MTE RLW Reactors Users Manual

Page 1
MTE SERIES RL W
World REACTORS
USER INSTALLATION MANUAL
Form: RLW-UIM-E Rel: September 2010
© 2010 MTE Corporation
Page 2
NOTICE
MTE Series RLW reactors are components designed to improve the reliability of three or single phase AC adjustable frequency drives, DC drives and a wide variety of other types of power electronic equipment. In addition they provide input line current harmonic mitigation and 100 foot long lead protection for inverter fed motors. MTE reactors are available in a large number of current ratings and a variety of inductance values. The suitability of a reactor for a specific application must therefore be ultimately determined by the customer. In no event will MTE Corporation assume responsibility or liability for any direct or consequential damages resulting from the use or application of reactors. Nor will MTE Corporation assume patent liability with respect to the use of information, circuits or equipment described in this instruction manual.
Data subject to change without notice. Form RLW-UIM-E September 2010 Page 2
Supersedes INSTR-030 Rel. 090930
Page 3
TableofContents
IMPORTANT SAFETY INFORMATION WARNING...........................................................................................4
INTRODUCTION....................................................................................................................................................... 6
UPON RECEIPT OF A REACTOR: ..................................................................................................................................6
REPAIR/EXCHANGE PROCEDURE................................................................................................................................6
REACTOR INSTALLATION .....................................................................................................................................7
POWER WIRING CONNECTION ....................................................................................................................................8
GROUNDING ...............................................................................................................................................................9
CONNECTION DIAGRAMS...................................................................................................................................10
SINGLE PHASE CONNECTION .....................................................................................................................................10
STARTUP ..................................................................................................................................................................11
SAFETY PRECAUTIONS .............................................................................................................................................11
SEQUENCE OF OPERATION........................................................................................................................................11
MODEL CODE PART NUMBER CONFIGURATION.......................................................................................13
MECHANICAL DATA.............................................................................................................................................14
OPEN PANEL.............................................................................................................................................................14
ENCLOSED REACTOR................................................................................................................................................17
FACTORY CONFIGURED OPTIONS..................................................................................................................20
KIT-0038.................................................................................................................................................................20
KIT-0039.................................................................................................................................................................20
KIT-0040.................................................................................................................................................................20
OUTLINE DRAWINGS ...........................................................................................................................................21
FIGURE 1 SNAP BASE MOUNT FIGURE 2 35MM DIN MOUNT OPTION..........................................................21
FIGURE 3 STANDARD MOUNTING .............................................................................................................................21
OUTLINE DRAWINGS ...........................................................................................................................................22
FIGURE 4 CAB 8.....................................................................................................................................................22
FIGURE 5 CAB 13V...................................................................................................................................................22
FIGURE 6 CAB 17V..................................................................................................................................................23
FIGURE 7 CAB 17C..................................................................................................................................................23
FIGURE 8 CAB 26C..................................................................................................................................................24
SPECIFICATION DATA.........................................................................................................................................25
ALTITUDE DERATING AND INDUCTANCE CURVE CHARTS....................................................................26
Data subject to change without notice. Form RLW-UIM-E September 2010 Page 3
Supersedes INSTR-030 Rel. 090930
Page 4

IMPORTANT SAFETY INFORMATION WARNING

ONLY A QUALIFIED ELECTRICIAN CAN CARRY OUT
THE ELECTRICAL INSTALLATION OF LINE/LOAD
REACTORS
WARNING
High voltage is used in the operation of line/load reactors. Use Extreme caution to avoid contact with high voltage when operating, installing or repairing equipment containing line/load reactors.
INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE
NOT OBSERVED.
Line/load reactors are used in conjunction with inverters, or other electrical equipment that may feedback lethal voltages. Follow the safety instructions in the equipment used with the reactor in addition to the safety instruction in this manual.
WARNING
The opening of the branch circuit protective device may be an indication that a fault current has been interrupted. To reduce the risk of fire or electrical shock, line/load reactors should be examined and replaced if damaged.
Data subject to change without notice. Form RLW-UIM-E September 2010 Page 4
Supersedes INSTR-030 Rel. 090930
Page 5
IMPORTANT SAFETY INFORMATION WARNING, CONT.
WARNING
An upstream disconnect/protection device must be used as required by the National Electrical Code (NEC).
WARNING
Even if the upstream disconnect/protection device is open, a drive or inverter downstream of the line/load reactor may feedback high voltage to the reactor.
The inverter or drive safety instructions must be followed. INJURY OR
DEATH MAY RESULT IF THE DRIVE SAFETY PRECAUTIONS ARE NOT OBSERVED.
WARNING
The frame of line/load reactors must be grounded at least at one of the reactor’s mounting holes.
WARNING
Only spare parts obtained from MTE Corporation or an authorized MTE distributor can be used
Data subject to change without notice. Form RLW-UIM-E September 2010 Page 5
Supersedes INSTR-030 Rel. 090930
Page 6

