Multiplex FRP-500SCI Owner’s Manual

Flav’R-Pic 500 Series Selectable Ice

/ Beverage Dispensers

Installation, Use & Care Manual

This manual is updated as new information and models are released.

Visit our website for the latest manual. www.manitowocfsg.com

Leader in Ice & Beverage Dispensers

Part Number 020004885 6/13

Safety Notices

! Warning

Caution

Important

Caution

Important

! Warning

As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this manual. Disregarding the notices may lead to serious injury and/ or damage to the equipment.

Throughout this manual, you will see the following types of safety notices:

Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement before proceeding, and work carefully.

Text in a Caution box alerts you to a situation in which you could damage the equipment. Be sure to read the Caution statement before proc eeding, and work carefully.

Procedural Notices

As you work on Manitowoc equipment, be sure to read the procedural notices in this manual. These notices supply helpful information which may assist you as you work.

Throughout this manual, you will see the following types of procedural notices:

Read These Before Proceeding:

Proper installation, care and maintenance are essential for maximum performance and troublefree operation of your Manitow oc equipment. Read and understand this manual. It contains valuable care and maintenance information. If you encounter problems not covered by this manual, do not proceed, contact Manitowoc Foodservice Group. We will be happy to provide assistance.

Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.

PERSONAL INJURY POTENTIAL

Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.

NOTE: SAVE THESE INSTRUCTIONS.

Text in an Important box provides you with information that may help you perform a procedure more efficiently. Disregarding this information will not cause damage or injury, but it may slow you down as you work.

NOTE: Text set off as a Note provides you with simple, but useful, extra information about th e pr oce dur e yo u are performing.

We reserve the right to make product improvements at any time.

Specifications and design are subject to change without notice.

Section 1 General Information

Read This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Model Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Section 2 Installation Instructions

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

FRP-500 Footprint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Location Requirements for Top Mounted Ice Machine Installations. . . . . . . . 2-3

Pre-installation Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

How To Read A Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Baffle for Manitowoc

Manual Fill Lid - Dispensers with an Ice Machine . . . . . . . . . . . . . . . . . . . . 1-1

Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Pre-mix System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

B-I-B System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Post Mix System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Figal System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

BULK SYRUP SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Double Check: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Also Consider The Location Of The Following Items Before Installation: . . 2-5

Additional Checks for Top Mounted Ice Machine Installations . . . . . . . . . . 2-5

Baffle for Ice Machine Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

“S” Series Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

"Q" Series Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Minimum Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Minimum Circuit Amperage Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Pump Deck Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Wat er Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Recommended Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Diagram Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

FRP-250 Plumbing Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

CO2 System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Routing Internal Carb Tank Purge Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Step by Step Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Specifications Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

System Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Brixing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

General Brixing Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

NOZZLE 1 (N1) WATER AND SYRUP BRIXING . . . . . . . . . . . . . . . . . . . . 2-16

NOZZLE 2 (N2) WATER AND SYRUP BRIXING . . . . . . . . . . . . . . . . . . . . 2-16

NOZZLE 3 (N3) CARB/NON-CARB WATER & SYRUP BRIXING . . . . . . . 2-16

NOZZLE 4 (N4) CARB/NON-CARB WATER & SYRUP BRIXING . . . . . . . 2-17

NOZZLE 5 (N5) WATER AND SYRUP BRIXING . . . . . . . . . . . . . . . . . . . . 2-17

NOZZLE 6 (N6) WATER AND SYRUP BRIXING . . . . . . . . . . . . . . . . . . . . 2-17

Starting Your Beverage System & Dispenser. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Section 3 Operation

General System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Sequence of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Ice Recommended for Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Ice Storage and Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Beverage Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Rocking Chute Ice Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Selectable Ice Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Carbonation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Syrup Delivery System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Back Room Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Racking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

B-I-B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Auto Bag Selectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

FRP-250 Non-Adjustable Agitation Timer . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

FRP-250SCI Non-Adjustable Agitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Control Box Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Operation Checks and Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

FRP-250 (non-Ice Crushing Unit) Ice Delivery Switch Adjustment . . . . . . . 3-5

EXTERNAL BRIX MODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

How to Check FRP Brix Externally . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

