Multiquip DCA-60SS12 User Manual

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PARTS AND OPERATION MANUAL

MQ POWER

DCA-60SSI2

WHISPERWATT

GENERATOR

PARTS LIST NO. 8081500G

REV. #3 (09/15/01)

MULTIQUIP INC. PARTS DEPARTMENT:

18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 310-537-3700 800-421-1244 800-835-2551 FAX: 310-537-3927 FAX: 310-638-8046

E-mail:mq@multiquip.com • www:multiquip.com

SERVICE DEPARTMENT:

PAGE 2 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING

ARAR

TS DEPTS DEP

TS DEP

ARAR

TS DEPTS DEP 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284

SERSER

VICE DEPVICE DEP

SER

VICE DEP

SERSER

VICE DEPVICE DEP 800/835-2551 or 310/537-3700 FAX: 310/638-8046

ARRANTY DEPARRANTY DEP

ARRANTY DEP

ARRANTY DEPARRANTY DEP 800/835-2551 or 310/537-3700 FAX: 310/638-8046

ARAR

TMENTTMENT

TMENT

ARAR

TMENTTMENT

ARAR

TMENTTMENT

TMENT

TMENTTMENT

ARAR

TMENTTMENT

TMENT

ARAR

TMENTTMENT

MAINMAIN

MAIN

MAINMAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 3

TABLE OF CONTENTS

Here's How To Get Help ........................................... 3

Table Of Contents .................................................... 4

Parts Ordering Procedures ...................................... 5

Rules for Safe Operation ......................................... 6-9

Towing and Transportation ....................................... 10

Trailer Safety Guidelines .......................................... 11-17

Trailer Wiring Diagram .............................................. 18

Electric Brake Troubleshooting ................................ 19

Hydraulic Brake Troubleshooting .............................. 20

Operation Decals ..................................................... 21-22

DCA -60SSI2 Specifications ................................... 23

General Information ................................................. 24

Major Components .................................................. 55

Dimensions .............................................................. 26

Control Panel Descriptions ...................................... 28-29

Engine Operating Panel Descriptions ...................... 30-31

Output Terminal Panel Descriptions ......................... 32-33

Output Amperage Setup .......................................... 34-35

Output Voltage Setup ............................................... 36-39

Installation ............................................................... 40-41

Pre Set-up ............................................................... 42-45

Load Application ...................................................... 46

Generator Start-up Procedure ................................. 47-49

Generator Shut-down Procedure .............................. 50

Maintenance ............................................................ 52-55

Generator Wiring Diagram ........................................ 56

Engine Wiring Diagram ............................................ 57

Engine Troubleshooting ............................................ 58-59

Generator/Engine Troubleshooting ........................... 60

Explanation of Codes in Remarks Column .............. 62

Suggested Spare Parts ........................................... 63

ISUZU 6BG1 ENGINE

Cylinder Head Cover Assembly ............................ 90-91

Cylinder Head Assembly ...................................... 92-93

Cylinder Block Assembly ..................................... 94-97

Oil Pan and Level Gauge Assembly ..................... 98-99

Camshaft and Valve Assembly ............................. 100-101

Crankshaft Piston and Flywheel Assembly ..........102-103

Timing Gear and Flywheel Housing Assembly ..... 104-105

Inlet Manifold Assembly ....................................... 106-107

Exhaust Manifold Assembly ................................. 108-109

Ventilation Assembly ............................................ 110-111

Water Pump and Corrosion Resistor Assembly ....112-113

Thermostat and Housing Assembly ..................... 114-115

Engine Water Piping Assembly ............................. 116-117

Fan and Fan Belt Assembly ................................. 118-119

Fuel Injection Assembly ....................................... 120-121

Fuel Filter and Bracket Assembly ........................ 122-123

Fuel Pump and Pipe Assembly ............................124-125

Oil Cooler and Oil Filter Assembly ....................... 126-127

Oil Pump and Oil Strainer Assembly .................... 128-129

Oil and Vacuum Piping Assembly ........................ 130-131

Electrical Control Assembly ................................. 132-133

Starter Components Assembly ............................ 134-135

Alternator Components Assembly ........................136-137

Injection Pump Components Assembly ............... 138-141

Governor Components Assembly ......................... 142-145

Feed Pump Assembly .......................................... 146-147

Misc. Injection Pump Assembly ........................... 148-149

Coupling Assembly............................................... 150-151

Water Sedimenter Assembly ................................ 152-153

Switch and Relay Assembly ................................. 154-155

MQ POWER DCA-60SSI2 AC GENERATOR

Generator Assembly ................................................ 64-65

Control Box Assembly ............................................. 66-67

Engine & Radiator Assembly................................... 68-71

Engine Operating Panel Assembly .......................... 72-75

Battery Assembly .................................................... 76-77

Muffler Assembly .................................................... 78-79

Fuel Tank Assembly ................................................ 80-81

Enclosure Assembly ............................................... 82-85

Rubber Seal Assembly ............................................ 86-87

Name Plate And Decals .......................................... 88-89

PAGE 4 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

Terms and Condition of Sale — Parts .................. 156

NOTE

Specification and part numberSpecification and part number

Specification and part number

Specification and part numberSpecification and part number are subject to change withoutare subject to change without

are subject to change without

are subject to change withoutare subject to change without noticenotice

notice

noticenotice

PARTS ORDERING PROCEDURES

■ Dealer account number

■ Dealer name and address

■ Shipping address (if different than billing address)

■ Return fax number

■ Applicable model number

■ Quantity, part number and description of each part

■ Specify preferred method of shipment:

UPS Ground

•

UPS Second Day or Third Day*

•

UPS Next Day*

•

Federal Express Priority One (please provide us with your Federal

•

Express account number)*

Airborne Express*

•

Truck or parcel post

•

*Normally shipped the same day the order is received, if prior to 2PM west coast time.

Earn Extra Discounts when

you order by FAX!

All parts orders which include complete part numbers and are received by fax qualify for the following extra discounts:

Number of line items ordered Additional Discount

1-9 items 3%

10+ items** 5%

Get special freight allowances when you order 10 or more line items via FAX!**

■

UPS Ground Service at no charge for freight

■

PS Third Day Service at one-half of actual freight cost

No other allowances on freight shipped by any other carrier.

**Common nuts, bolts and washers (all items under $1.00 list price) do not count towards the 10+ line items.

Extra Fax Discount

for Domestic USA

Dealers Only

UPS

Special

For faxed orders only

Now! Direct TOLL-FREE access

to our Parts Department!

Toll-free nationwide:

800-421-1244

Toll-free FAX:

*DISCOUNTS ARE SUBJECT TO CHANGE*

Fax order discount and UPS special programs revised June 1, 1995

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 5

800/6-PARTS-7 • 800-672-7877

RULES FOR SAFE OPERATION

CAUTION:

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained

and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the DCA-60SSI2 portable generator:

GENERAL SAFETY

■

DO NOT operate or service this equipment before reading this entire manual.

■

This equipment should not be operated by persons under 18 years of age.

■

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steeltoed boots and other protective devices required by the job.

■

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

■

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or generator.

■

High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with burns.

■

The engine of this generator requires an adequate free flow of cooling air. Never operate the generator in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the generator or engine and may cause injury to people. The generator engine gives off DEADLY carbon monoxide gas.

CAUTION

hot

components can cause serious

■

Always refuel in a well-ventilated area, away from sparks and open flames.

■

NEVER operate this equipment under the influence or drugs or alcohol.

■

NEVER use accessories or attachments, which are not recommended by MQ Power for this equipment. Damage to the equipment and/or injury to user may result.

■

Manufacturer does not assume responsibility for any accident due to equipment modifications.

■

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

■

Always check the machine for loosened threads or bolts before starting.

PAGE 6 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

■

Always use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT smoke around or near

the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

■

NEVER operate the generator in an

explosive atmosphere or near combustible materials. An explosion or fire could result

causing severe

death.

■

Topping-off to filler port is

dangerous, as it tends to spill fuel.

bodily harm or even

RULES FOR SAFE OPERATION

CAUTION

■

NEVER touch output terminals during operation. This is extremely dangerous. contact with the output terminals is required.

CAUTION

■

Backfeed to a utility system can cause electrocution and/ or property damage. Do not connect to any building's electrical system except through an approved device or after building main switch is opened.

Always stop the machine when

CAUTION

Radiator

1. Radiator Cap - Removing the radiator cap while the

2. Coolant Drain Plug - Removing the coolant drain plug

3. Engine Oil Drain Plug - Removing the engine oil drain

DO NOT touch or open any of the below

mentioned components while the generator is running. Always allow sufficient time for the engine and generator to cool before performing maintenance.

engine is hot will result in high pressurized, boiling water to gush out of the radiator, causing severe scalding to any persons in the general area of the generator.

while the engine is hot will result in hot coolant to gush out of the coolant drain plug, therefore causing severe scalding to any persons in the general area of the generator.

plug while the engine is hot will result in hot oil to gush out of the oil drain plug, therefore causing severe scalding to any persons in the general area of the generator.

CAUTION

Never use damaged or worn cables when

connecting power tools or equipment to the generator. Make sure power connecting cables are securely connected to the generator’s output terminals, insufficient tightening of the terminal connections may cause damage to the generator and electrical shock.

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 7

■

Battery

CAUTION

The battery contains acids that can cause injury to the eyes and skin. To avoid eye irritation, always wear safety glasses. Use well insulated gloves when picking up the battery. Use the following guidelines when handling the battery:

1. DO NOT drop the battery. There is the possibility of risk that the battery may explode.

2. DO NOT expose the battery to open flames, sparks, cigarettes etc. The battery contains combustible gases and liquids. If these gases and liquids come in contact with a flame or spark, an explosion could occur.

Never over fill the battery with water above the upper limit.

NEVER Run engine without air filter. Severe engine damage may occur.

■

Always service air cleaner frequently to prevent carburetor malfunction.

■

Always disconnect the battery before performing service on the generator.

■

Always be sure the operator is familiar with proper safety precaution s and operations techniques before using generator.

■

Always store equipment properly when not in use. Equipment should be stored in a clean, dry location out of the reach of children.

■

DO NOT leave the generator running in the manual mode unattended.

■

DO NOT allow unauthorized people to operate this equipment.

■

Always read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment.

■

Refer to the technical questions or information.

Loading and Unloading (Crane)

RULES FOR SAFE OPERATION

Isuzu Engine Owner's Manual Isuzu Engine Owner's Manual

Isuzu Engine Owner's Manual

Isuzu Engine Owner's Manual Isuzu Engine Owner's Manual

for engine

■

3. Always keep the battery charged. If the battery is not charged a buildup of combustible gas will occur.

4. Always keep battery charging and booster cables in good working condition. Repair or replace all worn cables.

5. Always recharge the battery in an open air environment, to avoid risk of a dangerous concentration of combustible gases.

6. In case the battery liquid (dilute sulfuric acid) comes in contact with immediately with plenty of water.

7. In case the battery liquid (dilute sulfuric acid) comes in contact with your eyes, rinse eyes immediately with plenty of water, then contact the nearest doctor or hospital, and seek medical attention.

clothing or skinclothing or skin

clothing or skin

clothing or skinclothing or skin

, rinse skin or clothing

Before lifting, make sure the generator's lifting hook is secure and that there is no apparent damage to the generator itself (loose screws, nuts and bolts). If any part is loose or damaged, please take corrective action before lifting.

■

Always drain fuel prior to lifting.

■

Always make sure crane or lifting device has been properly secured to the hook of guard frame on generator.

■

NEVER lift the machine while the engine is running.

■

Use adequate lifting cable (wire or rope) of sufficient strength.

■

When lifting the generator, always use the balanced center-point suspension hook and lift straight upwards.

■

NEVER allow any person or animal to stand underneath the machine while lifting.

■

When loading the generator on a truck, be sure to use the front and back frame bars as a means to secure the generator during transport.

PAGE 8 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

RULES FOR SAFE OPERATION

Transporting

■

Always shutdown engine before transporting.

■

Tighten fuel tank cap securely.

■

Drain fuel when transporting generator over long distances or bad roads.

■

Always tie-down the generator during transportation by securing the generator.

■

If generator is mounted on a trailer, make sure trailer complies with all local and state safety transportation laws. See page 10 for basic towing procedures.

Emergencies

■

Always know the location of the nearest

first aid kitfirst aid kit

and

first aid kit

first aid kitfirst aid kit

Also know the phone numbers of the nearest

doctordoctor

doctor

and

doctordoctor

. Know the location of the nearest telephone.

fire departmentfire department

fire department

fire departmentfire department

fire extinguisherfire extinguisher

fire extinguisher

fire extinguisherfire extinguisher

ambulanceambulance

ambulance

ambulanceambulance

Maintenance Safety

■

NEVER lubricate components or attempt service on a running machine.

■

Always allow the machine a proper amount of time to cool before servicing.

■

Keep the machinery in proper running condition.

■

Fix damage to the machine immediately and always replace broken parts.

■

Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, coolant, fuel, and fuel filters.

■

DO NOT use plastic containers to dispose of hazardous waste.

■

DO NOT pour waste, oil, coolant or fuel directly onto the ground, down a drain or into any water source.

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 9

DCA-60SSI2 — TOWING RULES FOR SAFE OPERATION

Towing Safety Precautions

CAUTION :

Check with your county or state safety towing regulations department before towing your generator.

To reduce the possibility of an accident while transporting the generator on public roads, always make sure the trailer (Figure 1) that supports the generator and the towing vehicle are in good operating condition and both units are mechanically sound.

The following list of suggestions should be used when towing your generator:

■

Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer "gross vehicle weight rating" (GVWR).

■

ALWAYS inspect the hitch and coupling for wear. NEVER tow a trailer with defective hitches, couplings, chains etc.

