
• AC or DC application
• Straightforward and simple 
installation — wall mounting
• Remote monitoring plus dual 
redundancy
• ATEX Category 3G certified
• 10 year product warranty
technical datasheet
MA4000 Series
Surge protection for AC and DC power supplies in harsh environments
MA4000 Series surge protection devices 
prevent surges and transient overvoltages 
conducted through power circuits from 
damaging electronic systems such as control 
panels, distributed I/O, motor and pump 
controls and many other remotely mounted 
pieces of equipment. 
The MA4000 Series is available in a range 
of voltage options (24Vdc, 48Vdc, 110Vac 
and 230Vac) making it universally suitable 
for protecting power supplies in hostile 
environments. These 20kA rated, single phase 
devices provide protection for ac or dc power 
supplies with no restriction to the amount of load 
current.
Fully automatic in operation, MA4000 
devices react immediately, clamping voltage 
surges without causing undue leakage 
losses under normal conditions. No operator 
intervention is required, MA4000 devices reset 
automatically and are maintenance free. The 
MA4000 is designed to protect and survive the 
level of transient associated with the industrial 
environment, extending the life of equipment 
which could otherwise be stressed or damaged 
if not properly protected. 
Connected in parallel via flying leads, 
MA4000 devices are easily connected   to 
the power supply. The robust, IP54 (NEMA 13) 
rated enclosure is simply ‘wall mounted’ via the 
four fixing points provided.
Remote monitoring is provided, as standard, 
which can be utilised to provide indication 
of the status of an MA4000 unit. These wires 
have a normally closed contact which will 
open to indicate that reduced protection is 
present. However, continuity of protection is 
ensured via the redundancy capability of the 
MA4000 range. Additionally, thermal fusing, 
incorporated into each MA4000 unit, ensures 
a high level of safety.
The MA4000 Series is self-certified to ATEX 
94/9/EC for mounting into Zone 2, Category 
3G hazardous areas, especially useful for 
protecting the next generation of Hazardous 
Area mounted control systems. Also, the 
MA4000’s aluminium case is silica filled, a 
requirement of Ex q certification. The MA4000 
also has a 10 year product warranty.
901-105 Rev E 170210
www.mtl-inst.com enquiry@mtl-inst.com

Specification
All figures typical at 77°F (25°C) unless otherwise stated
Maximum surge current
20kA
Leakage current
0.3mA
Lines protected AC
L-N, L-E, N-E
Lines protected DC
V+, V
Ambient temperature limits
–30°C to +60°C (working) 
–22°F to +140°F (working)
Humidity
95% RH (non-condensing)
Enclosure
IP54 (NEMA 13)
Connections
AC Live, Neutral, Earth remote monitor 1 & 2 
DC +ve, -ve, Earth remote monitor 1 & 2 
Wire size: 5 x 2.5mm2 (12 AWG) 
Lead length: 450mm (1.5 ft)
Mounting
Surface mount with 4 x 6mm (0.24”) slots
Remote contacts
NC 250Vac, 2A rated
Weight
1Kg (2.2lb)
Dimensions
See figure 1
ATEX compliance
BS EN 50014 : 1998 
BS EN 50021 : 1999 
IEC 60079-0 : 1998 
IEC 60079-15 : 2001
EMC compliance
BS EN 61643-1 
BS EN 61000-6-2 : 2001, 
referencing particularly IEC 61000-4-2 : 2000 
IEC 61000-4-4 : 2001 
IEC 61000-4-5 : 2000
Model Working 
voltage
Limiting 
voltage* 
(6kV/3 kA) 
Maximum 
continuous 
operating
Line 
frequency
Phase types
voltage
(V) (V) (V)
AC versions
MA4020-110 110 Vac 470 130 dc to 60Hz Single phase 2 wire
MA4020-230 230Vac 790 265 dc to 60Hz Single phase 2 wire
DC versions
MA4020-024 24Vdc 210 38 dc 2 wire 
MA4020-048 48Vdc 240 65 dc 2 wire
* 8/20μs waveform (cable length 150mm)
Figure 1 Dimensions
inStallation
MA4000 Series devices can be easily 
mounted using the four fixing points provided 
on the enclosure. Flying leads are provided 
for easy connection to the power supply 
cable (see figure 2 for further information).
The MA4000 device should be mounted close 
to the equipment it is protecting and should 
be bonded directly to the equipment with as 
short a length of cable as possible.
ordering information
AC versions
MA4020-F-110-1-D-R (110Vac version) 
MA4020-F-230-1-D-R (230Vac version)
DC versions
MA4020-F-024-1-D-R (24Vdc version) 
MA4020-F-048-1-D-R (48Vdc version)
EUROPE (EM EA): +44 (0 )1582 723633 THE AMER ICAS: +1 800 835 7075 ASIA-PACIF IC: +65 6 645 9 888
enquiry@mtl-inst.com csinfo@mtl-inst.com sales.mtlsing@cooperindustries.com 901-105 Rev E 170210
Figure 2 AC and DC connections
approvalS
Standard/Authority Certific No. Approved for Product
ATEX Directive 94/9/for 
Zone 2 Category 3G
ECTML02ATEX4020X  Ex n A II T4 (-30°C<Tamb<+60°C) MA4020-024
EEx n A II T4 (-30°C<Tamb<+60°C) MA4020-048
MA4020-110
MA4020-230
The given data is only in tended as a product des cription and should not b e regarded as a legal warranty o f properties 
or guarantee. I n the interest of fu rther tech nical develop ments, we reserve th e right to make design c hanges.