Page 1
Matrix
®
APAX
380V – 415V 50Hz
INSTALLATION GUIDE
FORM: MX-IG-E
REL. January 2018
REV. 002
© 2018 MTE Corporation
WARNING
High Voltage! Only a qualified electrician can carry out the electrical
installation of this filter.
Quick Reference
❶
How to Install
Pages 7 – 12
❷
Startup/Troubleshooting
Pages 13 – 16
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Matrix
®
APAX Installation Guide 380V - 415V
3 mtecorp.com Form: MX-IG-E January 2018 REV. 002
TABLE OF CONTENTS
1. WARNINGS .............................................................................................................................. 4
WARNINGS AND CAUTIONS .......................................................................................................... 4
PRODUCT SAFETY LABELING ....................................................................................................... 4
GENERAL SAFETY INSTRUCTIONS ................................................................................................ 5
2. INTRODUCTION ...................................................................................................................... 6
RECEIPT & REPAIR STATEMENT .................................................................................................. 6
WARRANTY ................................................................................................................................. 6
3. HOW TO INSTALL ................................................................................................................... 7
INSTALLATION CHECKLIST ........................................................................................................... 7
G
ROUNDING
.............................................................................................................................. 8
POWER WIRING CONNECTION ..................................................................................................... 9
BASIC SCHEMATIC DIAGRAMS ................................................................................................... 10
INTERCONNECTION DIAGRAM .................................................................................................... 11
CONTACTOR WIRING OPTION .................................................................................................... 12
4. START UP .............................................................................................................................. 13
STARTUP CHECKLIST ................................................................................................................ 13
5. TROUBLESHOOTING ........................................................................................................... 14
HARMONIC FILTER FIELD CHECKS ............................................................................................. 15
List of Figures
Figure 3-1: Basic Schematic Diagram ........................................................................................ 10
Figure 3-2: Matrix APAX Panel Mounted Interconnection .......................................................... 11
Figure 3-3: Contactor Wiring Block (44A model shown) ............................................................. 12
List of Tables
Table 3-1: Over Temperature Switch ............................................................................................ 8
Table 5-1: Performance Specifications ....................................................................................... 14
Table 5-2: Troubleshooting Guide .............................................................................................. 16
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Matrix
®
APAX Installation Guide 380V - 415V
Form: MX-IG-E January 2018 REV. 002 mtecorp.com 4
1. WARNINGS
Warnings and Cautions
There are two types of warnings in this manual:
The following symbols are used in this manual:
Product Safety Labeling
The following labels are placed on the Matrix APAX product:
WARNING
WARNING describes situations that can lead to serious faults,
physical injuries, or even death.
Caution
Caution describes situations that can lead to malfunction or
possible equipment damage.
WARNING
High Voltage Warning: warns of situations that dangerously
high voltage is involved. Failure to use proper precautions may
lead to serious injury or even death.
WARNING
General Warning: warns of situations that can result in serious
injury or death if proper precautions are not used.
Caution
General Caution: identifies situations that could lead to
malfunction or possible equipment damage.
Label notes to installer to refer to instruction manual first before
installing.
High Voltage: surfaces on product can have high voltage which can
cause injury.
Wait five minutes for capacitors to discharge. Verify safe voltage
level before servicing.
Connect Thermal Switch: connecting the thermal switch can reduce
risk of damage.
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Matrix
®
APAX Installation Guide 380V - 415V
5 mtecorp.com Form: MX-IG-E January 2018 REV. 002
General Safety Instructions
WARNING
High Voltage! Only a qualified electrician can carry out the electrical
installation of this filter.
High voltage is used in the operation of this filter. Use Extreme caution to
avoid contact with high voltage when operating, installing or repairing this
filter.
Injury or death may result if safety precautions are not
observed.
WARNING
The opening of the branch circuit protective device may be an indication
that a fault current has been interrupted. To reduce the risk of fire or
electrical shock, current-carrying parts and other components of the filter
should be examined and replaced if damaged.
