Multiquip DLW-300ESA, DLW-300ES User Manual
PARTS AND OPERATION MANUAL
PARTS MANUAL
MODEL DLW-300ES
MODEL DLW-300ESA
MODEL WELDER/GENERATOR
(KUBOTA D722 DIESEL ENGINE)
Revision #1 (10/22/10)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
TABLE OF CONTENTS
MQ DLMQ DL
MQ DL
MQ DLMQ DL
GENERAGENERA
GENERA
GENERAGENERA
Table Of Contents ......................................................... 2
Parts Ordering Procedures............................................ 3
Explanation Of Codes In Remarks Column ................ 4
Suggested Spare Parts ............................................... 5
COMPONENT DRACOMPONENT DRA
COMPONENT DRA
COMPONENT DRACOMPONENT DRA
Generator Assembly ............................................... 6-7
Control Panel Assembly ........................................ 8-11
Electric Parts 1 DLW300ES Assembly ................ 12-13
Electric Parts 2 DLW300ES Assembly ................ 14-15
Electric Parts 3 DLW300ES Assembly ................ 16-17
Electric Parts 1 DLW300ESA Assembly .............. 18-19
Electric Parts 2 DLW300ESA Assembly .............. 20-21
Engine and Radiator Assembly........................... 22-25
Battery Assembly ................................................ 26-27
Muffler Assembly ................................................ 28-29
Fuel Tank Assembly ............................................ 30-31
Enclosure Assembly ............................................ 32-35
Rubber Seals Assembly ...................................... 36-37
Nameplate and Decals........................................ 38-41
WW
-300ES/ESA WELDER-300ES/ESA WELDER
W
-300ES/ESA WELDER
WW
-300ES/ESA WELDER-300ES/ESA WELDER
TORTOR
TOR
TORTOR
WINGSWINGS
WINGS
WINGSWINGS
KUBOTKUBOT
KUBOT
KUBOTKUBOT
D722-E3BWDDE-2D722-E3BWDDE-2
D722-E3BWDDE-2
D722-E3BWDDE-2D722-E3BWDDE-2
Crankcase Assembly ......................................... 42-43
Oil Pan Assembly ............................................... 44-45
Cylinder Head Assembly .................................... 46-47
Gear Case Assembly ......................................... 48-49
Head Cover Assembly........................................ 50-51
Oil Filter Assembly ............................................. 52-53
Dipstick and Guide Assembly ............................ 54-55
Oil Pump Assembly ............................................ 56-57
Main Bearing Case Assembly (D722E2B) ......... 58-59
Main Bearing Case Assembly (D722E3B) ......... 60-61
Camshaft and Idle Gear Shaft Assembly ........... 62-63
Piston and Crankshaft Assembly ....................... 64-65
Flywheel Assembly ............................................ 66-67
Fuel Camshaft and Governor Shaft Assy. .......... 68-69
Engine Idle Appartus Assembly ......................... 70-71
Stop Solenoid Assembly .................................... 72-73
Injection Pump Assembly ................................... 74-75
Speed Control Plate Assembly .......................... 76-77
Nozzle Holder and Glow Plug Assembly............ 78-79
Nozzle Holder(CP) Assembly............................. 80-83
Fork Lever (Governor) Assembly ....................... 84-85
Fuel Filter Assembly........................................... 86-87
Fuel Pump Assembly ......................................... 88-89
Dynamo and Pulley Assembly ........................... 90-91
Dynamo (CP) Assembly ..................................... 92-93
Starter Assembly ................................................ 94-95
Starter (CP) Assembly ....................................... 96-97
Oil Switch and Thermostat Plug Assembly ........ 98-99
Water Flange and Thermostat Assembly ....... 100-101
Water Pump Assembly................................... 102-103
Water Pipe Assembly ..................................... 104-105
Fan Assembly................................................. 106-107
Valve and Rocker Arm Assembly ................... 108-109
Inlet Manifold Assembly (D722E2B) ............. 110-111
Exhaust Manifold Assembly (D722E2B) ........ 112-113
Air Cleaner Assembly (D722E2B) .................. 114-115
Glow Plug-Lamp/Timer Assy. (D722E2B) ...... 116-117
Starter Switch Assembly (D722E2B) ............. 118-119
Piston Kit (Opitional) (D722E2B) ................... 120-121
A D722-E2BWDDE/A D722-E2BWDDE/
A D722-E2BWDDE/
A D722-E2BWDDE/A D722-E2BWDDE/
Terms and Conditions Of Sale — Parts ................ 122
PAGE 2 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)
PARTS ORDERING PROCEDURES
r
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
N View Parts Diagrams
N Order Parts
N Print Specification Information
Goto www.multiquip.com and click on
Order Par ts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact you
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
R Dealer Account Number
R Dealer Name and Address
R Shipping Address (if different than billing address)
R Return Fax Number
R Applicable Model Number
R Quantity, Part Number and Description of Each Part
www.multiquip.com
When ordering parts, please supply:
R Specify Preferred Method of Shipment:
UPS/Fed Ex DHL
N Priority One Truck
N Ground
N Next Day
N Second/Third Day
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 3
DLW-300ES/300ESA — EXPLANATION OF CODE IN REMARKS
The following section explains the different symbols and
remarks used in the Parts section of this manual. Use the
help numbers found on the back page of the manual if there
are any questions.