■

Check the tire air pressure on both towing vehicle and trailer. Also check the tire tread wear on both vehicles.

■

ALWAYS make sure the trailer is equipped with a "Safety Chain".

■

ALWAYS attach trailer’s safety chain to bumper of towing vehicle.

■

ALWAYS make sure the vehicle and trailer directional, backup, brake, and trailer lights are connected and working properly.

■

The maximum speed for highway towing is 45 MPH unless posted otherwise. Recommended off-road towing is not to exceed 10 MPH or less depending on type of terrain.

■

Place rolling, while parked.

■

Place prevent tipping, while parked.

■

Use the trailer’s hand winch to adjust the height of the trailer, then insert locking pin to lock wheel stand in place, while parked.

■

Avoid sudden stops and starts. This can cause skidding, or jack-knifing. Smooth, gradual starts and stops will improve gas milage.

■

Avoid sharp turns to prevent rolling.

■

Remove wheel stand when transporting.

■

DO NOT transport generator with fuel in tank.

chocked blocks

support blocks

underneath wheel to prevent

underneath the trailer’s bumper to

Figure 1. Generator with Trailer

PAGE 10 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSIU — TRAILER-SAFETY GUIDELINES

CAUTION:

ALWAYS make sure the trailer is in good operating condition. Check the tires for proper inflation and wear. Also check the wheel lug nuts for proper tightness.

Explanation of Chart:

This section is to provide the user with trailer service and maintenance information. The service and maintenance guidelines referenced in this section apply a wide range of trailers. Remember periodic inspection of the trailer will ensure safe towing of the equipment and will prevent damage to the equipment and personal injury.

It is the purpose of this section to cover the major maintenance components of the trailer. The following trailer components will be discussed in this section:



Brakes



Tires



Lug Nut Torquing



Suspension



Electrical



Brake Troubleshooting Tables

Use the following definitions with reading Table 1.

1. Fuel Cell - Provides an adequate amount of fuel for the equipment in use. Fuel cells must be empty when transporting equipment.

2. Braking System - System employed in stopping the trailer. Typical braking systems are electric, surge, hydraulic, hydraulic-surge and air.

3. GVWR- Gross Vehicle Weight Rating (GVWR), is the maximum number of pounds the trailer can carry, including the fuel cell (empty).

4. Frame Length - This measurement is from the ball hitch to the rear bumper (reflector).

5. Frame Width - This measurement is from fender to fender.

6. Jack Stand - Trailer support device with maximum pound requirement from the tongue of the trailer.

7. Coupler - Type of hitch used on the trailer for towing.

8. Tire Size - Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters (175,185,205, etc.). The tire diameter must match the diameter of the tire rim.

9. Tire Ply - The tire ply (layers) number is rated in letters; 2-ply,4-ply,6-ply, etc.

10. Wheel Hub - The wheel hub is connected to the trailer’s axle.

11. Tire Rim - Tires mounted on a tire rim. The tire rim must match the size of the tire.

12. Lug Nuts - Used to secure the wheel to the wheel hub. Always use a torque wrench to tighten down the lug nuts. See Table 4 and Figure 5 or lug nut tightening and sequence.

13. Axle - Indicates the maximum weight the axle can support in pounds, and the diameter of the axle expressed in inches (see Table 3). Please not that some trailers have a double axle. This will be shown as 2-6000 lbs., meaning two axles with a total weight capacity of 6000 pounds.

14. Suspension - Protects the trailer chassis from shocks transmitted through the wheels. Types of suspension used are leaf, Q-flex, and air ride.

15. Electrical - Electrical connectors (looms) are provided with the trailer so the brake lights and turn signals can be connected to the towing vehicle.

16. Application - Indicates which units can be employed on a particular trailer.

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 11

DCA-60SSIU —TRAILER-SPECIFICATIONS

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003WLT,052WGS

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51-ACD

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W522-RLRT ,SREDLEW

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004WLB-RLRT 004-WLBONCIRTCELESBL0072"451TSAM/W

X05-RLRT 52-ACDONONSBL0072"421"55.BL008

FX05-RLRT 52-ACDLAG14ONSBL0072"421"55.BL008

W07-RLRT 07,06-,54-ACDONEGRUSSBL0007"681"77.BL0002

X07-RLRT 07,06-,54-ACDTPOEGRUSSBL0007"831"66.BL0002

FX07-RLRT 07,06-,54-ACDLAG35EGRUSSBL0007"831"66.BL0002

FX001-RLRT 521,001-ACDLAG051EGRUSCILUARDYHSBL0007"091"67.BL0002

521/58-RLRT ,001,58-ACD

521

FX051-RLRT 081,051-ACDLAG002EGRUSCILUARDYHSBL06111"402"48.BL0005

FX022-RLRT 022-ACDLAG052EGRUSCILUARDYHSBL00041"222"38.BL0005

FX003-RLRT 003-ACDLAG052EGRUSCILUARDYHSBL00081"832"38.BL0005

FX004-RLRT 004-ACDLAG053CIRTCELESBL00081"832"38.BL0005

FX006-RLRT 008,006-ACDLAG055RIASBL00003"483"69.BL0005

XS008-RLRT 008,006-ACDLAG055RIASBL00003"483"69.BL0005

ONONSBL0091"69"05.BL008

LAG25ONSBL0091"69"05.BL008

ONONSBL0022"58"24.BL008

LAG541CILUARDYHSBL00001"681"77.BL0002

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PAGE 12 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSIU —TRAILER-SPECIFICATIONS

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W01-RLRT SSALCLLAB"2

ELBATSUJDA2

01-RLRT SSALCLLAB"2

ELBATSUJDA2

FX01-RLRT SSALCLLAB"2

ELBATSUJDA2

W522-RLRT SSALCLLAB"2

ELBATSUJDA2

WLB-RLRT

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X05-RLRT SSALCLLAB"2CRL31-87B"05.4X"31.sbl0053

FX05-RLRT SSALCLLAB"2CRL31-87B"05.4X"31.sbl0053

W07-RLRT SSALCLLAB"2

X07-RLRT SSALCLLAB"2

FX07-RLRT SSALCLLAB"2

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C31-571"5.4X"312X2#0022GUL5FAEL3TALFELOP4

B31-571"5.4X312X2#0022GUL5XELFQTALFELOP4

C31-571"5.4X312X2#0022GUL5FAEL3TALFELOP4

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"7X"61sbl0006-)2(GUL8XELFQMOOLERIW4

"7X"61.sbl0007-)3(GUL8XELFQMOOLERIW4

"7X"61sbl00001-)3(GUL8FAEL7MOOLERIW6

"7X"61sbl00001-)3(GUL8EDIR-RIAMOOLERIW6

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 13

DCA-60SSIU —TRAILER SAFETY GUIDELINES

Brakes

If your trailer has a braking system, the brakes should be inspected the first 200 miles of operation. This will allow the brake shoes and drums to seat properly. After the first 200 mile interval, inspect the brakes every 3,000 miles. If driving over rough terrain, inspect the brakes more frequently.

Electric Brakes

Electrically actuated brakes (Figure 2) are similar to hydraulic brakes. The basic difference is that hydraulic brakes are actuated by an electromagnet. Listed below are some of the advantages that electric brakes have over hydraulic brakes:



Brake system can be manually adjusted to provide

the corrected braking capability for varying road and load conditions



Brake system can be modulated to provide more or

less braking force, thus easing the brake load on the towing vehicle



Brake system has very little lag time between the time

the vehicle’s brakes are actuated and the trailer’s brakes are actuated



Brake system can provide an independent emergency

brake system

Remember in order to properly synchronize the tow vehicle’s braking to the trailer’s braking, can only be accomplished by road testing. Brake lockup, grabbiness or harshness is due to lack of synchronization between the tow vehicle and the trailer being towed or under-adjusted brakes.

Before any brake synchronizations adjustments can be made, the trailer brakes should be burnished-in by applying the brakes 20-30 times with approximately a 20 m.p.h. decrease in speed, e.g. 40 m.p.h. to 20 m.p.h. Allow ample time for brakes to cool between application. This allows the brake shoes to slightly be seated into the brake drum surface.

Figure 2 displays the major electric brake components that will require inspection and maintenance. Please inspect these components as required.

Electric Brake Adjustment

1. Place the trailer on jack stands. Make sure the jack stands are placed on secure level ground.

2. Check the wheel and drum for free rotation.

3. Remove the adjusting hole cover from the adjusting slot at the bottom brake backing plate.

4. With a screwdriver or standard adjusting tool, rotate the star wheel of the adjuster assembly to expand the brake shoes.

5. Adjust the brake shoes outward until the pressure of the lining against the wheel drum makes the wheel difficult to turn.

6. Rotate the star wheel in the opposite direction until the wheel rotates freely with slight lining drag.

7. Replace the adjusting hole cover and lower the trailer to the ground.

8. Repeat steps 1 through 6 on the remaining brakes.

PAGE 14 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSIU — TRAILER SAFETY GUIDELINES

Figure 2. Electrical Brake Components

Hydraulic/Air/Surge Brakes

Hydraulic brakes (Figure 3) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. These brakes can be adjusted in the same manner as electric brakes. Brake lines should be periodically checked for cracks, kinks, or blockage.

Figure 3 below displays the major hydraulic/air/surge brake components that will require inspection and maintenance. Please inspect these components as required using steps 1 through 6 as referenced in the electric brake adjustments section.

Figure 3. Hydraulic Brake Components

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 15

DCA-60SSIU — TRAILER SAFETY GUIDELINES

Tires/Wheels/Lug Nuts

Tires and wheels are a very important and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched.

CAUTION:

DO NOT attempt to repair or modify a wheel. DO NOT install in inner tube to correct a leak through the rim. If the rim is cracked, the air pressure in

the inner tube may cause pieces of the rim to explode (break off) with great force and cause serious eye or bodily injury.

Tire Wear/Inflation

Tire inflation pressure is the most important factor in tire life. Pressure should be checked cold before operation DO NOT bleed air from tires when they are hot. Check inflation pressure weekly during use to insure the maximum tire life and tread wear. Table 2 (Tire Wear Troubleshooting) will help pinpoint the causes and solutions of tire wear problems.

Suspension

The leaf suspension springs and associated components (Figure 4) should be visually inspected every 6,000 miles for signs of excessive wear, elongation of bolt holes, and loosening of fasteners. Replace all damaged parts (suspension) immediately. Torqued suspension components as detailed in Table 3.

CAUTION:

NOTE

ALWAYS wear safety glasses when removing or installing force fitted parts. Failure to comply may result in serious injury.

PAGE 16 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

Figure 4. Major Suspension Components

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DCA-60SSIU —TRAILER SAFETY GUIDELINES

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SHACKLE BOLT

SPRING EYE BOLT

SHOULDER TYPE

SHACKLE BOLT

SNUG FIT ONLY.PARTS MUST ROTATE FREELY

LOCKING NUTS OR COTTER PINS ARE PROVIDED TO

RETAIN NUT

BOLT ASSEMBLY

05-XAM03-NIM

Lug Nut Torque Requirements

It is extremely important to apply and maintain proper wheel mounting torque on the trailer. Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows:

1. Start all wheel lug nuts by hand.

2. Torque all lug nuts in sequence. See Figure 5. DO NOT torque the wheel lug nuts all the way down. Tighten each lug nut in 3 separate passes as defined by Table 4.

3. After first road use, retorque all lug nuts in sequence. Check all wheel lug nuts periodically.

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DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 17

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Figure 5. Wheel Lug Nuts Tightening Sequence

NOTE

NEVER use an pneumatic air gun to

tighten wheel lug nuts.

DCA-60SSIU —TRAILER-WIRING DIAGRAM

NOTE:

LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT

PAGE 18 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSIU —TRAILER-BRAKE TROUBLESHOOTING

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DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 19

DCA-60SSIU —TRAILER-BRAKE TROUBLESHOOTING

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PAGE 20 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 — GENERATOR DECALS

The DCA -100SSJU generator is wquipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the preceding pages show the decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 21

DCA-60SSI2 — GENERATOR DECALS

PAGE 22 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

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DCA-60SSI2 — SPECIFICATIONS

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DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 23

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DCA-60SSI2 — GENERAL INFORMATION

DCA-60SSI2 FAMILIARIZATION

Generator

The MQ Power Model DCA-60SSI2 is a 48 kW that is designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

Engine Operating Panel

The “Engine Operating Panel” is provided with the following:

Tachometer

Water Temperature Gauge

Oil Pressure Gauge

Charging Ammeter Gauge

Engine Throttle Lever

Panel Light

Panel Light Switch

Oil Pressure and WaterTemp. Indicator lights

Generator Control Panel

The “Generator Control Panel” is provided with the following:

Output Voltage Adjustment Knob

Frequency Meter (Hz)

AC Ammeter (Amps)

AC Voltmeter (Volts)

Ammeter Change-Over Switch

Voltmeter Change-Over Switch

Output Terminal Panel

The “Output Terminal Panel” is provided with the following:

Three 120/240V output receptacles, 50 amp

Two 120V input receptacles, 20 amp

3 Load Circuit Breakers 240V @50 amps

2 Load GFCI Circuit Breakers 120V@ 20amps

Control Box

The “Control Box” is provided with the following:

Main Circuit Breaker 150 amps

Over-Current Relay

genergener

gener

genergener

Open Delta Excitation System

The DCA-60SSI2 generator is equipped with the state of the art "

atorator

ator

atorator

system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four leads: A, B, C and D. During light loads, the power to the from the leads parallel connections of B&C. When loads increase, the AVR switches and accepts power from leads A&D. The output of leads A&D increase proportionally with load. This of adding the voltages to each phase provides better voltage response during heavy loads.

The connections of the AVR to the AC output windings are for sensing only. No power is required from these windings.