An upstream disconnect/protection device must be used as required by
the National Electrical Code (NEC) or governing authority.
Even if the upstream disconnect/protection device is open, the drive down
stream of the filter may feedback high voltage to the filter. The drive
safety instructions must be followed. Injury or death may result if safety
precautions are not observed.
The filter must be grounded with a grounding conductor connected to all
grounding terminals.
Only spare parts obtained from MTE Corporation or an authorized MTE
distributor can be used.
After removing power, allow at least five minutes to elapse and verify that
the capacitors have discharged to a safe level before contacting internal
components. Connect a DC voltmeter across the capacitor terminals and
ensure that the voltage is at a safe level.
Caution
Loose or improperly secured connections may damage or degrade filter
performance. Visually inspect and secure all electrical connections before
power is applied to the filter.
Product should not be mounted on wood or any other combustible
surface. Doing so could lead to fire or damage to the product.
The user of this filter must assure that the input voltage and frequency is
correct for the filter rating and that the voltage applied falls within the
rated operating tolerance envelop specified for the filter. For sever power
line applications where the power feed is likely to experience surges and
transients that exceed the input voltage rating, it is recommended that a
TVSS (Transient Voltage Surge Suppression) or SPD (Surge Protection
Device) be deployed ahead of the filter to reduce the possibility of
exceeding the filter rated voltage. Consult with TVSS or SPD
manufacturer to determine the correct protection for your power line
conditions.
Filter must be mounted in the proper orientation per labeling.
Fans must be operating properly before powering up the filter.
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Matrix
®
APAX Installation Guide 380V - 415V
Form: MX-IG-E January 2018 REV. 002 mtecorp.com 6
2. INTRODUCTION
The purpose of this manual is to aid in the proper installation of the Matrix® APAX.
For most current product information, including technical reference manual, please refer to
website:
http://www.mtecorp.com/products/matrix-apax-harmonic-filters/
This manual is intended for use by personnel experienced in the operation and maintenance of
drives. Because of the high voltages required by the filter, drive and the potential dangers
presented by rotating machinery, it is essential that all personnel involved in the operation and
maintenance of this filter know and practice the necessary safety precautions for this type of
equipment. Personnel should read and understand the instructions contained in this manual
before installing, operating or servicing the filter and drive to which it is connected.
Receipt & Repair Statement
Upon Receipt of this Filter:
The Matrix APAX Harmonic Filter has been subjected to demanding factory tests before
shipment. Carefully inspect the shipping container for damage that may have occurred in transit.
Then unpack the filter and carefully inspect for any signs of damage. Save the shipping
container for future transport of the filter.
In the event of damage, please contact and file a claim with the freight carrier involved
immediately.
If the equipment is not going to be put into service upon receipt, cover and store the filter in a
clean, dry location. After storage, ensure that the equipment is dry and that no condensation or
dirt has accumulated on the internal components of the filter before applying power.
Repair/Exchange Procedure
MTE Corporation requires a Return Material Authorization Number and form before we can
accept any filters that qualify for return or repair. If problems or questions arise during
installation, setup, or operation of the filter, please contact MTE for assistance at:
Toll Free: 1-800-455-4MTE (1-800-455-4683)
International Tel: +1-262-253-8200
Fax: +1-262-253-8222
Warranty
One year from the date of shipment. See www.mtecorp.com for details.
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Matrix
®
APAX Installation Guide 380V - 415V
7 mtecorp.com Form: MX-IG-E January 2018 REV. 002
3. HOW TO INSTALL
Installation Checklist
WARNING
Prior to installation, please refer to all general warnings on page 4. Failure to
practice this can result in bodily injury!
Input and output wiring to the filter should be performed by authorized
personnel in accordance with NEC and all local electrical codes and
regulations.
WARNING
The filter is designed for use with copper conductors with a minimum
temperature rating of 75 degrees C.
Matrix® APAX Panel Mount
Do not install in or near a corrosive environment.
Avoid locations where the filter would be subjected to excessive vibrations.
It is recommended that the panel is mounted vertically with the fan at the bottom to allow airflow
upwards and away from the reactors.