NOTICE
The contents and part numbers listed in the parts
section are subject to change without notice. Multiquip
does not guarantee the availability of the parts listed.
SAMPLE PARTS LIST
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%
2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY
2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY
3 12348 HOSE ..................A/R ...MAKE LOCALLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
Unique Symbols — All items with same unique
symbol
QTY. Column
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other
parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed
to describe the item can also be shown.
Assembly/Kit — All items on the parts list with the
same unique symbol will be included when this item is
purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
(@, #, +, %, or >) in the number column belong to the
same assembly or kit, which is indicated by a note in the
“Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate
multiple part numbers, which are in effect for the same
general item, such as different size saw blade guards in
use or a part that has been updated on newer versions
of the same machine.
NOTICE
When ordering a part that has more than one item
number listed, check the remarks column for help in
determining the proper part to order.
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a
part that has not been assigned a formal part number
at the time of publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will
be clarified in the “Remarks” Column.
Serial Number Break — Used to list an effective serial
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part
is used only with the specific model number or model
number variant listed. It can also be used to show a
part is NOT used on a specific model or model number
variant.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally” — Indicates that the part can
be purchased at any hardware shop or made out of
available items. Examples include battery cables, shims,
and certain washers and nuts.
“Not Sold Separately” — Indicates that an item cannot
be purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available
for sale through Multiquip.
PAGE 4 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)
DLW-300ES/300ESA — SUGGESTED SPARE PARTS
DLW-300ES/DLW-300ESA
W/KUBOTA D722-E2B-WDDE-2/D722-E3B-WDDE-2 DIESELENGINES
1 TO 3 UNITS
Qty. P/N Description Remarks
5 ......... 0602041270 .......... CARTRIDGE, OIL FILTER
1 ......... D4311500003 ....... HOSE, RADIATOR, UPPER
1 ......... D4311500103 ....... HOSE, RADIATOR, LOWER
1 ......... 0602011064 .......... CAP, RADIATOR (DLW300ES)
1 ......... 0602011079 .........CAP, RADIATOR (DLW300ESA)
1 ......... 0810100813 .......... CAP, FUEL TANK
1 ......... 1522139013 .......... SWITCH, OIL
6 ......... 1553143010 .......... FILTER, FUEL
6 ......... 1523143560 .......... FILTER, FUEL ELEMENT
3 ......... 0602046611 .......... FILTER, AIR (ELEMENT)
1 ......... 0602011470 .......... FAN BELT
1 ......... 0601808254 .......... CIRCUIT BREAKER, 2P, @ 42A (DLW300ES)
1 ......... 0601806472 .......... CIRCUIT BREAKER, 2P, @ 40A (DLW300ESA)
1 ......... 0601806420 .......... CIRCUIT BREAKER, 1P, @ 20A (DLW300ES)
1 ......... 0601806423 .......... CIRCUIT BREAKER, 1P, @ 20A(DLW300ESA)
1 ......... 0601806421 .......... CIRCUIT BREAKER, 1P, @ 30A (DLW300ES)
1 ......... 0601806424 .......... CIRCUIT BREAKER, 1P, @ 30A (DL300ESA)
1 ......... 0601806422 .......... CIRCUIT BREAKER, 2P, @ 30A (DLW300ES)
1 ......... 0601806425 .......... CIRCUIT BREAKER, 2P, @ 30A (DLW300ESA)
1 ......... 0601820664 .......... AUTOMATIC VOLTAGE REGULATOR
1 ......... 0601840028 .......... RHEOSTAT (CURRENT/VOLTAGE REGULATOR 500Ω)
1 ......... 0601840103 .......... KNOB, RHEOSTAT (CURRENT/VOLTAGE REGULATOR)
1 ......... 0601840095 .......... RHEOSTAT (ARC FORCE TRIMMER)
1 ......... 0601840170 .......... KNOB, RHEOSTAT (RHEOSTAT (ARC FORCE TRIMMER)
5 ......... 0601806642 .......... FUSE, 5A
5 ......... 0601806643 .......... FUSE, 15A
5 ......... 0601806644 .......... FUSE, 30A
5 ......... 0601806640 .......... FUSE, 65A
DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 5
GENERATOR ASSY.