The open-delta design provides virtually unlimited excitation current, offering maximum motor starting capabilities. The excitation does not have a " according the demands of the required load.

Engine

The DCA-60SSI2 is powered by a 4 cycle, water cooled, Isuzu A-6BG1 meet every performance requirement for the generator. Reference Table 1, page13 for engine specifications.

In keeping with Multiquip's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.

The basic controls and indicators for the DCA-60SSI2 generator are addressed on the following pages.

Mechanical Governor System

The mechanical governor system control the RPM of the engine. When the engine demands increase or decrease, the mechanical governor system regulates the frequency variation to ±1.5%. The electronic governor option increases frequency variation to ±.25%.

Open-DeltaOpen-Delta

Open-Delta

Open-DeltaOpen-Delta

utomatic utomatic

utomatic

utomatic utomatic

" excitation system. The open delta

diesel diesel

diesel

diesel diesel

engine. This engine is designed to

oltage Regulator oltage Regulator

oltage Regulator

oltage Regulator oltage Regulator

fixed ceilingfixed ceiling

fixed ceiling

fixed ceilingfixed ceiling

(AVR) is supplied

" and responds

PAGE 24 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 — MAJOR COMPONENTS

Figure 6. Major Components

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 25

DCA-60SSI2 — DIMENSIONS (TOP, SIDE AND FRONT)

Figure 7. Dimensions

PAGE 26 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

NOTE PAGE

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 27

DCA-60SSI2 — CONTROL PANEL

Figure 8. Control Panel

PAGE 28 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 — CONTROL PANEL

The definitions below describe the controls and functions of the DCA-60SSI2 "

1. Frequency Meter – Indicates the output frequency in hertz (Hz). Normally 60 Hz ±1 Hz .

2. AC Ammeter – Indicates the amount of current the load is drawing from the generator.

3. ACVoltmeter – Indicates the single phase output voltage present at the UNV terminals.

4. Pilot Lamp - This lamp indicates the load is not properly set. Readjust the load, or use the voltmeter changeover switch to adjust phase position.

5. Main Circuit Breaker – This three-pole, 150 amp main breaker is provided to protect the UNV voltage output terminals from overload.

6. Voltmeter Change-Over Switch – This switch allows the AC voltmeter to indicate phase to phase voltage between any two phases of the output terminals or to be switched off.

Control Panel Control Panel

Control Panel

Control Panel Control Panel

" (Figure 8).

7. Ammeter Change-Over Switch – This switch allows the AC ammeter to indicate the current flowing to the load connected to any phase of the output terminals, or to be switched off.

8. Voltage Regulator Control – Allows manual adjustment of the generator’s output voltage.

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 29

DCA-60SSI2 — ENGINE OPERATING PANEL

Figure 9. Engine Operating Panel

PAGE 30 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 — ENGINE OPERATING PANEL

The definitions below describe the controls and functions of the DCA-60SSI2 "

1. Oil Pressure Gauge – Normal operation should be about 25 psi. When starting the generator the oil pressure may read a bit higher, but after the engine warms up the oil pressure should return to normal.

2. Panel light - Normally used in dark places or at night. When activated, panel will luminate. When the generator is not in use, turn the panel light switch to the ‘OFF’ position.

Engine Operating Panel Engine Operating Panel

Engine Operating Panel

Engine Operating Panel Engine Operating Panel

" (Figure 9).

3. Water Temperature Gauge – During normal operation this gauge be should read between 165

4. Charging Ammeter Gauge – Indicates the current being supplied by the engine’s alternator which provides current for generator’s control circuits and battery charging system.

5. Indicator Lights - These lights indicate if the oil pressure or water temperature is at dangerous levels and will shut off the engine. The oil pressure indicator will initially light at start-up, but will go off once the pressure rises.

6. Panel light switch- When activiated, will turn on control panel light.

7. Lamp Check Switch - This is used to check the indicator lights. Turn on the engine, then press this to check the bulbs. If they don’t light, replace the bulbs.

8. Engine Throttle Lever - Pull or push this lever to change the speed of the engine when a load is applied.

9. Pre-Heat Indicator – Under cold conditions, turn the starter key to preheat. Once the indicator lights, the engine is ready to start.

to 215o.

10. Starter Switch - Turn this to start, stop, and preheat the engine.

11. Tachometer – Indicates engine speed in RPM’s for 60 Hz operation. This meter should indicate 1800 RPM’s when the engine is at full speed and a load is applied. In addition, a built in hour meter will record the number of operational hours that the generator has been in use.

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 31

DCA-60SSIU — OUTPUT TERMINAL PANEL

Output Terminal Panel

The output control panel is located on the rear (control panel) end of the generator. The UNV lugs are protected by a face plate cover that can be secured in the close position by a pad lock.

120 Volt Receptacle

One GFCI Duplex NEMA 5-20R (120V, 20 Amp) receptacle is located on the output terminal. This receptacle can be used anytime the generator is in operation. The receptacle is controlled by the circuit breaker located on the control panel.

The reset button will reset the receptacle after being tripped. Pressing the :Test Button” (Figure 8) in the center of this receptacle will check the GFCI function. The receptacle should be tested at least once a month.

Twist Lock Dual Voltage Receptacles - To use these receptacles, place the voltage selector switch in the single phase 240/120 voltage position and adjust the output voltage to 240 volts with the voltage regulator on the Control Panel (Figure 8, page 28). Place the voltmeter change-over switch to the U-W position and the ammeter change-over switch to the U or W to read the output.

Connecting Load

Loads can be connected to the generator by the UVWO lugs or the duplex receptacles. (See figure 3). Make sure to read the operation manual before attempting to connect a load to the generator.

Circuit Breakers

Figure 10. GFCI Test Button

Generator Grounding

Make sure the generator is properly grounded before applying load. Generators are NOT considered grounded when mounted on a trailer.

To protect the generator from an overload,

main main

main

circuit breaker is provided to protect the UVWO output

main main

terminals from overload. In addition two single-pole, 20 amp

GFCIGFCI

GFCI

circuit breakers are provided to protect the GFCI

GFCIGFCI

receptacles from overload. Three 50 amp breakers have also been provided to protect the load side of the generator from overload. Make sure to switch breakers to the "OFF" position prior to starting the engine.

Maximum Output

The entire load connected to the UVWO lugs, all four slots in the duplex receptacles, and the must not exceed 52.8 kW in standby or 48 kW in prime output.

Generator Grounding

Make sure to ground the generator in EVERY application prior to connecting a load. Generators are NOT grounded just because they are mounted on trailers or other vehicles that are on rubber tires.

Figure 11. Load Application

a 3-pole, 150 amp,

loadload

load

loadload

ALLALL

ALL

ALLALL

circuit

PAGE 32 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSIU — OUTPUT TERMINAL VOLTAGE SELECTION

DCA-60SSIU

NOTE

Legs O and Ground are considered Bonded Grounds.

Figure 12. Output Panel Location

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 33

DCA-60SSIU — OUTPUT AMPERAGE SETUP

Output Terminal Panel Available Voltages

A wide range of voltages are available to supply load to many different applications. Voltages may be selected by using the voltage selector switch and depending how you hookup your hard wire connection to the generator. To obtain some of the voltages listed, fine adjustment with the voltage regulator on the control panel is necessary. See Table 8 for available voltages the generator will supply.

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TLOV021TLOV721TLOV931TLOV042TLOV452TLOV772

Over Current Relay

An over current relay is connected to the circuit breaker. During an over current situation, both the circuit breaker and the over current relay will trip. If the circuit breaker can not be reset, the reset button on the over current relay must be pressed. The over current relay is located inside the control box.

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CAUTION :

Maximum Amps

NEVER switch Voltage Selector Switch

position while the engine is engaged.

Voltage Selector Switch Locking Button

The voltage selector switch has a locking button to protect the generator and generator load from being switched while the engine is running. To lock the voltage selector switch, press in the red button located on the voltage selector switch, and use a pad lock to hold it into this position.

Table 9 shows the maximum amps the generator will provide. Do not exceed the maximum amps listed.

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PAGE 34 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSIU — OUTPUT AMPERAGE SETUP

Receptacle Use

When the UVWO terminals are providing power, the receptacle power availability will decrease.

How To Read The Output Terminal Gauges.

The gauges (Figure 15 and 17) and change-over switches on the control panel DO NOT effect the generator output. They are to help observe how much power is being supplied at the UVWO legs.

When the voltage selector switch is in the 240/120V position (Figure 13), place the AC voltmeter change-over switch to the W-U position (Figure 14) and the AC ammeter changeover switch to the U or W position (Figure 16) to read the output on the selected leg.

Figure 14 and 15. AC Voltmeter Change-over switch

and Voltmeter Gauge

Figure 13. Voltage Selector Switch 240/120V Single

Phase Position

Figure 16 and 17. AC Ammeter Change-over Switch

and Ammeter Gauge

NOTE

When using plural single phase voltages, make sure to balance the load on each of the single phase legs.

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 35

DCA-60SSIU — OUTPUT VOLTAGE SETUP

240/120V Hard Wire Hookup

With the voltage selector set and locked at ‘single phase 240/120’ and using single phase 120 volts, the generator will provide three legs available with 100 amps each on three different circuits (Figure 18).

480/240V Hard Wire Hookup

With the voltage selector set and locked at ‘3 phase 480/ 277’ (Figure 19) and using the 3-phase 240 hookup, it will provide one circuit available at 108 amps with any two wires plus the ground (Figure 20).

When using the 3-phase 480 volts hookup, it will provide one circuit available at 50 amps with all three wires plus ground.

Figure 18. Hard Wire Hookup at 240/120V Position

Figure 19. Voltage Selector Switch 480/277V Three Phase

Position

Figure 20. Hard Wire Hookup at 480/240V Position

PAGE 36 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSIU — OUTPUT VOLTAGE SETUP

Voltage Selector Switch- 3 Phase 480/277V Position

The following are additional voltages available when the voltage selector switch is in the ‘3 phase 480/277V’ position.

Single Phase: 480V, 440V, or 416 Volt

This setting can provide single phase power at 480, 440, or 416 volts. After hooking up the hard wires to the lugs as shown in Figure 23, 480 volts can be obtained with the voltage regulator knob turned toward maximum; 440 volts can be obtained with the voltage regulator knob is turned down; and 416 volts can be obtained with the voltage regulator knob is at the lowest setting.

Figure 21. Voltage Regulator Knob

3 Phase, 480V, 440V, or 416 Volt

This setting can provide 3-phase power at 480, 440, or 416 volts. After hooking up the hard wires to the lugs as shown in Figure 22, 480 volts can be obtained with the voltage regulator knob turned toward maximum; 440 volts can be obtained with the voltage regulator knob is turned down; and 416 volts can be obtained with the voltage regulator knob is at the lowest setting.

Figure 23. Hard Wire Hookup for Single Phase 480V, 440V,

or 416V

Figure 22. Hard Wire Hookup for Three Phase 480V, 440V, or

416V

Single Phase: 277V, 254V, or 240V

This setting can provide single phase power at 277, 254, or 240 volts. After hooking up the hard wires to the lugs as shown in Figure 24, 277 volts can be obtained with the voltage regulator knob turned toward maximum; 254 volts can be obtained with the voltage regulator knob is turned down; and 240 volts can be obtained with the voltage regulator knob is at the lowest setting.

Figure 24. Hard Wire Hookup for Single Phase 277V, 254V,

or 240V

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 37

DCA-60SSIU — OUTPUT VOLTAGE SETUP

Voltage Selector Switch- 3 Phase 240/139V Position

The following are additional voltages available when the voltage selector switch is in the ‘3 phase 240/139V’ position.

Single Phase: 240V, 220V, or 208 Volt

This setting can provide single phase power at 240, 220, or 208 volts. After hooking up the hard wires to the lugs as shown in Figure 27, 240 volts can be obtained with the voltage regulator knob turned toward maximum; 220 volts can be obtained with the voltage regulator knob is turned down; and 208 volts can be obtained with the voltage regulator knob is at the lowest setting.

Figure 27. Hard Wire Hookup for Single Phase 240V, 220V,

Figure 25. Voltage Selector Switch 240/139V Three Phase

Position

or 208V

Single Phase: 139V, 127V, or 120V

3 Phase, 240V, 220V, or 208 Volt

This setting can provide 3-phase power at 240, 220, or 208 volts. After hooking up the hard wires to the lugs as shown in Figure 26, 240 volts can be obtained with the voltage regulator knob turned toward maximum; 220 volts can be obtained with the voltage regulator knob is turned down; and 208 volts can be obtained with the voltage regulator knob is

This setting can provide single phase power at 139, 127, or 120 volts. After hooking up the hard wires to the lugs as shown in Figure 28, 139 volts can be obtained with the voltage regulator knob turned toward maximum; 127 volts can be obtained with the voltage regulator knob is turned down; and 120 volts can be obtained with the voltage regulator knob is at the lowest setting.

at the lowest setting.

Figure 26. Hard Wire Hookup for Three Phase 240V, 220V, or

208V

Figure 28. Hard Wire Hookup for Single Phase 139V, 127V,

or 120V

PAGE 38 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSIU — OUTPUT VOLTAGE SETUP

Voltage Selector Switch- Single Phase 240/120V Position

The following are additional voltages available when the voltage selector switch is in the ‘single phase 240/120V’ posi- tion.

Figure 29. Voltage Selector Switch 240/120V Single Phase

Position

Single Phase: 120 Volt

This setting can provide single phase power at 120 volts. After hooking up the hard wires to the lugs as shown in Figure 31, 120 volts can be obtained with the voltage regulator knob turned to fine tune.

Figure 31. Hard Wire Hookup for Single Phase, 120 volt

Single Phase, 240 Volt

This setting can provide single phase power at 240 volts. After hooking up the hard wires to the lugs as shown in Figure 30, 240 volts can be obtained with the voltage regulator knob turned to fine tune.