The panel must be located in the lowest temperature regions of the enclosure – generally
toward the bottom and away from high temperature components.
Include the power dissipation of the filter along with all the other components located in the
enclosure to determine the internal temperature rise and cooling requirements of the enclosure.
Allow a minimum of six inches (6”) around the fan to allow for proper ventilation.
Refer to Article 430 Table 430.91 of the National Electrical code for the selection of the
appropriate enclosure Type Number for your application.
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Matrix
®
APAX Installation Guide 380V - 415V
Form: MX-IG-E January 2018 REV. 002 mtecorp.com 8
Grounding
Cable Shield Grounding
For cable shield grounding follow the drive manufactures recommendations.
Grounding and Ground Fault Protection
The filter must always be grounded with a grounding conductor connected to all ground
terminals.
Due to high leakage currents associated with variable frequency drives, ground fault protective
devices do not necessarily operate correctly when placed ahead of a Matrix Filter feeding a
drive. When using this type of device, its function should be tested in the actual installation.
Over Temperature Interlock
An over temperature interlock circuit should be used in conjunction with thermal switch to turn
off the drive to prevent filter damage due to abnormal operating conditions.
The temperature
switch is normally closed and will open when an internal reactor temperature of 180°C is reached.
See Table 3-1 below for contact rating information and the drive user manual for
interconnection information.
Table 3-1: Over Temperature Switch
NC Switch opens at 180 Deg. +/- 5 Deg. C
Current Amps
Voltage
Contact Load
6
120 AC
Resistive Loads
3
120 AC
Inductive Loads
3
240 AC
Resistive Loads
2.5
240 AC
Inductive Loads
8
12 VDC
Resistive Loads
4
24 VDC
Resistive Loads
MTE strongly recommends the use of the over temperature switch to prevent damage to the
filter in rare instances of overheating from abnormal operating conditions.
WARNING
The filter must always be grounded with a grounding conductor connected
to ground terminals.
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Matrix
®
APAX Installation Guide 380V - 415V
9 mtecorp.com Form: MX-IG-E January 2018 REV. 002
Power Wiring Connection
Verify that the power source to which the filter is to be connected is in agreement with the
nameplate data on the filter. A fused disconnect switch or circuit breaker should be installed
between the filter and its source of power in accordance with the requirements of the NEC and
all local electrical codes and regulations. Refer to the drive user manual for selection of the
correct fuse rating and class.
Refer to the drive user manual for instructions on interconnecting the drive and motor and the
correct start-up procedures for the drive.
The filter is designed for use with copper conductors with a minimum temperature rating of 75
degrees C.
Wiring Checks
Using Figure 3-1 (p10), visually check the wired components to confirm, verify, and correct
wiring. Then, with a multi meter, check phase to phase isolation using the 100 K ohm range.
The multi meter will read the parallel equivalent of the bleeder resistors after the capacitors
initially charge. All phase to phase resistance values should be the same.
Check for the Following Faults:
• Capacitor shorted
• Capacitor bus not connected
• Capacitor bus to chassis short
• Paralleling wiring errors
WARNING
Input and output power wiring to the filter should be performed by
authorized personnel in accordance with the NEC and all local electrical
codes and regulations.
Cable lugs and mounting hardware are provided by the customer.
Any extremely low or high resistance readings indicate miswiring and may
result in damage to filter components if not corrected.
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Matrix
®
APAX Installation Guide 380V - 415V
Form: MX-IG-E January 2018 REV. 002 mtecorp.com 10
Basic Schematic Diagrams
Figure 3-1: Basic Schematic Diagram
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Matrix
®
APAX Installation Guide 380V - 415V
11 mtecorp.com Form: MX-IG-E January 2018 REV. 002
Interconnection Diagram
Figure 3-2: Matrix APAX Panel Mounted Interconnection
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Matrix
®
APAX Installation Guide 380V - 415V
Form: MX-IG-E January 2018 REV. 002 mtecorp.com 12
Contactor Wiring Option
The Matrix® APAX comes with a user configurable contactor wiring block. This option allows the
user to add disconnect options to meet their applications. Figure 3-3 (p12) shows a
representation of the contactor wiring block (the terminal block varies depending on model size).