DLW-300ES/ESA — GENERATOR ASSY.
PAGE 6 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)
DLW-300ES/ESA — GENERATOR ASSY.
GENERATOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 D4110000203 ROTOR ASSY. ........................................ 1 ......... INCLUDES ITEM W/
1-1
*
1-2
*
1-3
*
1-4
*
2 0012410030 HEX. HEAD BOLT 4
3 D4111100103 FAN 1
4 0017108025 HEX. HEAD BOLT 6
5 D4153100102 END BRACKET 1
6 D4135000503 ARMATURE ASSY., (DLW-300ES) 1
6 D4135001203 ARMATURE ASSY., (DLW-300ESA) 1
7 D4153000202 END BRACKET 1
8 D4139000003 FIELD ASSY., EXCITER 1
9 0017105035 HEX. HEAD BOLT 4
10 D4155300104 BRACKET, (DLW-300ES) 1
10 D4155300104 BRACKET, (DLW-300ESA) ...................... 1 ......... SN 3822710 AND BELOW
10A D4185300004 BRACKET, (DLW-300ESA) ...................... 1 ......... SN 3822711 AND ABOVE
11 0016908020 HEX. HEAD BOLT 2
12 D4131200004 SET BOLT 4
13 0040012000 WASHER, LOCK 4
14 0041212000 WASHER, FLAT 4
15 0030012000 HEX. NUT 4
16 0012410025 HEX. HEAD BOLT 8
17 D4155400204 COVER, FAN 1
18 0017106040 HEX. HEAD BOLT 1
18A 0037906000 HEX. NUT 1
19 D4132100103 GENERATOR FOOT 1
20 D4132100003 GENERATOR FOOT 1
21 0012310025 HEX. HEAD BOLT 8
22 7605419004 RUBBER SUSPENSION 2
23 0207010000 HEX. NUT 2
0601820037 RECTIFIER 1
0601822638 SURGE ABSORBER 1
0071206307 BEARING 1
008000035 SNAP RING 1
*
DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 7
CONTROL PANEL ASSY. (DLW-300ES)
DLW-300ES — CONTROL PANEL ASSY.
PAGE 8 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)
DLW-300ES — CONTROL PANEL ASSY.
CONTROL PANEL ASSY.(DLW-300ES)
NO. PART NO. PART NAME QTY. REMARKS
1 D4224000503 CONTROL PANEL ...............................................1 ........... REPLACES P/N D4511300902
2 0021806030 MACHINE SCREW 6
3 0601840028 RHEOSTAT CURRENT REGULATOR 1
4 0601840103 KNOB 1
4A 0023304008 SET SCREW 2
5 0801883003 INSULATOR 1
6 0601840095 RHEOSTAT (ARC FORCE REGULATOR) 1
7 0601840100 KNOB 1
7A 0023303508 SET SCREW 2
8 0801883003 INSULATOR 1
9 0601831309 SWITCH, E-3MODE 1
10 0601800281 AC VOLTMETER, 5A 0~150/300V 1
11 0601808254 CIRCUIT BREAKER, 42A 1
12 0027104070 MACHINE SCREW 2
12A 0038704000 HEX. NUT 2
13 0601810523 INDICATOR ASSY. .............................................. 1 ........... INCLUDES ITEM W/
13A*0601810207 BULB 4
14 0602103098 WARNING LAMP................................................. 1 ........... INCLUDES ITEM W/#
14A# 0601810248 BULB 1
15 0601831620 SWITCH, IDLE CONTROL 1
16 0602100077 STARTER SWITCH .............................................1 ........... REPLACES P/N 3741059113
17 0601800682 HOUR METER, DC10-32V 1
18 0027103512 MACHINE SCREW 2
18A 0030003500 HEX. NUT 2
18B 0040403500 WASHER 2
19 0601806420 CIRCUIT BREAKER, CB4 20A, 1
20 0601806421 CIRCUIT BREAKER, CB3 30A 1
21 0601806422 CIRCUIT BREAKER, CB2 30A 1
22 0027103006 MACHINE SCREW 6
23 0601811033 RECEPTACLE, L6-30R 1
