Multiplex M-200 Installation Manual

M & H SERIES
INSTALLATION & SERVICE GUIDE
Part Number 5001192
Manitowoc Beverage Equipment
2100 Future Drive w Sellersburg, IN 47172-1868 Tel: 812.246.7000, 800.367.4233 Fax: 812.246.9922 www.manitowocbeverage.com
In accordance with our policy of continuous product development and improvement, this information is subject to change at any time without notice.
5001192 Revision 27 January, 2003
Installation and Service Manual

FOREWORD

SerVend developed this manual as a reference guide for the owner/operator, service agent, and installer of this equipment. Please read this manual before installation or operation of the machine. Consult the troubleshooting guide within this manual for service assistance
If you cannot correct the service problem, call your SerVend Service Agent or Distributor. Always have your model and serial number available when you call.
Your Service Agent ____________________________________________________________
Service Agent Telephone Number _________________________________________________
Model Number _______________________________________________________________
Serial Number _______________________________________________________________
The model and serial numbers are located on the right side of the dispenser, just behind the drainpan.
Installation Date ______________________________________________________________
Your Local SerVend Distributor ___________________________________________________
Distributor Telephone Number ___________________________________________________
A qualified service technician should perform installation and start-up of this equipment.

UNPACKING AND INSPECTION

Note: The Unit was thoroughly inspected before leaving the factory. Any damage or irregularities should be noted at the time of delivery (or not later than 15 days from the date of delivery.)

WARRANTY INFORMATION

Consult your local SerVend Distributor for terms and conditions of your warranty. Your warranty specifically excludes all beverage valve brixing, general adjustments, cleaning, accessories and related servicing.
Your warranty card must be returned to SerVend to activate the warranty on this equipment. If a warranty card is not returned, the warranty period can begin when the equipment leaves the SerVend factory.
No equipment may be returned to SerVend without a written Return Goods Authorization (RGA). Equipment returned without an RGA will be refused at SerVend’s dock and returned to the sender at the sender’s expense.
Please contact your local SerVend distributor for return procedures.
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Installation and Service Manual

SAFETY INSTRUCTIONS

Installation and start-up of this equipment should be done by a qualified service technician. Operation, maintenance, and cleaning information in this manual are provided for the user/operator of the equipment.

DAILY CHECK LIST FOR THE OPERATOR

Check CO
the primary regulator gauge will point to a shaded area that reads “Low CO2” or “Change CO2 Cylin­der.”
Check Syrup supply.
supply. If CO2 supply is low, an arrow on
2
Clean drain pan, grid, and splash panel. See daily
cleaning instructions on page 18.
Clean the valve nozzles and diffusers. See daily
cleaning instructions on page 18.
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Installation and Service Manual

TABLE OF CONTENTS

FOREWORD ........................................................................................................ 3
UNPACKING AND INSPECTION ........................................................................ 3
WARRANTY INFORMATION............................................................................... 3
SAFETY INSTRUCTIONS ................................................................................... 4
DAILY CHECK LIST FOR THE OPERATOR ....................................................... 4
COMPATIBLE ICE ............................................................................................... 7
ICE RECOMMENDED FOR DISPENSING ............................................................................7
EQUIPMENT OVERVIEW .................................................................................... 8
HOW THE ICE DISPENSER WORKS ...................................................................................8
ICE STORAGE AND DISPENSING ....................................................................................... 8
EQUIPMENT SPECIFICATIONS ........................................................................................... 9
OVERALL M - SERIES DIMENSIONS ..................................................................................9
SPECIFICATIONS .............................................................................................. 11
M - 15 .................................................................................................................................. 11
M - 45 .................................................................................................................................. 11
M - 90 .................................................................................................................................. 12
M - 150 ................................................................................................................................ 12
M - 200 ................................................................................................................................ 13
M - 250 ................................................................................................................................ 13
OVERALL H - SERIES DIMENSIONS.............................................................. 14
SPECIFICATIONS ............................................................................................. 15
H - 265 ................................................................................................................................. 15
INSTALLATION.................................................................................................. 16
COUNTER TOP INSTALLATION ......................................................................................... 16
FLOOR INSTALLATION ......................................................................................................17
ADDING AN ICE MACHINE TO A SERVEND DISPENSER ............................. 18
BEVERAGE SYSTEM ....................................................................................... 19
CLEANING AND SANITIZING ............................................................................................. 19
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TABLE OF CONTENTS
TROUBLESHOOTING ....................................................................................... 20
CONDITION ........................................................................................................................ 20
INVESTIGATION: ................................................................................................................ 20
CHECK / HOW TO CHECK: ................................................................................................ 20
CORRECTION: ................................................................................................................... 20
CONDITION ........................................................................................................................ 21
INVESTIGATION ................................................................................................................. 21
CHECK / HOW TO CHECK ................................................................................................. 21
CORRECTION .................................................................................................................... 21
CONDITION ........................................................................................................................ 22
INVESTIGATION ................................................................................................................. 22
CHECK / HOW TO CHECK ................................................................................................. 22
CORRECTION .................................................................................................................... 22
ADJUSTMENTS ................................................................................................ 23
AGITATION TIMER.............................................................................................................. 23
DOOR ................................................................................................................................. 23
ICE FLOW ...........................................................................................................................24
GENERAL INSTRUCTIONS .............................................................................. 25
REMOVAL OF GEAR MOTOR ............................................................................................ 25
WIRING DIAGRAMS ......................................................................................... 26
M-150 : H-265 PUSH BUTTON : H-265 WITH KEY SWITCH - ALL VOLTAGES .................. 26
H-265 WITH COIN MECHANISM - ALL VOLTAGES ............................................................ 26
WIRING DIAGRAMS ......................................................................................... 27
M-15A : M-15B : M-45 : M-90 : STANDARD CONFIGURATION - ALL VOLTAGES ............. 27
M-15C : STANDARD CONFIGURATION - ALL VOLTAGES ................................................ 27
M-15C WITH AGITATION TIMER ......................................................................................... 28
M-90 WITH LIGHTS AND VALVES - ALL VOLTAGES ......................................................... 28
M-150 : H-265 PUSH BUTTON : H-265 WITH KEY SWITCH - ALL VOLTAGES .................. 29
M-150 WITH LIGHT AND VALVES - ALL VOLTAGES ......................................................... 29
WIRING DIAGRAMS ......................................................................................... 30
M-200 : M-250 : M250-36 : STANDARD CONFIGURATION - ALL VOLTAGES ................... 30
H-265 WITH COIN MECHANISM - ALL VOLTAGES ............................................................ 30
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5001192

