MTE Sine Wave Filter User Manual

M T E C o r p o r a t i o n

Sine Wave Filter

Series A

200- 600 VAC

USER MANUAL

PART NO. INSTR - 020 REL. 080310

Sine Wave 2-8 kHz Series A Filter

IMPORTANT USER INFORMATION

NOTICE

The MTE Corporation Sine Wave Filter is designed to convert output voltage wave forms produced by a wide variety of PWM inverters into a low distortion sine wave for drive and power conversion applications. The suitability of this filter for a specific application must therefore be determined by the customer. In no event will MTE Corporation assume responsibility or liability for any direct or consequential damages resulting from the use or application of this filter. Nor will MTE Corporation assume patent liability with respect to the use of information, circuits or equipment described in this instruction manual.

1. IMPORTANT SAFETY INFORMATION

WARNING

ONLY A QUALIFIED ELECTRICIAN CAN CARRY OUT THE ELECTRICAL

INSTALLATION OF THIS FILTER

WARNING

High voltage is used in the operation of this filter. Use Extreme caution to avoid contact with high voltage when operating, installing or repairing this filter. INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED.

After removing power, allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components. Connect a DC voltmeter across the capacitor terminals. Start with the meter on the highest scale and progressively switch to a lower scale as the indicated voltage falls below the maximum value of the next lower scale used.

WARNING

The opening of the branch circuit protective device may be an indication that a fault current has been interrupted. To reduce the risk of fire or electrical shock, current-carrying parts and other components of the filter should be examined and replaced if damaged.

WARNING

An upstream disconnect/protection device must be used as required by the National Electrical Code (NEC).

WARNING

Even if the upstream disconnect/protection device is open, the inverter up stream of the filter may feed high voltage to the filter. The drive safety instructions must be followed.

DEATH MAY RESULT IF THE DRIVE SAFETY PRECAUTIONS ARE NOT OBSERVED.

WARNING

The filter must be grounded with a grounding conductor connected to all grounding terminals.

WARNING

Only spare parts obtained from MTE Corporation or an authorized MTE distributor can be used.

INJURY OR

1

Part No. INSTR-020 REL. 080310

Sine Wave 2-8 kHz Series A Filter

2. INTRODUCTION

This manual was specifically developed to assist in the installation, interconnection and operation of the MTE Corporation Sine Wave filter.

This manual is intended for use by personnel experienced in the operation and maintenance of electronic drives. Because of the high voltages required by the filter and drive and the potential dangers presented by rotating machinery, it is essential that all personnel involved in the operation and maintenance of this filter know and practice the necessary safety precautions for this type of equipment. Personnel should read and understand the instructions contained in this manual before installing, operating or servicing the filter and inverter to which it is connected.

Upon Receipt of this Filter:

The MTE Sine Wave Filter has been subjected to demanding factory tests before shipment. Carefully inspect the shipping container for damage that may have occurred in transit. Then unpack the filter and carefully inspect for any signs of damage. Save the shipping container for future transport of the filter.

In the event of damage, please contact and file a claim with the freight carrier involved immediately.

If the equipment is not going to be put into service upon receipt, cover and store the filter in a clean, dry location. After storage, ensure that the equipment is dry and that no condensation has accumulated on the internal components of the filter before applying power.

Repair/Exchange Procedure

MTE Corporation requires a Returned Material Authorization Number before it can accept any filters that qualify for return or repair. If problems or questions arise during installation, setup, or operation of the filter, please call us for assistance at : Director of MTE corporate quality: Phone: 262-253-8200 ex. 148

FAX: 262-253-8210

2

Part No. INSTR-020 REL. 080310

Sine Wave 2-8 kHz Series A Filter

3. MODEL NUMBER CODES

Model Code Part Number Configuration

SW A X Y _ _ _ _ X YY

Sine Wave filter

Series Version. A, X Options “X” denotes Non standard Configurations 01 NC Overtemp Mechanical Configuration P = Panel Mount G = General Purpose NEMA 1 or 2 W = NEMA 3R

Indicates Physical Size: A, B, C, D, etc. (A is smallest)

Current Rating (i.e. 0045 is 45 Amps)

