MTM MP25, M35, M25, MP50, M50 Original Instruction Manual

...
AIR HEATER UNIT
TYPES M / MP
Original instruction manual
v. 08/2015
EC DECLARATION OF CONFORMITY
MTM Dariusz Seferyński
I hereby declare that the oil heating unit, for the heating of industrial premises not covered by a central heating system:
model no. M / MP, manufacture no. ................., construction year 20....,
according to its design and structure, fulfils the basic requirements concerning safety and health of the EU Machinery Directive, 2006/42/EC, and is manufactured according to directives:
- no. 2006/42/EC - Machinery Directive
- no. 2006/95/EC - Low Voltage Directive
- no. 2004/108/EC - Electromagnetic Compatibility
- no. 89/106/EC - Construction Product Directive as well as in accordance with the following norms
EN 1:1998+A1:2007 - Flued oil stoves with vaporising burners EN 303-5:1999 - Heating boilers. Heating boilers with forced draught burners. Heating boilers for solid fuels, hand
and automatically fired, nominal heat output of up to 300 kW. Terminology, requirements, testing and marking
EN 953:1997+A1:2009 - Safety of machinery. Guards. General requirements for the design and construction of
fixed and movable guards
EN 60204-1:2006+A1:2009+AC:2010 - Safety of machinery. Electrical equipment of machines. General
requirements
EN ISO 12100:2010 - Safety of machinery. General principles for design. Risk assessment and risk reduction EN ISO 13732-1:2008 - Ergonomics of the thermal environment. Methods for the assessment of human
responses to contact with surfaces. Hot surfaces.
EN ISO 13857:2008 - Safety of machinery. Safety distances to prevent hazard zones being reached by upper and
lower limbs
EN ISO 14159:2008 - Safety of machinery. Hygiene requirements for the design of machinery EN 60335-1:2002+A14:2010 - Household and similar electrical appliances. Safety. General requirements EN 55014-1:2006+A1:2009 - Electromagnetic compatibility. Requirements for household appliances, electric tools
and similar apparatus. Emission
EN 55014-2:1997+A2:2008 - Electromagnetic compatibility. Requirements for household appliances, electric tools
and similar apparatus. Immunity. Product family standard
EN 61000-6-1:2007 - Electromagnetic compatibility (EMC). Part 6-1: Generic standards. Immunity for residential,
commercial and light-industrial environments
EN 61000-6-3:2007 - Electromagnetic compatibility (EMC). Part 6-3: Generic standards. Emission standard for
residential, commercial and light-industrial environments.
Manufacturer representative authorised for the drawing up of machine technical documentation:
MTM Dariusz Seferyński
Heating, Ventilation, Air conditioning 04-239 Warszawa, Młodnicka 52 c Poland Contact person: Dariusz Seferyński
This declaration applies exclusively to the machine in the condition, in which it was introduced into trade circulation, and does not cover components added by the end user or any later actions they may have undertaken. In case unauthorised changes are made to the machine, the declaration becomes void.
Warsaw, on ............... 20.......... (full name and signature of the person authorised to make the declaration)
The present instruction manual is an integral part of the device, and should always accompany it. Before start-up of the device, please read the Original Instruction Manual carefully, taking time to ensure full understanding: The manufacturer and retailer are not liable for the loss of health of persons or animals caused by:
- usage of the equipment contrary to its foreseen use,
- usage of the equipment not in line with the original instruction manual,
- usage of the equipment contrary to fire and occupational safety provisions in force.
1. General rules
1.1. Foreseen use
Type M and MP air heaters are foreseen for the heating and ventilation of rooms in which people remain or work. Type M heaters are equipped with axial ventilators, while type MP heaters are equipped with radial ventilators.
1.2. Hazards stemming from improper heater use The hot air chamber is equipped with safety devices that have been checked and tested.
Improper use of the device can be hazardous to the persons making use of it, and possibly cause damage to components connected to the same electric circuit. Persons installing, using or servicing the heater should proceed in accordance with this Original Instruction Manual.
Safety indications
WARNING! This is an indication of a potential hazard. Seeing this symbol, one should pay particular attention to information found below it. Failure to observe remarks indicated with this symbol may lead to damage to the heater or even to personal injury.
IMPORTANT! This is an indication of the requirement to read the information found after it very carefully, as this will contribute to safe use of the device.
1.3. General indications Air heaters with heat exchangers may be used in rooms, in which people remain. WARNING!
Never install the heater in any room, in which there is any risk of explosions. WARNING! Exhaust fumes may cause a fire. Always maintain a safe distance to combustible materials.
1.4. Rules of safe operation
The heater with a heat exchanger burns light fuel oil or diesel oil in a closed combustion chamber. The exhaust fumes are led to the outside through the chimney. Warm air is blown out by the ventilator. The ventilator is covered with a protective mesh on the air intake.