COMPATIBLE ICE

ICE RECOMMENDED FOR DISPENSING

Installation and Service Manual
FULL CUBE
7/8" x 7/8" x 7/8"
MINI
7/8" DIA x 3/4" LONG
MINI CUBE
3/8" x 7/8" x 7/8"
GOURMET-SMALL
1" DIA x 3/4"
CUBELET
5/8" x 5/8" x 5/8"
SerVend Dispensers are designed to dispense hard, cube ice up to two and one half cm (one inch) square. The ice shapes and sized listed are recommended for dispensing.
NEW EAGLE SERIES
CONTOUR
3/8" x 1 1/4" x 1 1/4"
MINI CUBE
3/4" x 3/4" x 3/4"
1.125"
CRESCENT CUBE
LENTICULAR
1 3/8" x 3/8"
0.375
1.125"
“Super Cooled” bagged ice is not recommended for dispensing. “Super Cooled” ice is ice that has been stored in freezers at or below -17°C (0°F). Should it be necessary to use “Super Cooled” ice, allow the bag(s) to warm at room temperature for 25 to 30 minutes before placing the ice in the dispenser.
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EQUIPMENT OVERVIEW

HOW THE ICE DISPENSER WORKS

ICE STORAGE AND DISPENSING

Ice is stored in the dispenser’s bin. Ice is transported from the bottom of the bin to the ice dispense point by the paddle wheel. The injection molded paddle wheel has paddles which lift the ice to the dispense point.
SEQUENCE OF OPERATION: PUSH LEVER ICE DISPENSING
The customer’s cup presses against the push plate. The push plate then raises a microswitch actuator arm on the right side of the dispensing chute. The microswitch actuator arm hits the lever of the microswitch.
The energized microswitch activates the solenoid, which pulls down the solenoid plunger. The plunger is con­nected to a cable, which is then connected to a pulley. This raises the door of the ice chute.
The energized microswitch also activates the gear mo­tor. The gear motor turns the agitator and paddle wheel, lifting the ice from the bottom of the bin to the ice dis­penser point. Ice falls forward through the open door, through the bin spout, through the ice chute and into the customer’s cup.
SEQUENCE OF OPERATION: PUSH BUTTON ICE DISPENSING
Customer’s finger presses the push button, located in the merchandiser frame. The button is labeled “ICE”
The push button energized the plunger microswitch. The energized microswitch activating the solenoid, which pulls down the solenoid plunger. The plunger is connected to a cable, which is then connected to a pulley. This raises the door on the ice chute.
The energized microswitch also activates the gear mo­tor. The gear motor turns the agitator and paddle wheel, lifting ice from the bottom of the bin to the ice dispense point. The dispenser paddle wheel turns counter clock­wise looking at the wheel from the outside front of the dispenser. Ice falls forward through the open door, through the bin spout, into the ice chute and into the customer’s cup.
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Installation and Service Manual
HOW THE ICE DISPENSER WORKS (CONT’D)
SEQUENCE OF OPERATION:
KEY SWITCH OR COIN OPERATED ICE DISPENSING (H265)
The key switch or coin mechanism engages a microswitch. The energized microswitch activates the solenoid, which pulls down the solenoid plunger. The plunger is connected to a cable, which is then connected to a pulley, this raises the door of the ice chute.

EQUIPMENT SPECIFICATIONS

OVERALL M - SERIES DIMENSIONS

FRONT DIMENSIONS >
The energized microswitch also activates the gear mo­tor. The gear motor turns the agitator and paddle wheel, lifting ice from the bottom of the bin to the ice dispense point. Ice falls forward through the open door, through the bin spout, into the ice chute and into the customer’s container.
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< TOP DIMENSIONS
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Installation and Service Manual
OVERALL DIMENSIONS (CONT’D)
M - SERIES
< REAR DIMENSIONS
10
BOTTOM DIMENSIONS >
5001192
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