Voltage

D 440 – 480

E 550 – 600

3

Part No. INSTR-020 REL. 080310

Sine Wave 2-8 kHz Series A Filter

4. SPECIFICATIONS Efficiency and Thermal Ratings

Table 1

Filter

Maximum

Output

Amps

RMS

2 3 5 7

9 12 17 22 27 30 35 45 55 65 70 80

110 130 160 200 250 305 320 365 415 515 600 720

200 - 230 VAC, 50/60 Hz

Filter Ratings

Power

Efficiency

(Typical)

(%)

Dissipation

@ Rated

Current

(Typical)

(Watts)

90.6

93.1

93.6

96.7

95.9

96.1

97.3

-

90.6

-

97.4

97.7

-

97.9

97.8

98.2

98.4

98.3

98.4

-

98.5

-

- -

-

124 149 191 125 206 279 362

-

329

476 520

606 752 788 989

1062 1377 1617

-

1991

-

380 - 480 VAC, 50/60 Hz

Filter Ratings

Power

Efficiency

(Typical)

(%)

Dissipation

@ Rated

Current

(Typical)

(Watts)

94.04

95.08

94.88

-

98.26

98.35

98.90

98.72

99.01

-

99.08

99.01

98.97

99.13

-

99.08

99.01

99.20

99.23

99.20

99.29

99.31

-

99.37

99.40

99.29

99.24

99.33

40 53 93

128 162 151 229 216

262 360 457 454

596 878 836 996

1286 1424 1701

-

1841 2021 2944 3698 4133

550 - 600 VAC, 60 Hz Filter

Ratings

Power

Efficiency

(Typical)

(%)

Dissipation

@ Rated

Current

(Typical)

(Watts)

97.24

97.83

98.14

98.32

98.31

98.54

98.73

98.86

98.92

-

99.08

98.93

99.04

99.01

-

99.00

99.09

99.12

99.02

99.35

99.34

99.27

-

99.32

99.26

99.33

99.38

99.44

57 67

95 120 155 177 219 253 295

323 489 535 650

806

1014 1157 1589 1315 1655 2237

-

2489 3098 3229 3406 3935

4 Part No. INSTR-020 REL. 080310

Sine Wave 2-8 kHz Series A Filter

Service Conditions

Input voltage: 200 – 600 VAC +/- 10%, 50 & 60 Hz

Input voltage wave form: PWM

Switching Frequency: 2 – 8 kHz

Operating frequency: 6 – 60 Hz without de-rating

Temperature: Open filters -40 to 50 °C Enclosed filters -40 to 40 °C

Storage All types -40 to 90 °C

Altitude without de-rating: 1000 meters

Relative Humidity: 0 to 99% Non condensing

Agency Approvals

File E180243 (3 – 1000 HP, 120VAC through 600 VAC

50. 50/60, 60 Hz Three Phase

Note: Short Circuit rating not required under Exception No.1 of UL508A SB4.2.1 effective 4/25/06

Current Rating

Continuous current rating: 100% RMS

Intermittent current ratings: 150 % for 1 minute

Load : Conventional 3 phase motors operating in volts per Hertz mode Standard step-up transformer with 4% minimum output impedance “No load” continuous operation

Maximum motor lead length: 15,000 feet

Insertion loss: 10% of rated voltage maximum

Audible noise level at two meters for standard configuration: 76 DB-A

Harmonic voltage distortion feeding a transformer at full load and at 60Hz: 5% maximum

Harmonic voltage distortion feeding a motor at full load and at 60Hz: 5% typical

UL and cUL listed to UL508 Type MX and CSA-C22.2 No 14-95

Performance

5 Part No. INSTR-020 REL. 080310

Sine Wave 2-8 kHz Series A Filter

Typical Performance Data

Fig.1

Raw drive output voltage

Fig. 2

Output voltage after sine wave filter

6 Part No. INSTR-020 REL. 080310

1.05

Sine Wave 2-8 kHz Series A Filter

Altitude De-rating

Chart 1

Altitude Derating Curve

1.00

0.95

0.90

0.85

0.80

0.75

0.70

CURRENT DERATING FACTOR

0 3300 6600 9900 13200 16500

ALTITUDE (FEET)

Inverter Frequency De-rating

Sine Wave Filter Current Derating for Drive output Frequency

Chart 2

1.05

1

0.95

0.9

0.85

0.8

0.75

0.7

Current Derating Factor

0.65

0.6 50 60 70 80 90 100

Output Drive Frequency Hertz

7 Part No. INSTR-020 REL. 080310

Sine Wave 2-8 kHz Series A Filter

5 Mechanical Data

200 - 230 Volts

Table 10

Filter

Amps

3

5

7

9

12

17

22

30

45

55

70

85

Open NEMA 1* NEMA 3R

Cat PN.