Figure 30. Hard Wire Hookup for Single Phase 240 volt

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 39

DCA-60SSI2 — INSTALLATION

Outdoor Installation

Install the generator in a location where it will not be exposed to rain or sunshine. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes.

The installation site must be relatively free from moisture and dust. All electrical equipment should be protected from excessive moisture. Failure to do will result in deterioration of the insulation and will result in short circuits and grounding.

Foreign materials such as dust, sand, lint and abrasive materials have a tendency to cause excessive wear to engine and alternator parts.

CAUTION :

Pay close attention to ventilation when operating the generator inside tunnels and caves. The engine exhaust contains noxious elements. Engine exhaust must be routed to a ventilated area.

CAUTION

Generator Grounding

To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground.

Article 250 (Grounding) of the National Electrical Code (NEC) provides guide lines for proper grounding and specifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical.

NEC articles 25064(b) a and 250-66 set the following grounding requirements:

1. Use one of the following wire types to connect the generator to earth ground.

a. Copper - 10 AWG (5.3 mm2) or larger. b. Aluminum - 8 AWG (8.4 mm2) or larger.

An electric shock may happen when vibrators are used. Pay close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body from electrical shock.

2. When grounding the generator (Figure 32) connect the ground cable between the lock washer and the nut on

Indoor Installation

Exhaust gases from diesel engines are extremely poisonous. Whenever an engine is installed indoors the exhaust fumes must be vented to the outside. The engine should be installed at least two feet from any outside wall. Using an exhaust pipe which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves.

Mounting

The generator must be mounted on a solid foundation (such as concrete) and set firmly on the foundation to isolate vibration of the generator when it is running. The generator must set at least 6 inches above the floor or grade level (in accordance to NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment.

the generator and tighten the nut fully. Connect the other end of the ground cable to earth ground.

3. NEC article 250-52(c) specifies that the earth ground rod should be buried a minimum of 8 ft. into the ground.

When connecting the generator to any buildings electrical system ALWAYS consult with a licensed electrician.

NOTE

PAGE 40 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 — INSTALLATION

Figure 32. Typical Generator Grounding Application

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 41

DCA-60SSI2 — PRE-SETUP

General Inspection Prior to Operation

The DCA-60SSI2 generator has been thoroughly inspected and accepted prior to shipment from the factory. However, be sure to check for damaged parts or components, or loose nuts and bolts, which could have occurred in transit.

Extension Cable

When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the Cable Selection Guide (Table 10) as a guide for selecting proper cable size.

Circuit Breakers

To protect the generator from an overload, a 3-pole, 150 amp,

main main

main

circuit breaker is provided to protect the UNV output

main main

terminals from overload. In addition two single-pole, 20 amp

GFCIGFCI

GFCI

circuit breakers are provided to protect the GFCI

GFCIGFCI

receptacles from overload. Three 50 amp have also been provided to protect the load side of the generator from overload. Make sure to switch breakers to the "OFF" position prior to starting the engine.

loadload

load

circuit breakers

loadload

ALLALL

ALL

circuit

ALLALL

NOTE

ALWAYS consult with a licensed

electrician for correct extension cord wire size.

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PAGE 42 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 — PRE-SETUP

Lubrication Oil

Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inserted all the way, but without being screw into the filler hole, verify that the oil level is maintained between the two notches (Figure 33) on the dipstick. See Table 11 for proper selection of engine oil.

Fuel

Fill the fuel tank with clean and fresh fill the tank beyond capacity.

Pay attention to the fuel tank capacity when replenishing fuel. Refer to the fuel tank capacity listed on page 23, Specification Table 7.

The fuel tank cap must be closed tightly after filling. Handle fuel in a safety container. If the container does not have a spout, use a funnel. Wipe up any spilled fuel immediately.

CAUTION

Coolant

diesel fuel.diesel fuel.

diesel fuel.

diesel fuel.diesel fuel.

DO NOT

Never fill the fuel tank while the engine is running or in the dark. Diesel spillage on

a hot engine can cause a fire or explosion. If diesel spillage occurs, wipe

up the spilled diesel completely to prevent fire hazards.

Use only drinkable tap water. If hard water or water with many impurities is used, the inside of the engine and radiator may become coated with deposits and cooling efficiency

Figure 33. Engine Oil Dipstick

When checking the engine oil, be sure to check if the oil is clean and viscous. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the Isuzu Engine Owner's Manual.

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DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 43

DCA-60SSIU — PRE-SETUP

CAUTION :

When adding coolant or antifreeze to the radiator, do not remove the radiator cap until the unit has completely cooled.

Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table

12. for engine, radiator, and reserve tank coolant capacities. Make sure the coolant level in the reserve tank is always between the "H" and the "L" markings.

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Operation in Freezing Weather

When operating in freezing weather, be certain the proper amount of antifreeze (Table 13) has been added.

Cleaning the Outer Radiator

The engine may overheat if the radiator fins become overloaded with dust or debris. Periodically clean the radiator fins with compressed air. Cleaning inside the radiator is dangerous, so clean only with the engine turned off and the battery disconnected.

Air Cleaner

Periodic cleaning/replacement is necessary. Inspect it in accordance with the Isuzu Engine Owner's Manual.

Fan Belt Tension

A slack fan belt may contribute to overheating, or to insufficient charging of the battery. Inspect the fan belt for damage and wear and adjust it in accordance with the Isuzu Engine Owner's Manual.

The fan belt tension is proper if the fan belt bends 10 to 15 mm (Figure 34) when depressed with the thumb as shown below. Never place hands near the belts or fan while the generator is running.

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CAUTION :

Never place hands near the belts or fan while the generator set is running.

Adjusting Fan Belt

If the fan belt does not have the 10 to 15 mm defection follow the procedure below to adjust: Loosen the alternator adjusting plate and alternator mounding bolt. Pivot the alternator at the mounting bolt toward the engine left or right until the belt reflects the proper tension. Tighten the mounting bolt and the adjusting bolt.

PAGE 44 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSIU — PRE-SETUP

Battery

This unit is of negative ground. DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level is not properly maintained. Add only distilled water when replenishment is necessary. DO NOT over fill.

The battery is sufficiently charged if the specific gravity of the battery fluid is 1.28 (at 68° F). If the specific gravity should fall to 1.245 or lower, it indicates that the battery is dead and needs to be recharged or replaced.

Check to see whether the battery cables are loose. Poor contact may result in poor starting or malfunctions. Always keep the terminals firmly tightened. Coating the terminals with a thin film of grease will help to inhibit corrosion.

Battery Cable Installation ALWAYS be sure the battery cables (Figure 35) are properly

connected to the battery terminals as shown below. The cable is connected to the positive terminal of the battery, and the BLACK cable is connected to the negative terminal of the battery.

REDRED

RED

REDRED

CAUTION :

When connecting battery do the following:

1. DO NOT connect the battery cables to the battery terminals when the key is in the ignition and is set in 'START' mode. ALWAYS remove the key from the ignition and the ignition switch is in the OFF position when connecting the battery.

2. Place a small amount of grease around both battery terminals. This will ensure a good connection and will help prevent corrosion around the battery terminals.

CAUTION :

If the battery cable is connected incorrectly, damage to the generator will occur. Pay close attention to the polarity of the battery when connecting the battery.

Inadequate battery connections may cause poor starting of the generator, and create other malfunctions.

Wiring

Inspect the entire generator for bad or worn electrical wiring or connections. If any wiring or connections are exposed (insulation missing) replace wiring immediately.

Piping and Hose Connection

Inspect all piping, oil hose, and fuel hose connections for wear and tightness. Tighten all hose clamps and check hoses for leaks.

Figure 35. Battery Connections

Alternator

The polarity of the alternator is negative grounding type. When an inverted circuit connection takes place, the circuit will be in short circuit instantaneously resulting the alternator failure.

Do not put water directly on the alternator. Entry of water into the alternator leads an electrolyte corrosion causing an alternator failure.

Before charging the battery with an external electric source, be sure to disconnect the battery cables.

If any hose (fuel or oil) lines are defective replace them immediately.

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 45

DCA-60SSI2 — LOAD APPLICATION

Single Phase Load

CAUTION

Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment.

Generally, the wattage listed on the nameplate of the equipment is its rated output. Equipment may require 130— 150% more wattage than the rating on the nameplate, as

An inadequate size connecting cable which cannot carry the required load can cause a voltage drop which can burn out the appliance or tool and overheat the cable.

the wattage is influenced by the efficiency, power factor and starting system of the equipment.

When the voltage selector switch is in single phase (240/ 120V position), place the AC voltmeter change-over switch

When connecting a resistance load such as an incandescent lamp or electric heater, a capacity of up to the generating set’s rated output (kW) can be used.

to the U-W position and the AC ammeter change over-switch to the U or W position to read the ouput.

When connecting a fluorescent or mercury lamp, a capacity of up to the generating set’s rated output (kW)

NOTE

multiplied by 0.6 can be used.

If wattage is not given on the equipment's name plate, approximate wattage may be determined by multiplying nameplate voltage by the nameplate amperage.

WATTS = VOLTAGE x AMPERAGE

When connecting an electric drill or other power tools, pay close attention to the required starting current capacity.

If wattage is not available on the equipment, approximate wattage may be determined by mulitplying the nameplate voltage by the nameplate amperage for three-phase:

WATTS =1.732 x VOLTAGE x AMPERAGE The power factor of this generator is 1.0. See Table 14. below when connecting loads.

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CAUTION:

Motors and motor-driven equipment draw much greater current for starting than during operation.

Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious injury or death may result without this transfer switch.

NOTE

If output (kVA) is not given on the equipment nameplate, approximate output may be determined by multiplying voltage by amperage by

Three Phase Load

When calculating the power requirements for 3-phase power use the following equation:

PAGE 46 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 — GENERATOR START-UP PROCEDURE

WARNING:

The engine's exhaust contains harmful

ALAL

YS YS

ventilate the

YS YS

emissions. exhaust when operating inside tunnels, excavations or buildings. Direct exhaust away from nearby personnel.

Before Starting

Engine

1. Check the lubricating oil level prior to starting the engine. Make sure the generator is level. The oil level must be maintained between two notches on the dipstick.

2. When there is not enough lubricating oil, fill the crankcase with high grade motor oil. Use a high quality detergent oil classified CC or higher (See Table 11 on page 43).

3. Check the coolant level in the radiator and subtank. Replenish with antifreeze as necessary. Always maintain the coolant level between the FULL and LOW markings on the coolant container. Be sure that the radiator cap is fastened securely.

ALAL

2. Connect the load to the UVW terminals as shown in Figure 37. These terminals can be found on the output terminal panel, (see page 22 Figure 6). To gain access to the output terminals lift the UVW cover. Tighten terminal nuts securely to prevent load wires from slipping out.

Figure 37. UVW Terminal Lugs (Load)

4. Check the fuel level on the fuel gauge. If fuel is low, fill the fuel tank with clean fresh unleaded automotive diesel. If diesel spillage occurs, completely wipe up the spilled fuel immediately.

Before Starting

Generator and Control Panel

3. Connect the negative battery cable (BLACK) to the

CAUTION:

NEVER start the engine with the

main,main,

GFCI GFCI

main,

GFCI

main,main,

GFCI GFCI

in the ON position.

1. Be sure to disconnect the electrical load and switch the circuit breakers (Figure 12) to the “OFF” position prior to starting the engine.

loadload

load

circuit breakers

loadload

main, load main, load

main, load

main, load main, load

and

G.FG.F

G.F

G.FG.F

.C.C

.I..I.

.I.

.I..I.

negative post on the battery (Figure 38).

NEGATIVE

POSTIVE

BATTERY

Figure 38. Battery Connections

Figure 36. Main, GFCI and

Load Circuit Breakers

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 47

DCA-60SSI2 — GENERATOR START-UP PROCEDURE

4. Close all engine enclosure doors (Figure 39).

Figure 39. Engine Enclosure Doors

8. Once the preheat indicator lights, turn the key to

9. Pull the engine throttle lever and turn left until the

5. Check the voltage selection switch (Figure 40) is at the desired voltage.

Figure 40. Voltage Selection Switch

10. The generator's frequency meter (Figure 45) displays

6. Check to see if the engine throttle lever (Figure

41) is pushed in.

‘START’ (Figure 43). After the engine cranks, release the key to ‘RUN’.

Figure 43. Starter Switch (Start)

lever sets on the knob (Figure 44).

Figure 44. Engine Throttle Lever (Up)

the 60 cycle output frequency in HERTZ.

Figure 41. Engine Throttle Lever

7. Turn the starter switch to ‘PREHEAT’ (Figure 42) until the indicator light turns on. The oil pressure indicator light will initially turn on, but should turn off once the pressure rises.

Figure 42. Key Switch (Preheat)

PAGE 48 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

Figure 45. Frequency Meter (Hz)

11. The generator's voltage meter (Figure 46) displays the 120 VAC in VOLTS. If the voltage is not within the specified frequency tolerance, use the voltage adjustment control knob (Figure 47) to increase or decrease the desired voltage.

Figure 46. Voltage Meter (Volts)

DCA-60SSI2 — GENERATOR START-UP PROCEDURE

15. The charging ammeter (Figure 51) will indicate if the battery is properly charged.

Figure 47. Voltage Adjust Control

Knob

16. The tachometer (Figure 52) will indicate the speed of

12. The ammeter (Figure 48) will indicate zero amps with no load applied. When a load is applied, this meter will indicate the amount of current that the load is drawing

the engine when the generator is operating. Under normal operating conditions this speed is approximately 1800 RPM’s.

from the generator’s alternator.

