Multiplex DBC Owner’s Manual

Beverage Ice Chests
DB, DBC, FB, FBC, 1522 & 2123
Installation, Use & Care Manual
This manual is updated as new information and models are released.
Visit our website for the latest manual. www.manitowocfsg.com
Leader in Ice & Beverage Dispensers
Part Number 5028106 012/08
Safety Notices
! Warning
!
Caution
Important
!
Caution
Important
! Warning
As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this manual. Disregarding the notices may lead to serious injury and/ or damage to the equipment.
Throughout this manual, you will see the following types of safety notices:
Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement before proceeding, and work carefully.
Text in a Caution box alerts you to a situation in which you could damage the equipment. Be sure to read the Caution statement before proc eeding, and work carefully.
Procedural Notices
As you work on Manitowoc equipment, be sure to read the procedural notices in this manual. These notices supply helpful information which may assist you as you work.
Throughout this manual, you will see the following types of procedural notices:
Read These Before Proceeding:
Proper installation, care and maintenance are essential for maximum performance and trouble­free operation of your Manitow oc equipment. Read and understand this manual. It contains valuable care and maintenance information. If you encounter problems not covered by this manual, do not proceed, contact Manitowoc Foodservice Group. We will be happy to provide assistance.
Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.
NOTE: SAVE THESE INSTRUCTIONS.
Text in an Important box provides you with information that may help you perform a procedure more efficiently. Disregarding this information will not cause damage or injury, but it may slow you down as you work.
NOTE: Text set off as a Note provides you with simple, but useful, extra information about th e pr oce dur e yo u are performing.
We reserve the right to make product improvements at any time.
Section 1 General Information
Read This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Model Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Section 2 Installation Instructions
General System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Unit Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Table of Contents
Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
guidelines: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Plumbing Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Clean Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Section 3 Operation
About the Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Section 4 Maintenance
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Sanitizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Shipping, Storage and Relocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Section 5 Before Calling for Service
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Stands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Cold Plate Beverage Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Monthly Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Beverage System Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Bag-In-Box System Sanitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Figal Beverage System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Drink Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Part Number 5028106 012/08 i
Section 1
!
Warning
General Information

Read This Manual

Manitowoc Foodservice develope d th is ma nu al as a reference guide for the owner/operator and installer of this equipment. Please read this manual before installation or operation of the machine. A qualified service technician must perform installation and start-up of this equipment, consult Section 5 within this manual for service assistance.
If you cannot correct the service problem, call your MBE Service Agent or Distributor. Always have your model and serial number available when you call.
Your Service Agent ____________________________ Service Agent Telephone Number_________________ Your Local MBE Distributor ______________________ Distributor Telephone Number____________________ Model Number _______________________________ Serial Number ________________________________ Installation Date ______________________________

Unit Inspection

Thoroughly inspect the unit upon delivery. Immediately report any damage that occurred during tr ansportation to the delivery carrier. Request a written inspection report from a claims inspector to document any necessary claim.
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.

Model Numbers

This manual covers the following models:
Beverage Ice Chests
DB, DBC, FB, FBC, LS, 1522 & 2123
MODEL NUMBER DESCRIPTION
DB1522 1522 drop-in bin without cold plate DBC1522-7 1522 drop-in bin with cold plate (pre-
mix)
DBC1522-8 1522 drop-in bin with cold plate
(post-mix)
FB1522 1522 freestanding bin without cold
plate
FBC1522-7 1522 freestanding bin with cold plate
(pre-mix)
FBC1522-8 1522 freestanding bin with cold plate
(post-mix) LS-1522 1522 stainless steel leg stand DB2123 2123 drop-in bin without cold plate DBC2123-7 2123 drop-in bin with cold plate (pre-
mix) DBC2123-9 2123 drop-in bin with cold plate
(post-mix) FB2123 2123 freestanding bin without cold
plate FBC2123-7 2123 freestanding bin with cold plate
(pre-mix) FBC2123-9 2123 freestanding bin with cold plate
(post-mix) LS-2123 2123 stainless steel leg stand
Part Number 5028106 012/08 1-1
General Information Section 1

Serial Number Location

This number is required when requesting information from your local distributor. The serial number is listed on the SERIAL NUMBER DECAL affixed to the chest.

Warranty Information

Consult your local MBE Distributor for terms and conditions of your warranty. Your warranty specifically excludes all beverage valve brixing, general adjustments, cleaning, accessories and related servicing.
Your warranty card must be returned to MBE to activate the warranty on this equipment. If a warranty card is not returned, the warranty period can begin when the equipment leaves the MBE factory.
No equipment may be returned to MBE without a written Return Materials Authorization (RMA). Equipment returned without an RMA will be refused at MBE’s dock and returned to the sender at the sender’s expense.
Please contact your local MBE distributor for return procedures.
1-2
Part Number 5028106 012/08
Section 2
Important
Installation Instructions

General System Overview

The function of a Beverage Ice Chest is to allow easy and fast access to ice for filling beverage cups, chilling and dispensing carbonated and noncarbon ated beverages.
The major components of the Beverage Ice Chest is the ice chest with the sealed-in coldplate. T he bottom of the ice chest is the coldplate. The coldplate is a block of aluminum, with serpentine stainless steel tubes molded inside. The stainless steel tubes inside the coldplate carry carbonated water, n oncarbonated water (plain wa ter), and beverage syrup to the beverage dispenser . The water and syrup are chilled to the proper service temperature while flowing through the stainless steel tubes in the cold plate.
Failure to follow these installation guidelines may affect warranty coverage.

UNIT INSPECTION

The Beverage Ice Chest is shipped in a heavy duty corrugated carton with a wooden pallet. Inspect the Beverage Ice Chest for freight damage. If any damage is noticed, stop immediately and contact your delivering freight company . You must file a freight claim for your equipment. Failure to do so can void any claims. Manitowoc Foodservice is not responsible for any freight damage. Before you begin the installation, please check to be sure you can achieve a proper installation. Things to look for include, but are not limited to:

GUIDELINES:

Meet all local code requirements.
Completely unpack the Beverage Ice Chest, removing all padding and shipping retainers.
Route the beverage tubing from the syrup racks to the location of the Beverage Ice Chest.
Make all beverage connections, if necessary, at the syrup racks.
Mark the counter top with the appropriate cut out opening. (Drop-in)
Check that the cut out location is approved by the owner before any cuts are made in the counter top. (Drop-in)
Compare the marked cut out with the dispenser chest size. Be sure you are going to make the proper hole size. (Drop-in)
Cut the marked opening in the counter top. (Drop-in)
Place one block of wood on the left side of the opening at the edge of the cut out. Place another block of wood on the right side of the opening at the edge of the cut out.
See the following drawing. (Drop-in)
Flat, level counter top (Drop-in)
Flat, level floor (Free St anding)
Is there enough space for the Beverage Ice Chest?
Do not forget the bezel allowances. (Drop-in only)
How about under the counter? Is there room for the Beverage Ice Chest with drain and beverage tubing?
Can the counter top support the weight of the Beverage Ice Chest PLUS the weight of the ice in the Beverage Ice Chest PLUS the weight of the beverage tubing? (Drop-in only)
Are there any braces or support structures in the counter top that could be cut and damaged?
Avoid direct sunlight or close heating / air conditioning ducts.
Is a proper drain available?
Part Number 5028106 012/08 2-1
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