Multiplex CF-1522 Owner’s Manual

CF-1522

Beverage Dispensers

Installation, Use & Care Manual

This manual is updated as new information and models are released.

Visit our website for the latest manual. www.manitowocfsg.com

Leader in Ice & Beverage Dispensers

Part Number 020002472 04/09

Safety Notices

! Warning

Caution

Important

Caution

Important

! Warning

As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this manual. Disregarding the notices may lead to serious injury and/ or damage to the equipment.

Throughout this manual, you will see the following types of safety notices:

Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement before proceeding, and work carefully.

Text in a Caution box alerts you to a situation in which you could damage the equipment. Be sure to read the Caution statement before proc eeding, and work carefully.

Procedural Notices

As you work on Manitowoc equipment, be sure to read the procedural notices in this manual. These notices supply helpful information which may assist you as you work.

Throughout this manual, you will see the following types of procedural notices:

Read These Before Proceeding:

Proper installation, care and maintenance are essential for maximum performance and troublefree operation of your Manitow oc equipment. Read and understand this manual. It contains valuable care and maintenance information. If you encounter problems not covered by this manual, do not proceed, contact Manitowoc Foodservice Group. We will be happy to provide assistance.

Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.

PERSONAL INJURY POTENTIAL

Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.

NOTE: SAVE THESE INSTRUCTIONS.

Text in an Important box provides you with information that may help you perform a procedure more efficiently. Disregarding this information will not cause damage or injury, but it may slow you down as you work.

NOTE: Text set off as a Note provides you with simple, but useful, extra information about th e pr oce dur e yo u are performing.

We reserve the right to make product improvements at any time.

Specifications and design are subject to change without notice.

Section 1 General Information

Read This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Model Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Section 2 Installation Instructions

General System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Pre-installation Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Footprints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Unit Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Table of Contents (continued)

CF-1522 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Minimum Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Minimum Circuit Amperage Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Placing the Unit and Operation Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Purging Air from the Carbonator Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Cold Carb and Ambient System Pressures . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Pre-Mix system Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Plumbing Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Pre-mix Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Conversion for non-carbonated flavor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Starting Your Beverage System & Dispenser . . . . . . . . . . . . . . . . . . . . . . . 2-13

Install Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Clean Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Part Number 020002472 04/09

Section 3 Operation

Table of Contents (continued)

Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Sequence of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Post-Mix Drop-Ins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Pre-Mix Drop-Ins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Stands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Cold Plate Beverage Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Beverage Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

CO2 Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Carbonated Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Syrup Delivery System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Back Room Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Figal System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Figal Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Racking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

B-I-B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Auto Bag Selectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Section 4 Maintenance

Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Shipping, Storage and Relocation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Section 5 Before Calling for Service

Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Pump Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Disassemble for Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Monthly Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Cleaning Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Beverage System Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Bag-In-Box System Sanitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Figal Beverage System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Drink Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

ii Part Number 020002472 04/09

Section 1

Warning

General Information

Read This Manual

Manitowoc Foodservice develope d th is ma nu al as a reference guide for the owner/operator and installer of this equipment. Please read this manual before installation or operation of the machine. A qualified service technician must perform installation and start-up of this equipment, consult Section 5 within this manual for service assistance.

If you cannot correct the service problem, call your MBE Service Agent or Distributor. Always have your model and serial number available when you call.

Your Service Agent ____________________________ Service Agent Telephone Number_________________ Your Local MBE Distributor ______________________ Distributor Telephone Number____________________ Model Number _______________________________ Serial Number ________________________________ Installation Date ______________________________

Unit Inspection

Model Numbers

This manual covers the following models:

Beverage Dispensers

CF-1522

Thoroughly inspect the unit upon delivery. Immediately report any damage that occurred during tr ansportation to the delivery carrier. Request a written inspection report from a claims inspector to document any necessary claim.

PERSONAL INJURY POTENTIAL

Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.

Part Number 020002472 04/09 1-1

General Information Section 1

Serial Number Location

This number is required when requesting information from your local distributor. The serial number is listed on the SERIAL NUMBER DECAL affixed to the dispenser.

Warranty Information

Consult your local MBE Distributor for terms and conditions of your warranty. Your warranty specifically excludes all beverage valve brixing, general adjustments, cleaning, accessories and related servicing.

Your warranty card must be returned to MBE to activate the warranty on this equipment. If a warranty card is not returned, the warranty period can begin when the equipment leaves the MBE factory.

No equipment may be returned to MBE without a written Return Materials Authorization (RMA). Equipment returned without an RMA will be refused at MBE’s dock and returned to the sender at the sender’s expense.

Please contact your local MBE distributor for return procedures.

1-2

Part Number 020002472 04/09

Section 2

Important

Installation Instructions

General System Overview

These instructions are provided to assist the qualified installer. Contact your Manitowoc Beverage Equipment Service Agent or call Manitowoc Beverage Equipment for information regarding start-up service s.

Failure to follow these installation guidelines may affect warranty coverage.

The carbonator in the post-mix system normally has two inlet and one outlet connection. One inlet connects to the CO water supply. The outlet carries the carbonated water to the cold plate inlets at the unit. The outlet of the syrup

2 inlet. The other inlet connects the municipal

Typical CF-1522 Beverage Dispensing System

supply connects to the appropriate coldplate syrup inlet fitting. The syrup flows through the coldplate to be chilled on its way to the valves. The water flows through the coldplate chilling the plain and carbonated water on its way to the valves. When both fluids leave the beverage valve they are mixed in the nozzle of the valve. Out comes a properly cooled, proper ratio soft drink.

When starting a new beverage system of either type, be sure the electrically operated valves are turned off. Assure all connections are made, turn the water supply on to the dispenser. Open CO

2 tank valve and set all

pressures. Place ice on the coldplate and allow the coldplate to cool. After the beverage has achieved a 40°F temperature, the ratio of the product (brix) on a postmix system may then be set.

NOTE:

This is a simplified schematic to show the basic operation of the beverage system.

Tap Water

Carbonator

CF-1522

SYRUP

Carbonated Water

Water from Coldplate

Water to Coldplate

Carbonator Pump

Typical CF-1522 Beverage Dispensing System

100

Cylinder

BIB Syrup Pump

SYRUP

Bag-In-Box

Syrup

Carton

Part Number 020002472 04/09 2-1

Installation Instructions Section 2

Pre-installation Checklist

When installing any system, first make sure the major components are available. Generally the major components necessary for an installation are:

Pre-mix System:

regulator set

Post Mix System:

CO2 regulator set

Product connectors for Figal tank

Gas connectors for Figal tank

Beverage dispenser

Beverage tubing

tank

Figal beverage tanks

Stepless (Oetiker) clamps

Chain for CO

tank

Beverage dispenser

Beverage tubing

tank

Carbonator

Stepless (Oetiker) clamps

Chain for CO

Figal system also:

Syrup connectors for Figal tank

tank

B-I-B System also:

B-I-B connectors

B-I-B regulator set

B-I-B rack

B-I-B syrup boxes

2-2

Gas connectors for Figal tank

Figal syrup tanks

Part Number 020002472 04/09

Section 2 Installation Instructions

Bulk Syrup System also:

Syrup connectors for Bulk tank

Gas connectors for Bulk tank

Bulk syrup tanks

Double Check:

Do you have enough space to install the dispenser?

Is the countertop level?

Can the countertop support the weight of the dispenser plus the weight of the stored ice?

Also consider the location of the following items before installation:

Water line

Drain

Power outlet

Heating and air conditioning ducts

Unit Inspection

The Servend Drop-In is shipped in a heavy duty corrugated carton with a wooden pallet. Inspect the Drop-In for freight damage. If any damage is noticed, stop immediately and contact your delivering freight company. You must file a freight claim for your equipment. Failure to do so can void any claims. Servend is not responsible for any freight damage.

Part Number 020002472 04/09 2-3

Installation Instructions Section 2

D H

Caution

Unit Dimensions

MODEL A B C* D E F G H

CF-1522 44.38”

(112.8 cm)

38.38"

(97.5cm)

9.50"

(24.2 cm)

15.00"

(38.2 cm)

N/A 16.38"

(42.8cm)

22.00”

(55.9cm)

22.00"

(55.9 cm)

Location

Avoid placing the dispenser near heat sources such as radiators, ovens, refrigeration equipment and direct sunlight.

Cutting the countertop may decrease its strength. Counter should be braced to support the dispenser countertop weight plus ice storage capacity and weight of icemaker , if applicable.

2-4

Part Number 020002472 04/09

Section 2 Installation Instructions

Caution

CF-1522 cut out width 15.25" (38.7 cm)

CF-1522 cut out depth 22.25" (56.5cm)

Footprints

CF-1522

Cutting the countertop may decrease its strength. Counter should be braced to support the dispenser countertop weight plus ice storage capacity and weight of icemaker , if applicable.

Part Number 020002472 04/09 2-5

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