Figure 48. Ammeter (No Load)

17. Turn the MAIN, GFCI and LOAD circuit breakers to

13. The engine oil pressure gauge (Figure 49) will indicate the oil pressure (kg/ cm2) of the engine. Under normal operating conditions the oil pressure is approximately 25 psi.

their ON position (Figure 53).

Figure 51. Charging Ammeter

Figure 52. Engine Tachometer

Figure 53. Main and GFCI Circuit Breakers

Figure 49. Oil Pressure Gauge

18. Observe the generator's ammeter (Figure 54) and verify it reads the anticipated amount of current with respect to the load. The ammeter will only display a current

14. The coolant temperature gauge (Figure 50) will indicate

reading if the load is in use.

the coolant temperature. Under normal operating conditions the coolant temperature is between 165 and 215 degrees fahrenheit.

WATER

TEMP

19. The generator will run until manually stopped or an

Figure 50. Coolant Temperature Gauge

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 49

abnormal condition occurs.

Figure 54. Ammeter (Load)

DCA-60SSI2 — GENERATOR SHUT-DOWN PROCEDURE

ENGINE SHUTDOWN

To shutdown the generator, use the following procedure:

1. Switch both the MAIN, GFCI and LOAD circuit breakers (Figure 55)to the “OFF” position.

Figure 55. Main, GFCI and Load

circuit breakers

2. Turn to the right and press in the engine throttle lever (Figure 56).

Figure 56. Engine Throttle Lever

EMERGENCY STOP

1. To stop the engine in the event of an emergency, switch the MAIN, GFCI and LOAD circuit breakers to ‘OFF’ position.

2. Turn the key switch to ‘STOP’.

3. Let the engine cool by running it for 3-5 minutes with no load applied.

4. Turn the key switch to ‘STOP’’ (Figure 57).

Figure 57. Key Switch (OFF)

5. Remove the load from the UVW terminal strip.

PAGE 50 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

NOTE PAGE

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 51

DCA-60SSIU — MAINTENANCE

General Inspection

Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks.

Engine Side (Refer to the Engine Instruction Manual)

Air Cleaner

Every 50 hours: Remove air cleaner element and clean heavy duty paper element with kerosene, or foam element with liquid detergent and hot water. Wrap foam element in a cloth and squeeze dry. For heavy duty paper element, wipe excess kerosene with towel.

The air cleaner is equipped with an indicator. After the dirty air cleaner has been replaced, press the dust indicator button to reset the indicator.

Fuel Addition

Add diesel fuel (the grade may vary according to season and locations). Always pour through the mesh filter.

Removing Water from the Fuel Tank

After prolonged use, water and other impurities accumulate in the bottom of the tank. Occasionally remove the drain cock and drain the contents. During cold weather, the more empty volume inside the tank, the easier it is for water to condense. This can be reduced by keeping the tank full as much as possible.

Air Removal

If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or after disassembling the fuel system, bleed the system according to the following procedure.

To restart after running out of fuel, turn the switch to the “ON” position for 15-30 seconds. Try again, if needed. This unit is equipped with an automatic air bleeding system.

Service Daily

Cleaning the Fuel Strainer

Clean the fuel strainer if it contains dust or water. Remove dust or water in the strainer cap and wash it in gasoline. Securely fasten the fuel strainer cap so that fuel will not leak. Check the fuel strainer every 200 hours of operation or once a month.

Check Oil Level

Check the crankcase oil level prior to each use, or when the fuel tank is filled. Insufficient oil may cause severe damage to the engine. Make sure the generator is level. The oil level must be between the two notches on the dipstick as shown in Figure 32, page 43.

Replacing Oil Filter

1. Detach the oil filter cartridge with a filter wrench.

2. Apply a film of oil to the gasket for the cartridge.

3. Screw in the cartridge by hand. When the gasket is in contact with the seal surface, tighten the cartridge one or two more times by hand.

4. After the oil cartridge has been replaced, the engine oil will drop slightly. Run the engine for a while and check for leaks before adding more oil if needed. Clean excessive oil from engine.

Replacing Fuel Filter

1. Replace the fuel filter cartridge with new one every 400 hours or so.

2. Apply fuel oil thinly over the gasket and hand-tighten the cartridge into position.

3. Vent any air.

4. Fuel Injection Nozzle

5. Use an injection nozzle tester to check the static injection starting pressure and the fuel spray conditions.

6. Abnormal fuel consumption will lead to a lowered output and blackish exhaust smoke. The required injection starting pressure should be 14.7MPa (150kg/cm2, 2130psi).

If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of power, excessive carbon buildup in the combustion chamber in high fuel consumption.

PAGE 52 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSIU — MAINTENANCE

Feed Pump Strainer Cleaning

The strainer is incorporated in the feed pump inlet side joint bolt. Clean the strainer with compressed air and rinse it in the fuel oil.

Flushing Out Radiator and Replacing Coolant

1. Open both cocks located at the crankcase side and at the lower part of the radiator and drain coolant. Open the radiator cap while draining. Remove the overflow tank and drain.

2. Check hoses for softening and kinks. Check clamps for signs of leakage.

3. Flush the radiator by running clean tap water through radiator until signs of rust and dirt are removed. DO NOT clean radiator core with any objects, such as a screwdriver.

4. Tighten both cocks and replace the overflow tank.

5. Replace with coolant (see page 44, Table 14 for mixture).

6. Close radiator cap tightly.

CAUTION :

Allow engine to cool when flushing out radiator. Flushing the radiator while hot will damage radiator.

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 53

DCA-60SSIU — MAINTENANCE

Valve Clearance Check

1. In order to bring No. 1 or No. 4 cylinder to top dead center in the compression stroke, align the notched line on the crank pulley with TDC mark on the timing gear case cover.

2. Do the adjustment on the circle marked valves in the below table where No. 1 cylinder is at the center in the compression stroke.

3. After adjustment started from either piston top center,

turn the crankshaft 360

to align the notched line with the TDC mark to do the adjustment again on the remaining valve. See Table 16 and Figure 55 for valve

3. Remove the timing check hole cover at the front of injection pump to check the alignment between the pointer “a” on the injection pump gear lock plate and the projected area mark “b” on the timing gear case.

4. If “a” and “b” are in alignment, the timing is set correctly. If not, follow nos. 1-3 until the “a” and “b” are aligned.

5. Reversely turn the crankshaft pulley counterclockwise viewed at the engine front about 30

6. Remove No. 1 injection pipe from the engine.

7. Remove the injection pump No. 1 delivery valve holder, delivery valve and spring and reinstall the delivery valve holder on the original place.

arrangement.

8. Delivery valve holder tightening torque: 39~44Nm(29~33lbft.)

Injection Timing Check and Adjustment

1. Bring No. cylinder to the top dead center on the compression stroke.

2. Turn the crankshaft pulley clockwise (viewed at engine front) and align the notched line on the crank pulley with the TDC mark on the timing gear case cover.

9. Slowly turn the crankshaft pulley clockwise and at the same time continue to feed the fuel with pumping the Feed pump. When the fuel stop to flow out from No. 1 delivery valve holder, stop pumping.

10. Observe and make sure which mark (injection starting angle line) on the timing gear case cover is aligning with the notched line on the crank pulley.

crank angle.

Figure 58. Valve Adjustment

NOTE:

Take necessary precautions to prevent dust and foreign particles in the pump interior when timing adjustments are made.

11. The timing line shows the injection starting crank angle of the engine.

12. The injection starting crank angle should be at the 14

timing mark.

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PAGE 54 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSIU — MAINTENANCE

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Generator Storage

For storage of the generator for over 30 days, the following is required:

Fill the fuel tank completely.

Completely drain the oil from the crankcase and refill with fresh oil.

Clean all external parts of the generator with a cloth.

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Cover the generating set and store in a clean, dry place.

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 55

DCA-60SSI2 — GENERATOR WIRING DIAGRAM

PAGE 56 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 — ENGINE WIRING DIAGRAM

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 57

DCA-60SSI2 — TROUBLESHOOTING (ENGINE)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for

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diagnosis based on the Engine Troubleshooting (Table 16). If the problem cannot be remedied, consult our company's business office or service plant.

leuffoytisocsivhgihylevissecxE

?erutarepmetwoltalioenignero

noitcejniesooloteudkaelleuF

.tunnethgiT

GNITOOHSELBUORTENIGNE.61ELBAT

.lioenigneroleufdeificepsehtesU

.tratstonseodenignE

?gnimitnoitcejnitcerrocnI .tsujdA

?nrowtfahsmacleuF .ecalpeR

?deggolcelzzonnoitcejnI .elzzonnoitcejninaelC

?gninoitcnuflampmupnoitcejnI .ecalperroriapeR

,tfahsmac,tfahsknarcfoeruzieS

?gniraebrorenilrednilyc,notsip

?rednilycmorfkaelnoisserpmoC

?gnimitevlavreporpmI .raeggnimitecalperrotcerroC

?nrowrenildnagnirnotsiP .ecalpeR

?ecnaraelcevlavevissecxE .tsujdA

?gninoitcnuflamretratS .ecalperroriapeR

.ecalperroriapeR

dnagulpwolg,tlobdaehrednilycnethgit,teksagdaehecalpeR

.redlohelzzon

.nurtonseodretratS

?detcennocsidgniriW .gniriwtcennoC

PAGE 58 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 — TROUBLESHOOTING (ENGINE)

MOTPMYS MELBORPELBISSOP NOITULOS

?ytridrodeggolcretlifleuF .egnahcronaelC

?deggolcrenaelcriA .egnahcronaelC

)DEUNITNOC(GNITOOHSELBUORTENIGNE.61ELBAT

?tungniniaterepip

.htoomstonsinoituloverenignE

?erusserp

?deggolc

?lioenigneevissecxE .leveldeificepsehtotecudeR

.devresbosi

sagtsuahxeeulbroetihwrehtiE

tsuahxeyargkradrokcalbrehtiE

.devresbosisag

?kcuts

?daolrevO .daolehtnesseL

?desuleufedargwoL .leufdeificepsehtesU

?deggolcretlifleuF .egnahcronaelC

?deggolcrenaelcriA .egnahcronaelC

noitcejniesooloteudkaelleuF

?gninoitcnuflampmupnoitcejnI .ecalperroriapeR

gninepoelzzontcerrocnI

rokcutselzzonnoitcejnI

?deggolcepipwolfrevoleuF .naelC

?gninoitcnuflamronrevoG .riapeR

ronrowrenildnagnirnotsiP

?gnimitnoitcejnitcerrocnI .tsujdA

?noisserpmoctneicifeD .ecnaraelcpottsujdA

.tunnethgiT

.tsujdA

.ecalperroriapeR

?noitcejnielzzontneicifeD .elzzonehtecalperroriapeR

?gnimitnoitcejnitcerrocnI .tsujdA

?gnizieseb

.tuptuotneicifeD

?noitcejnileufnevenU .pmupnoitcejniehtecalperroriapeR

?kaelnoisserpmoC

otmeesstrapgnivoms'enignE

?noitcejnielzzontneicifeD .elzzonehtecalperroriapeR

.ecalperroriapeR

.redlohelzzon

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 59

dnagulpwolg,tlobdaehrednilycnethgit,teksagdaehecalpeR

DCA-60SSI2 — TROUBLESHOOTING (GENERATOR/ENGINE)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine and Radiator Troubleshooting (Table 7). If the problem cannot be remedied, consult our company's business office or service plant.

GNITOOHSELBUORTROTARENEG.71ELBAT

MOTPMYS MELBORPELBISSOP NOITULOS

tuptuOegatloVoN ?evitcefedretemtloVCA .retemtlovagnisuegatlovtuptuokcehC

?esoolnoitcennocgniriwsI .riaperdnagniriwkcehC

?evitcefedRVAsI .yrassecenfiecalpeR

?reifitceRgnitatoRevitcefeD .ecalperdnakcehC

tuptuOegatloVwoL ?tcerrocdeepsenignesI ."hgiH"otrevelelttorhtenignenruT

?esoolsnoitcennocgniriwsI .riaperdnagniriwkcehC

?RVAevitcefeD .yrassecenfiecalpeR

tuptuOegatloVhgiH ?esoolsnoitcennocgniriwsI .riaperdnagniriwkcehC

?RVAevitcefeD .yrassecenfiecalpeR

deppirTrekaerBtiucriC ?daolnitiucriCtrohS .riaperdnadaolkcehC

?tnerrucrevO .ecuderdnastnemeriuqerdaolmrifnoC

?rekaerbtiucricevitcefeD .ecalperdnakcehC

?detautcayaleRtnerrucrevO .ecalperdnatnemeriuqerdaolmrifnoC

PAGE 60 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

NOTE PAGE

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 61

EXPLANATION OF CODE IN REMARKS COLUMN

How to read the marks and remarks used in this parts book.

Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial

number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the

corresponding part is utilized only with this specific model number or model number variant.

Items Found In the “Items Number” Column

All parts with same symbol in the number column, *, #, +, or %, belong to the same assembly or kit.

Note: If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available.