WARNING! Never use the heater without the ventilator safety mesh, as this may cause damage to persons and objects. IMPORTANT! The air intake and output openings must be uncovered at all times. WARNING! If the exhaust gases are directed straight towards any combustible material, this may cause a fire. WARNING! Before commencing any repairs or cleaning of the heater, remove the electric plug from the grid socket. Use the heater only as it is supposed to be used, meaning, solely and exclusively for heating and ventilation.
1.5. Recommendations for the user
The heater should be operated by a person who, before using the device, had thoroughly acquainted themselves with this Original Instruction Manual.
1.6. Installation suggestions
The equipment should be installed on a stable and levelled ground, protected from any sorts of obstacles that might cause its malfunction. The device requires the connection to a chimney system in order to ventilate its fumes. The chimney system should be executed in line with the standards in force, by appropriately authorised persons. The minimum chimney width should not be less than the device's exhaust gas outlet diameter. The chimney height should not be less than five metres (17 feet).
WARNING! Before installing the device, make sure that the air inlet and outlet are free of obstacles.
1.7. Safety recommendations The air inlet mesh protects against accidental contact with the ventilator fins.
WARNING! The ventilator may shut off automatically. The mesh may only be removed by authorised personnel, after the equipment is disconnected from the electrical grid by the removal of the plug from the electric outlet.
EXPLANATION OF GRAPHICAL SYMBOLS ON THE HEATER
Power supply
Heating
STB
Limit 2 thermostat
actuation
Burner off
Thermal fuse actuation
Ventilation
only
F0
Fuse
2. Heater structure explanation
The structure of the type M heater is based on a galvanised steel frame. The heating part includes a combustion chamber made of stainless steel, and a heat exchanger. The heater outer casing is made of painted sheet steel and possesses a thermal insulation layer made of non-flammable insulation wool with an aluminium layer. Under the combustion chamber, in the ventilation part, there is the ventilator. The ventilation chamber is protected by a mesh.
Furthermore, the heater is equipped with the following safety devices:
- ventilator thermostat - automatically switches the ventilator on and off during the heating cycle (calibration to 40 °C)
- LIMIT - shuts burner down automatically and switches it on if the temperature of the outlet air exceeds 80 °C or if the exhaust air temperature falls below this value.
- LIMIT 2 - safety thermostat unit, shuts down the burner if the temperature of the exhausted and reaches 100 °C. After the heat exchanger cools down, the burner may be shut off by hand using a button on the thermostat housing.
3. Check procedure before heater start-up
The M/MP heaters are equipped with electric boxes, with the following devices.
- main switch
- work node selector switch
- fuse
- additional connections for the external thermostat. The cover of the electric cabinet for the units requiring a 400 V power supply has additional indicator diodes:
- power supply (green)
- thermal fuse (red) - indicates that the thermal fuse of the heater fan was actuated
- limit 2 (red) - indicates that the fuse of the heat exchanger was actuated; to reset this, unscrew the cover of the thermostat cabinet and press the button.
BEFORE STARTING UP THE HEATER, MAKE SURE THAT IT WAS PROPERLY CONNECTED TO A 400 V / 50 HZ POWER SUPPLY LINE.
4. Starting up and shutting down the heater
4.1. Heating phase
Set the main switch to position '1', and the work mode switch to heating (Grzanie). The burner is actuated. When the
temperature of 40 °C is reached, the fan switches on automatically. When the exhaust temperature reaches 80 °C, the
burner is switched off, and the exchanger enters a cooling cycle. The cycle is repeated after the burner is actuated again by the limit thermostat.
WARNING! Before switching off the main switch, make sure that the heat exchanger has cooled down sufficiently. This will extend the heater lifetime. The actuation of the Limit 2 thermostat may indicate damage to the heater. If the situation repeats itself, contact the vendor service department.
4.2. Shutting the heater down Set the work mode switch to position '0' - burner off (Palnik wyłączony), the ventilator shall continue operating until the
exchanger cools down sufficiently, whereupon it will shut off automatically. The ventilator may turn on again - this does not indicate of a flaw. In order to shut down the entire heater, set the main switch to position '0'.
4.3. LIMIT 2 safety thermostat
When the air temperature exceeds 80 °C, the Limit thermostat shall shut down the burner, and later it will turn it on again automatically. If the thermostat does not operate properly and if the air temperature rises to 100 °C, the main safety
thermostat Limit 2 shall switch the burner off. The thermostat diode on the electric cabinet shall light up (only 400 V models). In such a case, wait for a few seconds for the fan to cool down the heat exchanger, and then press the thermostat button located under the cover cap on the thermostat cabinet.