SWAP0003A

SWAP0005A

SWAP0007A

SWAP0009A

SWAP0012A

SWAP0017A

SWAP0022A

SWAP0030A

SWAP0045A

SWAP0055A

SWAP0070A

SWAP0085A

WT Lbs

16

21

24

27

31

32

38

47

55

60

73

Fig.

3

4

A17 & B

Cat PN.

SWAGA0003A

SWAGA0005A

SWAGA0007A

SWAGA0009A

SWAGA0012A

SWAGA0017A

SWAGB0022A

SWAGB0030A

SWAGB0045A

SWAGB0055A

SWAGC0070A

SWAGC0085A

WT Lbs

32

37

40

43

47

57

60

69

77

215

228

Fig.

8

9

12

Cat PN.

SWAWA0003A

SWAWA0005A

SWAWA0007A

SWAWA0009A

SWAWA0012A

SWAWA0017A

SWAWB0022A

SWAWB0030A

SWAWB0045A

SWAWB0055A

SWAWC0070A

SWAWC0085A

WT Lbs

89

94

97

100

104

133

136

145

153

249

262

Fig.

10

11

12

110

SWAP0110A

135

SWAP0135A

160

SWAP0160A

200

SWAP0200A

250

SWAP0250A

320

SWAP0320A

92

100

121

167

196

228

A19 & B

A2 & C

A3 & C

A4 & C

SWAGC0110A

SWAGC0135A

SWAGC0160A

SWAGC0200A

SWAGD0250A

SWAGD0320A

247

255

271

327

479

511

12

SWAWC0110A

12

SWAWC0135A

12

SWAWC0160A

13

SWAWC0200A

13

SWAWD0250A

13

SWAWD0320A

281

289

305

351

531

563

12

13

8 Part No. INSTR-020 REL. 080310

Sine Wave 2-8 kHz Series A Filter

380 – 480 Volts

Table 2

Filter

Amps

Cat PN.

Open NEMA 1 NEMA 3R

2 SWAP0002D

3 SWAP0003D

5 SWAP0005D

9 SWAP0009D

12 SWAP0012D

17 SWAP0017D

22 SWAP0022D

27 SWAP0027D

35 SWAP0035D

45 SWAP0045D

55 SWAP0055D

65 SWAP0065D

WT Lbs

16

18

22

27

30

37

38

51

57

67

77

Fig.

3

SWAGA0002D

3

SWAGA0003D

3

SWAGA0005D

3

SWAGA0009D

3

SWAGA0012D

3

SWAGA0017D

4

SWAGB0022D

4

SWAGB0027D

4

SWAGB0035D

4

SWAGB0045D

4

SWAGB0055D

5

SWAGB0065D

Cat PN.

WT Lbs

32

34

38

94

122

123

131

137

147

157

Fig.

8

9

Cat PN.

SWAWA0002D

SWAWA0003D

SWAWA0005D

SWAWA0009D

SWAWA0012D

SWAWA0017D

SWAWB0022D

SWAWB0027D

SWAWB0035D

SWAWB0045D

SWAWB0055D

SWAWB0065D

WT Lbs

89

91

95

100

135

136

144

150

160

170

Fig.

