­tance, the pull briskly. Return the starter rope gently.
Figure 13. Engine Starter Rope
5. Once the engine has started, allow it to idle for 3 to 5 minutes.
PAGE 18 — DSGPULW DUOSCREED — OPERATION AND PARTS MANUAL — REV. #6 (12/10/10)
Application/Operation
DSGPULW DUOSCREED — APPLICATION/OPERATION
1. Before placing the DuoScreed in concrete for screeding, it is a good idea to apply frame parts that may come in contact with the concrete. This form oil will become useful when cleaning the DuoScreed. Make sure to amount of form oil.
2. Prepare a grid of #5 rebar pins (Figure 14) equally spaced approximately every 9 to 11 feet. If a 10 ft. screed blade is going to be used space the grade pins every 9 feet, if a 12 ft. screed blade is required, space the grade pins every 11 ft. Make sure to drive the pins deeply into the ground.
3. Use a
string line
The grade should be to the top of the grade pins. Remem­ber, before any concrete is to be poured, make sure that the top of the pins are dead on grade.
or
form oil
saturate the unit with a good
laser
to set the pins to grade (height).
to the blade and all
4. Once all the grade pins have been placed correctly and are dead on grade, concrete can then be poured on top of grade pins.
5. Level, and form the concrete as close as possible to grade. Mark the top of each pin so that its exact location will be known. Use a hand trowel to float the edges and plumbing grade pins.
6. If chalk lines are used for grade against forms, walls or existing concrete, float out the grade with a hand float along the edge.
7. Two workers will be required to assist the DuoScreed operator when making the 12-18 concrete bases, one on each side. These workers will rake the concrete in toward the center of the DuoScreed away form the bases to avoid changing base elevation.
Figure 14. DuoScreed On Forms and Grade Pins
DSGPULW DUOSCREED — OPERATION AND PARTS MANUAL — REV. # 6 (12/10/10) — PAGE 19
DSGPULW DUOSCREED — APPLICATION/OPERATION
13. Repeat steps 9 through 12 pulling the DuoScreed from the edge of the grid's the center.
14. Remember to build the bases in long parallel strips across the pins and on the hand floated edges and against plumbing or other outs, leaving the long unfin­ished areas about 8 or 9 feet wide. Once the bases are built, the workers can more accurately shape the concrete to grade.
15. When his two workers can begin to work down the long parallel
Figure 15. Throttle Lever
Before placing the DuoScreed in concrete, make certain the unit has
NOTE
8. Set the DuoScreed blade down in the concrete base in the
left
most corner of the grid between the two grade pins as shown in Figure 16. Adjust the DuoScreed's handle bar to a height where the operators is not bending over, but standing upright with arms extended forward.
9. To begin screeding move the engine throttle lever (Figure
15) midway between idle and full throttle. Notice that the DuoScreed's vibration will cause the blade to sink into the concrete base until it touches the top of the grade pins
10. Pull the DuoScreed from the edge of the grid's corner, horizontally toward the DuoScreed passes over the grade pins a small circle of concrete around the grade pins will appear. This indicates that the Duoscreed has vibrated the grade pin, and that the operators is
11. Keep the DuoScreed blade level and create a level base between 12-18 inches wide.
been set up (blade) for This can be verified by observing that the operator's toes are pointing towards the smooth side of the blade (Figure 3), from the operators's position (handle bars).
l
center
dead on grade
.
wet screeding
.
top left
. Notice that as the
unfinished 8 to 9 foot wide middle portions. When moving the DuoScreed down the middle portions, the ends of the DuoScreed blade should be resting on the bases, and the leading edge of the blade should be approximately 1/8 to 1/4 inch above each base depending on the slump and condition of the concrete. Have workers adjust the concrete along the face of the DuoScreed's blade to assure that the base is level with no high or low areas ahead of the blade.
16. Keep the engine throttle between 1/2 to 2/3 of full speed, if necessary readjust the DuoScreed's vibration to meet the condition of the concrete. Remember to move rapidly and watch both ends of the blade to assure that the blade remains 1/8 to 1/4 of an inch above the concrete base. Always keep the workers alert for concrete height changes.
Shut-Down
1. NEVER
speed.
2. Move the engine
speed position (idle).
3. Set the engine ON/OFF switch (Figure 12) to the OFF
position.
4. Remove the DuoScreed from the slab surface.
Cleaning
1. Allow the engine to
has cooled, use a damp and a mild detergent to remove all concrete and foreign debris. DO NOT spay the engine with water.
top right
all
the bases have been completed, the operator and
stop
the engine suddenly while running at high
throttle lever
cool
corner, horizontally toward
(Figure 15) to the low
before cleaning. When the engine
12. After a complete pass over the first set of grade pins has been made, remove the DuoScreed from the concrete base and position it over the second set of grade pins (Figure 16), overlapping the first set of grade pins be-
left
tween 12-18 inches. Repeat this process until all grade pins have a level base between 12-18 inches wide.
PAGE 20 — DSGPULW DUOSCREED — OPERATION AND PARTS MANUAL — REV. #6 (12/10/10)
edge
2. To remove all concrete and foreign debris from the DuoScreed, wash the DuoScreed's blade and frame using water and a mild detergent. Remember, if form oil was applied before the machine was placed in concrete, the cleanup will be much easier.
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