INTRODUCTION

This manual was specifically developed to assist in the installation, interconnection and operation of MTE Corporation Series RLW reactors
This manual is intended for use by personnel experienced in the operation and maintenance of electronic drives, inverters and similar types of power electronic equipment. Because of the high voltages required by the equipment connected to line/load reactors and the potential dangers presented by rotating machinery, it is essential that all personnel involved in the operation and maintenance of line/load reactors know and practice the necessary safety precautions for this type of equipment. Personnel should read and understand the instructions contained in this manual before installing, operating or servicing line/load reactors and the drive to which the reactor is connected.

Upon Receipt of a Reactor:

MTE Line/load Reactors have been subjected to demanding factory tests before shipment. Carefully inspect the shipping container for damage that may have occurred in transit. Then unpack the filter and carefully inspect for any signs of damage. Save the shipping container for future transport of the reactor.
In the event of damage, please contact and file a claim with the freight carrier involved immediately.
If the equipment is not going to be put into service upon receipt, cover and store the reactor in a clean, dry location. After storage, ensure that the equipment is dry and that no condensation has accumulated on the reactor before applying power.

Repair/Exchange Procedure

MTE Corporation requires a Returned Material Authorization Number before it can accept any reactors that qualify for return or repair. If problems or questions arise during installation, setup, or operation of the filter, please call us for assistance at:
Phone: 1-262-253-8200
FAX: 1-858-300-5070
Data subject to change without notice. Form RLW-UIM-E September 2010 Page 6
Supersedes INSTR-030 Rel. 090930
Page 7

Reactor Installation

MTE world reactors are available in open construction and in NEMA 1 and NEMA 3R enclosures. Open reactors are designed for mounting within an appropriate electrical equipment enclosure. Reactors rated 300 amperes RMS and under are designed for mounting in both a vertical and horizontal position. Larger reactors must be mounted in a horizontal position typically on the floor of the enclosure. Include the power dissipation of the reactor along with all the other components located in the enclosure to determine the internal temperature rise and cooling requirements of the enclosure.
Reactors may be located in any region of the enclosure where the ambient temperature does not exceed 45 degrees C. Allow a minimum side clearances of four (4) inches and vertical clearances of six (6) inches for proper heat dissipation and access. Do not locate the reactor next to resistors or any other component with operating surface temperatures above 125 degree C.
Select a well-ventilated, dust-free area away from direct sunlight, rain or moisture. Do not install in or near a corrosive environment. Avoid locations where the reactor will be subjected to excessive vibrations.
NEMA 1 and NEMA 3R Enclosed world Reactor Installation
MTE RLW reactors mounted in enclosures with part number, CAB-8, are designed for wall mounting. All other enclosures are designed for floor mounting and only RLW reactors 200 Amps and higher are available in a NEMA 3R enclosure.
WARNING
MTE NEMA 1 and NEMA 3R enclosures designed for floor mounting must be mounted with the enclosure base horizontal for proper ventilation. Wall mounting a floor mounted enclosure with the base against the wall will cause the reactor to overheat resulting in equip ment d amage.
Allow a minimum side, front, and back clearances of twelve (12) inches and vertical clearances of eighteen (18) inches for proper heat dissipation and access. Do not locate the enclosure next to resistors or any other component with operating surface temperatures above 125 degree C.
Select a well-ventilated, dust-free area away from direct sunlight, rain or moisture where the ambient temperature does not exceed 40 degrees C.
Do not install in or near a corrosive environment.
Avoid locations where the reactor will be subjected to excessive vibrations.
Where desirable, reactors or enclosures may be mounted on vibration isolating pads to reduce audible noise. Standard vibration control pads made from neoprene or natural rubber and selected for the weight of the enclosed reactor are effective.
Data subject to change without notice. Form RLW-UIM-E September 2010 Page 7
Supersedes INSTR-030 Rel. 090930
Page 8

