Mugnaini G100 PA, G120 PA, G140 PA, G160X140 PA, G180X140 PA Maintance Manual

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MUGNAINI®

ITALY’S ORIGINAL PIZZA OVEN

MUGNAINI®

ITALY’S ORIGINAL PIZZA OVEN

Mugnaini Series

COMMERCIAL GAS FIRED OVEN

INSTALLATION, OPERATION AND MAINTENANCE MANUAL

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Mugnaini Commercial Gas Fired Ovens have been tested to:

ANSI Z83.11 & CAN/CGA–1.8

UL Subject 2162–2001 Safety Standards

NSF–4 Sanitation Standards

A MAJOR CAUSE OF OVEN-RELATED FIRES IS FAILURE
TO MAINTAIN REQUIRED CLEARANCES (AIR SPACES)
TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST
IMPORTANCE THAT THIS OVEN BE INSTALLED ONLY IN
ACCORDANCE WITH THESE INSTRUCTIONS.

MUG NAINI®

Mugnaini Imports, Inc.
11 Hangar Way, Watsonville CA 95076

888.887.7206  │  831.761.7167  │  Fax:  [phone]
www.mugnaini.com  │  [e-mail]

READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THIS OVEN

THIS MANUAL COVERS THE FOLLOWING TUSCANY SERIES MODELS:
G100 PA ♦ G120 PA ♦ G140 PA ♦ G160X140 PA ♦ G180X140 PA

WARNING

WHEN THIS OVEN IS NOT PROPERLY INSTALLED, A FIRE MAY RESULT. TO
REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS.
PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL THE OVEN.
FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE,
BODILY INJURY AND EVEN DEATH.

WARNING

DO NOT PACK THE REQUIRED 1” AIR SPACES WITH INSULATION OR

OTHER MATERIAL.

INSTALLATION OF THE EXHAUST VENT SHALL BE IN ACCORDANCE
WITH THE STANDARD FOR VENTILATION CONTROL AND FIRE
PROTECTION OF COMMERCIAL COOKING OPERATIONS, NFPA96.

SEEK OUT QUALIFIED INSTALLERS IN YOUR AREA AND
OBTAIN THE PROPER PERMITS. IN THE ABSENCE OF LOCAL
CODES; USE NATIONAL FUEL GAS CODE ANSI Z223.1.

CONTACT LOCAL BUILDING OR FIRE OFFICIALS CONCERNING ANY INSTALLATION
RESTRICTIONS OR NEED FOR INSPECTION OF THE INSTALLATION.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR

LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCES.

SAVE THESE INSTRUCTIONS FOR FUTURE USE

Mugnaini Imports, Inc.

11 Hangar Way, Watsonville CA 95076

888.887.7206  │  831.761.7167  │  Fax:  [phone]
www.mugnaini.com  │  [e-mail]