24 0601811035 RECEPTACLE, L5-30R 1
25 0601812565 RECEPTACLE, CS6369 1
26 0601812598 RECEPTACLE, 5-20R 1
27 0038704000 HEX. NUT 8
27A 0027104016 MACHINE SCREW 8
28 0601850290 GROMMET 1
29 0601815109 GROUND TERMINMAL 1
30 0801888204 OUTPUT TERMINAL, WELDING 2
31 0801840104 INSULATOR WASHER 2
32 0801840004 INSULATOR WASHER 2
33 0801841204 SET WASHER, OUTPUT TERMINAL 2
34 0801884004 WING NUT 2
35 0039512000 HEX. NUT 4
36 0042212000 WASHER, LOCK 4
37 0041412000 WASHER, FLAT 6
38 D4268304704 NOISE FILTER 1
39 D4237100203 COVER, OUTPUT TERMINAL 1
39A D4237400204 RUBBER SHEET 1
40 0821800014 COLLAR 1
41 D9311200004 STAY RUBBER 1
42 0016906020 HEX. HEAD BOLT 2
*
DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 9
CONTROL PANEL ASSY. (DLW-300ESA)
DLW-300ESA — CONTROL PANEL ASSY.
PAGE 10 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)
DLW-300ESA — CONTROL PANEL ASSY.
CONTROL PANEL ASSY. (DLW-300ESA)
NO. PART NO. PART NAME QTY. REMARKS
1 D4511302102 CONTROL PANEL ...............................................1 ........... REPLACES P/N D4224000903
1-1 D4491400004 RUBBER SEAL 1
2 0021806030 MACHINE SCREW 6
3 0601840028 RHEOSTAT CURRENT REGULATOR 1
4 0601840103 KNOB 1
4A 0023304008 SET SCREW 2
5 0801883003 INSULATOR 1
6 0601840095 RHEOSTAT(ARC FORCE REGULATOR) 1
7 0601840170 KNOB 1
7A 0023303508 SET SCREW 2
8 0801883003 INSULATOR 1
9 D9924800194 DIGITAL MONITOR,DM-51 1
10 0601800281 AC VOLTMETER, 5A 0~150/300V 1
11 0601806472 CIRCUIT BREAKER, 40A 1
11-1 0317900080 RUBBER SEAL 2
12 0027204050 MACHINE SCREW 2
13 0601810523 INDICATOR ASSY. 1
13A 0601810207 BULB 4
14 0027103006 MACHINE SCREW 4
15 0601831600 ROCKER SWITCH 3
16 0602100077 STARTER SWITCH .............................................1 ........... REPLACES P/N 3741059113
17 0601800682 HOUR METER 2
18 0027403000 MACHINE SCREW 2
18A 0207003000 HEX. NUT 2
19 0601806423 CIRCUIT PROTECTOR, CB4 CP31EN 20A 1
20 0601806424 CIRCUIT PROTECTOR, CB4 CP31EN 30A 1
21 0601806425 CIRCUIT PROTECTOR, CB4 CP32EN 30A 1
22 0027303008 MACHINE SCREW 6
23 0601811033 RECEPTACLE, L6-30R 1
24 0601811035 RECEPTACLE, L5-30R 1
25 0601812565 RECEPTACLE, CS6369 1
26 0601812598 RECEPTACLE, 5-20R 1
27 0038704000 HEX. NUT 8
27A 0027104016 MACHINE SCREW 8
28 0601850290 GROMMET 1
29 0601815109 GROUND TERMINMAL 1
30 0801888204 OUTPUT TERMINAL, WELDING 2
31 0801840104 INSULATOR WASHER 2
32 0801840004 INSULATOR WASHER 2
33 0801841204 SET WASHER, OUTPUT TERMINAL 2
34 0801884004 WING NUT 2
35 0039512000 HEX. NUT 4
36 0042212000 WASHER, LOCK 4
37 0041412000 WASHER, FLAT 6
38 D4268304704 NOISE FILTER 1
39 D4237100203 COVER, OUTPUT TERMINAL 1
39A D4237400204 RUBBER SHEET 1
40 0821800014 COLLAR 1
41 D9311200004 STAY RUBBER 1
42 0016906020 HEX. HEAD BOLT 2
DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 11
ELECTRIC PARTS 1 ASSY. (DLW-300ES)
DLW-300ES — ELECTRIC PARTS 1 ASSY.