Power Wiring Connection

WARNING
Input and output power wiring to the reactor should be performed by authorized personnel in accordance with the NEC and all local electrical codes and regulations.
Verify that the power source to which the reactor is to be connected is in agreement with the nameplate data on the reactor. A fused disconnect switch or circuit breaker should be installed between the reactor and its source of power in accordance with the requirements of the NEC and all local electrical codes and regulations. Refer to the drive, inverter, or other electrical equipment user manual for selection of the correct fuse rating and class.
The reactor is suitable for use on a circuit capable of delivering not more than 65,000 rms symmetrical amperes at 480 volts when protected by Bussman type JJS, KTK, KTK-R, SPP or T class fuses.
Reactors are designed for use with copper conductors with a minimum temperature rating of 75 degrees C. Table 2 lists the wire range and terminal torque requirements for the power input and output connections by reactor part number.
Refer to Figure 7 for typical electrical diagrams describing the application of reactors in both line and load applications. For reactors supplied as a component part of a drive system or a component part of power electronic apparatus follow the interconnection diagram supplied by the System Engineer.
Where desirable, a flexible conduit connection to the reactor enclosure should be made to reduce audible noise.
WARNING
Failure to connect reactors supplied as a component part of a drive system or other power electronic system according to the sy stem interconnection diagram supplied by t he Syst em Engineer will result in equipment damage, injury, or death.
WARNING
If a line reactor or a line reactor and a load reactor are used with a drive equipped with a bypass circuit, the reactors must be removed from the motor circuit in the bypass mode. Damage to the motor and other equipment will result if this warning is not observed.
Data subject to change without notice. Form RLW-UIM-E September 2010 Page 8
Supersedes INSTR-030 Rel. 090930
Page 9

Grounding

A stud is provided on enclosed reactors for grounding the enclosure. The enclosure must be grounded. Open reactors must be grounded at the designated grounding terminal or the reactor mounting holes if no designated grounding terminal is provided.
WARNING
The frame of line/load reactors must be grounded at the designated grounding terminal or one of the reactor mounting holes if no designated grounding terminal is provided. The enclosure of reactors supplied in enclosures must be grounded.
INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT
OBSERVED.
Data subject to change without notice. Form RLW-UIM-E September 2010 Page 9
Supersedes INSTR-030 Rel. 090930
Page 10

Connection Diagrams

Load reactor connections
Note RLW requires current de-rating for load applications see RLW-TRM for selection tables
Conventional Line side reactor to VFD connections
Note; Actual marking of U1 -U2, V1-V2, W1-W2 designations on reactor terminals in place of A1­A2, B1-B2, C1-C2 as shown to left.

Single phase connection

Standard three phase reactors may be used for single phase applications. Refer to
Application Note AN0102 for proper
selection. Application Notes are available on our website at
Data subject to change without notice. Form RLW-UIM-E September 2010 Page 10
Supersedes INSTR-030 Rel. 090930
www.mtecorp.com.
Page 11

STARTUP

Safety Precautions

Before startup, observe the following warnings and instructions:
WARNING
A Reactor is at line potential when the Reactor is connected to the utility . This v oltage i s extremely dangerous and may cause death or severe injury if you come in contact with it.
WARNING
High voltage is used in the operation of line /l o a d reactors. Use Extreme caution to avoid contact with high voltage when operating, install i ng or repairing equipment containing reactors. RLW reactors are used in conjunction with inverters, or other electrical equipment that may feedback lethal voltages.
Foll ow t h e s a f e t y i n s t r u c t i o n s i n t h e e q u i p m e n t u s e d w i t h t h e reactor in addition to the sa f e t y instruction in this manual.
INJURY OR DEATH MAY RESULT IF SAFETYPRECAUTIONS ARE NOT OBSERVED.