CRUSHED OR CUBED DEFAULT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

How to set default ice dispense setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Cube Default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Crush Default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Last Selection Default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Carb/Non-Carb & Flavor Shot Duration Settings . . . . . . . . . . . . . . . . . . . . 3-7

N3 & N4 Carbonated or Non-Carbonated Drinks . . . . . . . . . . . . . . . . . . . . 3-7

Flavor Shot Dispense Duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

PROGRAM MODE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Brixing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

PROGRAM MODE 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Light Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

CONTROL BOARD TIME OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

NOZZLES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

FRP-250 & FRP-250SCI Tubing Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Control Logic Matrix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Control Board, Valve, Key Pad Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Section 4 Maintenance

Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Monthly Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Cleaning Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Preventive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Disassembly for Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 4-3

FRP-250 (Non-Crusher) Disassemble the Rocking Chute . . . . . . . . . . . . . 4-4

Selectable Ice Crusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

reassemble the Ice Crusher assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Gear Motor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Sanitizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Beverage System Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Bag-In-Box System Sanitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Shipping, Storage and Relocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

FRP-250 Graphic Medallion Removal & Installation . . . . . . . . . . . . . . . . . . . . . 4-10

Section 5 Before Calling for Service

Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Selectable Ice Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Drink Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Flavor Shot Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Pump Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Table of Contents

Figal Beverage System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Medallion Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Medallion Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Part Number 020004885 6/13 4

Section 1 General Information

Warning

S = Ice Only SV = Ice/Beverage NGF = Ice/Beverage FRP = Ice/Beverage & Integrated Flavor Shots

i = Intellicarb QD = Quickdraw SCI = Ice Crusher

Ice Capacity

Model Prefix

Model Suffix

Model Base

SV–250–i

Section 1

General Information

Read This Manual

Manitowoc Beverage Equipment (MBE) developed this manual as a reference guide for the owner/oper ator a nd installer of this equipment. Please read this manual before installation or operation of the machine. A qualified service technician must perform inst allation and start-up of this equipment, consult Section 5 within this manual for service assistance.

If you cannot correct the service problem, call your MBE Service Agent or Distributor. Always have your model and serial number available when you call.

Your Service Agent ____________________________ Service Agent Telephone Number_________________ Your Local MBE Distributor ______________________ Distributor Telephone Number____________________ Model Number _______________________________ Serial Number ________________________________ Installation Date ______________________________

Unit Inspection

Thoroughly inspect the unit upon delivery. Immediately report any damage that occurred during tr ansportation to the delivery carrier. Request a written inspection report from a claims inspector to document any necessary claim.

PERSONAL INJURY POTENTIAL

Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.

Model Numbers

This manual covers the following models:

Beverage/Ice Dispensers

FRP-500, FRP-500SCI

HOW TO READ A MODEL NUMBER

Accessories

BAFFLE FOR MANITOWOC® ICE MACHINE

When installing a Manitowoc Ice Machine on a dispenser, a baffle kit is required for proper installation. The baffle kit is designed to prevent ice from lying against the front of the ice machine, and melting down the front of the dispenser. There are two different baffle kits available for “S” series ice machines, one kit is for the 30" wide machine, and the other kit is for the 22" wide machine. There is also a kit for “Q” series ice machines.

Kits are available through your local distributor. List prices may be subject to change without notification. Please call your local parts distributor for current pricing before ordering.

Part Number 020004885 6/13 1-1

MANUAL FILL LID - DISPENSERS WITH AN ICE MACHINE

If you are top mounting your dispenser with a ice machine, you will require a lid for the manual fill area at the top, front of the dispenser.

If you ordered a dispenser and a ice machine at the same time, the manual fill lid was included with the unit. The manual fill lid can be ordered from your local distributor.

General Information Section 1

Label

LEGS

Legs are optional equipment with most MBE dispen sers. Sta ndard legs a re 4" ( 10.2 cm) t a ll st ainless stee l legs. If an ice machine is installed on top of the dispenser, legs must not be installed. We do not recommen d using legs when an ice machine is mounted on the dispenser. The combined weight of the dispenser , ice and ice machine is more evenly distributed when the base area of the dispenser is in contact with the counter top.