TABLE OF CONTENTS

INSTALLATION INSTRUCTIONS

1. RECEIVING THE OVEN

1.1 DELIVERY LOCATION 4

1.2 CRATE CONTENTS 4

1.3 FORKLIFT AND PALLET JACK
REQUIREMENTS 4

2. UNLOADING, MOVING AND SETTING THE OVEN

2.1 UNLOADING THE OVEN: FORKLIFT REQUIRED! 5

2.2 OPENING THE CRATE 5

2.3 TOOLS REQUIRED 5

2.4 MOVING THE OVEN 6

3. CLEARANCES AND FACADES

3.1 SETTING THE OVEN 7

3.2 CLEARANCES TO COMBUSTIBLE CONSTRUCTION 7

3.3 INSTALLATION ACCESSORIES 8

3.4 FINISH MATERIALS 8

3.5 COVERING THE ARCH 8

4. VENTING THE OVEN

4.1 OVERVIEW 9

4.2 EXHAUST VENT REQUIREMENTS 9

5. DIRECT VENTING WITH FACTORY BUILT CHIMNEY

5.1 DIRECT VENT REQUIREMENTS USING FACTORY BUILT CHIMNEYS 10

5.2 ADDITIONAL REQUIREMENTS FOR CANADA 10

5.3 OVEN FLUE OUTLET 10

5.4 CONNECTING FACTORY BUILT CHIMNEY TO OVEN 10

6. DIRECT VENTING WITH FACTORY BUILT GREASE DUCT

6.1 DIRECT VENT REQUIREMENTS USING FACTORY BUILT GREASE DUCT 11

6.2 ADDITIONAL REQUIREMENTS FOR CANADA 11

6.3 OVEN FLUE OUTLET 11

6.4 CONNECTING FACTORY BUILT GREASE DUCT TO OVEN 11

7. INDIRECT VENTING

7.1 INDIRECT VENTING REQUIREMENTS 12

7.2 T YPE 1 HOOD 12

OPERATING AND MAINTENANCE INSTRUCTIONS

8. CURING THE OVEN

8.1 CURING PROCESS 13

9. FIRING THE OVEN

9.1 OVEN TOOLS REQUIRED FOR OPERATING YOUR MUGNAINI WOOD FIRED OVEN 14

9.2 CONTROL BOX 15

9.3 DAILY OPERATIONS 16

9.4 DAILY START UP 16

9.5 PRE-HEAT 16

9.6 AUTOMATIC MODE 16

9.7 MANUAL MODE 16

9.8 DAILY SHUT DOWN 16

9.9 COOKING ENVIRONMENTS 17

9.10 PIZZA OVEN ENVIRONMENT 17

9.11 ROASTING OVEN ENVIRONMENT 17

9.12 BAKE OVEN ENVIRONMENT 17

10. MAINTENANCE INSTRUCTIONS

10.1 GREASE FORMATION AND THE NEED FOR REMOVAL 18

10.2 DAILY MAINTENANCE 18

10.3 MONTHLY MAINTENANCE 18

10.4 DIRTY FLOOR MAINTENANCE 18

11. LIMITED WARRANTY

Mugnaini Imports, Inc.

11 Hangar Way, Watsonville CA 95076

888.887.7206  │  831.761.7167  │  Fax:  [phone]
www.mugnaini.com  │  [e-mail]

MUGNAINI SERIES

MUGNAI NI®

GAS FIRED OVEN MANUAL

INSTALLATION INSTRUCTIONS

1. RECEIVING THE OVEN

Your oven will be shipped via Common Carrier from our Watsonville, California facility. You will need a
forklift to remove the crated oven from the truck. Once o the truck the oven can be moved with a pallet
jack. We will notify you when your oven is shipped and provide you with the PRO number (tracking
number) and the trucking company’s contact number. It is always important to call the trucking company
in advance to coordinate the delivery.

NOTE: Once your oven is loaded onto a truck you have created a contract between you and the
trucking company. Mugnaini Imports does not control the delivery of your oven.

1.1 DELIVERY LOCATION

Proper planning is essential to a successful delivery. Be realistic about where you plan to take delivery of
your oven; commercial ovens are large and top heavy! Be sure to take into account the size of your oven
and entry into your building. It is common to remove doors, windows or open walls to gain access. Seek
out a qualied professional to ensure you are prepared for your installation. The trucker will require a at,
level surface safe from trac. A forklift will need to maneuver to remove the crated oven from the truck
and place it on the ground for uncrating.

NOTE: It is your responsibility to have a safe delivery location for the trucking company. Re­delivery and re-consignment fees may be assessed if the oven cannot be o loaded. If you do not
have a safe or convenient location for unloading the truck, consider receiving the oven at another
location and having a professional deliver the oven to your location.

1.2 CRATE CONTENTS

• Fully assembled gas red oven on steel stand

• Spitre gas burner with control box (to be

mounted on front of oven enclosure)

• Stainless steel shelf (loose, bolt in place)

• Metal door (loose)

1.3 FORKLIFT AND PALLET JACK
REQUIREMENTS

Model Approx.

Wt.