Sequence of Operation

1. Read and follow safety precautions.
2. After installation, ensure that:
All Reactor ground terminals are connected to ground.
Power wir in g to the u til it y, dr ive and motor is in accordance with the
interconnection diagrams supplied by the System Engineer.
3. Check that moisture has not condensed on the Reactor. If moisture is present, do not pr oceed with startup until the moisture has been removed.
4. Proceed with startup according to the instructions provided by the system
supplier.
Data subject to change without notice. Form RLW-UIM-E September 2010 Page 11
Supersedes INSTR-030 Rel. 090930
Page 12
STARTUP, Cont.
WARNING
Reactors are a component part of an electrical system. Do not proceed with startup until the sy st e m s t ar t u p i n st r uc t io n s pr o vi d ed b y th e System Engineer are understood and fo l l o we d . In j ur y , d e a th a nd d am a g e t o eq u i pm e nt may result if the system startup instructions are not followed.
WARNING
Use extreme caution to avoid contact with line voltage when checking for po wer. INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED.
Data subject to change without notice. Form RLW-UIM-E September 2010 Page 12
Supersedes INSTR-030 Rel. 090930
Page 13

Model Code Part Number Configuration

Model Number Code System: RLW- _ _ _ _ X X -
Reactor “W” world
.
Current Rating (i.e. 00P5 is 0.5 Amps)
Mechanical Configurations
0 = Base Mount 1 = NEMA 1 3 = NEMA 3R
Reactor relative impedance no.
1- 6 (1) is lowest value
Options:
KIT- 0038 = DIN Rail Mount KIT-0039 = RL conversion Plate KIT-0040 = Vibration
Data subject to change without notice. Form RLW-UIM-E September 2010 Page 13
Supersedes INSTR-030 Rel. 090930
Page 14