Serial Number Location

This number is required when requesting information from your local distributor. The serial number is listed on the SERIAL NUMBER DECAL affixed to the dispenser.

Warranty Information

Consult your local MBE Distributor for terms and conditions of your warranty. Your warranty specifically excludes all beverage valve brixing, general adjustments, cleaning, accessories and related servicing.

Your warranty card must be returned to MBE to activate the warranty on this equipment. If a warranty card is not returned, the warranty period can begin when the equipment leaves the MBE factory.

No equipment may be returned to MBE without a written Return Materials Authorization (RMA). Equipment returned without an RMA will be refused at MBE’s dock and returned to the sender at the sender’s expense.

Please contact your local MBE distributor for return procedures.

Serial Number Location

1-2

Part Number 020004885 6/13

General

Important

FRONT SIDE BOTTOM

Section 2

Installation Instructions

These instructions are provided to assist the qualified installer. Contact your Manitowoc Beverage Equipment Service Agent or call Manitowoc Beverage Equipment

Failure to follow these installation guidelines may affect warranty coverage.

for information regarding start-up service s.

Dimensions

MODELABCDEFGH I

FRP-500

39.81"

(101.1 cm)

60.00"

(152.4 cm)

9.94"

(17.6 cm)

4.44"

(1 1.3 cm)

22.63"

(57.5 cm)

28.00"

(71.1 cm)

31.13"

(79.1 cm)

20.00"

(50.8 cm)

54.88"

(139.4 cm)

Part Number 020004885 6/13 2-1

Installation Instructions Section 2

Minimum Area

for Cutouts

Maximum Area

for Cutout

Minimum Area

for Cutouts

Caution

FRP-500 Footprint

Flav’R-Pic

250* 26.00"

ABCD

(66.0 cm)

Maximum Minimum (one on each side)

13.81"

(45.2 cm)

4.00"

(20.30 cm)

24.00"

(61.00 cm)

Cutting the countertop may decrease its strength. Counter must be braced to support the dispenser countertop weight plus ice storage capacity and weight of icemaker, if applicable.

2-2

Part Number 020004885 6/13

Section 2 Installation Instructions

Warning

Location

The location selected for the beverage dispenser must meet the following criteria. If any of these criteria are not met, select another location.

• The air temperature must be at least 50°F (10°C), but must not exceed 95°F (35°C).

• The location must not be near heat-generating equipment or in direct sunlight and must be protected from weather.

• The countertop must be level. Verify that the countertop can support the weight of the dispe ns er, or the dispenser/ice machine combination plus the weight of the stored ice.

• Water lines, drains and power outlet must be within 6' (1.8 m) of location.

Carbon Dioxide (CO2) displaces oxygen. Exposure to a high concentration of CO which are followed rapidly by loss of con sciousness and suffocation. If a CO particularly in a small area, immediately ventilate the area before repairing the leak. CO must not be installed in an enclosed space. An enclosed space can be a cooler or small room or closet. This may include convenience stores with glass door self serve coolers. If you suspect CO may build up in an area, venting of the B-I-B pumps and / or CO

monitors must be utilized.

gas causes tremors,

gas leak is suspected,

lines and pumps

Location Requirements for T op Mounted Ice Machine Installations

Location — Avoid placing the dispenser and/or ice

machine near heat sources such as radiators, ovens, refrigeration equipment and direct sunlight.

Clearances — Refer to the ice machine installation manual for clearances.

Front of ice machine to be flush with front of dispenser — Some ice machines may overhang at the

back of the dispenser. Drains — A separate drain line is required for the ice

machine, in addition to a drain line for the ice/beverage dispenser.

Dispensers may require an adapter kit to install some top-mounted ice machines. Contact your local distributor for the correct adapter kit.

For full information about ice machine installation, including clearances, plumbing lines, connections, and electrical requirements, see the ice machine installation manual.