Refer to Figure 3-2 (p11) for the wiring diagram. The units will be shipped with factory installed
jumpers as shown in the figure. Jumpers must be removed for installation of contactor option.
Figure 3-3: Contactor Wiring Block (44A model shown)
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Matrix
®
APAX Installation Guide 380V - 415V
13 mtecorp.com Form: MX-IG-E January 2018 REV. 002
4. START UP
Startup Checklist
Safety Precautions
Before startup, observe the following warnings and instructions:
WARNING
Internal components of the filter are at line potential when the filter is
connected to the drive. This voltage is extremely dangerous and may cause
death or severe injury if you come in contact with it.
Use extreme caution to avoid contact with line voltage when checking for
power. INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE
NOT OBSERVED.
Damage to equipment may occur if the drive startup procedures are not
observed.
Sequence of Operation
1. Read and follow safety precautions.
2. After installation, ensure that:
• All filter ground terminals are connected to ground.
• Power wiring to the utility, drive and motor is in accordance with the power wiring
connection diagrams shown in installation instructions section.
3. Check that moisture has not condensed on the filter components. If moisture is present,
do not proceed with startup until the moisture has been removed.
4. Disconnect the filter output from the drive.
5. Connect the filter to the utility.
6. Confirm that line voltage is present at the input terminals (U1, V1, W1) of the filter.
7. Confirm that line voltage is present at the output terminals (U2, V2, W2) of the filter and
that it is less than or equal to 1.05 times the input voltage.
8. Using a clamp on Amp meter, check input phase currents to verify they are within a 5%
match to each other and approximately 30% of filter current rating.
9. Remove power and verify that NO VOLTAGE is present on the filter terminals.
10. Connect the filter output to the drive.
11. Refer to the drive user manual for the drive startup procedure. Observe all safety
instructions in the drive user manual.
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Matrix
®
APAX Installation Guide 380V - 415V
Form: MX-IG-E January 2018 REV. 002 mtecorp.com 14
5. TROUBLESHOOTING
WARNING
INJURY OR DEATH MAY RESULT IF THE DRIVE SAFETY PRECAUTIONS
ARE NOT OBSERVED.
When properly installed, this equipment has been designed to provide
maximum safety for operating personnel.
However, hazardous voltages and elevated temperatures exist within the
confines of the enclosure. Servicing should therefore be performed by
qualified personnel only and in accordance with OSHA Regulations.
High voltage is used in the operation of this filter. Use Extreme caution to
avoid contact with high voltage when operating, installing or repairing this
filter. INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE
NOT OBSERVED.
To aid in troubleshooting, an interconnection diagram and a troubleshooting guide that lists
potential problems and solutions are included:
Figure 3-2: Matrix APAX Panel Mounted Interconnection (p11)
Table 5-2: Troubleshooting Guide (p16)
For specific product performance specifications, reference Table 5-1 below:
Table 5-1: Performance Specifications
Service Load Condition
Load: 6-pulse rectifier only
Input Voltage
380V - 415V +/- 10%; 50 + 0.75Hz; 3-phase
Maximum THID
With DC Link: 12% Max @ 40% Load; 8% Max @ Full Load
Without DC Link: 17% @ 40% Load; 12% @ Full Load
Maximum Ambient
Temperature
-40C to +50C Open Panel Filters
-40C to +90C Storage
Insertion Loss @ Full Load
<5%
Efficiency
>98%
Altitude without derating
3,300 feet above sea level
Relative Humidity
0% to 95% non-condensing
Current Rating
150% for 1 minute duration with 10% output voltage reduction of
nominal of voltage
Fan Life Expectancy
80,000 hours @ 40C
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Matrix
®
APAX Installation Guide 380V - 415V
15 mtecorp.com Form: MX-IG-E January 2018 REV. 002
Harmonic Filter Field Checks
1. Read and understand the Matrix APAX Technical Reference Manual which can be
downloaded at www.mtecorp.com/matrix-apax-literature-documents/. Locate figures and
drawings for your particular filter and identify the terminal locations.
