DIS185SSI4F Air Compressor
Hose Reel Kit Installation Instructions
The following instructions are intended to assist the user in the installation of the hose reel kit for use on the
DIS185SSI4F air compressor. Please read all installation instructions before installing the kit.
REQUIRED TOOLS
Power drill with 13/64", 11/32", and 3/4" drill bits
Metric/SAE ratchet set
Metric/SAE socket set
Wire cutters/strippers
1/2" thread sealant tape
Scriber or equivalent tool
PARTS
Verify that all parts are accounted for. See Figure 1 and Table 1.
INSTRUCTIONS
Figure 1. DIS185SSI4F Hose Reel Installation Kit
DIS185SSI4F AIR COMPRESSOR — HOSE REEL INSTALLATION INSTRUCTIONS P/N EE60468 — REV. #0 (04/16/18) — PAGE 1
Table 1. DIS185SSI4F Hose Reel Installation Kit
Item
No.
1 MQPSINGLEREEL50
1 MQPDUALREEL50
2 EE60468
3 59269
4 29479
5 59274
6 59234 Plate, Pivot Base Mt 1
7 59267
8 59272
9 59286
10 59275
11 EM968481 Nut, Hex Slotted, 1-14 1
12 38709 Pin, Cotter 3/16 × 2" 1
13 59265 Hose Assembly 1
14 59251 Lock Pin Assembly 1
Part No. Description Qty. Remarks
Reel Kit Assembly, DIS185
50', Right
Reel Kit Assembly, DIS185
Dual 50'
Work Instruction, Reel Kit,
DIS185SSI4F
Bumper Assembly,
Hose Reel Kit
Jack, Sidewind 10"
Bolt-On, .5 Pin, Foot
Safety Cable Hose Whip
1/8 × 20"
Bump Stop Assembly,
Rear
Pivot Base Assembly,
Right
Shim, Pivot Plate Mt,
.075 Thk
Reel Mount Assembly,
Right
1
1
1
1
1
1
1
1
4
1
Includes
items 2–28
Includes
items 2–30
Double qty.
for dual kit
Double qty.
for dual kit
Double qty.
for dual kit
Double qty.
for dual kit
Double qty.
for dual kit
Double qty.
for dual kit
Double qty.
for dual kit
Double qty.
for dual kit
Table 1. DIS185SSI4F Hose Reel Installation Kit (Continued)
Item
No.
15 59289 Shim, Lock Latch 2
16 59290
17 42346
18 59263
19 0447 Washer, Flat SAE, 1/2" 4
20 5218 Bolt, HHC, 1/2-13 × 1-1/2" 4
21 26328 Nut, HFS, 1/2"-13 4
22 1023
23 21781 Nut, HFS, 3/8"-16 14
24 28922-083
25 32664 Nut, Hex, M4 2
26 36720
27 49071 Nut, HFS, 5/16"-18 2
28 59291
29 59273 Pivot Base Assembly, Left 1
30 59276 Reel Mount Assembly, Left 1
Part No. Description Qty. Remarks
Double qty.
for dual kit
Plate, Tongue Ballast,
DIS185
Bolt, HHFS,
M8-1.25 × 40 mm
Reel, 3/4" × 50',
Spring Return
Hex Flange Bolt
3/8-16 × 1-1/4"
Screw, HHC,
M4-0.7 × 12 mm
Screw, HHFS,
5/16-18 × 3/4" Gr5
2-Wire Extension
Harness, Split Loom
2
4
1
14
4
2
1
Qty. of 3 in
dual kit
Includes
items 19–20
Double qty.
for dual kit
Double qty.
for dual kit
Double qty.
for dual kit
Double qty.
for dual kit
Double qty.
for dual kit
Double qty.
for dual kit
Double qty.
for dual kit
Double qty.
for dual kit
For dual kit
only
For dual kit
only
DIS185SSI4F AIR COMPRESSOR — HOSE REEL INSTALLATION INSTRUCTIONS P/N EE60468 — REV. #0 (04/16/18) — PAGE 2
WORK SAFELY!
PREPARATION
Only a qualified service technician with proper training
should perform this installation. Follow all shop safety rules
when performing this installation.