5. Heater diagram
1. Air outlet
2. Heat exchanger
3. Thermostat cabinet
4. Exchanger maintenance opening
5. Combustion chamber window
6. Burner assembly plate
7. Electric cabinet
8. Fan
9. Heater frame
10. Exhaust gas outlet
11. Insulated housing
12. Air divisions
13. Combustion chamber
14. Air inlet
6. Heater placement
The figure below shows the arrangement of the heater within a room. The indicated distances to walls and other items are minimum recommended values.
7. Electric diagram 230 V supply version
IG - main switch CE - ventilation Ci - heating FAN - fan automatic actuation thermostat Limit - burner automatic shutdown thermostat Limit 2 - device safety thermostat MV - fan TA - room thermostat F1 - fan fuse F2 - burner fuse
400 V supply version
IG - main switch M - fan TV - FUN fan thermostat, 35 °C TLR - contactor RT - thermal relay BR - burner TS - overheat thermostat, 110 °C TSS - burner shutdown thermostat, 80 °C TP - room thermostat L - coil FO - fuse INT - device function switch SR - power supply diode STV - fan failure diode STS - overheat diode
8. Series M/MP heater technical specifications
(The indicated dimensions do not account for the outlet blower head and the burner)
A B C D E
Weight
kg
mm
mm
mm
mm
mm
MP25
1440
530
660
1225
150
140
M25
130
MP35
148
M35
130
MP50
1650
640
870
1390
180
210
M50
138
MP65
220
M65
200
MP80
1800
750
1000
1525
200
315
M80
210
MP100
325
M100
305
MP125
2020
800
1230
1760
250
480
M125
450
MP150
490
9. Sample nameplate on the back housing of the device.
model
MP25
M25
MP35
M35
MP50
M50
MP65
M65
MP80
M80
MP100
M100
MP125
M125
MP150
Gross
thermal
heat cap.
Kcal/h
kW
28,000
32.6
28,000
32.6
38,700
45
38,700
45
56,000
65.1
56,000
65.1
72,000
83.7
72,000
83.7
90,000
104.7
90,000
104.7
110,600
128.6
110,600
128.6
141,500
164.5
141,500
164.5
165,200
192.1
Net
thermal
heat cap.
Kcal/h
kW
25,508
29.7
25,508
29.7
35,000
40.7
35,000
40.7
51,016
59.3
51,016
59.3
65,000
75.6
65,000
75.6
82,000
95.3
82,000
95.3
100,000
116.3
100,000
116.3
128,057
148.9
128,057
148.9
149,000
173.3
Efficienc
y
%
91.1
91.1
90.4
90.4
91.1
91.1
90.3
90.3
91.2
91.2
90.4
90.4
90.5
90.5
90.2
Comb.
chamber
resist.
mbar
0.2
0.2
0.22
0.22
0.2
0.2
0.22
0.22
0.23
0.23
0.25
0.25
0.2
0.2
0.25
Comb.
chamber
vol.
m3
0.05
0.05
0.05
0.05
0.17
0.17
0.17
0.17
0.24
0.24
0.24
0.24
0.33
0.33
0.33
Volume
m3
0.08
0.08
0.08
0.08
0.22
0.22
0.22
0.22
0.32
0.32
0.32
0.32
0.46
0.46
0.46
Mean
exhaust
gas
temp.
°C
195
195
228
228
196
196
229
229
196
196
228
228
229
229
241
Fuel
cons.
l/h
1.8 -
3.0
2.1 -
3.3
3.5 -
3.9
3.5 -
3.9
4.0 -
6.4
4.0 -
6.4
5.8 -
8.0
5.8 -
8.0
7.9 -
9.8
7.9 -
9.8
9.7 -
12.5
9.7 -
12.5
12.5 -
16.0
12.5 -
16.0
16.5 -
19.0
Air
output
m3/h
2170
2100 *
2860
2800 *
4100
4700 **
4740
5800 **
6300
8800
***
7420
11800
***
10000
13000
***
13900
Air flow
(m3/h)
in ducts
at
resist.
(Pa)
m3/h
/
Pa
1950
/
60
no data
2750
/
50
no data
3600
/
150
no data
4500
/
200
no data
6000
/
100
no data
7300
/
100
no data
9700
/
200
no data
12400
/ 200 Fan
motor
power
W
122
150
247
150
373
420
550
420
1100
830
1100
830
5700
880
9000
Max.
motor
power
cons.
A
1.3
0.7
2.23
0.7
4.15
1.85
5.3
1.85
7.1
1.6
7.3
1.6
9.2
1.8
14.5
Noise
level
db (A)
61
59
62
59
71
65
72
65
71
68
72
68
73
70
73
* DO NOT CONNECT TO DUCTS ** OPTION OF TRANSPORT OF AIR UP TO 5 R. M. ** OPTION OF TRANSPORT OF AIR UP TO 10 R. M.
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