2. Disconnect all power and remove input power wiring from U1, V1, and W1 terminals.
3. Remove VFD drive power connections from filter terminals U2, V2, and W2 as well as
any control wiring to the filter contactor or temperature switch. (For filters using control
transformers: remove power fuses on top of transformer.)
4. Visually inspect filter terminals and wiring lugs for signs of heat and corrosion. Contact
factory if any wires appear to be missing or cut!
5. Inspect the U4, V4, and W4 capacitor interconnect terminals and wiring.
6. Visually inspect all capacitors for signs of case deformation, bowing of the top, leaking
oil or terminal damage. Note the CAP- # and date code of any damaged capacitors.
7. Using a multi meter set to read 100K ohms check:
a. Phase to phase U1-V1-W1-U1 (mechanically activate contactor if present) after
reactor and caps charge reading should be about 40K (total equivalent breeder
resistance value). Open circuit or very low readings indicate a problem.
b. Phase to chassis U1- case, V1-case, and W1-case; low readings indicate a
ground fault problem.
8. Ensure the “disconnect” is safe then wire the utility power to U1, V1, and W1.
9. Apply power and verify that proper output voltage is present on U2, V2, and W2.
10. Using a clamp on amp meter read the filter input current:
a. Readings will be 0.4 of the capacitor current listed in the Matrix APAX Technical
Reference Manual found at www.mtecorp.com/matrix-apax-literature-
documents/. Mechanically activate the contactor if the filter is equipped with one.
Readings should be the same (+/- 5%) for all phase currents; contact the
factory if currents are out of tolerance!
b. Open contactor readings will show zero current for all phases.
11. Disconnect filter power and wire the VFD to U2, V2, and W2 as well as any control
wiring to the filter contactor or temperature switch. Replace any control transformer
fuses. Follow the drive power startup guidelines in the drive manufacturer’s user manual.
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Matrix
®
APAX Installation Guide 380V - 415V
Form: MX-IG-E January 2018 REV. 002 mtecorp.com 16
Table 5-2: Troubleshooting Guide
PROBLEM:
Line voltage is not present at the filter output terminals.
Possible cause:
Power to the filter is turned off.
Solution:
Turn power on.
Possible cause:
One or more external line fuses are blown.
Solution:
Verify the continuity of line fuses in all phases. Replace as necessary.
PROBLEM:
Full Load Harmonic current distortion exceeds 12% at full load.
Possible cause:
A capacitor has failed.
Solution:
Inspect the tops of all capacitors for bowing. Replace failed capacitors.
Possible cause:
Source impedance is less than 1.5%.
Solution
Add a minimum 1.5% impedance line reactor to the filter input.
Possible cause:
Input source voltage harmonic distortion.
Solution
Identify equipment causing harmonic voltage distortion and add filters
as required or accept elevated THVD.
PROBLEM:
Filter output voltage is not within specification
Possible cause:
Filter input voltage is not within specification.
Solution:
Check the AC input line voltage and verify that it is within tolerance.
Refer to the filter service conditions and performance specifications for
tolerances.
Possible cause:
Source impedance is out of tolerance.
Solution:
Verify that the source impedance is within tolerance. Refer to the filter
service conditions and performance specifications for tolerances.
Possible cause:
One or more Capacitors are damaged.
Solution:
Visually check capacitor top for distortion or doming. Check for shorts or
open caps. Replace failed capacitors.
Possible cause:
Drive set up parameter does not allow for input filter
Solution:
Consult drive manufacturer to update setup to accommodate input filter.
Possible cause:
Input voltage subject to extreme transients such as switching between
two voltage sources. Drive faults on over or under voltage.
Solution:
Source switching is not recommended without proper phase
synchronizing or allowing reasonable time delay before transfer to new
source.
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