PAGE 12 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)
DLW-300ES — ELECTRIC PARTS 1 ASSY.
ELECTRIC PARTS 1 ASSY. (DLW-300ES)
NO. PART NO. PART NAME QTY. REMARKS
1 D4224200003 SET PANEL, ELECTRIC PARTS 1
2 0016906016 HEX. HEAD BOLT 4
3 0601820664 AUTOMATIC VOLTAGE REGULATOR 1
4 0016905016 HEX. HEAD BOLT 4
5 0601842437 RESISTOR, 100W 150
6 0601842349 RESISTOR, 20W 35
7 0027104016 MACHINE SCREW 6
8 0601823204 RECITIFER, S5VB60 3
9 0027203016 MACHINE SCREW 3
10 D9925800064 IDLE CONTROL UNIT, 1
11 0027105016 MACHINE SCREW 2
12 0601815992 TERMINAL SCREW 1
13 0027104025 MACHINE SCREW 2
14 0601824527 RELAY, DC12V 1
15 0602201273 LAMP TIMER.............................................................. 1 ......... REPLACES P/N 1569465992
16 0027105016 MACHINE SCREW 2
17 0602200475 EMERGENCY UNIT ................................................... 1 ......... REPLACES P/N 1747260604
18 0027105020 MACHINE SCREW 4
19 0601804211 CURRENT TRANSFORMER 1
20 0027104010 MACHINE SCREW 2
Ω
Ω
2
1
DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 13
ELECTRIC PARTS 2 ASSY. (DLW-300ES)
DLW-300ES — ELECTRIC PARTS 2 ASSY.
PAGE 14 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)
DLW-300ES — ELECTRIC PARTS 2 ASSY.
ELECTRIC PARTS 2 ASSY. (DLW-300ES)
NO. PART NO. PART NAME QTY. REMARKS
1 D4264500503 DC REACTOR 1
2 0016906016 HEX.HEAD BOLT 4
3 D4434000503 SUPPORT, FUEL TANK 1
4 D4434000304 SUPPORT, FUEL TANK 1
5 0016908020 HEX. HEAD BOLT 5
6 D4261700204 BRACKET 1
7 0016904016 HEX. HEAD BOLT 2
8 D4262602004 VR SET PLATE 1
9 0016906016 HEX. HEAD BOLT 2
10 0601840211 RHEOSTAT, 10K
11 0601883003 INSULATOR 1
12 D9924800024 IGBT CONTROL UNIT 1
13 0016905016 HEX. HEAD BOLT 4
15 0027104020 MACHINE SCREW 2
16 8701899004 FUSE BOX .................................................... 1 ............ INCLUDES ITEMS W/#
16A# 0601806642 FUSE, 5A 4
16B# 0601806643 FUSE, 15A 2
16C# 0601806644 FUSE, 30A 2
17 0016905016 HEX. HEAD BOLT 2
18 8702636004 ROTARY SOLENOID ASSY. ......................... 1 ............ INCLUDES ITEMS W/+
18A+ 1620150404 ROTARY SOLENOID 1
19+ 8702631004 ARM, SOLENOID 1
20+ 0010106020 HEX. HEAD BOLT 1
20A+ 0030006000 HEX. NUT 1
21+ 0050403020 SPRING PIN 1
22 0207006000 HEX. NUT 2
23 D4355300004 GOVERNOR ROD 1
24 0041208000 WASHER, FLAT 2
24A 0041208000 SNAP PIN 2
25 B1262800004 PLATE, 1
26 0019206020 HEX. HEAD BOLT 4
27 0601806640 FUSE, 65A 1
Ω
1
DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 15
ELECTRIC PARTS 3 ASSY. ( DLW-300ES)
DLW-300ES — ELECTRIC PARTS 3 ASSY.
PAGE 16 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)
DLW-300ES — ELECTRIC PARTS 3 ASSY.