Part Number 020004885 6/13 2-3

Installation Instructions Section 2

Pre-installation Checklist

When installing any system, first make sure the major components are available. Generally the major components necessary for an installation are:

PRE-MIX SYSTEM

regulator set

Product connectors for Figal tank

Gas connectors for Figal tank

Beverage dispenser

Beverage tubing

tank

Figal beverage tanks

POST MIX SYSTEM

CO2 regulator set

Beverage dispenser

Beverage tubing

tank

Carbonator

Stepless (Oetiker) clamps

Chain for CO

tank

Stepless (Oetiker) clamps

Chain for CO

B-I-B SYSTEM

B-I-B connectors

B-I-B regulator set

B-I-B rack

B-I-B syrup boxes

tank

FIGAL SYSTEM

Syrup connectors for Figal tank

Gas connectors for Figal tank

Figal syrup tanks

BULK SYRUP SYSTEM

Syrup connectors for Bulk tank

Gas connectors for Bulk tank

Bulk syrup tanks

2-4

Part Number 020004885 6/13

Section 2 Installation Instructions

(15.2 cm)

DOUBLE CHECK:

Do you have enough space to install the dispenser or a dispenser and top mounted ice machine?

Does top mounted ice machine (if utilized) have a minimum of 6 inches (15.3 cm) clearance on all sides?

Is the countertop level?

Can the countertop support the weight of the dispenser, or the dispenser/ice machine combination plus the weight of the stored ice?

ALSO CONSIDER THE LOCATION OF THE FOLLOWING ITEMS BEFORE INSTALLATION:

Water line

Drain

ADDITIONAL CHECKS FOR TOP MOUNTED ICE MACHINE INSTALLATIONS

Location — Avoid placing the dispenser and/o r

ice machine near heat sources such as radiators, ovens, refrigeration equipment and direct sunlight.

Clearances — Six inch (15.2 cm) clearance on all sides of the icemaker is needed.

Front of icemaker to be flush with front of dispenser — The front of the icemaker must be

flush with the front of the dispenser. When the icemaker is flush with the front of the dispenser, some icemakers may overhang at the back of the dispenser.

Drains — A separate drain line is required for the ice machine, in addition to a drain line for the ice/beverage dispenser.

Dispensers may require an adapter kit to install some top-mounted icemakers. Contact your local distributor for the correct adapter kit.

Power outlet

Heating and air conditioning ducts

For full information about icemaker installation, including plumbing lines connections and electrical requirements, see the icemaker installation manual.

Part Number 020004885 6/13 2-5

Installation Instructions Section 2

Backing Plate to Be Inserted

Into Side Pocket of Bulkhead

Screws

New Ice Baffle

Backing Plate to Be Inserted

Into Side Pocket of Bulkhead

Baffle, Manitowoc Ice

Machine

0.69"

(1.7 cm)

Ref.

6.32"

(16.0 cm)

Ref.

7.22"

(18.3 cm)

Ref.

Assembly

BAFFLE FOR ICE MACHINE INSTALLATIONS “S” Series Baffle

1. Remove both front panels.

2. Examine the ice machine to see if the machine has four screws on the lower front plastic panels.

3. If there are screws, remove the m from the countersunk holes on the front surface of the machine, save the screws.

4. Install the deflector, using the four screws removed in step three.

5. Four screws and two backing plates are in the kit.

6. If there are no screws on the ice machine (step 2), pierce the thin plastic countersunk holes, install the backing plates and install the deflector using the screws from the kit.

7. Replace the front panels.

"Q" Series Baffle

1. Position baffle on top of water well with tab on the front and the other tab inside the water well.

2. Mount the baffle on the left side of the ice machine using the hole and screw provided.

"Q" Series Ice Machine

"S" Series Ice Machine

2-6

Part Number 020004885 6/13

Section 2 Installation Instructions

Warning

Important

Warning

Electrical

GENERAL

All wiring must conform to local, state and national codes.

MINIMUM CIRCUIT AMPACITY

The minimum circuit ampacity is used to help select the wire size of the electrical supply. (Minimum circuit ampacity is not the beverage/ice machine’s running amp load.) The wire size (or gauge) is also dependent upon location, materials used, length of run, etc., so it must be determined by a qualified electrician.