AIR COMPRESSOR SAFETY
DANGER
NEVER operate the equipment in an
explosive atmosphere or near combustible
materials. An explosion or fire could result,
causing severe bodily harm or even death.
WARNING
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of
these devices will void all warranties.
CAUTION
NEVER lubricate components or attempt service on a
running machine.
1. Make sure the air compressor is turned OFF and the
engine is cool.
2. Place the air compressor in an area free of dirt and
debris. Make sure it is on secure level ground with
chock blocks underneath each wheel to prevent it
from rolling.
BATTERY DISCONNECTION
1. Open the battery-side cabinet door to access the
battery (Figure 2).
CABINET DOOR
Fuels, fluids, coolants, lubricants, and battery electrolyte
used in the air compressor are typical of the industry.
Care should be taken to avoid accidental ingestions and/
or skin contact.
Make sure the air pressure reads zero before performing
any maintenance.
ENGINE SAFETY
CAUTION
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool
before servicing the equipment.
BATTERY SAFETY
DANGER
DO NOT expose the battery to open flames,
sparks, cigarettes, etc. The battery contains
combustible gases and liquids. If these
gases or liquids come into contact with a
flame or spark, an explosion could occur.
NEGATIVE
(BLACK)
CAUTION
ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the generator.
DIS185SSI4F AIR COMPRESSOR — HOSE REEL INSTALLATION INSTRUCTIONS P/N EE60468 — REV. #0 (04/16/18) — PAGE 3
Figure 2. Battery Cable Disconnection
2. Disconnect the negative cable (BLACK) from the
negative (−) terminal on the battery. See Figure 2.
DRAINING THE FUEL TANK
If there is fuel in the fuel tank, it must be drained before
performing this installation.
1. Prepare a container (Figure 3) into which to drain the
fuel.
FUEL TANK
DRAIN BOLT
CONTAINER
Figure 3. Draining the Fuel Tank
2. The fuel drain bolt (Figure 3) is located on the fuel
tank side of the air compressor at the rear of the trailer
frame. Loosen the bolt to allow any fuel inside the tank
to drain into the container. Retighten the fuel drain bolt
when finished.
FUEL
TANK
NEW BUMPER INSTALLATION
1. The fuel tank base cover (Figure 4) must be loosened
to allow access to the bumper hardware. Loosen the
seven hex head bolts securing the fuel tank base
cover to the frame. DO NOT remove the bolts nor the
cover itself.
FUEL TANK
BASE COVER
Figure 4. Fuel Tank Base Cover
LOOSEN
BOLTS
2. Remove and discard the two hex head bolts securing
the existing rear bumper (Figure 5) to the chassis.
Discard the rear bumper.
REAR
BUMPER
DIS185SSI4F AIR COMPRESSOR — HOSE REEL INSTALLATION INSTRUCTIONS P/N EE60468 — REV. #0 (04/16/18) — PAGE 4
HEX HEAD BOLT
Figure 5. Rear Bumper Removal
3. Secure the new bumper (P/N 59269) to the chassis
P/N 26328
with the four 1/2-13 × 1-1/2" hex head bolts (P/N 5218),
flat washers (P/N 0447), and 1/2"-13 flange nuts
(P/N 26328). See Figure 6.
1/2-13 × 1-1/2"
HEX HEAD BOLT
P/N 5218
BUMPER
P/N 59269
FLAT WASHER
P/N 0447
1/2"-13
FLANGE NUT
2. On the fuel tank side of the air compressor, remove
the two bolts securing the rear side marker lens
(Figure 8) to the frame. Set the lens and foam backing
aside and discard the bolts.
SIDE MARKER
LENS
REMOVE
TWO BOLTS
Figure 6. Bumper Installation
WIRING EXTENSION INSTALLATION
To install the wiring for this kit, the tail light on the fuel tank
side of the air compressor must be removed.
1. Remove by hand the rubber seal securing the tail light
(Figure 7) on the fuel tank side of the air compressor.
Disconnect the tail light and set it and the rubber seal
aside.
TAIL LIGHT
RUBBER
SEAL
Figure 8. Side Marker Lens Removal
Figure 7. Tail Light Removal
DIS185SSI4F AIR COMPRESSOR — HOSE REEL INSTALLATION INSTRUCTIONS P/N EE60468 — REV. #0 (04/16/18) — PAGE 5
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