PAGE 62 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 — SUGGESTED SPARE PARTS

DCA-60SSI2 DCA-60SSI2

DCA-60SSI2

DCA-60SSI2 DCA-60SSI2 1 1

O 3 UNITSO 3 UNITS

O 3 UNITS

1 1

O 3 UNITSO 3 UNITS

Qty. P/N Description

1 ......... 0601805869 ......... CIRCUIT BREAKER

1 ......... 0601820671 ......... AUTOMATIC VOLTAGE REGULATOR

1 ......... 0601840073 ......... RHEOSTAT VOLTAGE REGULATOR

1 ......... 0601840121 ......... KNOB REHOSTAT

1 ......... 0602013901 ......... RADIATOR HOSE, UPPER

1 ......... 0602013160 ......... RADIATOR HOSE, LOWER

5 ......... 1878100753 ......... OIL FILTER

5 ......... X132400240 ........ FUEL FILTER

5 ......... 0602040193 ......... ELEMENT, AIR

1 ......... 0602122200 ......... UNIT OIL PRESSURE

1 ......... 0602123204 ......... UNIT WATER PRESSURE

1 ......... 0601810244 ......... BULB, ALARM LAMP

1 ......... 0601808507 ......... TRANSDUCER WATT METER

1 ......... 8972322520 ......... FAN BELT

1 ......... 1823100080 ......... STARTER SWITCH

3 ......... KEYISUZUF ........ KEY, STARTER SWITCH

W/ISUZU 6BG1 DIESEL ENGINEW/ISUZU 6BG1 DIESEL ENGINE

W/ISUZU 6BG1 DIESEL ENGINE

W/ISUZU 6BG1 DIESEL ENGINEW/ISUZU 6BG1 DIESEL ENGINE

NOTE

Part number on this Suggested Spare

Parts list may supercede/replace the

P/N shown in the text pages of this

book.

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 63

GENERATOR ASSY.

DCA-60SSI2 --- GENERATOR ASSY.

PAGE 64 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 --- GENERATOR ASSY.

GENERATOR ASSY.

NO. PART NO. ITEM QTY. REMARKS

1 8081000302 ROTOR ASSY. ................................ 1 ........... UP TO S/N3621172

1 8081000312 ROTOR ASSY. ................................ 1 ........... FROM S/N3621173~

1-1 FIELD ASSY. 1 1-2 8051070003 FAN 1

1-3 0010310030 HEX. HEAD BOLT ........................... 8 ........... UP TO S/N3621172

0012110035 HEX. HEAD BOLT ........................... 8 ........... S/N3621173~

1-4 030210250 LOCK WASHER .............................. 8 ........... REPLACES 0042510000

1-5 8041611004 COUPLING DISK 4 1-6 8041015003 BALANCING PLATE 1

1-7 0010310025 HEX. HEAD BOLT ........................... 6 ........... REPLACES 0010310025

1-8 0042610000 LOCK WASHER 6 1-6 8001026013 SET PLATE RECTUFER 1

1-10 0601821349 RECTIFIER ..................................... 2 ............ PT3610

1-11 0601822601 SURGER ABSORBER ....................1 ............ ERZM14JK621A

1-12 8001020004 INSULATOR WASHER 1 1-13 8001020504 INSULATOR WASHER 1 1-14 0010108020 LOCK WASHER 4 1-15 0040008000 LOCK WASHER 4 1-16 0601000209 BALANCING WEIGHT KIT 1

1-17 0070806309 BEARING ........................................ 1 ........... 6309DU;UP TO S/N3621172

1-17 0071906310 BEARING ........................................ 1 ........... 6310DDU; S/N3621173~

2 8051614003 COUPLING RING 1 3 8051653004 REAMER BOLT 2

4 012010030 HEX. HEAD BOLT ........................... 7 ........... REPLACES 0012110030

5 0042510000 LOCK WASHER .............................. 9 ........... REPLACES 0042510000

6 8081340503 STRATOR ASSY. 1 7 0845041904 GROMMET 2

8 8041315202 END BRACKET .............................. 1 ........... UP TO S/N362172

8 8041315202 END BRACKET .............................. 1 ........... S/N362173~

9 8041350013 FIELD ASSY. EXCITER 1 10 0010308065 HEX. HEAD BOLT 4 11 0042608000 LOCK WASHER 4

12 031108160 PLAIN WASHER ............................. 6 ........... REPLACES 0041208000

13 0010108025 HEX. HEAD BOLT 6 14 0040008000 LOCK WASHER 6 15 0041208000 PLAIN WASHER 6

16 0601000003 WAVE WASHER .............................. 1 ........... BWW6309; UP TO S/N3621172

17 8041310014 COVER, BEARING ......................... 1 ........... UP TO S/N3621172

8041310024 COVER, BEARING ......................... 1 ........... S/N3621173~

18 8041312004 GASKET, BEARING ....................... 1 ........... UP TO S/N3621173

8041310014 GASKET, BEARING ....................... 1 ........... S/N3621173~

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 65

GENERATOR ASSY.

DCA-60SSI2 --- GENERATOR ASSY.

PAGE 66 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 --- GENERATOR ASSY.

GENERATOR ASSY.

NO. PART NO. ITEM QTY. REMARKS

19 8041331014 COVER, END BRACKET 1

20 0105050616 HEX. HEAD BOLT ........................... 8 ........... REPLACES 0017106012

21 8001333003 COVER, END BRACKET 1 22 0010106030 HEX. HEAD BOLT 2 23 0040006000 LOCK WASHER 2

24 952404470 PLAIN WASHER ............................ 2 ........... REPLACES 0041206000

25 015091025 HEX. HEAD BOLT ........................... 6 ........... REPLACES 0010310025

26 030210250 LOCK WASHER .............................. 6 ........... REPLACES 0042510000

27 8051332003 COVER, FAN ................................... 1 ........... UP TO S/N3621172

8051332014 COVER, FAN ................................... 1 ........... S/N3621173~

28 0605000010 RUBBER SUSPENSION 29 0030012000 HEX. NUT 4

0040012000 LOCK WASHER 4

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 67

CONTROL BOX ASSY.

DCA-60SSI2 --- CONTROL BOX ASSY.

PAGE 68 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 --- CONTROL BOX ASSY.

CONTROL BOX ASSY.

NO. PART NO. ITEM QTY. REMARKS

1 8081812502 CONTROL BOX ............................................ 1 ....... UP TO S/N3646800

B4214000002 CONTROL BOX ............................................ 1 ....... S/N3646801~

2 0601801143 CURRENT TRANSFORMER, AMMETER ..... 3 ....... CT-3.5MR 100/5A

3 0027104010 MACHINE SCREW 6

4 0601823860 RELAY UNIT ................................................. 2 ....... MSA9013

5 0027104016 MACHINE SCREW 4

6 0601820628 AUTOMATIC VOLTAGE REGULATOR ........... 1 ....... NTA5A2D; UP TO S/N3656070

0601820671 AUTOMATIC VOLTAGE REGULATOR ........... 1 ....... NTA5A2DB; S/N3656071~

7 0027105012 MACHINE SCREW 4

8 0601820853 OVER CURRENT RELAY ............................. 1 ....... THK20KP; UP TO S/N3656070

0601820892 OVER CURRENT RELAY ............................. 1 ....... THN20HZKP; S/N3656071~

9 0027104016 MACHINE SCREW 4

10 0602200405 EMERGENCY RELAY .................................. 1 ....... ISUZU 1825500730

11 0027106016 MACHINE SCREW 4

12 0601823706 RELAY .......................................................... 1 ....... HE1AAHE1112 DC24V

13 0027104016 MACHINE SCREW 2

14 0601805352 CIRCUIT BREAKER ..................................... 1 ....... KM203150AT; UP TO S/N3646800

14 0601805869 CIRCUIT BREAKER ..................................... 1 ....... NY203A 150AT; S/N3646801~

15 0021004020 MACHINE SCREW 4

0040004000 LOCK WASHER 4

031104080 PLAIN WASHER ........................................... 4 ....... REPLACES 0041204000

16 M1923100004 SELECTOR SWITCH .................................... 1 ....... REPLACES 8010153104

17 0020004010 MACHINE SCREW ....................................... 4 ....... REPLACES 0021104010

18 8051839504 BRACKET, SELECTOR SWITCH 1 19 0021003010 MACHINE SCREW 4 20 0017106016 HEX. HEAD BOLT 2

020106050 HEX. NUT ..................................................... 2 ....... REPLACES 0030006000

21 7451822503 CONTROL PANEL ......................................... 1 ....... UP TO /SN3646800

7451822513 CONTROL PANEL ......................................... 1 ....... S/N36463801~

22 0601800460 FREQUENCY METER .................................. 1 ....... PAK60 220V 45~65Hz

23 0601800784 AC AMMETER .............................................. 1 ....... PSK60 0~100A -~200A

24 0601801040 CHANGE-OVER SWITCH, AMMETER ......... 1 ....... SL2AS

25 0601800212 AC VOLTMETER ........................................... 1 ....... REPLACES 0601800217 PCK60 0~600V

26 0601801041 CHANGE-OVER SWITCH, VOLTMETER ...... 1 ....... SL2VS

27 0601810072 PILOT LAMP ................................................. 1 ....... LP132DC 220V

0601810261 BULB ............................................................. 1 ....... T13

28 0601840073 VOLTAGE REGULATOR ................................ 1 ....... RA20A2SE102BJ 2W 1k OHM

29 0601840121 KNOB 1

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 69

CONTROL BOX ASSY.

DCA-60SSI2 --- CONTROL BOX ASSY.

PAGE 70 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 --- CONTROL BOX ASSY.

CONTROL BOX ASSY.

NO. PART NO. ITEM QTY. REMARKS

30 3331824003 STOPPER, CONTROL PANEL 1 31 0027105016 MACHINE SCREW 2

0030005000 HEX. NUT 2

32 0805001304 SET SCREW ................................................. 2 ....... UP TO S/N3655377

0845056404 SET SCREW ................................................. 2 ....... S/N3655378~

33 031108160 PLAIN WASHER ........................................... 2 ....... REPLACES 0041208000

34 020108060 HEX. NUT ..................................................... 2 ....... REPLACES 0030008000

35 0027105010 MACHINE SCREW 4 36 8081814503 COVER 1 37 0017106016 HEX. HEAD BOLT 11 38 8081814604 SIDE PANEL 1 39 0017106016 HEX. HEAD BOLT 4

40 011208025 HEX. HEAD BOLT ......................................... 4 ....... REPLACES 0017108025

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 71

ENGINE AND RADIATOR ASSY.

DCA-60SSI2 ENGINE AND RADIATOR ASSY.

PAGE 72 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 ENGINE AND RADIATOR ASSY.

ENGINE AND RADIATOR ASSY.

NO. PART NO. ITEM QTY. REMARKS

1 0602000100 ENGINE ........................................... 1 ......... ISUZU 6BD1; UP TO S/N3656070

B4924200114 ENGINE ........................................... 1 ......... ISUZU A6BD1; S/N3656071~

2 0602010802 RADIATOR ....................................... 1 ......... H190110000

3 0017108020 HEX. HEAD BOLT 6

4 0602013901 RADIATOR HOSE ............................ 1 ......... B400008

5 0602013160 RADIATOR HOSE ............................ 1 ......... B400007

6 0602014302 HOSE BAND 3 7 06020143303 HOSE BAND 1

8 0602040090 AIR CLEANER ................................. 1 ......... FWG088006

0602040193 ELEMENT, AIR CLEANER............... 1 ......... P104972

9 0602040690 DUST INDICATOR ............................ 1 ......... RBX002252

10 0602040598 BAND, AIR CLEANER ..................... 2 ......... AAH008263

11 0017108020 HEX. HEAD BOLT 4 12 7452032303 HOSE, AIR CLEANER 1 13 0605515008 HOSE BAND 2

14 0602041106 ELEMENT, OIL FILTER ................... 1 ......... 1878100751

15 0602042106 ELEMENT, FUEL FILTER ................ 1 ......... 988511911;UP TO S/N3656070

X132400240 ELEMENT, FUEL FILTER ................ 1 ......... S/N3656071~; REPLACES 1132400791

16 3345112403 ENGINE FOOT 1 17 3345112503 ENGINE FOT 1 18 0010710025 HEX. HEAD BOLT 7 19 0030610000 HEX. NUT 1 20 0040010000 LOCK WASHER 8 21 060500009 RUBBER SUSPENSON 4 22 0040012000 LOCK WASHER 4 23 0030112000 HEX. NUT 4

24 1819001931 ENGINE STEOPPER ...................... 1 ......... REPLACES 0602210803 & 1819000161

25 7452215104 BRACKET, ENGINE STOPPER 1 26 0027106016 MACHIEN SCREW 3 27 00171080220 HEX. HEA BOLT 2

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 73

ENGINE AND RADIATOR ASSY.

DCA-60SSI2 ENGINE AND RADIATOR ASSY.

PAGE 74 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 ENGINE AND RADIATOR ASSY.

ENGINE AND RADIATOR ASSY.

NO. PART NO. ITEM QTY. REMARKS

28 74522051104 DRIAN JOINT 1 29 0805013704 PACKING, OIL PAN SIDE 1 30 0805014204 PACKING 1 31 3362054104 JOINT BOLT 1 32 3362051003 DRIAN GOINT 1 33 0802024004 PACKING 1 34 0802010204 PLUG1 35 7452053104 DRINAG HOSE 1 36 0605515158 HOSE BAND 2 37 0017108020 HEX. HEAD BOLT 2 38 0030008000 HEX. NUT 2 39 0845031303 RESERVE TANK 1 40 0802081104 CAP, RESERVE TANK 1 41 7452082504 BRAKET, RESERVE TANK 1 42 0017108020 HEX. HEAD BOLT 2 43 0017106025 HEX. HEAD BOLT 1 44 0199500470 HOSE 1 45 0199500175 HOSE 1 46 0193602000 HOSE 1 47 0605515013 HOSE BAND 4 48 0193100950 HOSE 1 49 0605515007 HOSE BAND 1 50 0193800850 HOSE 1 51 0605515019 HOSE BAND 1 52 7452220404 EARTH CABLE 1

53 8970209410 FILTER ............................................. 1 ......... REPLACES 9581541441

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 75

ENGINE OPERATING PANEL ASSY.

DCA-60SSI2 --- ENGINE OPERATING PANEL ASSY.

PAGE 76 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 --- ENGINE OPERATING PANEL ASSY.

ENGINE OPERATING PANEL ASSY.