ELECTRICAL REQUIREMENTS

Refer to Ice Machine Model/Serial Plate for voltage/ amperage specifications.

VOLTAGE

The standard voltage for FRP-250 Series dispensers is 120VAC-60Hz. A power cord is provided with 120VAC60Hz models only . FRP-250 Series dispe nsers use a 1/7 hp gearmotor.

MINIMUM CIRCUIT AMPERAGE CHART

Due to continuous improvements, this information is for reference only. Please refer to the dispenser serial number tag to verify electrical data. Serial tag information overrides information listed on this page.

Grounding Instructions

Risk of electrical shock. Connect to a properly grounded outlet only.

This appliance must be grounded. In the event of malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connection of the equipment-ground ing conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor. If repair or replacement of the cord or plug is neces sary, do not connect the equipment-grounding conductor to a live terminal. Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if in doubt as to whether the appliance is properly grounded. Do not modify the plug provided with the appliance — if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

Dispenser Voltage/Cycle

FRP-500 115/60 5.6

220/50, 220/60,

240/50, 240/60

220-240/50 10

Part Number 020004885 6/13 2-7

Minimum

Circuit Amps

3.0

(with carb deck)

Installation Instructions Section 2

Warning

PUMP DECK WIRING

The supply cord is equipped with a three prong 5-15P.

When using electric appliances, basic precautions should always be followed, including the following:

a. Read all the instructions before using the

appliance.

b. To reduce the risk of injury, close

supervision is necessary when an

appliance is used near children. c. Do not contact moving parts. d. Only use attachments recommended or

sold by the manufacturer. e. Do not use outdoors.

f. For a cord-connected appliance, the

following shall be included:

• Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

• Unplug from outlet when not in use and before servicing or cleaning.

• Do not operate any appliance with a damaged cord or plug, or after the appliance malfunctions or is dropped or damaged in any manner. Contact the nearest authorized service facility for examination, repair, or electrical or mechanical adjustment.

g. For a permanently connected appliance —

Turn the power switch to the off position when the appliance is not in use and before servicing or cleaning.

h. For an appliance with a replaceable lamp —

Always unplug before replacing the lamp. Replace the bulb with the same type.

When a Ground Fault Circuit Interrupter (GFCI) is required by code, a breaker type protector must be used. We do not recommend GFIC outlets as they are known for more intermittent nuisance trips than panel breakers. To ensure both the safety and proper operation of this equipment, be certain th at the electrical receptacle is a proper design so as to accept this plug, ensuring that the carbonator assembly is properly grounded.

If the pump deck is to be installed in an area or community whose local codes require permanent wiring, the following procedure must be followed.

1. The three wires (white, black and green) must be fed through the cable connector and brought into the wiring compartment. The cable must be secured into the connector.

2. The green wire from the cable must be connected to the green screw that attaches to the inside panel of the wiring compartment. Be sure to use a ring torque terminal for connecting the wire to the screw.

3. The white wire from the cable must be joined to the N terminal of the liquid level control board by a suitable U.L. listed insulated cable connector.

The black wire from the cable must be joined to the L1 terminal of the liquid level control board by a suitable U.L. listed insulated cable connector.

2-8

i. For a grounded appliance — Connect to a

properly grounded outlet only. See Grounding Instructions.

Part Number 020004885 6/13

Section 2 Installation Instructions

Splash Panel

Plumbing Diagram

Water Supply

RECOMMENDED PLUMBING

The plumbing diagram is printed on a white vinyl label, normally located above the inlet tubes for syrup and water. The plumbing diagram label can be accessed by removing the splash panel of the dispenser. The plumbing diagram label explains which inlet coldplate fittings supply which dispenser valves and water manifolds.

The water supply must first be connected to the carbonator pump (not shown) before plumbing to connection “A” shown on plumbing diagram. The carbonator pump deck must be within six feet of the dispenser for optimum performance. See BIB inst allation diagram for system pressure settings.

A check valve must be installed in the water supply line 3 feet from the noncarbonated water connect ion “PW”. Contact factory if not installed.

DIAGRAM LOCATION

Part Number 020004885 6/13 2-9

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