10

11

80 SWAP0080D

110 SWAP0110D

130 SWAP0130D

160 SWAP0160D

200 SWAP0200D

250 SWAP0250D

305 SWAP0305D

365 SWAP0365D

415 SWAP0415D

515 SWAP0515D

600 SWAP0600D

720 SWAP0720D

86

117

134

163

188

233

266

425

500

650

825

1125

5

A1& B

A2 & B

A3 & B

A4 & B

A6 & B

A7 & C

A8 & C

A10 & C

A12 & C

A13 & D

A15 & D

SWAGC0080D

SWAGC0110D

SWAGC0130D

SWAGC0160D

SWAGD0200D

SWAGD0250D

SWAGD0305D

SWAGD0365D

SWAGD0415D

SWAGD0515D

SWAGE0600D

SWAGE0720D

246

277

294

323

471

516

549

631

700

814

1012

1128

12

SWAWC0080D

12

SWAWC0110D

12

SWAWC0130D

12

SWAWC0160D

13

SWAWD0200D

13

SWAWD0250D

13

SWAWD0305D

13

SWAWD0365D

13

SWAWD0415D

13

SWAWD0515D

14

SWAWE0600D

14

SWAWE0720D

270

301

318

347

523

568

601

683

752

866

1063

1179

12

13

14

9 Part No. INSTR-020 REL. 080310

Sine Wave 2-8 kHz Series A Filter

550 - 600 Volts

Table 3

Filter

Amps

Cat PN.

Open NEMA 1 NEMA 3R

2 SWAP0002E

3 SWAP0003E

5 SWAP0005E

7 SWAP0007E

9 SWAP0009E

12 SWAP0012E

17 SWAP0017E

22 SWAP0022E

27 SWAP0027E

35 SWAP0035E

45 SWAP0045E

55 SWAP0055E

WT Lbs

18

21

24

26

27

37

38

45

58

63

75

Fig.

3

SWAGA0002E

3

SWAGA0003E

3

SWAGA0005E

3

SWAGA0007E

3

SWAGA0009E

3

SWAGA0012E

4

SWAGB0017E

4

SWAGB0022E

4

SWAGB0027E

4

SWAGB0035E

4

SWAGB0045E

5

SWAGB0055E

Cat PN.

WT

Lbs

34

37

40

42

94

101

123

130

138

143

155

Fig.

8

9

Cat PN.

SWAWA0002E

SWAWA0003E

SWAWA0005E

SWAWA0007E

SWAWA0009E

SWAWA0012E

SWAWB0017E

SWAWB0022E

SWAWB0027E

SWAWB0035E

SWAWB0045E

SWAWB0055E

WT Lbs

91

94

97

99

100

107

136

143

151

156

168

Fig.

10

11

65 SWAP0065E

80 SWAP0080E

110 SWAP0110E

130 SWAP0130E

160 SWAP0160E

200 SWAP0200E

250 SWAP0250E

305 SWAP0305E

365 SWAP0365E

415 SWAP0415E

515 SWAP0515E

600 SWAP0600E

720 SWAP0720E

86

117

146

166

194

236

280

425

490

726

750

1225 A15 & D

1375

5

A1 & B

A3 & B

A4 & B

A5 & B

A6 & B

A8 & C

A9 & C

A11 & D

A14 & C

A16 & D

SWAGB0065E

SWAGC0080E

SWAGC0110E

SWAGC0130E

SWAGC0160E

SWAGD0200E

SWAGD0250E

SWAGD0305E

SWAGD0365E

SWAGD0415E

SWAGD0515E

SWAGE0600E

SWAGE0720E

1203

1327

166

277

306

326

354

519

547

630

696

801

916

9

SWAWB0065E

12

SWAWC0080E

12

SWAWC0110E

12

SWAWC0130E

12

SWAWC0160E

13

SWAWD0200E

13

SWAWD0250E

13

SWAWD0305E

13

SWAWD0365E

13

SWAWD0415E

13

SWAWD0515E

14

SWAWE0600E

14

SWAWE0720E

179

301

330

350

378

571

599

682

748

853

968

1254

1378

11

12

13

14

10 Part No. INSTR-020 REL. 080310

MTE Sine Wave Filter User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

IMPORTANT USER INFORMATION

TABLE OF CONTENTS

1. IMPORTANT SAFETY INFORMATION

2. INTRODUCTION

Repair/Exchange Procedure

3. MODEL NUMBER CODES

4. SPECIFICATIONS Efficiency and Thermal Ratings

Service Conditions

Agency Approvals

Performance

Typical Performance Data

Altitude De-rating

Inverter Frequency De-rating

5 Mechanical Data

200 - 230 Volts

380 – 480 Volts

550 - 600 Volts