Mechanical Data

Open Panel

RMS Open Part Number Dimension in inches
Amps Open PN Wt Fig A width B Height C Depth D E F
0.5
0.75
1.1
1.6
2.1
3.4
4.8
7.6
11
14
RLW-00P501 RLW-00P503 RLW-00P505 RLW-00P506 RLW-0P7501 RLW-0P7503 RLW-0P7505 RLW-0P7506 RLW-01P101 RLW-01P103 RLW-01P105 RLW-01P106 RLW-01P601 RLW-01P603 RLW-01P605 RLW-01P606 RLW-02P101 RLW-02P103 RLW-02P105 RLW-02P106 RLW-03P401 RLW-03P403 RLW-03P405 RLW-03P406 RLW-04P801 RLW-04P803 RLW-04P805 RLW-04P806 RLW-07P601 RLW-07P603 RLW-07P605 RLW-07P606
RLW-001101 RLW-001103 RLW-001105 RLW-001106 RLW-001401 RLW-001403 RLW-001405 RLW-001406
1.5
1.5
1.6
1.6
1.4
1.5
1.5
1.6
1.5
1.6
1.6
1.7
1.5
1.6
1.6
1.7
1.5
1.6
1.7
1.7
1.6
1.6
2.7
2.8
1.7
1.8
2.8 4
1.8
2.8
4.1
4.2
2.7
4.2
5.3
7.1
2.8
4.3
7.1
9.4
Note: DIN rail kit only available for figure 1-2 units only.
Dimensional details contained here depict overall reactor sizes. See complete mechanical details and CAD drawing download.
1 - 2 1 - 2 1 - 2 1 - 2 1 - 2 1 - 2 1 - 2 1 - 2 1 - 2 1 - 2 1 - 2 1 - 2 1 - 2 1 - 2 1 - 2 1 - 2 1 - 2 1 - 2 1 - 2 1 - 2 1 - 2 1 - 2
3
3 1 - 2 1 - 2
3
3 1 - 2
3
3
3
3
3
3
3
3
3
3
3
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.4 5 2.8 2.0 1.4 -
4.4 5 2.8 2.0 1.4 -
4.5 3.7 1.5 0.0 4 -
4.5 3.7 1.5 0.0 4 -
4.4 5 2.8 2.0 1.4 -
4.4 5 3.1 2.1 1.4 -
4.5 3.7 1.5 0.0 4 -
4.4 5 2.8 2.0 1.4 -
4.4 5 3.1 2.1 1.4 -
4.4 5 3.1 2.1 1.4 -
4.4 5 2.8 2.0 1.4 -
4.4 5 3.1 2.1 1.4 -
4.4 5 3.5 2.6 1.4 ­6 5.8 2.9 2.1 2 -
4.4 5.3 2.8 2.0 1.4 -
4.4 5 3.1 2.1 1.4 ­6 5.8 2.9 2.1 2 ­6 5.8 3.3 2.5 2 -
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Data subject to change without notice. Form RLW-UIM-E September 2010 Page 14
Supersedes INSTR-030 Rel. 090930
Page 15
Open Panel, Cont.
RMS Open Part Number Dimension in inches
Amps Open PN Wt Fig A width B Height C Depth D E F
21
28
35
46
55
65
83
104
130
160
RLW-002101 RLW-002103 RLW-002105 RLW-002106 RLW-002801 RLW-002803 RLW-002805 RLW-002806 RLW-003501 RLW-003503 RLW-003505 RLW-003507 RLW-004601 RLW-004603 RLW-004605 RLW-004607 RLW-005501 RLW-005503 RLW-005505 RLW-005507 RLW-006501 RLW-006503 RLW-006505 RLW-006507 RLW-008301 RLW-008303 RLW-008305 RLW-008307 RLW-010401 RLW-010403 RLW-010405 RLW-010407 RLW-013001 RLW-013003 RLW-013005 RLW-013007 RLW-016001 RLW-016003 RLW-016005 RLW-016007
4.2
7.2 10
13.3
5.1
9.5
10.4
14.3 10 13 18 16 13 17 24 29 18 20 26 35 18 22 26 44 19 26 35 54 22 28 41 57 26 37 52 80 34 49 53 75
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
4.4 5.3 3.3 2.4 1.4 ­6 6.1 2.9 2.1 2 ­6 6.1 3.3 2.5 2 -
7.2 7 3.8 2.3 3 -
4.4 5.3 3.5 2.6 1.4 ­6 6.1 3.3 2.5 2 ­6 6.1 3.3 2.3 2 -
7.2 7 3.8 2.3 3 ­6 6 3.5 2.73 2 3
7.2 6 3.75 2.25 3 -
7.2 6 4.3 2.75 3 ­9 8.3 4.6 3.24 3 4.26
7.2 6 3.75 2.25 3 -
7.2 6 4.3 2.75 3 ­9 8.3 4.8 3.24 3 4.26 9 8.3 5.1 3.5 3 4.26
7.2 6 4 2.75 3 -
7.2 6 4.25 2.75 3 ­9 7 6.5 3.24 3 4.26 9 7 7.25 3.86 3 4.26
7.2 6 4 4.25 3 -
7.2 6 4.25 2.75 3 ­9 7 6.5 3.24 3 4.26 9 7 7.25 4.24 3 4.26
7.2 6 4.25 2.75 3 ­9 7 6.5 3.24 3 4.26 9 7 6.75 3.74 3 4.26 9 7 7.75 4.74 3 4.26
7.2 6 6.5 2.75 3 4.26 9 7 7 3.24 3 4.26 9 7 7.25 4.24 3 4.26 9 7 7.75 4.76 3 4.26
9.25 7.5 6.75 3.25 3 4.26
9.25 7.5 6.75 3.75 3 4.26
9.25 7.5 8.25 4.75 3 4.26
10.8 8.75 9 5.52 3.63 5.58
9.25 7.5 6.75 3.75 3 4.26
9.25 7.5 8.25 4.75 3 4.26
9.25 7.5 8.25 4.75 3 4.26
10.8 8.5 8.5 6.37 3.63 5.58
Dimensional details contained here depict overall reactor sizes. See complete mechanical details and CAD drawing download.
mtecorp.com for
Data subject to change without notice. Form RLW-UIM-E September 2010 Page 15
Supersedes INSTR-030 Rel. 090930
Page 16
Open Panel, Cont.
RMS Open Part Number Dimension in inches
Amps Open PN Wt Fig A width B Height C Depth D E F
200
250
322
414
515
600
750
RLW-020001 RLW-020003 RLW-020005 RLW-020007 RLW-025001 RLW-025003 RLW-025005 RLW-025007 RLW-032201 RLW-032203 RLW-032205 RLW-032207 RLW-041401 RLW-041403 RLW-041405 RLW-041407 RLW-051501 RLW-051503 RLW-051505 RLW-051507 RLW-060001 RLW-060003 RLW-060005 RLW-060007 RLW-075001 RLW-075003 RLW-075005 RLW-075007
34 49 75 91 35 55 75
121
57
76 108 172
78
98 125 197
81 118 193 248
86 144 204 292 105 179 245 348 3 14.4 11.5 22 11.62 4.6 7.2
Dimensional details contained here depict overall reactor sizes. See complete mechanical details and CAD drawing download.
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
9.25 7.5 7 0.375 3 4.26
9.25 7.5 8.25 4.75 3 4.26
10.8 8.25 9 5.87 3.63 5.58
10.8 8.75 10 7.12 3.63 5.58
9.25 7.5 7.5 3.75 3 4.26
9.25 7.5 8.5 4.75 3 4.26
10.8 8.75 9 5.87 3.63 5.58
10.8 8.5 11.75 8.02 3.63 5.58
9.25 7.5 9 4.75 3 4.26
10.8 8.75 8.5 5.37 3.63 5.58 9 8.75 11 7.37 3.63 5.58
14.4 11.5 12.5 8.08 4.6 7.2 9 8.75 9.5 5.37 3.63 5.58 9 8.75 11.5 6.87 3.63 5.58 9 8.75 12.5 7.37 3.63 5.58
14.4 11.5 13.5 9.62 4.6 7.2 9 8.75 9.5 5.37 3.63 5.58 9 8.75 12 6.37 3.63 5.58
14.4 11.5 13.5 9.62 4.6 5.9
14.4 11.5 13.75 8.71 4.6 7.2 9 8.75 10.5 5.37 3.63 5.58
14.4 11.5 12.5 8.12 4.6 5.9
14.4 11.5 13.75 8.62 3.63 5.58
14.4 11.5 15.5 10.21 4.6 7.2 9 8.75 11.5 6.87 3.63 5.58
14.4 11.5 12.5 7.62 4.6 7.2
14.4 11.5 15 8.62 4.6 7.2
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Data subject to change without notice. Form RLW-UIM-E September 2010 Page 16
Supersedes INSTR-030 Rel. 090930
Page 17
Mechanical Data, Cont.

Enclosed Reactor

RMS
Amps
0.5
0.75
1.1
1.6
2.1
3.4
4.8
7.6
11
14
Dimensional details contained here depict overall reactor sizes. See complete mechanical details and CAD drawing download.
NEMA 1
Part Number Weight/LBS. Figure
RLW-00P511 RLW-00P513 RLW-00P515 RLW-00P516 RLW-0P7511 RLW-0P7513 RLW-0P7515 RLW-0P7516 RLW-01P111 RLW-01P113 RLW-01P115 RLW-01P116 RLW-01P611 RLW-01P613 RLW-01P615 RLW-01P616 RLW-02P111 RLW-02P113 RLW-02P115 RLW-02P116 RLW-03P411 RLW-03P413 RLW-03P415 RLW-03P416 RLW-04P811 RLW-04P813 RLW-04P815 RLW-04P816 RLW-07P611 RLW-07P613 RLW-07P615 RLW-07P616 RLW-001111 RLW-001113 RLW-001115 RLW-001116 RLW-001411 RLW-001413 RLW-001415 RLW-001416
8.5 4
8.5 4
8.6 4
8.6 4
8.4 4
8.5 4
8.5 4
8.6 4
8.5 4
8.6 4
8.6 4
8.7 4
8.5 4
8.6 4
8.6 4
8.7 4
8.5 4
8.6 4
8.7 4
8.7 4
8.6 4
8.6 4
9.7 4
9.8 4
8.7 4
8.8 4
9.8 4
11.0 4
8.8 4
9.8 4
11.1 4
11.2 4
9.7 4
11.2 4
12.3 4
14.1 4
9.8 4
11.3 4
14.1 4
27.4 5
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Data subject to change without notice. Form RLW-UIM-E September 2010 Page 17
Supersedes INSTR-030 Rel. 090930
Page 18
Enclosed Reactor, Cont.
RMS
Amps
21
28
35
46
55
65
83
104
130
160
Dimensional details contained here depict overall reactor sizes. See complete mechanical details and CAD drawing download.
NEMA 1
Part Number Weight/LBS. Figure
RLW-002111 RLW-002113 RLW-002115 RLW-002116 RLW-002811 RLW-002813 RLW-002815 RLW-002816 RLW-003511 RLW-003513 RLW-003515 RLW-003517 RLW-004611 RLW-004613 RLW-004615 RLW-004617 RLW-005511 RLW-005513 RLW-005515 RLW-005517 RLW-006511 RLW-006513 RLW-006515 RLW-006517 RLW-008311 RLW-008313 RLW-008315 RLW-008317 RLW-010411 RLW-010413 RLW-010415 RLW-010417 RLW-013011 RLW-013013 RLW-013015 RLW-013017 RLW-016011 RLW-016013 RLW-016015 RLW-016017
22.2 5
25.2 5
28.0 5
31.3 5
23.1 5
27.5 5
28.4 5
32.3 5
28.0 5
31.0 5
36.0 5
34.0 5
31.0 5
35.0 5
42.0 5
47.0 5
36.0 5
38.0 5
44.0 5
53.0 5
36.0 5
40.0 5
44.0 5
62.0 5
37.0 5
44.0 5
53.0 5
72.0 5
40.0 5
46.0 5
59.0 5
75.0 5
44.0 5
55.0 5
70.0 5
98.0 5
52.0 5
67.0 5
80.0 6
102.0 6
mtecorp.com for
Data subject to change without notice. Form RLW-UIM-E September 2010 Page 18
Supersedes INSTR-030 Rel. 090930
Page 19
RMS
Amps
200
250
322
414
515
600
750
Enclosed Reactor, Cont.
NEMA 1 NEMA 3R
Part Number Weight/LBS. Figure Part Number Weight/LBS. Figure
RLW-020011 RLW-020013 RLW-020015 RLW-020017 RLW-025011 RLW-025013 RLW-025015 RLW-025017 RLW-032211 RLW-032213 RLW-032215 RLW-032217 RLW-041411 RLW-041413 RLW-041415 RLW-041417 RLW-051511 RLW-051513 RLW-051515 RLW-051517 RLW-060011 RLW-060013 RLW-060015 RLW-060017 RLW-075011 RLW-075013 RLW-075015 RLW-075017
61
76
102
118
62
82
102
148
84
220
252
316
222
242
269
341
225
262
337
392
230
288
348
436
249
323
389
492
6
6
6
6
6
6
6
6
6
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
RLW-020031 RLW-020033 RLW-020035 RLW-020037 RLW-025031 RLW-025033 RLW-025035 RLW-025037 RLW-032231 RLW-032233 RLW-032235 RLW-032237 RLW-041431 RLW-041433 RLW-041435 RLW-041437 RLW-051531 RLW-051533 RLW-051535 RLW-051537 RLW-060031 RLW-060033 RLW-060035 RLW-060037 RLW-075031 RLW-075033 RLW-075035 RLW-075037
118 7
133 7
159 7
175 7
119 7
139 7
159 7
205 7
141 7
241 8
273 8
337 8
243 8
263 8
290 8
362 8
246 8
283 8
358 8
413 8
251 8
309 8
369 8
457 8
270 8
344 8
410 8
513 8
Dimensional details contained here depict overall reactor sizes. See mtecorp.com for complete mechanical details and CAD drawing download.
Data subject to change without notice. Form RLW-UIM-E September 2010 Page 19
Supersedes INSTR-030 Rel. 090930
Page 20

Factory Configured Options

KIT-0038

DIN rail Mount. A DIN rail mounting option is provided to utilize standard 35mm panel mounted DIN rail for securing the reactor via two steel mounting clips. The DIN rail kit is only available on snap channel reactors up to 7 amps and indicated by figure 1- 2 on mechanical table.