NO. PART NO. ITEM QTY. REMARKS

1 7452111103 OPERATING PANEL 1 2 7452142014 SLIDE BAR 1

3 0601840190 KNOB ............................................... 1 ......... REPLACES 0805012904

4 020108060 HEX. NUT ........................................ 1 ......... REPLACES 0036003000

5 7452140504 BRACKET, GOVERNOR ROD 1

6 020108060 HEX. NUT ........................................ 2 ......... REPLACES 0030008000

7 0605010503 SNAP PIN 1

8 1823100080 STARTER SWITCH .......................... 1 ......... REPLACES 06021000004

KEYISUZUF KEY, STARTER SWITCH 1

9 1814020031 PREHEAT LAMP .............................. 1 ......... REPLACES 9825300430

10 0602120054 TACHOMETER................................. 1 ......... 25000KX4110

11 0602120154 CABLE, TACHOMETER ................... 1 ......... 621000KA6710L=1150

12 0602122060 OIL PRESSURE GAUGE ................. 1 ......... 4200KX1410

13 0602122200 UNIT, OIL PRESSURE..................... 1 ......... 53000AC0101

14 0131300000 STREET SOCKET ........................... 1 ......... UP TO S/N3623457

14 9099022380 STREET SOCKET ........................... 1 ......... S/N3623458~; REPLACES 0603306350

15 0602123061 WATER TEMPERATURE GAUGE .... 1 ......... 51400KA1200

16 0602123204 UNIT, WATER TEMPERATURE ........ 1 ......... 41400KA1200

17 0602121052 CHARGING AMMETER GAUGE ..... 1 ......... 43000KV0300

18 0602103091 ALARM LAMP .................................. 2 ......... REPLACES 0602103090

0601810244 BULB 2

19 0601830420 SWITCH, LAMP CHECK .................. 1 ......... SB61A

20 0601810120 PANEL LIGHT .................................. 1 ......... DL31000

0601810214 BULB ................................................ 1 ......... REPLACES 0601810201

21 0040520000 TOOTHED LOCK WASHER 1

22 0601830710 SWITCH, PANEL LIGHT .................. 1 ......... S301T

23 011008040 HEX. HEAD BOLT ............................ 2 ......... REPLACES 0010008040

0040008000 LOCK WASHER 2

031108160 PLAIN WASHER ............................... 2 ......... REPLACES 0041208000

24 011008020 HEX. HEAD BOLT ............................. 2 ......... REPLACES 0017108020

25 8085312103 SUPPORT LEG 1 26 0017110025 HEX.HEAD BOLT 2

27 011208025 HEX. HEAD BOLT ............................ 2 ......... REPLACES 0017108025

020108060 HEX. NUT ........................................ 2 ......... REPLACES 0030008000

28 7452183004 LINK, GOVERNOR ROD 1

29 0105091025 HEX. HEAD BOLT ............................ 1 ......... REPLACES 0010010025

30 031110160 PLAIN WASHER .............................. 2 ......... REPLACES 0041210000

31 020310080 HEX. NUT ........................................ 1 ......... REPLACES 0030010000

32 7452182014 GOVERNOR ROD 1 33 7452152004 GOVERNOR ROD 1 34 0602180106 BALL JOINT 2

35 020108060 HEX. NUT ........................................ 2 ......... REPLACES 0030008000

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 77

ENGINE OPERATING PANEL ASSY.

DCA-60SSI2 --- ENGINE OPERATING PANEL ASSY.

PAGE 78 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 --- ENGINE OPERATING PANEL ASSY.

ENGINE OPERATING PANEL ASSY.

NO. PART NO. ITEM QTY. REMARKS

36 0602180108 BALL JOINT 1

37 020106050 HEX. NUT ........................................ 3 ......... REPLACES 0030006000

38 952404470 PLAIN WASHER .............................. 1 ......... REPLACES 0041206000

39 8111860103 SET BOARD, OUPUT TERMINAL 1 40 0801830204 OUTPUT TERMINAL 5 41 0801830704 HEX. HEAD BOLT 5 42 0039312000 HEX. NUT 10 43 0040012000 LOCK WASHER 15 44 0041412000 PLAIN WASHER 20

45 011208030 HEX. HEAD BOLT ............................ 5 ......... REPLACES 0017108030

46 8081865504 COVER, OUTPUT TERMINAL 1 47 0605010051 HINGE 2 48 0027103016 MACHINE SCREW 12

0207003000 HEX. NUT 6 49 0017106016 HEX. HEAD BOLT 2

50 0601811034 RECEPTACLE.................................. 2 ......... REPLACES 0601812565; CS6369 250V 50A;

51 0601811030 RECEPTACLE.................................. 2 ......... UP TO S/N3627236; 5-20R 125V0 20A

0601812598 RECEPTACLE.................................. 1 ......... S/N3627237~;GF53 OEM 125V 20A

52 0027103010 MACHINE SCREW 10

0207003000 HEX. NUT ...................................... 10 ......... REPLACES 0030003000

S8413 PLAIN WASHER ............................ 10 ......... REPLACES 0041203000

53 0601805306 CIRCUIT BREAKER ........................ 2 ......... UP TO S/N3627236; KM51 265V 40A

0601804887 CIRCUIT BREAKER ........................ 2 ......... S/N3627237~;REPLACES 0601805313

KM51 265V 20A

54 0601805840 CIRCUIT BREAKER ........................ 3 ......... KM52 265V 50A

55 8081816303 BRACKET, CIRCUIT BREAKER 1

0222100200 RUBBER SHEET 1 56 0017106016 HEX. HEAD BOLT 2 57 8085182004 RUBBER COVER 1

59 011206020 HEX. HEAD BOLT ............................ 6 ......... REPLACES 0017106020

60 8081865303 COVER, RECEPTACLE 1

61 12212045 HEX. HEAD BOLT ............................ 2 ......... REPLACES 0010012045

62 031112230 PLAIN WASHER .............................. 4 ......... REPLACES 0041612000

63 0805009804 RUBBER WASHER 2 64 0030012000 HEX. NUT 2

65 0601820015 RECTIFER ....................................... 4 ......... IS2762

66 0601802133 FUSE ............................................... 1 ......... 5A

67 0601851780 GROMMET ...................................... 2 ......... S/N3700638~

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 79

BATTERY ASSY.

DCA-60SSI2 --- BATTERY ASSY.

PAGE 80 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 --- BATTERY ASSY.

BATTERY ASSY.

NO. PART NO. ITEM QTY. REMARKS

1 0168409541 BATTERY ......................................... 2 ......... 95E41R

2 0805003904 BATTERY SHEET 2 3 0805004004 BATTERY BAND 2 4 0805002904 BATTERY BOLT 4

5 031108160 PLAIN WASHER .............................. 4 ......... REPLACES 0041208000

6 0040008000 LOCK WASHER 4 7 0037808000 WING NUT 4 8 0215260065 BATTERY CABLE 1 9 0211160180 BATTERY CABLE 1 10 0215860100 BATTERY CABLE 1 11 0602220310 TERMINAL ASSY (+) 2

020800800 WING NUT 2 12 0602220311 TERMINAL ASSY (-) 2

0208008000 WING NUT 2 13 0845040414 TERMINAL CAP 2 14 0845041304 TERMINAL CAP 2

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 81

MUFFLER ASSY.

DCA-60SSI2 --- MUFFLER ASSY.

PAGE 82 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 --- MUFFLER ASSY.

MUFFLER ASSY.

NO. PART NO. ITEM QTY. REMARKS

1 8082330303 EXHAUST PIPE 1

2 1141450690 GASKET .......................................... 1 ......... REPLACES 9221160010

3 9091103100 HEX. NUT ........................................ 6 ......... REPLACES 9091103100

4 3802311122 MUFFLER 1

5 012210020 HEX. HEAD BOLT ............................ 4 ......... REPLACES 0017110020

6 7452330303 EXHAUST PIPE 1 7 B4334200404 GASKET 1

8 011008035 HEX. HEAD BOLT ............................ 4 ......... REPLACES 0010108035

9 031108160 PLAIN WASHER .............................. 4 ......... REPLACES 0041208000

10 0040008000 LOCK WASHER 4 11 0030008000 HEX. NUT 4 12 1382320003 PIPE BAND 1

13 011208030 HEX. HEAD BOLT ............................ 1 ......... REPLACES 0010008030

14 031108160 PLAIN WASHER .............................. 1 ......... REPLACES 0041208000

15 020108060 HEX. NUT ........................................ 1 ......... REPLACES 0030008000

16 3342354104 COVER 1 17 3342354004 COVER 2 18 3342328104 PIPE CLAMPER 1

19 031108160 PLAIN WASHER .............................. 2 ......... REPLACES 0041208000

20 020108060 HEX. NUT ........................................ 4 ......... REPLACES 0030008000

21 3342359004 COVER SHEET 2

22 011208025 HEX. HEAD BOLT ............................ 4 ......... REPLACES 0017108025

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 83

FUEL TANK ASSY.

DCA-60SSI2 --- FUEL TANK ASSY.

PAGE 84 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 --- FUEL TANK ASSY.

FUEL TANK ASSY.

NO. PART NO. ITEM QTY. REMARKS

1 7455510303 FUEL TANK 1 1-1 0810105004 CAP, FUEL TANK 1 1-2 0810105400 FUEL FILTER 1 1-3 0193100255 FUEL GAUGE HOSE 1 1-4 0605515079 HOSE BAND 2 2 7455523304 TANK BAND 2 3 0805003414 PAD, TANK BAND 4

4 011008020 HEX. HEAD BOLT ............................ 2 ......... REPLACES 0017108020

5 0207008000 HEX. NUT ........................................ 2 ......... REPLACES 0207008000

6 020108060 HEX. NUT ........................................ 2 ......... REPLACES 0030008000

7 0222100200 TANK SHEET 4 8 0131906000 CAP 1 9 0191301150 SUCTION HOSE 1 10 0191300670 RETURN HOSE 1 11 0605515109 HOSE BAND 4

12 0845032204 DRAIN JOINT .................................. 1 ......... UP TO S/N3653118

0845047504 DRAIN JOINT .................................. 1 ......... S/N3653119~

13 0150000018 O RING 1 14 0802011104 PLUG 1

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 85

ENCLOSURE ASSY.

DCA-60SSI2 --- ENCLOSURE ASSY.

UP TO S/N3656070

ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 2-WHITE 3 -SPECTRUM GRAY 4 -SUNBELT GREEN

THE SERIAL NUMBER MAY BE REQUIRED.

5 -BLACK 6 -CATERPILLAR YELLOW 7 -CATO GOLD 8 -RED

PAGE 86 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 --- ENCLOSURE ASSY.

ENCLOSURE ASSY.

NO. PART NO. ITEM QTY. REMARKS

1 7455111112 BASE 1 2 7455116004 FLOOR PANLE 1 3 0017108020 HEX. HEAD BOLT 12 4 7455116504 COVER 1 5 0017108020 HEX.HEAD BOLT 2

6 7455121012 FRONT FRAME ................................... 1 ............ UP TO S/N3656070

7455121022 FRONT FRAME ................................... 1 ............ S/N3656071~

7455109203 ACOUSTIC SHEET 1 7 0017108020 HEX. HEAD BOLT 6 8 0800251201 FILLER COVER 1 9 0027106016 MACHINE SCREW 2 10 7455125503 COVER, FRONT FRAME 1

7455109304 ACOUSTIC SHET 1 11 0017108020 HEX. HEAD BOLT 16 12 7455125304 COVER, FRONT FRAME 1 13 00171080220 HEX. HEAD BOLT 12

14 3385155104 COVER ................................................. 2 ............ UP TO S/N3656070

15 0017106020 HEX. HEAD BOLT ................................ 8 ............ UP TO S/N3656070

16 7455125104 COVER, FRONT FRAME 1

7455109404 ACOUSTIC SHEET 1 17 0017108020 HEX. HEAD BOLT 4 18 7455125704 COVER, FRONT FRAME 1

7455109504 ACOUSTIC SHEET 1 19 0017108020 HEX. HEAD BOLT 4

20 7455132013 CENTER FRAME ................................. 1 ............UP TO S/N3656070

B4434300003 CENTER FRAME ................................. 1 ............S/N3656071~

21 7455132213 CENTER FRAME ................................. 1 ............UP TO S/N3656070

B4434300103 CENTER FRAME ................................. 1 ............S/N3656071~

22 0010114040 HEX. HEAD BOLT ................................ 8 ............ UP TO S/N3656070

0030014000 HEX. NUT ............................................. 8 ............ UP TO S/N3656070

0040014000 LOCK WASHER ................................... 8 ............ UP TO S/N3656070

0041214000 PLAIN WASHER................................... 16 ..........UP TO S/N3656070

22 0010124040 HEX. HEAD BOLT ................................ 8 ............ S/N3656071~

0030014000 HEX. NUT ............................................. 1 ............ S/N3656071~

0040014000 LOCK WASHER ................................... 8 ............S/N3656071~

0041214000 PLAIN WASHER................................... 9 ............ S/N3656071~

23 0010112030 HEX. HEAD BOLT 10

0040012000 LOCK WASHER 10

0041212000 PLAIN WASHER 10

24 7455141122 REAR FRAME ...................................... 1 ............ UP TO S/N3656070

B4444000102 REAR FRAME ...................................... 1 ............ S/N3656071 TO 3700637

B4444000112 REAR FRAME ...................................... 1 ............ S/N3700638~

7455109603 ACOUSTIC SHEET 1 25 0017108020 HEX. HEAD BOLT 4

26 7455155003 COVER, REAR FRAME ....................... 1 ............ UP TO S/N3656070

B4444300203 COVER, REAR FRAME ....................... 1 ............ S/N3656071~

7455109713 ACOUSTIC SHEET 1

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 87

ENCLOSURE ASSY.