ELECTRIC PARTS 3 ASSY. ( DLW-300ES)
NO. PART NO. PART NAME QTY. REMARKS
1 D4264500503 DC REACTOR 1
2 0016906016 HEX.HEAD BOLT 4
1 D4214100003 COVER, COOLING FIN 1
1-1 0315500140 RUBBER SEAL 4
2 D4214000103 BRACKET, COOLING FIN 1
3 D4268304403 COOLING FIN 1
4 0016906016 HEX.HEAD BOLT 1
5 0016906016 HEX.HEAD BOLT 4
6 0601823256 RECTIFIER 1
7 D42468000403 IGBT MUDULE ASSY. .................................... 1 ......... INCLUDES ITEMS W/#
7-1# 0601821258 IGBT MUDULE 1
7-2# D9925800044 PROTECTIVE UNIT 1
8 0027105016 MACHINE SCREW 6
9 0601831053 THERMAL SWITCH 1
10 0021003010 MACHINE SCREW 2
11 0601826188 CAPACITOR 2
12 0027104010 MACHINE SCREW 6
12A 0207204000 HEX. NUT 6
13 D4267301304 PLATE 1
14 D4267301204 PLATE 1
15 D4268304104 PLATE 1
16 D4267301404 PLATE 1
17 0027105016 MACHINE SCREW 2
18 0017806014 HEX.HEAD BOLT 2
19 0017106020 HEX.HEAD BOLT 2
19A 0207206000 HEX. NUT 2
20 D4268600204 RESISTOR ASSY., 510k
21 D4268304604 PLATE 1
22 0601804244 DC CURRENT TRANSFORMER 1
23 D4235400004 INSULATOR 1
24 0027104020 MACHINE SCREW 1
25 0019008016 HEX.HEAD BOLT 2
25A 0040008000 WASHER, LOCK 2
25B 0042708000 WASHER, FLAT 2
26 0601804211 CURRENT TRANSFORMER 1
27 0027104010 MACHINE SCREW 2
29 0601842262 RESISTOR, 20W 1K
30 0027104010 MACHINE SCREW 2
30A 0207204000 HEX. NUT 2
31 D4215600204 COVER, ELECTRIC PARTS 1
32 0605011411 SET SCREW 4
33 0016906016 HEX. HEAD BOLT 4
Ω
Ω
1
1
DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 17
ELECTRIC PARTS 1 ASSY. (DLW-300ESA)
DLW-300ESA — ELECTRIC PARTS 1 ASSY.
PAGE 18 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)
DLW-300ESA — ELECTRIC PARTS 1 ASSY.
ELECTRIC PARTS 1 ASSY. (DLW-300ESA)
NO. PART NO. PART NAME QTY. REMARKS
1 D4261500603 SET PANEL, ELECTRIC PARTS 1
2 0016906015 HEX. HEAD BOLT 4
3 0601820664 AUTOMATIC VOLTAGE REG. 5W 1
4 0016905015 HEX. HEAD BOLT 4
5 0601820037 RECTIFIER 1
6 0601842349 RESISTOR, 20W 35
7 0027104016 MACHINE SCREW 6
8 0601823204 RECITIFER 3
9 0027203016 MACHINE SCREW 3
10 D9925800064 IDLE CONTROL UNIT 1
11 0027105016 MACHINE SCREW 2
12 0601815992 TERMINAL SCREW 1
13 0027104025 MACHINE SCREW 2
14 0601824527 RELAY, DC12V 1
15 0602201273 LAMP TIMER .................................................. 1 ........... REPLACES P/N 1569465992
16 0027105016 MACHINE SCREW 2
17 0602200475 EMERGENCY UNIT ....................................... 1 ........... REPLACES P/N 1747260604
18 0027105020 MACHINE SCREW 4
19 0601804211 CURRENT TRANSFORMER 1
20 0027104010 MACHINE SCREW 2
21 D4261600704 BRACKET, COOLING FIN 1
22 D4268303103 COOLING FIN 1
23 0016906015 HEX.HEAD BOLT 8
24 0601823228 RECTIFIER 2
25 D4246800303 IGBT MUDULE ASSY. .................................... 2 ........... INCLUDES ITEMS W/#
25-1# 0601821259 IGBT MUDULE 2
25-2# D9925800044 PROTECTIVE UNIT 2
26 0027105016 MACHINE SCREW 12
27 0601831053 THERMAL SWITCH 1
28 0021003010 MACHINE SCREW 2
29 0601826188 CAPACITOR 2
30 0027104010 MACHINE SCREW 6
31 D4262800704 INSULATOR RUBBER 6
32 D4268304004 PLATE 1
33 D4268303904 PLATE 1
34 0017805012 HEX. HEAD BOLT 10
35 0017806012 HEX. HEAD BOLT 4
36 D4268301704 PLATE 2
37 0601804202 DC CURRENT TRANS. 2
37A D4247704204 CORD 2
38 D4235400004 INSULATOR 2
39 0027104020 MACHINE SCREW 2
40 0019006016 HEX.HEAD BOLT 2
40A 0040006000 WASHER, LOCK 2
40B 0042706000 WASHER, FLAT 2
41 0016906020 HEX. HEAD BOLT 2
41A 0207006000 HEX. HEAD NUT 2
42 0601842467 RESISTOR, 20W 2k
43 0027104010 MACHINE SCREW 4
44 D4262700304 COVER, ELECTRIC PARTS 2
45 0605011412 SET SCREW 8
46 0016906015 HEX.HEAD BOLT 14
Ω
Ω
2
2
DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 19
ELECTRIC PARTS 2 ASSY. (DLW-300ESA)
DLW-300ESA — ELECTRIC PARTS 2 ASSY.
PAGE 20 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)
DLW-300ESA — ELECTRIC PARTS 2 ASSY.
ELECTRIC PARTS 2 ASSY. (DLW-300ESA)
NO. PART NO. PART NAME QTY. REMARKS
1 D5264500103 DC REACTOR 2
2 0016906015 HEX.HEAD BOLT 8
3 D4434000903 SUPPORT, FUEL TANK 1
4 D4434000804 SUPPORT, FUEL TANK 1
5 0016908020 HEX. HEAD BOLT 4
6 D4261700404 COVER 1
7 0016906015 HEX. HEAD BOLT 6
8 D4261600804 BRACKET, REACTOR 1
8A D4497600004 LINING 1
9 0016906015 HEX. HEAD BOLT 4
10 0601840211 RHEOSTAT, RV20N20SB10K
12 D9924800204 IGBT CONTROL UNIT, IC CV-12 1
13 0027103025 MACHINE SCREW 4
14 0601815731 TERMINAL BOARD, KT30 4P 1
14-1 A9522000104 DECAL: TERMINAL BOARD 1
15 0027104020 MACHINE SCREW 2
16 B0352500104 FUSE BOX ................................................................. 1 ......... INCLUDES ITEMS W/#
16A# 0601806642 FUSE, 5A 4
16B# 0601806643 FUSE, 15A 2
16C# 0601806644 FUSE, 30A 2
16D# 8700625504 DECAL, S-4936 1
17 0016905015 HEX. HEAD BOLT 2
18 8702636004 ROTARY SOLENOID ASSY. ....................................... 1 ......... INCLUDES ITEMS W/+
18A+ 1620150404 ROTARY SOLENOID 1
19+ 8702631004 ARM, SOLENOID 1
20+ 0010106020 HEX. HEAD BOLT 1
20A+ 0030006000 HEX. NUT 1
21+ 0050403020 SPRING PIN 1
22 0207006000 HEX. NUT 2
23 D4355300004 GOVERNOR ROD 1
24 0041208000 WASHER, FLAT 1
24A 0605010503 SNAP PIN, SSP-8 1
25 B1262800004 PLATE, 1
26 0019206020 HEX. HEAD BOLT 4
27 0601806640 FUSE, 65A 1
28 0041206000 WASHER, FLAT 1
28A 0605010502 SNAP PIN, SSP-6 1
Ω
1
DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 21
ENGINE AND RADIATOR ASSY.
DLW-300ES/ESA — ENGINE AND RADIATOR ASSY.
PAGE 22 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)
DLW-300ES/ESA — ENGINE AND RADIATOR ASSY.
ENGINE AND RADIATOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 D4924200014 ENGINE, KUBOTA D722-E2B, (DLW-300ES) 1
1 D4924200064 ENGINE, KUBOTA D722-E3B, (DLW-300ESA) 1
1A 0602011470 FAN BELT................................................................... 1 ......... REPLACES P/N 1747297011
1-1 0602041270 CARTRIDGE, OIL FILTER ......................................... 1 ......... REPLACES P/N 1585399171
2 D4304200304 ENGINE FOOT 1
3 0010710020 HEX. HEAD BOLT 8
4 0605000066 RUBBER SUSPENSION 2
5 0207010000 HEX. NUT 2
6 0602012779 RADIATOR ................................................................. 1 ......... REPLACES P/N 2951296000
6-1 0602011064 CAP, RADIATOR (300ES) ........................................... 1 ......... REPLACES P/N 0225101990
6-1 0602011079 CAP, RADIATOR (300ESA) 1 REPLACES P/N 67130920901
7 D4311100104 BRACKET, RADIATOR 1
8 D4312100813 BRACKET, RADIATOR 1
9 0016906015 HEX. HEAD BOLT 5
10 B1312600004 RUBBER MOUNT 2
11 0016906015 HEX. HEAD BOLT 2
12 D4311500003 RADIATOR HOSE 1
13 D4311500103 RADIATOR HOSE 1
14 0605515110 HOSE BAND 2
15 0605515134 HOSE BAND 2
16 0602046266 AIR CLEANER, (DLW-300ES) 1
16 0602046266 AIR CLEANER, (DLW-300ESA) 1
16A 0602046391 ELEMENT, AIR CLEANER, (DLW-300ES) 1
16A 0602046391 ELEMENT, AIR CLEANER, (DLW-300ESA) 1
17 D4374200203 BRACKET, AIR CLEANER, (DLW-300ES) 1
17 8712031503 BRACKET, AIR CLEANER, (DLW-300ESA) 1
DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 23
ENGINE AND RADIATOR ASSY.
DLW-300ES/ESA — ENGINE AND RADIATOR ASSY.
PAGE 24 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)
DLW-300ES/ESA — ENGINE AND RADIATOR ASSY.
ENGINE AND RADIATOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
18 0016908025 HEX.HEAD BOLT 1
18A 0207008000 HEX. NUT, (DLW-300ES) 1
19 0016908020 HEX.HEAD BOLT 2
20 7812036404 HOSE, AIR CLEANER, (DLW-300ES) 1
20 8702037003 HOSE, AIR CLEANER, (DLW-300ESA) 1
21 8702037003 HOSE, AIR CLEANER, (DLW-300ES) 1
21 7812036404 HOSE, AIR CLEANER, (DLW-300ESA) 1
22 0605515006 HOSE BAND 1
23 0605515021 HOSE BAND 2
24 1502025103 DRAIN JOINT, OIL 1
25 1622014103 DRAIN JOINT, WATER 1
26 0802011104 PLUG 2
27 0150000018 O-RING 2
28 0016906020 HEX.HEAD BOLT, (DLW-300ES) 4
28 0016906015 HEX.HEAD BOLT, (DLW-300ESA) 4
29 D4321100003 DRAIN HOSE 1
30 0605515073 HOSE BAND 1
31 0605515158 HOSE BAND 1
32 0199900390 DRAIN HOSE 1
33 0199900660 DRAIN HOSE 1
34 0605515094 HOSE BAND 4
35 0802081403 RESERVE TANK 1
36 0802081104 CAP, RESERVE TANK 1
37 0199100215 HOSE 1
38 6262082304 BRACKET, RESERVE TANK 1
39 0016906025 HEX.HEAD BOLT, (DLW-300ES) 1
39 0016906015 HEX.HEAD BOLT, (DLW-300ESA) 1
40 D4304200204 ENGINE FOOT 1
41 0199900500 HOSE 1
42 0605515094 HOSE BAND 2
43 0220300375 RUBBER SEAL 2
DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 25
BATTERY ASSY.
DLW-300ES/ESA — BATTERY ASSY.
PAGE 26 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)
DLW-300ES/ESA — BATTERY ASSY.
BATTERY ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 0169105524 BATTERY, 55B24L (DLW-300ES) 1
1 0166105524 BATTERY, 55B24L (DLW-300ESA) 1
2 8722251004 BATTERY SHEET 1
3 7552253004 BATTERY BAND 1
4 7872251004 BATTERY BOLT 2
5 0037806000 WING NUT 2
6 0040006000 WASHER, LOCK 2
7 0041606000 WASHER, FLAT 2
8 BATTERY CABLE....................................................... 1 ......... PURCHASE LOCALLY
9 BATTERY CABLE....................................................... 1 ......... PURCHASE LOCALLY
12 0602220600 TERMINAL CAP, TC-7R 1
DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 27
MUFFLER ASSY.
DLW-300ES/ESA — MUFFLER ASSY.
PAGE 28 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)
DLW-300ES/ESA — MUFFLER ASSY.
MUFFLER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 D4331000003 MUFFLER 1
2 0016908020 HEX.HEAD BOLT 5
3 D4334000003 EXHAUST PIPE 1
4 0602320153 GASKET ........................................... 1 ................. REPLACES P/N 1526312371
5 D9304000004 GASKET 1
6 0207008000 HEX. NUT 4
7 0016908030 HEX.HEAD BOLT 2
DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 29
FUEL TANK ASSY.
DLW-300ES/ESA — FUEL TANK ASSY.
PAGE 30 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)
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