KIT-0039

RL base mount converter plate. The base plate adaptor option will allow the RLW to use existing RL bolt hole mounting patterns.

KIT-0040

Vibration pads for enclosure mounting. Vibration isolation for enclosed reactors may be fitted with an optional vibration pad to dampen cabinet vibrations from the reactor.
KIT -0039 converter plate
Data subject to change without notice. Form RLW-UIM-E September 2010 Page 20
Supersedes INSTR-030 Rel. 090930
Page 21

Outline Drawings

See mtecorp.com for complete mechanical details and CAD drawing download.
Figure 1 Snap Base Mount Figure 2 35mm DIN Mount option

Figure 3 Standard Mounting

Data subject to change without notice. Form RLW-UIM-E September 2010 Page 21
Supersedes INSTR-030 Rel. 090930
Page 22

Outline Drawings

Figure 4 Cab – 8

Figure 5 Cab 13V

Data subject to change without notice. Form RLW-UIM-E September 2010 Page 22
Supersedes INSTR-030 Rel. 090930
Page 23

Figure 6 Cab 17V

Figure 7 Cab 17C

Data subject to change without notice. Form RLW-UIM-E September 2010 Page 23
Supersedes INSTR-030 Rel. 090930
Page 24

Figure 8 Cab 26C

Data subject to change without notice. Form RLW-UIM-E September 2010 Page 24
Supersedes INSTR-030 Rel. 090930
Page 25

Specification Data

Impedance basis Calculation: % Z= (I/V) x 2πfL3 x 100 Service Factor
Line (continuous): 100% Load 80% 100 foot long lead limit
Overload Rating Line side 150% of RMS rating for 1 minute
200% of RMS rating for 10 seconds
Maximum system voltage 690 Volts Switching frequency Maximum 20 KHz
Minimum 1 KHz
Insulation system 200º C Temperature rise 140 C (average) Ambient temperature Full load:
-40 to 50º C Open
-40 to 45º C Enclosed
-40 to 90º C Storage
Altitude (de-rating) see altitude de-rating curve Fundamental frequency 50/60 Hz de-rate above 60 Hz Inductance tolerance +/- 10% Inductance curve (typical) 100% at 100% current
80% at 150% current 50% at 200% current
Dielectric Strength 4000 volts RMS (2200 volts peak repetitive) Max audible level at two meters: Line applications: 65 dBa
Load applications: 76 dBa
Approvals: Up to 600V: CE, UL-508, Type RL cUL per CSA
C22.2
690V: CE. Consult Factory for UL on 690V
Note: Short circuit rating not required under Exception No.1 of UL508A SB4.2.1 effective
4/25/06
Enclosures: MTECab-8,13V,17V have NEMA1
Cab 12C and up are NEMA1rated as NEMA2 (Indoor rating with ripping water protection) MTE NEMA 3R is a type 3R outdoor rating
DIN Rail Mount: 2 spring steel screw mounts for 35mm rail With
10-32 screws
Data subject to change without notice. Form RLW-UIM-E September 2010 Page 25
Supersedes INSTR-030 Rel. 090930
Page 26

Altitude Derating and Inductance Curve Charts

Altitude Derating Curve
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
Curr e n t De-Ra ting F act o r
0 3300 6600 9900 13200 16500
Altitude (F eet)
RLW Inductance curv e
100
90
80
70
60
50
40
30
% Nominal Inductance
20
10
0
50 100 150 200 250
% Rated Current
Data subject to change without notice. Form RLW-UIM-E September 2010 Page 26
Supersedes INSTR-030 Rel. 090930
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