DCA-60SSI2 --- ENCLOSURE ASSY.

UP TO S/N3656070

ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 2-WHITE 3 -SPECTRUM GRAY 4 -SUNBELT GREEN

THE SERIAL NUMBER MAY BE REQUIRED.

5 -BLACK 6 -CATERPILLAR YELLOW 7 -CATO GOLD 8 -RED

PAGE 88 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 --- ENCLOSURE ASSY.

ENCLOSURE ASSY.

NO. PART NO. ITEM QTY. REMARKS

27 0010108040 HEX. HEAD BOLT 8

0040008000 LOCK WASHER 8 0041208000 PLAIN WASHER 8

28 7455143113 DOOR, REAR FRAME ......................... 1 ............UP TO S/N3656070

B4444200203 DOOR, REAR FRAME ......................... 1 ............ S/N3656071 TO 3700637

B4444200213 DOOR, REAR FRAME ......................... 1 ............ S/N3700638~

29 3805147104 WINDOW PLATE 1 30 0021006020 MACHINE SCREW 6

0030006000 HEX. NUT 6

0040006000 LOCK WASHER 6

0041206000 PLAIN WASHER 6

31 0845028303 HINGE .................................................. 2 ............ UP TO S/N3656070

0845047204 HINGE .................................................. 2 ............S/N656071~

32 0017108025 HEX. HEAD BOLT 4 33 7455161012 ROOF PANEL 1

7455109803 ACOUSTIC SHEET 1 34 0017108020 HEX. HEAD BOLT 16 35 7455165004 GUIDE PANEL, AIR 2

7455109904 ACOUSTIC SHEET 2 36 0017108020 HEX. HEAD BOLT 8

37 8085181202 SPLASHER PANEL .............................. 1 ............UP TO S/N3627236

8085181212 SPLASHER PANEL .............................. 1 ............S/N3627237 TO 3700637

8085181222 SPLASHER PANEL .............................. 1 ............S/N3700638~

38 0010108055 HEX. HEAD BOLT 6

0040008000 LOCK WASHER 6

0041208000 PLAIN WASHER 6

39 7455171413 SIDE DOOR ......................................... 1 ............UP TO S/N3656070

B4454000703 SIDE DOOR ......................................... 1 ............S/N3656071 TO 3700637

B4454000713 SIDE DOOR ......................................... 1 ............S/N3700638~

7455105104 ACOUSTIC SHEET ............................. 1 ............UP TO S/N3656070

B4494100104 ACOUSTIC SHEET ............................. 1 ............S/N3656071~

40 7455171513 SIDE DOOR ......................................... 1 ............UP TO S/N3656070

B4454000803 SIDE DOOR ......................................... 1 ............S/N3656071 TO 3700637

B4454000813 SIDE DOOR ......................................... 1 ............S/N3700638~

7455105204 ACOUSTIC SHEET ............................. 1 ............UP TO S/N3656070

B4494100204 ACOUSTIC SHEET ............................. 1 ............S/N3656071~

41 7455171613 SIDE DOOR ......................................... 1 ............UP TO S/N3656070

B4454000903 SIDE DOOR ......................................... 1 ............S/N3656071 TO 3700637

B4454000913 SIDE DOOR ......................................... 1 ............S/N3700638~

7455105304 ACOUSTIC SHEET ............................. 1 ............UP TO S/N3656070

B4494300204 ACOUSTIC SHEET ............................. 1 ............S/N3656071~

42 7455171723 SIDE DOOR ......................................... 1 ............UP TO S/N3656070

B4454001003 SIDE DOOR ......................................... 1 ............S/N3656071 TO 3700637

B4454001013 SIDE DOOR ......................................... 1 ............S/N3700638~

7455105414 ACOUSTIC SHEET ............................. 1 ............UP TO S/N3656070

B4494300304 ACOUSTIC SHEET ............................. 1 ............S/N3656071~

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 89

ENCLOSURE ASSY.

DCA-60SSI2 --- ENCLOSURE ASSY.

UP TO S/N3656070

PAGE 90 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 --- ENCLOSURE ASSY.

ENCLOSURE ASSY.

NO. PART NO. ITEM QTY. REMARKS

43 0845028203 HINGE .................................................. 4 ............ UP TO S/N3656070

0845046904 HINGE .................................................. 4 ............S/N3656071~

44 0845028304 HINGE .................................................. 4 ............ UP TO S/N3656070

0845047004 HINGE .................................................. 4 ............S/N3656071~

45 0017108025 HEX. HEAD BOLT 16

0601850097 RUBBER CUSHION 8 47 0845031504 CAP 10

48 6360510003 EMBLEM ............................................... 2 ............ UP TO S/N3660480

0600500090 EMBLEM ............................................... 2 ............S/N3660481~

49 0021106020 MACHINE SCREW 4

69 0825007362 DOOR HANDLE................................... 5 ............ S/N3656071~

70 0221806015 MACHINE SCREW .............................. 20 .......... S/N3656071~

71 B4444800004 DUCT ................................................... 1 ............S/N3656071~

7455109713 ACOUSTIC SHEET 1

72 B4444800104 DUCT ................................................... 1 ............S/N3656071~

7455109713 ACOUSTIC SHEET 1

73 0207006000 HEX. NUT ............................................. 10 .......... S/N3656071~

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 91

RUBBER SEAL ASSY.

DCA-60SSI2 --- RUBBER SEAL ASSY.

PAGE 92 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 --- RUBBER SEAL ASSY.

RUBBER SEAL ASSY. UP TO S/N3656070

NO. PART NO. ITEM QTY. REMARKS

57 7455104104 RUBBER SEAL 2 58 7455104204 RUBBER SEAL 2 59 7455104304 RUBBER SEAL 3 60 7455104404 RUBBER SEAL 1 61 7455104514 RUBBER SEAL 1 62 7455104614 RUBBER SEAL 1 63 7455104714 RUBBER SEAL 1 64 7455104804 RUBBER SEAL 2 65 7455104904 RUBBER SEAL 2 66 0225100365 RUBBER SEAL 1 67 0220100365 RUBBER SEAL 1 68 0220200750 RUBBER SEAL 2

RUBBER SEAL ASSY. S/N3656071~

NO. PART NO. ITEM QTY. REMARKS

57 0229200668 RUBBER SEAL 2 58 0228900665 RUBBER SEAL 1 59 0228900890 RUBBER SEAL 3 60 0228900890 RUBBER SEAL 1 61 0228900555 RUBBER SEAL 1 62 0228800335 RUBBER SEAL 1 63 0228900555 RUBBER SEAL 1 64 0228901465 RUBBER SEAL 1 65 0229200900 RUBBER SEAL 2 66 0228800365 RUBBER SEAL 1 67 0228800325 RUBBER SEAL 1 68 0228800780 RUBBER SEAL 2

74 0278100120 RUBBER SEAL .................................... 2 ............ SN3700638~

75 0228100560 RUBBER SEAL .................................... 1 ............ S/N3700638~

76 0228900670 RUBBER SEAL .................................... 2 ............ S/N3700638~

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 93

DECAL ASSY.

DCA-60SSI2 --- DECALS

PAGE 94 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

DCA-60SSI2 --- DECALS

DECAL ASSY.

NO. PART NO. ITEM QTY. REMARKS

1 B9521100504 DECAL; CAUTION....................................................... 1 ....... B92110050

2 B4551005902 DECAL; CONTROL PANEL ........................................ 1 ....... B45100590

3 0800520904 PLATE; AMMETER CHANGE-OVER SWITCH .......... 1 ....... N2438

4 0800520804 PLATE; VOLTAGE CHANGE-OVER SWITCH ........... 1 ....... N2439

5 B9521100404 DECAL; SAFETY INSTRUCTION .............................. 1 ....... B92110040

6 B9531100604 DECAL; WARNING .....................................................1 ....... B93110060

7 3340670002 DECAL; OPERATING PANEL ..................................... 1 ....... S2361A

8 8050670113 DECAL; RECEPTABLE & CIRCUIT BREAKER .......... 1 ....... S3349A

9 B1551001604 DECAL; NOTE ............................................................. 1 ....... B15100160

10 0840614104 DECAL; GROUND MARK ........................................... 1 ....... S2635

11 0840619904 DECAL; CAUTION ....................................................... 1 ....... S2731

12 0840627103 DECAL; CABLE JOINING ........................................... 1 ....... S3245

13 8080670514 DECAL; CAUTION ....................................................... 1 ....... S3696B

14 B9531100604 DECAL; WARNING ELECTRIC SHOCK HAZARD .... 1 ....... B93110060

15 B9511100404 DECAL; WARNING ELECTRIC SHOCK HAZARD .... 1 ....... B91110040

16 B9531100504 DECAL; WARNING ELECTRIC SHOCK HAZARD .... 1 ....... B93110050

17 B9511100304 DECAL; WARNING .....................................................1 ....... B91110030

18 0800689404 DECAL; + ..................................................................... 1 ....... S2090

19 0800689504 DECAL; - ...................................................................... 1 ....... S2091

20 1320620904 DECAL; DIESEL FUEL ................................................ 1 ....... S1756

21 1320610603 DECAL; WATER, OIL .................................................. 1 ....... S1760

22 6360610304 DECAL; WATER .......................................................... 1 ....... S1880

23 6360620004 DECAL; FUEL DRAIN PLUG ......................................1 ....... S1883

24 6360620204 DECAL; OIL DRAIN PLUG .......................................... 1 ....... S1885

25 0840627304 DECAL; WARNING ..................................................... 1 ....... S3247

26 1320621504 DECAL; SUPPORT HOOK ......................................... 2 ....... S2257

27 0840625902 DECAL; MQ ................................................................. 1 ....... S3057

28 B9504200004 DECAL; WARNING ENGINE EXHAUST ....................1 ....... B90420000

29 B9504000404 DECAL; WARNING MOVING PARTS ......................... 2 ....... M90400040

30 B9504500004 DECAL; WARNING DIESEL FUEL ............................. 1 ....... B90450000

31 B9504100104 DECAL; WARNING HOT COOLANT .........................1 ....... B90410010

32 B9504000304 DECAL; CAUTION HOT PARTS ................................. 1 ....... B90400030

33 7450630703 STRIPE ........................................................................ 1 ....... REPLACES B4561100103

34 7450631104 STRIPE ........................................................................ 2 ....... UP TO S/N3656070

B4561100403 STRIPE ........................................................................ 2 ....... S/N3656071~

35 7450631304 STRIPE, LEFT SIDE ................................................... 1 ....... UP TO S/N3656070

B4561100503 STRIPE ........................................................................ 1 ....... S/N3656071~

36 7450631504 STRIPE, RIGHT SIDE ................................................. 1 ....... UP TO SN3656070

B4561100604 STRIPE ........................................................................ 1 ....... S/N3656071~

37 7450630904 STRIPE ........................................................................ 2 ....... UP TO S/N3656070

B4561100304 STRIPE ........................................................................ 2 ....... S/N3656071~

38 7450630303 STRIPE ........................................................................ 1 ....... UP TO S/N3656070

B4561100003 STRIPE ........................................................................ 1 ....... S/N3656071~

50 7450630303 STRIPE ........................................................................ 1 ....... UP TO S/N3656070

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 95

CYLINDER HEAD COVER ASSY.

ISUZU 6BG1 — CYLINDER HEAD COVER ASSY.

PAGE 96 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

ISUZU 6BG1 — CYLINDER HEAD COVER ASSY.

CYLINDER HEAD COVER ASSY.

NO PART NO PART NAME QTY. REMARKS

1 1111803500 CYLINDER HEAD COVER 1 27 9111790300 GASKET 4 68 9111791050 CAP NUT WASHER 4 69 1111730550 GASKET 1 75 8943401920 NUT 4

EA1013

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 97

CYLINDER HEAD ASSY.

ISUZU 6BG1 — CYLINDER HEAD ASSY.

PAGE 98 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

ISUZU 6BG1 — CYLINDER HEAD ASSY.

CYLINDER HEAD ASSY.

NO PART NO PART NAME QTY. REMARKS

1 1111106142 CYLINDER HEAD ASSY. .................. 1 ........ INCL. ITEMS W/*

2 1111411960 GASKET 1 4* 5117210010 VALVE GUIDE 12 5A* 1117150540 INLET SEAT 6 5B* 1117110430 EXHAUST SEAT 6 7A* 1096000051 SEALING CUP, OD=45 1 7B* 9111291280 SEALING CUP, OD=20 3 7C* 5112190150 SEALING CUP, OD=32 3 7D* 5096000130 SEALING CUP, OD=12.3 6 7E* 1096000160 SEALING CUP, OD=25 5 7F 9111296010 SEALING CUP, OD=12.5 5 9 9041108250 STUD, M8X25 L=37 3

10 1825130430 GLOW PLUG ..................................... 6 ........ REPLACES 9825139289

11A 5197320011 CONNECTOR, L=236 1 11B 5197320021 CONNECTOR, L=354 1 12 9117776221 HANGER 1 14 9096300260 STUD, M8X86 L=99 12 41A 0286810200 BOLT, M10X20 FLANGE 3 41B 0208014250 BOLT, M14X25 1 54 9098301630 STUD, M8X83 L=96 4 56 1093000180 STUD, M8X40 L=58 12 81* 9096600340 PLUG, OD=11.9 6 112 9099167550 CLIP 1 113 0280806100 BOLT, M6X10 FLANGE 1 117 9091505140 WASHER 1 120A 1090701010 BOLT, M12X113 20 120B 1090701000 BOLT, M12X100 6 168 5117770551 HANGER 1

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 99

CYLINDER BLOCK ASSY.

ISUZU 6BG1 — CYLINDER BLOCK ASSY.

PAGE 100 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

Multiquip DCA-60SS12 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual