Multiplex 126CNK Installation Manual
Soda Dispensing Towers
Original Instructions
Installation, Use & Care Manual
This manual is updated as new information and models are released.
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America’s Quality Choice in Refrigeration
Part Number 020002777 9/14
Safety Notices
!
Warning
!
Caution
Important
!
Caution
Important
!
Warning
!
Warning
!
Warning
As you work on Manitowoc equipment, be sure to pay
close attention to the safety notices in this manual.
Disregarding the notices may lead to serious injury and/
or damage to the equipment.
Throughout this manual, you will see the following types
of safety notices:
Text in a W arning box alerts you to a potential personal
injury situation. Be sure to read the Warning statement
before proceeding, and work carefully.
Text in a Caution box alerts you to a situation in
which you could damage the equip ment. Be sure to
read the Caution statement before proceeding, and
work carefully.
Procedural Notices
As you work on Manitowoc equipment, be sure to read
the procedural notices in this manual. These notices
supply helpful information which may assist you as you
work.
Throughout this manual, you will see the following types
of procedural notices:
Read These Before Proceeding:
Proper installation, care and maintenance are
essential for maximum performance and trouble-free
operation of your Manitowoc equipment. Read and
understand this manual. It contains valuable care
and maintenance information. If you encounter
problems not covered by this manual, do not
proceed, contact Manitowoc. We will be happy to
provide assistance.
Routine adjustments and maintenance procedures
outlined in this manual are not covered by th e warran ty.
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused,
abused, neglected, damaged, or altered/modified
from that of original manufactured specifications.
The installer is responsible to provide a suitab le plug
meeting all requirements, or a means for
disconnection must be incorporated in the wiring
according to the wiring rules.
Text in an Important box provides you with
information that may help you perform a procedure
more efficiently. Disregarding this information will not
cause damage or injury, but it may slow you down as
you work.
NOTE: Text set off as a Note provides you with simple,
but useful, extra information about th e pr oce dur e yo u
are performing.
We reserve the right to make product improvements at any time.
Specifications and design are subject to change without notice.
Do not operate equipment that has been misused,
abused, neglected, damaged, or altered/modified
from that of original manufactured specifications.
This appliance is not intended for use by persons
(including children) with reduced physical, sensory
or mental capabilities, or lack of experience and
knowledge, unless they have been given
supervision.concerning use of the appliance by a
person responsible for their safety. Do not allow
children to play with this appliance
NOTE: SAVE THESE INSTRUCTIONS.
We reserve the right to make product improvements at any time.
THIS PAGE INTENTIONALLY LEFT BLANK
Specifications and design are subject to change without notice.
We reserve the right to make product improvements at any time.
THIS PAGE INTENTIONALLY LEFT BLANK
Specifications and design are subject to change without notice.
Section 1
General Information
Section 2
Installation
Table of Contents
Read This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Model Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Attention: Marine Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Outdoor Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Dispensing Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Noise Emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Serial Plate Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Dimensions and Clearances — All Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Model 116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Model 126 (V-Style) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Model 136 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Model 126 (S-Style) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Model 138 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Model 143 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Model 158 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Model 156 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Model 158 (High Cup Clearance) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Model 1310 (With Drain Pan) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Model 1310 (No Drain Pan) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
FootPrints - All Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Model 116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Model 126 (V & S-Style Towers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Model 136 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Model 138 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Model 143 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Model 156 (Left Hand Pass-Thru) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Model 156 (Right Hand Pass-Thru) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Model 158 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Model 1310 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Safe Installation Dos and Don’ts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Part Number 020002777 9/14 i
Table of Contents (continued)
Location Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Location of the Dispensing Tower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Kitchen Equipment Installer Representative Responsibilities . . . . . . . . . . . 2-10
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Installer Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Minimum Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Making the Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Mounting The Dispensing Tower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Secured By Bolting To The Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Secured With Mounting Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Plumbing – General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Connecting The Syrup And Water Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
How to Insulate all the Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Section 3
Operation
Calibration of the Dispensing Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Set The Flow (Water Flow Rate Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Set The Ratio (Water To Syrup Mixture) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Set The Volume (Drink Portion Sizes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Run mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Program modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Program Mode CAL No. 1 (total volume) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Program Mode CAL No. 2 (incremental) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Program Mode CAL No. 3 (Water/Soda) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Top-off program mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Test And Sanitation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Instructions For Dual Flavor Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Entering Water/soda Programming Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Equipment Setup and Close Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Equipment Setup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Equipment Close Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
ii Part Number 020002777 9/14
Section 4
Maintenance
Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Cleaning Equipment and Supplie s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Sanitizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Shipping, Storage and Relocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Section 5
Before Calling for Service
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Table of Contents (continued)
Periodic Maintenance Listed By Major Components . . . . . . . . . . . . . . . . . 4-1
Periodic Maintenance Listed By Scheduled Frequency . . . . . . . . . . . . . . . 4-2
Cleaning & Sanitizing The Dispensing Valves And Product Lines . . . . . . . 4-3
Beverage System Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Bag-In-Box System Sanitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Figal Beverage System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
No syrup or insufficient syrup in finished drink . . . . . . . . . . . . . . . . . . . . . . 5-1
No carbonated water or insufficient carbonated water in finished drink . . . 5-2
No water or insufficient water in finished drinks . . . . . . . . . . . . . . . . . . . . . 5-2
Part Number 020002777 9/14
iii
Table of Contents (continued)
iv Part Number 020002777 9/14
Section 1
!