100 PA 2300 lb.. 5000 lb.. 48 inches min.

120 PA 2750 lb.. 6000 lb.. 48 inches min.

140 PA 3600 lb.. 8000 lb.. 72 inches min.

Forklift
Req’d

Fork Length

160 PA 3950 lb.. 10000 lb.. 72 inches min.

180 PA 4450 lb.. 10000 lb.. 72 inches min.

Mugnaini Imports, Inc.

11 Hangar Way, Watsonville CA 95076

888.887.7206  │  831.761.7167  │  Fax:  [phone]
www.mugnaini.com  │  [e-mail]

PAGE 4

MUGNAINI SERIES

MUGNAI NI®

GAS FIRED OVEN MANUAL

WARNING

ONLY PROPER HEAVY LIFTING MACHINERY AND HEAVY LIFTING EQUIPMENT SHOULD BE USED
FOR UNLOADING, MOVING AND INSTALLING THE OVEN. THIS DUTY SHOULD BE PERFORMED BY
PROFESSIONALS TRAINED IN THIS KIND OF WORK. IMPROPER HANDLING OF THE EQUIPMENT
COULD RESULT IN DAMAGING THE OVEN OR PERSONAL INJURY AND EVEN DEATH.

2. UNLOADING, MOVING AND SETTING THE OVEN

2.1 UNLOADING THE OVEN: FORKLIFT REQUIRED!

The oven is shipped bolted to a sturdy pallet with open slat walls on all sides to allow for visual inspection.
Remove the crated oven from the truck using the appropriate forklift (see Receiving the Oven). Be sure
the forks are long enough to reach the rear supporting members of the crate.

IF THE FORKS ARE NOT LONG ENOUGH TO SUPPORT THE ENTIRE CRATE DO NOT ATTEMPT TO MOVE
THE OVEN - IT WILL TIP OVER. OBTAIN ANOTHER FORKLIFT OR USE FORK EXTENSIONS.

Once the oven is lifted from the truck immediately lower it to the ground, do not attempt to move the
oven while crated. Remove the plastic wrap and inspect the oven. Note any damage to the crate, oven or
accessories.

DO NOT SIGN THE DELIVERY BILL UNTIL THE OVEN HAS BEEN INSPECTED AND ANY DAMAGE
NOTED ON THE DELIVERY BILL. CALL OUR OFFICE IMMEDIATELY IF THERE ARE ANY SIGNS OF
DAMAGE: 888.887.7206.

2.2 OPENING THE CRATE

The oven crate is wrapped in plastic and metal banding. Parts and any accessories will be strapped to the
base and sides of the crate. The wooden slats that form the walls and roof are attached with screws, nails
and staples. The oven feet are lag bolted to the pallet base. Remove all strapping, parts and accessories
and disassemble the crate. Remove the lag bolts. The oven is now ready to be moved.

2.3 TOOLS REQUIRED

• Diagonalcuttersandrazorknife

• Hammerandprybar

• Screwgunandbits

• Socketset

Mugnaini Imports, Inc.

11 Hangar Way, Watsonville CA 95076

888.887.7206  │  831.761.7167  │  Fax:  [phone]
www.mugnaini.com  │  [e-mail]

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MUGNAINI SERIES

MUGNAI NI®

2.4 MOVING THE OVEN

Use the forklift to move the oven (paying careful attention to the grade) to the entry point of the
restaurant. You may lift from any side but make sure to lift at the base of the oven body letting the steel
stand hang below. The stand can be removed if necessary.

Once the oven has been placed near or inside of the restaurant, use the pallet jack to move the oven to
the installation location. It may be necessary to place steel bars or heavy wood beams across the forks
of the pallet jack to fully engage the pallet jack. Move into place and slowly lower. You can make ne
adjustments using a long pry bar or length of wood against the stand to nudge the oven into place. Shim
as necessary to level oven.

GAS FIRED OVEN MANUAL

Lift from under the body of the oven

888.887.7206  │  831.761.7167  │  Fax:  [phone]
www.mugnaini.com  │  [e-mail]

Move with pallet jack under stand

Use bar across pallet jack to support oven

Mugnaini Imports, Inc.

11 Hangar Way, Watsonville CA 95076

PAGE 6