3.30 16V 2000 M51A engine data: Remote heat
exchanger 129
3.31 Engine data 16V 2000M51B, enginemounted heat exchanger 132
3.32 16V 2000 M51B engine data: Remote heat
exchanger 135
3.33 Firing order 138
3.34 Engine – Main dimensions 139
4 Operation
4.1 LOP – Controls 140
4.2 Putting the engine into operation (out-ofservice period > 3 months) 142
4.3 Putting the engine into operation after
scheduled out-of-service period 143
4.4 Starting the engine from LOP 144
4.5 Operational checks 145
4.6 Stopping the engine at the LOP 146
4.7 Emergency stop from LOP 147
4.8 After stopping the engine 148
4.9 Plant cleaning 149
5 Maintenance
5.1 Maintenance task reference table [QL1] 150
5.2 Maintenance task reference table [QL1] 151
6 Troubleshooting
6.1 ECU alarms 152
6.2 Troubleshooting 162
6.3 LOP fault messages 165
7 Task Description
7.1 SOLAS 170
7.1.1 SOLAS shielding as per MTN 5233 –
Installation 170
7.1.2 SOLAS shielding – Installation as per MTN
5233 171
7.1.3 SOLAS shielding – Installation 172
7.1.4 Installation locations for SOLAS shielding 173
7.2 Engine 178
7.2.1 Engine – Barring manually 178
7.2.2 Engine cranking on starter 179
7.3 Cylinder Liner 180
7.3.1 Cylinder liner – Endoscopic examination 180
7.3.2 Instructions and comments on endoscopic and
visual examination of cylinder liners 182
7.4 Crankcase Breather 184
7.4.1 Crankcase breather – Oil separator element
replacement, diaphragm check and
replacement 184
7.4.2 Crankcase breather – Cleaning oil separator
element 186
7.4.3 Crankcase ventilation – Oil separator element
replacement, diaphragm check and
replacement 187
7.5 Valve Drive 189
7.5.1 Valve clearance – Check and adjustment 189
7.5.2 Cylinder head cover – Removal and
installation 192
7.6 Injection Pump / HP Pump 193
7.6.1 Injection pump – Replacement 193
7.6.2 Injection pump – Removal and installation 194
7.7 Injection Valve / Injector 197
7.7.1 Injector – Replacement 197
7.7.2 Injector – Removal and installation 198
7.8 Fuel System 202
7.8.1 HP fuel line – Pressure pipe neck replacement 202
7.8.2 Fuel – Draining 204
7.8.3 Fuel system – Venting 205
7.9 Fuel Filter 207
7.9.1 Fuel filter – Replacement 207
7.9.2 Fuel prefilter – Differential pressure check
and adjustment of gauge 209
7.9.3 Fuel prefilter – Draining 210
7.9.4 Fuel prefilter – Flushing 211
7.9.5 Fuel prefilter – Filter element replacement 213
7.10 Charge-Air Cooling General, Left-Hand Side 215
7.10.1 Intercooler – Checking condensate drain line
for coolant discharge and obstruction 215
7.11 Air Filter 216
7.11.1 Air filter – Replacement 216
7.11.2 Air filter – Removal and installation 217
7.12 Air Intake 218
7.12.1 Service indicator – Signal ring position check
(optional) 218
7.13 Starting Equipment 219
7.13.1 Starter – Condition check 219
7.14 Lube Oil System, Lube Oil Circuit 220
7.14.1 Engine oil – Level check 220
7.14.2 Engine oil – Change 221
7.15 Oil Filtration / Cooling 222
7.15.1 Oil dipstick — Marking 222
7.15.2 Engine oil filter – Replacement 223
7.15.3 Centrifugal oil filter – Cleaning and filtersleeve replacement 225
7.16 Coolant Circuit, General, High-Temperature
Circuit 228
4 | Table of Contents | MW15550/07E 2013-01
DCL-ID: 0000013394 - 004