Warning
General Information
Read This Manual
Manitowoc Food Service developed this manual as a
reference guide for the owner/operator and installer of
this equipment. Please read this manual before
installation or operation of the machine. A qualified
service technician must perform installation and start-up
of this equipment, consult Section 5 within this manual
for service assistance.
If you cannot correct the service problem, call your
Manitowoc Beverage Equipment (MBE) Service Agent
or Distributor. Always have your model and serial
number available when you call.
Your Service Agent ____________________________
Service Agent Telephone Number_________________
Your Local MBE Distributor ______________________
Distributor Telephone Number ____________________
Model Number _______________________________
Serial Number ________________________________
Installation Date ______________________________
Unit Inspection
Thoroughly inspect the unit upon delivery. Immediately
report any damage that occurred during transpo rtation to
the delivery carrier. Request a written inspection report
from a claims inspector to document any nece ssa ry
claim.
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused,
abused, neglected, damaged, or altered/modified
from that of original manufactured specifications.
Model Numbers
This manual covers the following models:
Soda Tower Models
1 16, 126CNK. 126ENK, 126LNK, 126LDP, 126LDPX,
136, 136PDP, 136PDPX, 138CDA, 138CDAX,
138CDLX, 136LDAX, 136LDLX, 138EDAX,
136EDLVX, 138EDSX, 138EDSX, 138DS, 138LDAX,
138CDAL, 138PDLX, 138PDP, 138PDPX, 136FDL,
136FDP, 136FDS, 136EDL, 136FDL, 136FDP ,
136FDS, 136LDAL, 136LDL, 138FDL, 138FDP ,
138FDS, 138EDL, 138FDL, 138FDP , 138FDS,
138LDAL, 138LDL, EDA, FDA, LDA, 143LDAX,
143EDA, 143EDAX, 146, 146 Quad Control, 156,
156PDP, 156PDPX, 156EDL, 156EDRA, 156FDAX,
Pass-Thru, Quad Control, 156 Pass-Thru, 158FDLHX,
158LDLHX, 158PDPLH, 158PDPLHX, 158LDLHX,
1310EDC, 1310ENS, 1310LVD, 1310PDL, 1310PDP,
1510EDLH, 1510LDLHX
Part Number 020002777 9/14 1-1
General Information Section 1
!
Warning
Intended Use
ATTENTION: MARINE INSTALLATIONS
This unit is for use on vessels over 66 ft (20 m) in
length. This unit must not be installed in the engine
space of a gasoline-powered ship.
NOTE: This unit must be secured to the vessel during
installation.
OUTDOOR APPLICATIONS
TS Multiplex Beverage Recirculating units are approved
and listed by Underwriters Laboratories (UL). However
they are not UL approved for outdoor weather exposure
applications. These units must be installed in areas
where adequate protection from the ele m en ts is
provided, all other models are ETL listed.
DISPENSING PRODUCTS
Multiplex towers are intended to dispense carbonated
and non-carbonated soft drinks, teas, and juices. Do not
dispense any non-food products and do not dispense
any flammable liquids.
This product is a working equipment which can be
located in the customer area and is allocated to the
customers for a short period of time.
Warranty Information
Consult your local MBE Distributor for terms and
conditions of your warranty. Your warranty specifically
excludes all beverage valve brixing, general
adjustments, cleaning, accessories and related
servicing.
Your warranty card must be returned to MBE to activate
the warranty on this equipment. If a warranty card is not
returned, the warranty period can begin when the
equipment leaves the MBE factory.
No equipment may be returned to MBE without a written
Return Materials Authorization (RMA). Equipment
returned without an RMA will be refused at MBE’s dock
and returned to the sender at the sender’s expense.
Please contact your local MBE distributor for return
procedures.
Serial Plate Location
NOISE EMISSION
Noise level emitted from this unit is below 70 dba.
SERVICING
The maintenance, service, and the inspection of the
proper operation of the product has to be carried out by
a trained person.
1-2
Part Number 020002777 9/14
Section 2
MODEL 116
MODEL 126 (V-STYLE)
MODEL 136
MODEL 126 (S-STYLE)
Installation
DIMENSIONS AND CLEARANCES — ALL MODELS
Part Number 020002777 9/14 2-1
Installation Section 2
MODEL 138
MODEL 143
MODEL 158
MODEL 156
8" (20.3 cm)
cup clearance for
18 3/8"
(46.7 cm)
12
3
/
8
" (31.4 cm)
12" (30.5 cm)
3" tall drain pan
9 1/2" (24.1 cm)
cup clearance for
1
1
/2" tall drain pan
P.N. 00914300
2-2
Part Number 020002777 9/14
Section 2 Installation
MODEL 158 (HIGH CUP CLEARANCE)
MODEL 1310 (WITH DRAIN PAN)
MODEL 1310 (NO DRAIN PAN)
Part Number 020002777 9/14 2-3
Installation Section 2
MODEL 116
MODEL 126 (V & S-STYLE TOWERS)
FOOTPRINTS - ALL MODELS
2-4
Part Number 020002777 9/14
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